JP6785528B2 - 巻線装置及び巻線方法 - Google Patents
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
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- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
- H02K15/0435—Wound windings
- H02K15/0442—Loop windings
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- H—ELECTRICITY
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- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- H—ELECTRICITY
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- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/064—Winding non-flat conductive wires, e.g. rods, cables or cords
- H01F41/069—Winding two or more wires, e.g. bifilar winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/04—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of windings, prior to mounting into machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
- H02K15/063—Windings for large electric machines, e.g. bar windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/06—Embedding prefabricated windings in machines
- H02K15/062—Windings in slots; salient pole windings
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/14—Casings; Enclosures; Supports
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Description
この内巻工程にあっては、回転手段25により内巻芯36を回転させて線材操出部材31から繰出される線材16を内巻芯36の周囲に巻回させて内コイル13を作製する。このため、先ず、線材16を線材操出部材31から繰出させる。
この工程では、内コイル13とともに内巻芯36を外巻芯37により包囲する。外巻芯37を移動可能に構成した上記巻線装置20を用いるこの実施の形態では、移動手段55における流体圧シリンダ57から出没ロッド57aを突出させて、外巻芯37を図2に示す待機位置から下方に移動させて、図5に示すように、内コイル13を包囲する包囲位置にまで移動させる。そして、その外巻駒37aにより内コイル13のコイルエンド部13bを覆う。
この工程にあっては、内巻芯36とともに外巻芯37を回転させて線材操出部材31から繰出される線材16を外巻芯37の周囲に巻回させて外コイル14を作製する。
13a コイル辺部
13b コイルエンド部
14 外コイル
14a コイル辺部
14b コイルエンド部
16 線材
20 巻線装置
25 回転手段
26 電動モータ(駆動手段)
27 回転板
28 一方の掛け回し柱
29 他方の掛け回し柱
31 線材操出部材
36 内巻芯
36a 内巻駒
37 外巻芯
37a 外巻駒
43 保持手段
55 巻芯移動手段
71 テーブル移動手段
73 回転テーブル
74 線材クリップ
Claims (6)
- 回転手段(25)により回転する巻芯に線材(16)を巻取る巻線装置において、
前記巻芯が、前記回転手段(25)により回転する内巻芯(36)と、前記内巻芯(36)を包囲して前記内巻芯(36)とともに回転する外巻芯(37)を有し、
前記回転手段(25)が、駆動手段(26)により回転する回転板(27)と、前記回転板(27)に回転中心を挟むように立設された一対の掛け回し柱(28,29)とを備え、
前記内巻芯(36)が、前記一対の掛け回し柱(28,29)の先端の回転半径外側にそれぞれ取付けられた内巻駒(36a)を有し、
前記外巻芯(37)が、前記一対の掛け回し柱(28,29)にそれぞれ設けられ前記内巻駒(36a)を所定の隙間を空けて覆う外巻駒(37a)を有する
ことを特徴とする巻線装置。 - 外巻駒(37a)が一対の掛け回し柱(28,29)にそれぞれ移動可能に設けられ、
内巻駒(36a)を覆う巻位置と内巻駒(36a)から回転板(27)の回転軸方向にずれた待機位置との間で前記外巻駒(37a)をそれぞれ往復移動させる巻芯移動手段(55)を備えた
請求項1記載の巻線装置。 - 一対の掛け回し柱(28,29)のいずれか一方又は双方が回転板(27)の回転中心を通過する直線上に移動可能に立設され、
前記一対の掛け回し柱(28,29)の間隔を所定の値に保つ保持手段(43)を備えた
請求項1又は2記載の巻線装置。 - 回転板(27)と同軸であってかつ前記回転板(27)とともに回転可能に設けられ線材(16)の端部を把持する線材クリップ(74)が設けられた回転テーブル(73)と、
前記回転テーブル(73)が一対の掛け回し柱(28,29)の端部に当接又は接近する近接位置と、前記一対の掛け回し柱(28,29)の端部から離間した離間位置との間で前記回転テーブル(73)を移動させるテーブル移動手段(71)と
