JP6646399B2 - Inspection device for punches for powder compression molding machines - Google Patents

Inspection device for punches for powder compression molding machines Download PDF

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JP6646399B2
JP6646399B2 JP2015205154A JP2015205154A JP6646399B2 JP 6646399 B2 JP6646399 B2 JP 6646399B2 JP 2015205154 A JP2015205154 A JP 2015205154A JP 2015205154 A JP2015205154 A JP 2015205154A JP 6646399 B2 JP6646399 B2 JP 6646399B2
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punch
compression molding
hole
inspection device
tip
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JP2017040635A (en
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亮平 倉内
亮平 倉内
友康 塩見
友康 塩見
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Nitto Seiko Co Ltd
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Description

本発明は、錠剤、錠菓等を圧縮成形する粉末圧縮成形機用杵の検査装置に関する。   The present invention relates to an inspection device for a punch for a powder compression molding machine for compressing tablets, tablets and the like.

従来、この種の粉末圧縮成形機に用いられる金型には、杵および臼と呼ばれるものがある。これら杵および臼は、その寸法精度が成形品の品質および成形機の寿命に大きな影響を与えるため、成形機に装着する前に、その各部の寸法を検査して規格にあったもののみを選別している。このような検査を自動化したものとして、特許文献1に示す回転式粉末圧縮成形機の杵・臼検査装置がある。この検査装置は、回転式の搬送機構により杵を搬送しながら、非接触式のレーザセンサで杵の全長と外径を測定するように構成されている。   2. Description of the Related Art Conventionally, molds used in this type of powder compression molding machine include those called punches and dies. Since the dimensional accuracy of these punches and dies greatly affects the quality of molded products and the life of the molding machine, before mounting on the molding machine, inspect the dimensions of each part and select only those that conform to the standard. are doing. As an automated inspection, there is a punch and die inspection device of a rotary powder compression molding machine disclosed in Patent Document 1. This inspection apparatus is configured to measure the entire length and outer diameter of the punch with a non-contact laser sensor while transporting the punch by a rotary transport mechanism.

特開平2001−153644号公報JP-A-2001-153644

杵の先端部については、外形が円柱形状で、穴部が凹面形状のものが一般的である。上記の回転式粉末圧縮成形機の杵・臼検査装置では、このような一般的な形状の杵の検査を対象としてものである。しかしながら、錠剤用の杵は、その凹面の中央に***部があるものや、文字が浮き彫りされたものや、外形が円柱形状でないもの等があり、上記の回転式粉末圧縮成形機の杵・臼検査装置では、このような錠剤用の杵について、各部の寸法を測定することができない問題があった。   Generally, the tip of the punch has a cylindrical outer shape and a concave hole. The punch and die inspection device of the rotary powder compression molding machine is intended for inspection of a punch having such a general shape. However, some punches for tablets have a raised portion at the center of the concave surface, some have embossed characters, some have an outer shape that is not cylindrical, and the like. The inspection device has a problem in that it is not possible to measure the dimensions of each part of such a punch for tablets.

本発明は、上記問題に鑑みて創成されたものであり、多種多様な形状の杵について、各部の寸法を測定可能な粉末圧縮成形機用杵の検査装置を提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide an inspection apparatus for a punch for a powder compression molding machine capable of measuring dimensions of various parts of a punch having various shapes.

本発明は、臼の上下方向から臼内に挿入される杵により臼内に充填された粉末を圧縮して成形品を成形する圧縮成形機に用いられ、成形品の上または下半分が成形されるように 凹型となっている穴部を先端部に有する杵の検査装置であって、杵の各部の寸法を測定する長さ測定手段と、杵を保持する保持手段を有し、その保持手段に保持された 杵を前記長さ測定手段による測定可能位置へ搬送する搬送機構と、保持手段に保持された 杵の穴部が平面視において所定の向きになるよう杵を回転させる回転手段とを備える。 The present invention is used in a compression molding machine for molding a molded product by compressing the powder filled in the mortar with a punch inserted into the mortar from above and below the mortar, and the upper or lower half of the molded product is molded. An apparatus for inspecting a punch having a concave hole at its tip end, comprising a length measuring means for measuring the dimensions of each part of the punch, and a holding means for holding the punch, the holding means comprising: A transport mechanism for transporting the punch held by the length measuring means to a position where measurement can be performed by the length measuring means, and a rotating means for rotating the punch so that the hole of the punch held by the holding means is oriented in a predetermined direction in plan view. Prepare.

