JP6796001B2 - Vehicle seat headrest - Google Patents

Vehicle seat headrest Download PDF

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JP6796001B2
JP6796001B2 JP2017035402A JP2017035402A JP6796001B2 JP 6796001 B2 JP6796001 B2 JP 6796001B2 JP 2017035402 A JP2017035402 A JP 2017035402A JP 2017035402 A JP2017035402 A JP 2017035402A JP 6796001 B2 JP6796001 B2 JP 6796001B2
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skin
section
urethane foam
epidermis
opening
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JP2018140691A (en
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賢藏 日比野
賢藏 日比野
佳昭 片山
佳昭 片山
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Tachi S Co Ltd
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Description

本発明は、車両用シートのヘッドレストに係り、特に、発泡成形した部材の表面を表皮で覆った構成を有する車両用シートのヘッドレストに係る。 The present invention relates to a headrest of a vehicle seat, and more particularly to a headrest of a vehicle seat having a structure in which the surface of a foam-molded member is covered with a skin.

従来の車両用シートのヘッドレストとして、例えば特開2007−195768号公報(特許文献1)には、袋状に縫製した表皮の開口部において、一方の側の端末部を折り返してその上に他方の側の端末部を重ね合わせることで、開口部の内側に3枚重ねの部分を形成する構成が開示されている。 As a headrest of a conventional vehicle seat, for example, in Japanese Patent Application Laid-Open No. 2007-195768 (Patent Document 1), in an opening of a skin sewn in a bag shape, a terminal portion on one side is folded back and the other portion is placed on the opening. A configuration is disclosed in which a three-layered portion is formed inside the opening by overlapping the terminal portions on the side.

また、特開2016−182909号公報(特許文献2)には、1層構造の表皮を袋状に縫製した後、開口部に、この開口部の寸法よりも少し長い開口整形治具を挿入して、張力をかけることにより開口部を閉じた状態で、袋状の表皮の内部にウレタンを注入して発泡させることが記載されている。 Further, in Japanese Patent Application Laid-Open No. 2016-182909 (Patent Document 2), after sewing a one-layer structure skin into a bag shape, an opening shaping jig slightly longer than the size of the opening is inserted into the opening. It is described that urethane is injected into the inside of the bag-shaped epidermis and foamed in a state where the opening is closed by applying tension.

特開2007−195768号公報JP-A-2007-195768 特開2016−182909号公報Japanese Unexamined Patent Publication No. 2016-182909

乗用車シートのヘッドレストの表皮が、第1層としての表面層と、ワディングなどで形成された第2層と、フィルムなどで形成された第3層を有する3層構造で形成されていた場合、表皮の剛性は、比較的高くなる。このような表皮を、特許文献1に記載されているように、袋状に縫製した表皮の開口部の内側に表皮の端末部を3枚重ねに形成すると、この3枚重ねにした部分は比較的高い剛性のために、隙間なくしっかりと重ね合わせられて、袋状の表皮の内部にウレタンを注入して発泡させるときに、開口部から外部に漏れ出ることが少ない。 When the skin of the headrest of a passenger car seat is formed of a three-layer structure having a surface layer as a first layer, a second layer formed by wading or the like, and a third layer formed of a film or the like, the skin is formed. Rigidity is relatively high. When such an epidermis is formed by forming three layers of epidermis terminal portions inside the opening of the epidermis sewn in a bag shape as described in Patent Document 1, the three-layered portion is compared. Due to its high rigidity, it is tightly stacked without gaps, and when urethane is injected into the inside of the bag-shaped skin and foamed, it is unlikely to leak to the outside through the opening.

しかし、特許文献2に記載されているように、ヘッドレストの表皮を1層構造にすると、開口部の内側に表皮の端末部を3枚重ねに形成しても十分な剛性を得ることができない。従って、表皮を1層構造にした場合、特許文献1に記載されているように、単に3枚重ねしただけの状態で、袋状に成形した表皮の内部にウレタンを注入して発泡させると、3枚重ねした部分の開口部から発泡したウレタンが外部に漏れ出てしまう恐れがある。 However, as described in Patent Document 2, when the skin of the headrest has a one-layer structure, sufficient rigidity cannot be obtained even if the end portions of the skin are formed in three layers inside the opening. Therefore, when the epidermis has a one-layer structure, as described in Patent Document 1, urethane is injected into the inside of the epidermis formed into a bag shape and foamed in a state where three sheets are simply stacked. There is a risk that urethane foamed from the opening of the three-ply stack will leak to the outside.

この発泡したウレタンが袋状に成形した表皮の外部へ漏れ出てしまうのを防ぐために、特許文献2では、開口寸法よりも少し長い開口整形治具を開口部に挿入して張力をかける方法を採っている。開口整形治具を用いて開口部を引張って閉じた状態にすることにより、袋状の表皮の内部に注入して発泡させたウレタンが袋状に成形した表皮の外部へ漏れ出すのを防止している。 In order to prevent the foamed urethane from leaking to the outside of the bag-shaped epidermis, Patent Document 2 describes a method in which an opening shaping jig slightly longer than the opening size is inserted into the opening to apply tension. I'm taking it. By pulling the opening to a closed state using an opening shaping jig, it is possible to prevent urethane that has been injected and foamed into the bag-shaped epidermis from leaking to the outside of the bag-shaped epidermis. ing.