を備えた請求項1ないし3いずれか1項に記載の巻線装置。 - 回転手段(25)により内巻芯(36)を回転させて線材操出部材(31)から繰出される線材(16)を前記内巻芯(36)の周囲に巻回させて内コイル(13)を作製する内巻工程と、
前記内コイル(13)とともに前記内巻芯(36)を外巻芯(37)により包囲する包囲工程と、
前記内巻芯(36)とともに前記外巻芯(37)を回転させて前記線材操出部材(31)から繰出される線材(16)を前記外巻芯(37)の周囲に巻回させて外コイル(14)を作製する外巻工程と
を含む巻線方法において、
回転中心を挟んで離間する一対の掛け回し柱(28,29)を有する回転手段(25)と、前記一対の掛け回し柱(28,29)のそれぞれの先端の回転半径外側にそれぞれ取付けられた内巻駒(36a)を有する内巻芯(36)と、前記内巻駒(36a)を所定の隙間を空けて覆うように前記一対の掛け回し柱(28,29)にそれぞれ設けられた外巻駒(37a)を有する外巻芯(37)を用い、
前記内巻工程において、前記内巻駒(36a)に掛け回される線材(16)から成るコイルエンド部(13b)と、前記一対の掛け回し柱(28,29)との間に掛け渡される線材(16)から成るコイル辺部(13a)を有するトラック状の内コイル(13)を作製し、
前記包囲工程において、前記内コイル(13)の前記コイルエンド部(13b)を覆うように外巻駒(36a)を設け、
前記外巻工程において、前記外巻駒(37a)に掛け回される線材(16)から成るコイルエンド部(14b)と、前記一対の掛け回し柱(28,29)との間に掛け渡される線材(16)から成るコイル辺部を(14a)有するトラック状の外コイル(14)を作製する
ことを特徴とする巻線方法。 - 内巻工程において外巻芯(37)を内巻芯(36)から回転軸方向にずれた待機位置に位置させ、包囲工程において前記外巻芯(37)を待機位置から移動させて内コイル(13)を包囲する包囲位置にまで移動させる請求項5記載の巻線方法。
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JP2016202226A JP6785528B2 (ja) | 2016-10-14 | 2016-10-14 | 巻線装置及び巻線方法 |
PCT/JP2017/032728 WO2018070160A1 (ja) | 2016-10-14 | 2017-09-11 | 巻線装置及び巻線方法 |
US16/089,430 US10715016B2 (en) | 2016-10-14 | 2017-09-11 | Winding device and winding method |
CN201780020579.XA CN109075673B (zh) | 2016-10-14 | 2017-09-11 | 卷线装置以及卷线方法 |
KR1020187028633A KR102132320B1 (ko) | 2016-10-14 | 2017-09-11 | 권선 장치 및 권선 방법 |
DE112017001564.2T DE112017001564T5 (de) | 2016-10-14 | 2017-09-11 | Wickelvorrichtung und Wickelverfahren |
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JP2020014287A (ja) * | 2018-07-13 | 2020-01-23 | 日本電産株式会社 | 巻線装置 |
KR102235654B1 (ko) * | 2018-12-06 | 2021-04-02 | (주)디케이텍인더스트리 | 슬립링을 이용한 동 축 가이드 권선 장치 |
EP3958448B1 (en) * | 2019-04-16 | 2024-05-08 | Rainbow Robotics | Stator coil winding device |
JP7357427B2 (ja) * | 2019-05-23 | 2023-10-06 | Nittoku株式会社 | 巻線装置及びコイル製造方法 |
CN112751462B (zh) * | 2019-11-22 | 2022-01-28 | 襄阳中车电机技术有限公司 | 一种用于定子联线的立式支撑装置 |
JP7476001B2 (ja) * | 2020-07-09 | 2024-04-30 | Nittoku株式会社 | 巻線装置及び巻線方法 |
CN114551083B (zh) * | 2022-02-23 | 2023-01-24 | 河南城建学院 | 一种超导磁体智能生产装置 |
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JP2016202226A (ja) | 2015-04-15 | 2016-12-08 | 株式会社大都技研 | 遊技台 |
WO2017141562A1 (ja) * | 2016-02-18 | 2017-08-24 | 三菱電機株式会社 | 回転電機の固定子、回転電機、および、回転電機の固定子の製造方法 |
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JP2018064404A (ja) | 2018-04-19 |
WO2018070160A1 (ja) | 2018-04-19 |
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DE112017001564T5 (de) | 2018-12-13 |
US20190115813A1 (en) | 2019-04-18 |
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