また、杵の穴部を撮像する撮像手段を有し、この撮像手段による撮像画像に基づき杵の穴部が平面視において所定の向きになるよう回転手段が杵を回転させる構成であることが望ましい。   In addition, it is preferable that the imaging device has an imaging unit that captures an image of the hole of the punch, and that the rotation unit rotates the punch so that the hole of the punch is oriented in a predetermined direction in plan view based on an image captured by the imaging unit. .

また、前記搬送機構が、保持手段を載置する搬送テーブルと、この搬送テーブルを直進方向へ移動するために駆動力を付与する駆動手段とを有し、前記回転手段が、搬送テーブルの底面に固定され、搬送テーブルと一体に移動するように構成されているが望ましい。   Further, the transport mechanism has a transport table on which a holding unit is mounted, and a drive unit for applying a driving force to move the transport table in a straight-forward direction, and the rotating unit is provided on a bottom surface of the transport table. It is desirable to be fixed and configured to move integrally with the transport table.

本発明の粉末圧縮成形機用杵の検査装置によれば、杵の穴部を所定の向きに揃えることができるので、多種多様な形状の杵について各部の寸法を測定可能な汎用性に優れた粉末圧縮成形機用杵の検査装置を提供することができる。   According to the powder compression molding machine punch inspection apparatus of the present invention, since the holes of the punch can be aligned in a predetermined direction, excellent versatility that can measure the dimensions of each part for various shapes of punches. An inspection device for a punch for a powder compression molding machine can be provided.

本発明である粉末圧縮成形機用杵の検査装置を示す正面図である。It is a front view showing the inspection device of the punch for powder compression molding machines which is the present invention. 本発明である粉末圧縮成形機用杵の検査装置を示す平面図である。It is a top view showing the inspection device of the punch for powder compression molding machines which is the present invention. 本発明である粉末圧縮成形機用杵の検査装置の一部を断面にし、第1の撮像手段の構成を示す左側面図である。It is a left view which shows a part of 1st image pick-up means in the cross section of a part of the inspection apparatus of the punch for powder compression molding machines which is this invention. 本発明である粉末圧縮成形機用杵の検査装置の一部を断面にし、長さ測定手段の構成を示す左側面図である。FIG. 2 is a left side view showing a part of the inspection device for a punch for a powder compression molding machine according to the present invention, showing a configuration of a length measuring means. 本発明である粉末圧縮成形機用杵の検査装置の一部を断面にし、第2の撮像手段の構成を示す左側面図である。It is a left view which shows a part of inspection apparatus of the punch for powder compression molding machines which is this invention, and shows the structure of 2nd imaging means. 本発明である粉末圧縮成形機用杵の検査装置の一部を断面にし、全長測定手段および径測定手段の構成を示す左側面図である。FIG. 2 is a left side view showing a part of a testing device for a punch for a powder compression molding machine according to the present invention, showing a configuration of a total length measuring means and a diameter measuring means. 本発明である粉末圧縮成形機用杵の検査装置の動作説明図である。It is operation | movement explanatory drawing of the inspection apparatus of the punch of a powder compression molding machine which is this invention. 本発明である粉末圧縮成形機用杵の検査装置により測定される杵を示す正面図である。It is a front view which shows the punch measured by the inspection apparatus of the punch for powder compression molding machines which is this invention. 本発明である粉末圧縮成形機用杵の検査装置により位置決めされる杵の動きを示す平面図である。It is a top view which shows the movement of the punch positioned by the inspection apparatus of the punch for powder compression molding machines which is this invention. 本発明である粉末圧縮成形機用杵の検査装置により作成される検査報告書を示す図である。It is a figure showing the inspection report created by the inspection device of the punch for the powder compression molding machine which is the present invention.