しかし、特許文献2に記載されているように、開口寸法よりも少し長い開口整形治具を開口部に挿入するには、開口部を引張って開口整形治具を力尽くで開口部に挿入しなければならず、作業性が悪い。その結果、袋状に成形した表皮の内部にウレタンの注入を開始するまでに、比較的長い時間を要してしまう。 However, as described in Patent Document 2, in order to insert an opening shaping jig slightly longer than the opening size into the opening, the opening is pulled and the opening shaping jig is inserted into the opening with full force. It must be done, and workability is poor. As a result, it takes a relatively long time to start injecting urethane into the inside of the bag-shaped epidermis.

本発明は、上記した従来技術の課題を解決して、ヘッドレストの表皮を1層構造にした場合であっても、袋状に形成した表皮の内部にウレタンを注入して発泡させるときに、開口部から外部に漏れ出すのを比較的容易に防止できる構成を有するヘッドレストを提供するものである。 The present invention solves the above-mentioned problems of the prior art, and even when the skin of the headrest has a one-layer structure, it opens when urethane is injected into the inside of the skin formed in a bag shape and foamed. Provided is a headrest having a structure capable of relatively easily preventing leakage from a portion to the outside.

上記した課題を解決するために、本発明では、車両用シートのヘッドレストを、表皮部
材を重ね合せて縫合し袋状に成形した表皮部と、縫合し袋状に成形した表皮部の内部に充
填させた発泡ウレタンと、この発泡ウレタンの内部から表皮部の外側に延びる1対の脚部
を有するステーとを備えて構成し、表皮部は、表皮部材を重ね合わせた部分の一部に縫合
されていない部分を有し、表皮部材は、この縫合されていない部分において表皮部材を重
ね合わせた部分の一方の表皮部材の側から伸びて表皮部の内部で折り返された第1の切片部と前記縫合されていない部分において前記表皮部材を重ね合わせた部分の他方の表皮部材の側から伸びて前記表皮部の内部で前記第1の切片部と重ね合わされて前記折り返した方向に沿って前記第1の切片部と両側の端部付近が縫合された第2の切片部とを有し、第2の切片部は発泡ウレタンに接着しており、第2の切片部には穴が形成されていて、折り返された第1の切片部は、第2の切片部に形成された穴を介して発泡ウレタンと接着しており、第2の切片部には、表皮部の内部に発泡ウレタンの材料を供給するためのノズルを通すための切込みが形成されており、切込みを覆う部分にメッシュ状のカバーが取り付けられていることを特徴とする。


In order to solve the above-mentioned problems, in the present invention, the headrest of the vehicle seat is filled in the skin portion formed by superimposing the skin members and sewn into a bag shape and the inside of the sewn bag-shaped skin portion. It is composed of a urethane foam and a stay having a pair of legs extending from the inside of the urethane foam to the outside of the skin, and the skin is sewn to a part of a portion where the skin members are overlapped. The skin member has a non-sewn portion, and the skin member is the first section portion extending from the side of one skin member of the portion where the skin member is overlapped in this non-sewn portion and folded back inside the skin portion. The first portion extending from the side of the other epidermis member of the portion where the epidermis members are overlapped in the non-sewn portion and being overlapped with the first section portion inside the epidermis portion and along the folded direction. and a second section part near the end of the section portion and both sides are sewn in, the second piece portion is adhered to the foamed urethane, the second piece portion are formed holes The folded first section is adhered to urethane foam through a hole formed in the second section, and the second section is made of a urethane foam material inside the epidermis. A notch is formed for passing a nozzle for supplying the urethane, and a mesh-like cover is attached to a portion covering the notch .


本発明によれば、ヘッドレストの表皮を1層構造にした場合であっても、袋状の表皮の内部にウレタン発泡原液を注入して発泡させるときに、開口部から外部に漏れ出すのを比較的容易に防止でき、開口部の外観品質を損なうことなくヘッドレストを提供することが出来る。 According to the present invention, even when the skin of the headrest has a one-layer structure, when the urethane foam stock solution is injected into the bag-shaped skin and foamed, it is compared that it leaks to the outside from the opening. It can be easily prevented and the headrest can be provided without compromising the appearance quality of the opening.

本発明の実施例に係るヘッドレストで、内部に発泡ウレタンを充填させて金型から取り出した直後の状態を示すヘッドレストの斜視図である。It is a perspective view of the headrest which shows the state immediately after the headrest which concerns on embodiment of this invention is filled with urethane foam, and is taken out from a mold. 本発明の実施例に係るヘッドレストの表皮部材で、縫合する前の2枚の表皮部材を重ね合せて示した表皮部材の斜視図である。It is a perspective view of the skin member of the headrest which concerns on embodiment of this invention, and shows the two skin members before suturing overlapped. 本発明の実施例に係るヘッドレストで、重ね合わせた切片部にノズルを通した状態を示す、ウレタン発泡前の図1のA−A断面に相当する断面図である。FIG. 5 is a cross-sectional view corresponding to the AA cross section of FIG. 1 before urethane foaming, showing a state in which a nozzle is passed through the overlapped section portions of the headrest according to the embodiment of the present invention. 本発明の実施例に係るヘッドレストで、重ね合わせた切片部にノズルを通して金型にセットし、ウレタン発泡原液を注入途中の状態を示す断面図である。FIG. 5 is a cross-sectional view showing a state in which the urethane foam stock solution is being injected by setting the headrest according to the embodiment of the present invention through a nozzle through the overlapped section portions in a mold. 本発明の実施例に係るヘッドレストで、金型の内部で袋状に形成した表府の内部に発泡ウレタンを充填させた状態を示す断面図である。FIG. 5 is a cross-sectional view showing a state in which urethane foam is filled in a bag-shaped front surface inside a mold in a headrest according to an embodiment of the present invention. 本発明の実施例に係るヘッドレストで、金型の内部で袋状に形成した表府の内部に発泡ウレタンを充填させた状態における図1のB−B断面に相当する断面図である。FIG. 5 is a cross-sectional view corresponding to the BB cross section of FIG. 1 in a state where urethane foam is filled in the inside of a bag-shaped table portion formed inside the mold in the headrest according to the embodiment of the present invention. 本発明の実施例に係るヘッドレストで、表皮部の内部に発泡ウレタンを充填させた状態を示す断面図である。FIG. 5 is a cross-sectional view showing a state in which urethane foam is filled inside the skin of the headrest according to the embodiment of the present invention.