以下、本発明の実施形態を、図面を参照して説明する。図1および図2は、本発明である粉末圧縮成形機用杵の検査装置1(以下、粉末圧縮成形機用杵の検査装置1を、単に杵検査装置1という)の全体構成を示す正面図および平面図である。この検査装置で検査する杵2は、図8に示すように、先端部2aを臼(図示せず)の上下方向から臼内に挿入し、臼内に充填された粉末を圧縮して錠剤等を成形する粉末圧縮成形機(図示せず)に装着されるものである。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIGS. 1 and 2 are front views showing the entire configuration of an inspection device 1 for a punch for a powder compression molding machine according to the present invention (hereinafter, the inspection device 1 for a punch for a powder compression molding machine is simply referred to as a punch inspection device 1). And a plan view. As shown in FIG. 8, the punch 2 to be inspected by this inspection device has a tip 2a inserted into the mortar from above and below the mortar (not shown), and compresses the powder filled in the mortar into tablets or the like. This is mounted on a powder compression molding machine (not shown) for molding the powder.

杵2は、図8に示すように、楕円柱形状を成す先端部2aと、その先端部2aに連続して先端部2aより太径の胴部2bと、胴部2bに連続して杵の後端に設けられる圧縮端部2cとを有している。先端部2aの先端に形成される穴部2dは、成形品の形状に応じて各種のものがあるが、例えば錠剤用のものでは、一般的には凹面形状であり、その凹面の中央に***部2eがあるもの(割線杵)や、文字が浮き彫りされたもの(刻印杵)等がある。このような杵2に対して、穴部2dの底面2fから圧縮端部2cまでの長さH(以下、穴部の底面から圧縮端部までの長さHを、底長Hという)及び先端部2aの端面から圧縮端部2cまでの長さL(以下、先端部の端面から圧縮端部までの長さLを、全長Lという)、図2に示す楕円形状の先端部2aの外径として長辺d1及び短辺d2、胴部2bの外径Dを測定するものである。なお、本発明の実施形態は、先端部2aが楕円柱形状の割線杵を一例に説明する。   As shown in FIG. 8, the punch 2 has a tip 2a having an elliptical column shape, a body 2b having a larger diameter than the tip 2a continuously with the tip 2a, and a punch having a diameter larger than the tip 2a. And a compression end 2c provided at the rear end. There are various types of holes 2d formed at the tip of the tip 2a, depending on the shape of the molded product. For example, for a tablet, the hole 2d generally has a concave shape, and a bulge is formed at the center of the concave surface. There is a part having a portion 2e (a score punch), a part having characters embossed thereon (an engraving punch), and the like. For such a punch 2, the length H from the bottom surface 2f of the hole 2d to the compression end 2c (hereinafter, the length H from the bottom surface of the hole to the compression end portion is referred to as a bottom length H) and the tip The length L from the end face of the portion 2a to the compression end 2c (hereinafter, the length L from the end face of the tip to the compression end is referred to as the total length L), and the outer diameter of the elliptical tip 2a shown in FIG. Is used to measure the long side d1, the short side d2, and the outer diameter D of the trunk 2b. In the embodiment of the present invention, an example will be described in which a front end portion 2a has an elliptic column shape and a score punch.

杵検査装置1は、図1および図2に示すように、杵を搬送する搬送機構10と、杵2を回転(自転)させる回転手段20と、杵の穴部2dを撮像する第1の撮像手段30と、杵の底長Hを測定する長さ測定手段40と、再度、杵2の穴部2dを撮像する第2の撮像手段50と、杵2の全長Lを測定する全長測定手段60と、杵2の先端部2aの長辺d1及び短辺d2ならびに胴部2bの外径Dを測定する外径測定手段70とを有している。   As shown in FIGS. 1 and 2, the punch inspection apparatus 1 includes a transport mechanism 10 that transports a punch, a rotation unit 20 that rotates (rotates) the punch 2, and a first imaging that captures an image of a hole 2d of the punch. Means 30, a length measuring means 40 for measuring the bottom length H of the punch, a second imaging means 50 for again imaging the hole 2d of the punch 2, and a total length measuring means 60 for measuring the entire length L of the punch 2. And an outer diameter measuring means 70 for measuring the long side d1 and the short side d2 of the tip 2a of the punch 2 and the outer diameter D of the body 2b.

前記杵検査装置1は、制御部(図示せず)によって制御されている。制御部は、例えばパーソナルコンピュータのようなコンピュータシステムにおいて構成されており、長さ測定手段40、全長測定手段60及び径測定手段70から出力される信号に基づいて、底長H、全長L、長辺d1、短辺d2および外径Dを演算するように構成されている。また、この制御部は、プリンタ(図示せず)を接続することにより、これら測定値を図10に示すような検査成績書の形式で出力するように構成されてる。さらに、制御部は、杵検査装置1の作動を制御する制御プログラムも内蔵している。   The punch inspection apparatus 1 is controlled by a control unit (not shown). The control unit is configured in a computer system such as a personal computer, for example, and based on signals output from the length measuring unit 40, the total length measuring unit 60, and the diameter measuring unit 70, the base length H, the total length L, and the length. It is configured to calculate the side d1, the short side d2, and the outer diameter D. The control unit is configured to output these measured values in the form of an inspection report as shown in FIG. 10 by connecting a printer (not shown). Further, the control unit also has a built-in control program for controlling the operation of the punch inspection device 1.

前記搬送機構10は、図3に示すように、杵2を保持するための治具11が載置された検査テーブル12と、この検査テーブル12を往復移動させる電動アクチュエータ13とから構成されている。このアクチュエータ13は、サーボモータ14、ボールねじ(図示せず)、ガイドレール15およびスライドブロック16を備えており、スライドブロック16に取り付けられた検査テーブル12を所定の位置で停止するように構成あれている。治具11は、杵2の圧縮端部2cを保持するものであり、杵2の先端部2aを上向きにして直立姿勢で杵2を保持するように構成されている。   As shown in FIG. 3, the transport mechanism 10 includes an inspection table 12 on which a jig 11 for holding the punch 2 is placed, and an electric actuator 13 for reciprocating the inspection table 12. . The actuator 13 includes a servomotor 14, a ball screw (not shown), a guide rail 15, and a slide block 16, and is configured to stop the inspection table 12 attached to the slide block 16 at a predetermined position. ing. The jig 11 holds the compressed end 2c of the punch 2, and is configured to hold the punch 2 in an upright posture with the tip 2a of the punch 2 facing upward.

前記回転手段20は、図3に示すように、ステッピングモータである。このステッピングモータ20は、前記検査テーブル12の底面に配置されており、検査テーブル12と一体となって移動するように取り付けられている。また、検査テーブル12には貫通穴(図示せず)が穿設されており、この貫通穴にはステッピングモータ20の回転軸(図示せず)が挿入されている。そして、ステッピングモータ20の回転軸は、カップリング21を介して治具11に固定されており、治具11は、ステッピングモータ20の回転に伴って回転するように構成されている。   The rotating means 20 is a stepping motor as shown in FIG. The stepping motor 20 is disposed on the bottom surface of the inspection table 12 and is mounted so as to move integrally with the inspection table 12. In addition, a through hole (not shown) is formed in the inspection table 12, and a rotation shaft (not shown) of the stepping motor 20 is inserted into the through hole. The rotation shaft of the stepping motor 20 is fixed to the jig 11 via a coupling 21, and the jig 11 is configured to rotate with the rotation of the stepping motor 20.

前記第1の撮像手段30は、図3に示すように、画像センサ30であり、杵2の先端部2aを、照明31で照らしながら上方から撮像可能な位置に配置されている。この画像センサ30は、図9に示すように、カメラで杵2の穴部2dを捉え、その映像から穴部2dの画像的な特徴として中央にある***部2eを抽出し、***部2eの向きを基準データと比較してその合否を出力するように構成されている。この出力信号に応じてステッピングモータ20を駆動制御することで、杵2は、回転し、***部2eが所定の向きとなった位置で停止する。この例では、基準データは、***部2eの向きが杵2の搬送方向と同一となるように設定されている。   As shown in FIG. 3, the first imaging unit 30 is an image sensor 30, and is arranged at a position where the tip 2 a of the punch 2 can be imaged from above while being illuminated by the illumination 31. As shown in FIG. 9, the image sensor 30 captures the hole 2d of the punch 2 with a camera, extracts a central raised portion 2e as an image characteristic of the hole 2d from the image, and extracts the raised portion 2e of the raised portion 2e. The direction is compared with the reference data, and the result is output. By controlling the driving of the stepping motor 20 in accordance with the output signal, the punch 2 rotates and stops at the position where the raised portion 2e is oriented in a predetermined direction. In this example, the reference data is set so that the direction of the raised portion 2e is the same as the transport direction of the punch 2.