本発明は、ヘッドレストの表皮を1層構造または発泡ウレタンと接する側に薄い樹脂層を形成した2層構造にした場合であっても、袋状に形成した表皮の内部にウレタン発泡原液を注入して発泡させるときに、袋状に形成した表皮の開口部から外部に発泡ウレタンが漏れ出すのを比較的容易に防止できるようにして、開口部の外観品質を損なうことなくヘッドレストを形成することが出来るようにしたものである。 In the present invention, even when the skin of the headrest has a one-layer structure or a two-layer structure in which a thin resin layer is formed on the side in contact with urethane foam, the urethane foam stock solution is injected into the bag-shaped skin. It is possible to form a headrest without impairing the appearance quality of the opening by making it relatively easy to prevent urethane foam from leaking to the outside from the opening of the epidermis formed in the shape of a bag when foaming. It is something that can be done.

即ち、本発明では、車両用シートのヘッドレストの表皮部を、表皮部材を重ね合わせた部分の一部に縫合されていない部分を有し、この縫合されていない部分において表皮部材を重ね合わせた部分の一方の表皮部材の側から伸びて縫合し袋状に形成した表皮部の内部で折り返された第1の切片部と、縫合されていない部分において表皮部材を重ね合わせた部分の他方の表皮部材の側から伸びて縫合し袋状に形成した表皮部の内部で第1の切片部と重ね合わされて折り返した方向に沿って第1の切片部と両側の端部付近が縫合された第2の切片部とを有し、第1の切片と第2の切片とを発泡ウレタンに接着することで、発泡ウレタンが開口部から外部に漏れ出すのを防止するようにしたものである。 That is, in the present invention, the skin portion of the headrest of the vehicle seat has a portion that is not sewn to a part of the portion where the skin members are overlapped, and the portion where the skin members are overlapped in this non-sewn portion. The first section portion that is folded back inside the epidermis portion that extends from the side of one epidermis member and is sewn into a bag shape, and the other epidermis member that is the portion where the epidermis member is overlapped in the unsewn portion. A second section in which the first section and the vicinity of both ends are sewn along the direction in which the first section is overlapped with the first section and folded back inside the epidermis formed by suturing from the side of the first section. It has a section portion, and by adhering the first section and the second section to the urethane foam, the urethane foam is prevented from leaking to the outside from the opening.

以下に、本発明の実施例を、図を用いて説明する。 Hereinafter, examples of the present invention will be described with reference to the drawings.

図1は、本実施例に係る車両用シートのヘッドレスト200の斜視図を示す。図1に示した状態は、袋状に成形した表皮100の内部にノズル140からウレタン発泡原液を注入して発泡させた直後の状態を示している。袋状に成形した表皮100の内部にウレタン発泡原液を注入して発泡させる工程は、袋状に成形した表皮100を図4に示すように金型の内部にセットした状態で行われる。 FIG. 1 shows a perspective view of a headrest 200 of a vehicle seat according to the present embodiment. The state shown in FIG. 1 shows a state immediately after the urethane foam stock solution is injected from the nozzle 140 into the inside of the bag-shaped skin 100 and foamed. The step of injecting the urethane foam stock solution into the bag-shaped skin 100 and foaming it is performed in a state where the bag-shaped skin 100 is set inside the mold as shown in FIG.

図1に示したヘッドレスト200の構成において、100は表皮で、織物又は編物、革、合成皮革などを材料として1層で構成されている。110と120とは、表皮100を構成する部材であって、両側の縫合部210の線に沿って縫合されており、中央部分には縫合されていない開口部220が形成されている。 In the configuration of the headrest 200 shown in FIG. 1, 100 is an epidermis, which is composed of one layer made of woven fabric or knitted fabric, leather, synthetic leather, or the like. The 110 and 120 are members constituting the epidermis 100, and are sewn along the lines of the sewn portions 210 on both sides, and an unsewn opening 220 is formed in the central portion.

この縫合されていない開口部220は、表皮100の部材である表皮部材110と120とを含む表皮部材を縫合した後に、この開口部220を通して表皮100の裏と表をひっくり返すためのものである。なお、表皮100は、図示した縫合部210以外の部分においても表皮部材が縫合されているが、説明を簡略化するために、図示を省略してある。 The unsewn opening 220 is for turning over the back and front of the epidermis 100 through the opening 220 after suturing the epidermis member including the epidermis members 110 and 120 which are the members of the epidermis 100. In the epidermis 100, the epidermis member is also sewn in a portion other than the illustrated suture portion 210, but the illustration is omitted for the sake of simplicity.

表皮100の表皮部材110と120とを縫合(縫製)する前の状態を図2に示す。図2に示した状態で、表皮部材110は、図1に示したように成形された状態で表側になる面(表側の面)が上側になっている。一方、表皮部材120は、図1に示したように成形された状態で表側になる面(表側の面)が下側になっている。即ち、図2に示した状態で、表皮部材110と120とは、表側の面が互いに向き合った状態になっている。 FIG. 2 shows a state before the skin members 110 and 120 of the skin 100 are sewn (sewn). In the state shown in FIG. 2, the skin member 110 has a surface (front surface) on the upper side, which is the front side in the molded state as shown in FIG. On the other hand, the skin member 120 has a front surface (front surface) in a molded state as shown in FIG. 1 on the lower side. That is, in the state shown in FIG. 2, the skin members 110 and 120 are in a state where the front surfaces face each other.

表皮部材110には切片111が、また、表皮部材120には切片121が形成されている。表皮部材110と切片111には、ノズル140を通すための切り込み141と142とが形成されている。また、表皮部材120には、ノズル140を通すための切り込み143が形成されている。一方、表皮部材110には、ステー130の一対の脚部130aと130bとを通すためのステー用穴131が2箇所に設けられている。 A section 111 is formed on the skin member 110, and a section 121 is formed on the skin member 120. The skin member 110 and the section 111 are formed with notches 141 and 142 for passing the nozzle 140. Further, the skin member 120 is formed with a notch 143 for passing the nozzle 140. On the other hand, the skin member 110 is provided with two stay holes 131 for passing the pair of leg portions 130a and 130b of the stay 130.

表皮部材120の側の切片121には、切り込み143の上を覆うようにして、粗い網目状の繊維(メッシュ)で形成されたカバー230が切片121に縫合又は接着により取り付けられている。また、切片121には、穴122が2箇所に形成されている。図2には、穴122を2箇所に形成した例を示したが、穴122の数は、1個であっても良いし、また、3個以上であっても良い。 On the section 121 on the side of the skin member 120, a cover 230 formed of coarse mesh fibers (mesh) is attached to the section 121 by suture or adhesion so as to cover the notch 143. Further, the section 121 is formed with holes 122 at two positions. Although FIG. 2 shows an example in which the holes 122 are formed at two positions, the number of holes 122 may be one or three or more.

また、本実施例では、図2に示すように、2つの穴122を、切り込み143を挟んで両側の対象な位置に配置することにより、開口部から外部への発泡ウレタンの漏れ出しを確実に防止するようにしている。 Further, in this embodiment, as shown in FIG. 2, by arranging the two holes 122 at the target positions on both sides of the notch 143, the urethane foam leaks from the opening to the outside reliably. I try to prevent it.

図2に示した構成で、表皮部材110と120とを、切り込み141と143とが重なり合うようにして重ね合せた状態で、縫合部210として一点差線で示した線に沿って縫製し縫合する。これにより、表皮部材110と120とを繋ぎ合わされて、表皮100が袋状に成形される。この状態で、図2においてLで示した区間は縫合されておらず、開口部220を形成する。2か所の穴122は、何れも開口部220の内側に形成されている。 In the configuration shown in FIG. 2, the skin members 110 and 120 are sewn and sewn along the line indicated by the one-point difference line as the suture portion 210 in a state where the cuts 141 and 143 are overlapped so as to overlap each other. .. As a result, the skin members 110 and 120 are joined together, and the skin 100 is formed into a bag shape. In this state, the section indicated by L in FIG. 2 is not sutured and forms an opening 220. The two holes 122 are both formed inside the opening 220.

実際には、表皮100は、表皮部材110と120以外の表皮部材も縫製し繋ぎ合わされて袋状に形成されるが、本実施例では、説明を簡単にするために、表皮部材110と120とが繋ぎ合わされて表皮100が袋状に成形されるとして説明する。 Actually, the skin 100 is formed in a bag shape by sewing and joining the skin members other than the skin members 110 and 120, but in this embodiment, for the sake of simplicity, the skin members 110 and 120 are combined with each other. Will be described as if the skin 100 is formed into a bag shape by being joined together.

表皮部材110と120とを縫合して袋状にし、表皮部材110と120との縫合された部分を縫合されていない開口部220を通すことで、表皮部材110と120とを裏返すことにより、図1に示したように、縫製時に互いに内側を向いていた表側の面が外側になる。その後、ステー130の一対の脚部130aと130bとを2箇所のステー用穴131に通す。 The skin members 110 and 120 are sewn into a bag shape, and the sewn portion of the skin members 110 and 120 is passed through an unsewn opening 220, so that the skin members 110 and 120 are turned inside out. As shown in No. 1, the front side surfaces that face each other inward at the time of sewing become the outer side. After that, the pair of legs 130a and 130b of the stay 130 are passed through the two stay holes 131.