前記長さ測定手段40は、図4に示すように、接触式デジタルセンサであり、接触式デジタルセンサの探針41を上下動させるための駆動機構であるエアシリンダを内蔵している。接触式デジタルセンサ40は、杵2の上方に配置されており、探針41を下降させその先端が穴部2dの底面に当接するまでの移動量を測定し、この移動量に基づいて底長Hを算出するように構成されている。具体的には、予め基準杵に対する移動量を測定し、これとの差から杵の底長を算出する。   As shown in FIG. 4, the length measuring means 40 is a contact digital sensor, and has a built-in air cylinder which is a drive mechanism for vertically moving a probe 41 of the contact digital sensor. The contact-type digital sensor 40 is arranged above the punch 2. The probe 41 is moved down to measure the amount of movement until the tip comes into contact with the bottom surface of the hole 2d, and the bottom length is determined based on the amount of movement. It is configured to calculate H. Specifically, the amount of movement with respect to the reference punch is measured in advance, and the bottom length of the punch is calculated from the difference.

また、長さ測定手段40は、図2および図4に示すように、位置調整手段42によって平面移動可能に設置されており、図7に示すように、接触式デジタルセンサ40の探針41が穴部2dの底面に対して当接する位置を調整することができる。例えば、穴部2dの底面が最も窪んだ位置を測定ポイントPとしこの底長を測定する場合、***部2eから3mm離れた位置が最も窪んでいるとすれば、この位置に探針41の先端が当接するよう、位置調整手段42を調整する。位置調整手段42は、エアシリンダであり、杵の搬送方向に対し平面視で直交する方向に接触式デジタルセンサ40の位置を変更するように構成されている。   The length measuring means 40 is installed so as to be movable in a plane by a position adjusting means 42, as shown in FIGS. 2 and 4, and as shown in FIG. The position of contact with the bottom surface of the hole 2d can be adjusted. For example, when the position where the bottom surface of the hole 2d is most depressed is set as the measurement point P and this bottom length is measured, if the position 3 mm away from the raised portion 2e is the most depressed, the tip of the probe 41 is located at this position. The position adjusting means 42 is adjusted so that the contact is made. The position adjusting unit 42 is an air cylinder, and is configured to change the position of the contact digital sensor 40 in a direction orthogonal to the transport direction of the punch in a plan view.

前記第2の撮像手段50は、図5に示すように、マイクロスコープであり、杵の上方に配置され、照明51で杵2の穴部2dを照らしながら鮮明に撮像するためのものである。その目的は後述する。   As shown in FIG. 5, the second imaging means 50 is a microscope, is arranged above the punch, and serves to clearly capture an image while illuminating the hole 2 d of the punch 2 with the illumination 51. The purpose will be described later.

前記全長測定手段60は、図6に示すように、基本的に長さ測定手段40と同様の構成で、杵2の全長を測定するものであるが、相違点としては、当該全長測定手段60である接触式デジタルセンサ60に設けられた探針61の先端面は、杵2の先端面よりも大きく成形されており、探針61を下降させその先端が杵2の先端面に当接までの移動量を測定し、この移動量に基づいて全長Lを算出するように構成されている。   As shown in FIG. 6, the full length measuring means 60 basically measures the entire length of the punch 2 with the same configuration as the length measuring means 40. The tip surface of the probe 61 provided on the contact type digital sensor 60 is formed larger than the tip surface of the punch 2, and the probe 61 is moved down until the tip abuts on the tip surface of the punch 2. Is measured, and the total length L is calculated based on this movement amount.

前記径測定手段70は、図6に示すように、レーザ光を走査して被測定物である杵2に照射する走査照射部71と、走査照射部71に対向して配置され、走査照射部71から照射されたレーザ光を受光する受光部72と、受光部72におけるレーザ光の非入射部分の幅に基づいて外径寸法を測定する外径測定部(図示せず)とから構成される。この径測定手段70では、走査照射部71と受光部72とは、杵2の横方向に配置されており、これらの間に被測定物を位置させ、照射されたレーザ光が杵2の外周により遮光されて受光部72にレーザ光が入射しない部分が生じることを利用して、被測定物の外径を測定するものである。   As shown in FIG. 6, the diameter measuring means 70 scans a laser beam and irradiates the punch 2, which is an object to be measured, and a scanning irradiation unit 71 The light receiving unit 72 includes a light receiving unit 72 that receives the laser light emitted from the light receiving unit 71 and an outer diameter measuring unit (not shown) that measures an outer diameter dimension based on a width of a non-incident portion of the laser light in the light receiving unit 72. . In this diameter measuring means 70, the scanning irradiation part 71 and the light receiving part 72 are arranged in the lateral direction of the punch 2, the object to be measured is positioned therebetween, and the irradiated laser light is applied to the outer periphery of the punch 2. The outer diameter of the object to be measured is measured by utilizing the fact that a portion where the laser light is not incident on the light receiving section 72 due to the light shielding is generated.