ここで、表皮部材110と120とを1層構造としたことにより、従来の表皮を3層で形成した場合と比べて、表皮100の剛性を小さくする(柔軟にする)ことが出来る。その結果、縫合した表皮部材110と120とを裏返すときに、従来の剛性が大きい3層で形成した表皮の場合と比べて、表皮部材110と120とを通すための開口部220の幅Lを小さくすることができる。 Here, by forming the skin members 110 and 120 into a one-layer structure, the rigidity of the skin 100 can be reduced (made flexible) as compared with the case where the conventional skin is formed of three layers. As a result, when the sutured skin members 110 and 120 are turned inside out, the width L of the opening 220 for passing the skin members 110 and 120 is increased as compared with the case of the conventional skin formed of three layers having high rigidity. It can be made smaller.

具体的には、従来の3層で形成された表皮を用いた場合に、開口部220のLの寸法として120mm前後必要であったのに対して、本実施例による1層で形成した表皮部材110と120とを通す場合には、50から90mm程度まで、好ましくは60から80mm程度までに小さくすることができる。 Specifically, when a conventional epidermis formed of three layers was used, the L dimension of the opening 220 was required to be about 120 mm, whereas the epidermis member formed of one layer according to this embodiment was required. When passing through 110 and 120, the size can be reduced to about 50 to 90 mm, preferably about 60 to 80 mm.

図3には、ノズル140を、切り込み141,142,143を通して、袋状に形成された表皮100の内部(図3の下側)に挿入した状態を示す。これは、図1の袋状に形成された表皮100の内部に発泡ウレタンを充填させる前におけるA−A断面に相当する。 FIG. 3 shows a state in which the nozzle 140 is inserted into the inside of the bag-shaped skin 100 (lower side of FIG. 3) through the cuts 141, 142, and 143. This corresponds to the AA cross section before filling the inside of the bag-shaped skin 100 of FIG. 1 with urethane foam.

図3に示した状態は、縫合した表皮部材110と120とを開口部220を通して裏と表をひっくり返した後に、袋状に形成された表皮100の内部で切片111と121とを表皮部材110の側に折り曲げて、ノズル140を切り込み142の側から切り込み141と143とに通して、表皮100の内部に突き出させた状態を示している。この状態で、ノズル140の先端部分は、切片121に取り付けられたカバー230で覆われている。 In the state shown in FIG. 3, the sutured epidermis members 110 and 120 are turned upside down through the opening 220, and then the sections 111 and 121 are formed inside the epidermis 100 formed in a bag shape. The nozzle 140 is bent from the side of the notch 142 to the notches 141 and 143, and is projected into the skin 100. In this state, the tip portion of the nozzle 140 is covered with the cover 230 attached to the section 121.

ノズル140を、切り込み142の側から切り込み141と143とに通すために、縫合された切片111と121とを表皮部材110の側に折り曲げるときに、切片111と121にそれぞれ形成されて重ね合わされている切り込み141と143とが、表皮部材110に形成されている切り込み142と重なるようにして折り曲げる。 When the sutured sections 111 and 121 are bent toward the skin member 110 in order to pass the nozzle 140 from the side of the notch 142 through the notches 141 and 143, they are formed and overlapped on the sections 111 and 121, respectively. The cuts 141 and 143 are bent so as to overlap the cuts 142 formed in the skin member 110.

このノズル140が挿入され、ステー130を取り付けた、表皮部材110と120とで袋状に形成された表皮100を、図4に示すように、金型311と312とに装着する。この状態で、図示していないウレタン発泡原液供給部からノズル140を介してウレタン発泡原液151を袋状に形成された表皮100の内部に供給する。 As shown in FIG. 4, the skin 100 formed in a bag shape by the skin members 110 and 120 to which the nozzle 140 is inserted and the stay 130 is attached is attached to the molds 311 and 312. In this state, the urethane foam stock solution 151 is supplied from the urethane foam stock solution supply unit (not shown) to the inside of the skin 100 formed in a bag shape via the nozzle 140.

ウレタン発泡原液151は、ノズル140の先端部からある程度の勢い(噴射速度)を持って袋状に形成された表皮100の内部に供給される。このとき、ノズル140の出口の直前にカバー230が無いと、ノズル140の先端部から勢いよく飛び出したウレタン発泡原液151は、表皮部材110又は120の一部に集中して吹き付けられ、ウレタン発泡原液151が表皮部材110又は120の一部に過度に浸み込んでしまう。表皮部材110又は120に過度に浸み込んだウレタン発泡原液151は、発泡せずに固まってしまい、本来柔らかい肌触りを有するヘッドレスト200の触感を損ねてしまう。 The urethane foam stock solution 151 is supplied from the tip of the nozzle 140 to the inside of the skin 100 formed in a bag shape with a certain amount of momentum (injection speed). At this time, if the cover 230 is not provided immediately before the outlet of the nozzle 140, the urethane foam stock solution 151 that vigorously pops out from the tip of the nozzle 140 is concentrated on a part of the skin member 110 or 120 and is sprayed on the urethane foam stock solution. 151 excessively penetrates into a part of the skin member 110 or 120. The urethane foam stock solution 151 that has excessively soaked into the skin member 110 or 120 solidifies without foaming, and impairs the tactile sensation of the headrest 200, which originally has a soft touch.

これに対して、本実施例では、ノズル140から勢いよく飛び出したウレタン発泡原液151は、ノズル140の先端部分を覆うカバー230に当たって勢いが弱められてから表皮部材110又は120に当るようになっている。このような構造とすることにより、カバー230に当たって勢いが弱められたウレタン発泡原液151は、表皮部材110又は120に浸み込むことがなくなり、ヘッドレスト200の触感を損ねてしまうことを無くすことができる。 On the other hand, in this embodiment, the urethane foam stock solution 151 vigorously popping out from the nozzle 140 hits the cover 230 covering the tip portion of the nozzle 140 to weaken the momentum, and then hits the skin member 110 or 120. There is. With such a structure, the urethane foam stock solution 151, which has been weakened by hitting the cover 230, does not permeate into the skin member 110 or 120, and the tactile sensation of the headrest 200 can be prevented from being impaired. ..

ノズル140から袋状に形成された表皮100の内部に供給されたウレタン発泡原液151は、表皮100の内部で発泡して発泡ウレタン150が形成され、図5に示すように、袋状に形成された表皮100を押し広げる。その結果、表皮部材110や120は、金型311と312で形成された形状に倣って成形される。 The urethane foam stock solution 151 supplied from the nozzle 140 to the inside of the epidermis 100 formed in a bag shape is foamed inside the epidermis 100 to form the urethane foam 150, and is formed in a bag shape as shown in FIG. Spread the epidermis 100. As a result, the skin members 110 and 120 are formed according to the shapes formed by the molds 311 and 312.

ここで、表皮部材110の側の切片111が発泡ウレタン150に接していない場合には、開口部220において、発泡ウレタン150から受ける圧力により切片111と121とが離れて隙間が形成されてしまう可能性がある。これは、表皮部材110と120とを、1層構造の比較的柔軟な部材で形成した場合により顕著になる。 Here, when the section 111 on the side of the skin member 110 is not in contact with the urethane foam 150, the sections 111 and 121 may be separated from each other by the pressure received from the urethane foam 150 at the opening 220 to form a gap. There is sex. This becomes more remarkable when the skin members 110 and 120 are formed of a relatively flexible member having a one-layer structure.

そのような隙間が形成されると、その隙間から発泡ウレタン150の一部が外部に漏れ出てしまう可能性がある。また、発泡ウレタン150が外部に漏れでなくとも、発泡ウレタン150で押し上げられることにより、切片111の表皮部材110から折り曲げた部分がめくれた状態になってしてしまう可能性がある。その結果、ヘッドレスト200の外観を損ねてしまう場合が発生する。 When such a gap is formed, a part of the urethane foam 150 may leak to the outside through the gap. Further, even if the urethane foam 150 does not leak to the outside, there is a possibility that the bent portion of the section 111 from the skin member 110 may be turned up by being pushed up by the urethane foam 150. As a result, the appearance of the headrest 200 may be spoiled.

この課題に対して、本実施例では、表皮部材120の切片121で縫合部210よりも内側(図2で、開口部220の寸法Lよりも狭い間隔)に複数の穴122(図2に示した例では2個)を形成し、この穴122を通して表皮部材110の側の切片111も発泡ウレタン150に接するようにした。このように、切片121の複数の穴122を通して切片111の表面に発泡ウレタンを含浸させて切片111と発泡ウレタン150とを接着させることにより、発泡ウレタン150から受ける圧力により切片111と121とが離れて隙間が形成されてしまうのを防止した。 In response to this problem, in this embodiment, a plurality of holes 122 (shown in FIG. 2) in the section 121 of the epidermis member 120 inside the suture portion 210 (in FIG. 2, at intervals narrower than the dimension L of the opening 220). In the example, two) were formed, and the section 111 on the side of the skin member 110 was also brought into contact with the urethane foam 150 through the hole 122. In this way, by impregnating the surface of the section 111 with urethane foam through the plurality of holes 122 of the section 121 and adhering the section 111 and the urethane foam 150, the sections 111 and 121 are separated by the pressure received from the urethane foam 150. Prevented the formation of gaps.

この構成を、図6を用いて説明する。図6には、表皮部材120の切片121に形成された穴122を横切る断面B−B(図1参照)で、内部(図6において、表皮部材110及び120の下側)に発泡ウレタン150が充填された状態を示す。表皮部材120の切片121は、発泡ウレタン150に接している。更に、切片121の2箇所に形成した穴122を介して、表皮部材110の側の切片111にも発泡ウレタン150が接している。これにより、発泡ウレタン150が切片111に接着し、開口部220において、切片111と121とが密着した状態を保っている。 This configuration will be described with reference to FIG. FIG. 6 shows a cross section BB (see FIG. 1) crossing the hole 122 formed in the section 121 of the skin member 120, and urethane foam 150 is provided inside (lower side of the skin members 110 and 120 in FIG. 6). Indicates the filled state. The section 121 of the skin member 120 is in contact with the urethane foam 150. Further, the urethane foam 150 is also in contact with the section 111 on the side of the skin member 110 through the holes 122 formed at the two positions of the section 121. As a result, the urethane foam 150 adheres to the section 111, and the sections 111 and 121 are kept in close contact with each other at the opening 220.

また、この複数の穴122を、切片111を折り返した箇所に出来るだけ近付けた位置に設けることにより、切片111を表皮部材110から折り返した部分がめくれ上がるのをより抑えることが出来る。具体的には、複数の穴122を、切片111に形成したノズル140を通すための切り込み141よりも切片111を折り返した箇所に、より近い位置に形成する。これにより、切片111が折り返した箇所の近くで切片111を発泡ウレタン150と接着させることが出来、切片111を表皮部材110から折り返した部分がめくれ上がるのをより抑えることが出来る。 Further, by providing the plurality of holes 122 at positions as close as possible to the folded portion of the section 111, it is possible to further prevent the portion where the section 111 is folded back from the skin member 110 from being turned up. Specifically, the plurality of holes 122 are formed at positions closer to the folded-back portion of the section 111 than the notch 141 for passing the nozzle 140 formed in the section 111. As a result, the section 111 can be adhered to the urethane foam 150 near the portion where the section 111 is folded back, and the portion where the section 111 is folded back from the skin member 110 can be further suppressed from being turned up.

また、開口部220の幅寸法Lを従来の開口部の幅寸法と比べて小さくすることができるので、この小さくした開口部寸法と、この開口部の寸法Lよりも狭い間隔で2箇所に形成した穴122とを組み合わせることにより、特許文献2に記載されているような開口整形治具を用いなくても、開口部220において、切片111と121との密着した状態を確実に維持しながら表皮100の内部で発泡ウレタン150を形成することが出来るようになった。 Further, since the width dimension L of the opening 220 can be made smaller than the width dimension of the conventional opening, the width dimension L of the opening 220 is formed at two locations at a narrower interval than the reduced opening dimension L. By combining with the hole 122, the epidermis is reliably maintained in close contact with the sections 111 and 121 in the opening 220 without using an opening shaping jig as described in Patent Document 2. It has become possible to form urethane foam 150 inside 100.

ここで、穴122の径(直径)は、穴122を介して、切片111を発泡ウレタン150と確実に接続させるために、3〜10mm、より好ましくは、5〜8mmに設定する。穴122の径を10mmよりも大きくすると、切片111と121との間から発泡ウレタン150が外部にはみ出して、ヘッドレスト200の外観を損ねてしまう場合がある。また、穴122の径が3mmよりも小さいと、切片111と発泡ウレタン150との接触面積が小さくなって、切片111と発泡ウレタン150との間で十分な接着力を確保することが出来なくなり、発泡ウレタン150から受ける圧力により切片111と121とが離れて隙間が形成され、発泡ウレタン150が外部に漏れ出てしまう場合がある。 Here, the diameter of the hole 122 is set to 3 to 10 mm, more preferably 5 to 8 mm in order to reliably connect the section 111 to the urethane foam 150 via the hole 122. If the diameter of the hole 122 is made larger than 10 mm, the urethane foam 150 may protrude from between the sections 111 and 121 and spoil the appearance of the headrest 200. Further, if the diameter of the hole 122 is smaller than 3 mm, the contact area between the section 111 and the urethane foam 150 becomes small, and it becomes impossible to secure a sufficient adhesive force between the section 111 and the urethane foam 150. Due to the pressure received from the urethane foam 150, the sections 111 and 121 may be separated from each other to form a gap, and the urethane foam 150 may leak to the outside.

このような状態で、開口部220において発泡ウレタン150から圧力を受けても、切片121の2箇所に形成した穴122を介して発泡ウレタン150と接続している切片111は、切片121と離れることなく密着した状態を保つことが出来る。その結果、開口部220から外部に発泡ウレタン150が漏れ出ることがなくなり、図7に示すように、外観を損ねることなくヘッドレスト200を形成することが出来る。 In such a state, even if pressure is applied from the urethane foam 150 at the opening 220, the section 111 connected to the urethane foam 150 via the holes 122 formed at two positions of the section 121 is separated from the section 121. It is possible to maintain a close contact without any. As a result, the urethane foam 150 does not leak to the outside from the opening 220, and as shown in FIG. 7, the headrest 200 can be formed without impairing the appearance.

なお、図2には、切片121に径が3〜10mmの穴122を2箇所形成する例を示したが、本実施例はこれに限られるものではなく、穴122に代えて、スリット状の長穴を複数形成するようにしても良い。 Note that FIG. 2 shows an example in which two holes 122 having a diameter of 3 to 10 mm are formed in the section 121, but this embodiment is not limited to this, and instead of the holes 122, a slit shape is formed. A plurality of elongated holes may be formed.

本実施例によれば、ヘッドレスト200の表皮100を1層の表皮部材110,120で形成しても、袋状に成形した表皮100の内部にウレタン発泡原液151を供給して表皮100の内部に発泡ウレタン150を充填させる場合において、表皮100に形成した開口部220から発泡ウレタン150が外部に漏れ出てしまうのを確実に防止することが出来るようにした。これにより、1層の表皮部材110,120で形成した表皮100を用いたヘッドレスト200を、外観の見栄えや肌触りの感触を損なうことなく、確実に形成することが出来るようになった。 According to this embodiment, even if the skin 100 of the headrest 200 is formed by the skin members 110 and 120 of one layer, the urethane foam stock solution 151 is supplied to the inside of the skin 100 formed into a bag shape to the inside of the skin 100. When the urethane foam 150 is filled, it is possible to reliably prevent the urethane foam 150 from leaking to the outside through the opening 220 formed in the skin 100. As a result, the headrest 200 using the skin 100 formed of the one-layer skin members 110 and 120 can be reliably formed without impairing the appearance and the feel of the skin.

なお、本実施例では、表皮100を1層で形成した場合について説明したが、表皮100の発泡ウレタン150と接する側の面(袋状に形成した表皮100の内側の面)に、50μm以下、より好ましくは20〜30μm又はそれ以下の厚さを有する薄い樹脂の層1001を形成しても良い。 In this embodiment, the case where the epidermis 100 is formed by one layer has been described, but the surface of the epidermis 100 on the side in contact with the urethane foam 150 (the inner surface of the epidermis 100 formed in a bag shape) is 50 μm or less. More preferably, a thin resin layer 1001 having a thickness of 20 to 30 μm or less may be formed.

このように薄い樹脂の層1011を形成することにより、本実施例で説明した表皮100を1層で形成した場合とほぼ変わりのない柔軟性を確保した上で、発泡ウレタン150が表皮100に染込むことを確実に防止でき、ヘッドレスト200の外観の見栄えを損なってしまうこと、及び肌触りの感触を損なってしまうことを防ぐことが出来る。 By forming the thin resin layer 1011 in this way, the urethane foam 150 dyes the skin 100 while ensuring flexibility that is almost the same as when the skin 100 described in this embodiment is formed by one layer. It is possible to surely prevent it from getting stuck, and it is possible to prevent the appearance of the headrest 200 from being impaired and the feel of the headrest 200 from being impaired.

また、この薄い樹脂の膜の表面をコロナ放電で処理して膜の表面に改質処理を施すことにより、膜の表面に微細な凹凸を形成して、発泡ウレタン150との接着性を向上させることが出来る。その結果、切片121と発泡ウレタン150とがより強く接着され、折り返し部のめくれ上がりをより少なくすることが出来る。 Further, by treating the surface of this thin resin film with corona discharge and modifying the surface of the film, fine irregularities are formed on the surface of the film to improve the adhesiveness with the urethane foam 150. Can be done. As a result, the section 121 and the urethane foam 150 are more strongly adhered to each other, and it is possible to reduce the turning up of the folded portion.

以上、本発明者によってなされた発明を実施例に基づき具体的に説明したが、本発明は前記実施例に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能であることは言うまでもない。例えば、上記した実施例は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。 Although the invention made by the present inventor has been specifically described above based on Examples, it goes without saying that the present invention is not limited to the above Examples and can be variously modified without departing from the gist thereof. No. For example, the above-described embodiment has been described in detail in order to explain the present invention in an easy-to-understand manner, and is not necessarily limited to those having all the described configurations.

100・・・表皮 110,120・・・表皮部材 111,121・・・切片 122・・・穴 130・・・ステー 140・・・ノズル 141,142,143・・・切込み 150・・・発泡ウレタン 200・・・ヘッドレスト 210・・・縫合部 220・・・開口部 230・・・カバー。 100 ... Skin 110, 120 ... Skin member 111, 121 ... Section 122 ... Hole 130 ... Stay 140 ... Nozzle 141, 142, 143 ... Notch 150 ... Urethane foam 200 ・ ・ ・ Headrest 210 ・ ・ ・ Suture part 220 ・ ・ ・ Opening 230 ・ ・ ・ Cover.

Claims (1)

車両用シートのヘッドレストであって、
表皮部材を重ね合せて縫合し袋状に成形した表皮部と、
前記表皮部の内部に充填させた発泡ウレタンと、
前記発泡ウレタンの内部から前記表皮部の外側に延びる1対の脚部を有するステーと
を備え、前記表皮部は、
前記表皮部材を重ね合わせた部分の一部に縫合されていない部分を有し、
前記表皮部材は、
前記縫合されていない部分において前記表皮部材を重ね合わせた部分の一方の表皮部材の
側から伸びて前記表皮部の内部で折り返された第1の切片部と
前記縫合されていない部分において前記表皮部材を重ね合わせた部分の他方の表皮部材の
側から伸びて前記表皮部の内部で前記第1の切片部と重ね合わされて前記折り返した方向
に沿って前記第1の切片部と両側の端部付近が縫合された第2の切片部と
を有し、前記第2の切片部は前記発泡ウレタンに接着しており、前記第2の切片部には穴
が形成されていて、前記折り返された前記第1の切片部は、前記第2の切片部に形成され
た前記穴を介して前記発泡ウレタンと接着しており、前記第2の切片部には、前記表皮部の内部に前記発泡ウレタンの材料を供給するためのノズルを通すための切込みが形成されており、前記切込みを覆う部分にメッシュ状のカバーが取り付けられていることを特徴とする車両用シートのヘッドレスト。
The headrest of the vehicle seat
The epidermis part, which is formed by overlapping and suturing the epidermis members into a bag shape
Urethane foam filled inside the skin and
The skin portion includes a stay having a pair of legs extending from the inside of the urethane foam to the outside of the skin portion.
It has a part that is not sutured to a part of the part where the skin members are overlapped.
The skin member is
The skin member extends from the side of one skin member of the portion where the skin members are overlapped in the non-sewn portion, and is folded back inside the skin portion in the first section portion and the non-sewn portion. Extends from the side of the other skin member of the overlapped portion, is overlapped with the first section portion inside the skin portion, and is near the first section portion and both end portions along the folded direction. Has a second section portion sewn together, the second section portion is adhered to the urethane foam, and a hole is formed in the second section portion, and the folded portion is described. The first section portion is adhered to the urethane foam through the hole formed in the second section portion, and in the second section portion, the urethane foam portion is formed inside the skin portion. A headrest for a vehicle seat, characterized in that a notch is formed for passing a nozzle for supplying a material, and a mesh-like cover is attached to a portion covering the notch.
JP2017035402A 2017-02-27 2017-02-27 Vehicle seat headrest Active JP6796001B2 (en)

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WO2024048417A1 (en) 2022-08-30 2024-03-07 東海化成工業株式会社 Headrest skin material and headrest

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