また、前記径測定手段70は、装置本体の背面側に設けられた昇降機構73によって昇降するように取り付けてある。この昇降機構73は、電動アクチュエータであり、杵2の先端部2aの外径および杵の胴部の外径が測定可能なそれぞれの高さ位置で径測定手段70を停止するよう昇降作動が制御される。   The diameter measuring means 70 is mounted so as to be moved up and down by an elevating mechanism 73 provided on the back side of the apparatus main body. The elevating mechanism 73 is an electric actuator, and the elevating operation is controlled so as to stop the diameter measuring means 70 at each height position where the outer diameter of the tip 2a of the punch 2 and the outer diameter of the trunk of the punch can be measured. Is done.

このような構成の検査装置1を用いて、杵2の各部の寸法を測定する場合を説明する。まず、基準杵を使って、第1の撮像手段30、長さ測定手段40、第2の撮像手段50、全長測定手段60及び外径測定手段70を較正する。長さ測定手段40の較正では、接触式デジタルセンサ40の探針41が、穴部2dの底面に対し所定位置に当接するよう位置調整手段42を調整する。例えば、図7および図9に示すように、***部から3mm横方向へずれた位置が測定ポイントPになるよう調整する。   A case where the dimensions of each part of the punch 2 are measured using the inspection apparatus 1 having such a configuration will be described. First, the first imaging unit 30, the length measurement unit 40, the second imaging unit 50, the total length measurement unit 60, and the outer diameter measurement unit 70 are calibrated using a reference punch. In the calibration of the length measuring means 40, the position adjusting means 42 is adjusted so that the probe 41 of the contact type digital sensor 40 comes into contact with a predetermined position with respect to the bottom surface of the hole 2d. For example, as shown in FIGS. 7 and 9, the measurement point P is adjusted so that a position shifted by 3 mm in the lateral direction from the protruding portion becomes the measurement point P.

まず、杵2は、先端部2aを上に向けて圧縮端部2cが治具11で保持され、この状態で測定開始スイッチ(図示せず)を操作して測定を開始すると、検査テーブル12が移動することにより、第1の撮像手段30の下方位置まで搬送され、静止する。すると、回転手段20が駆動し、杵2が回転する。回転中の穴部2dの平面を第1の撮像手段30が撮像し、***部2eの向きが杵の搬送方向と同一なったことを捉えると、回転手段20の駆動が停止する。   First, the punch 2 has the compressed end 2c held by the jig 11 with the tip 2a facing upward. When the measurement is started by operating the measurement start switch (not shown) in this state, the inspection table 12 By moving, it is transported to a position below the first imaging unit 30 and stands still. Then, the rotating means 20 is driven, and the punch 2 is rotated. When the first imaging unit 30 captures an image of the plane of the rotating hole 2d and captures that the direction of the protrusion 2e is the same as the transport direction of the punch, the driving of the rotation unit 20 is stopped.

杵2の位置決めが完了すると、検査テーブル12が移動することにより、杵2は、長さ測定手段40の下方の位置まで搬送され、停止する。すると、接触式デジタルセンサ40の探針41が、エアシリンダの駆動により、穴部2dへ向かって下降し、底面の測定ポイントPに当接したとき停止する。この移動量に基づいて底長Hを算出する。   When the positioning of the punch 2 is completed, the inspection table 12 moves, so that the punch 2 is transported to a position below the length measuring means 40 and stops. Then, the probe 41 of the contact digital sensor 40 is lowered toward the hole 2d by driving the air cylinder, and stops when it comes into contact with the measurement point P on the bottom surface. The base length H is calculated based on this movement amount.

杵2の底長Hの測定が完了すると、検査テーブル12が移動することにより、杵2は、第2の撮像手段50の下方の位置まで搬送され、停止する。すると、第2の撮像手段50が、杵2の穴部2dの平面を撮像する。この画像データは、図10に示すように、寸法データとともに検査成績書に添付され、こうすることで検査中の杵に対する打痕等の有無を保証することに役立てられる。なお、第2の撮像手段50を排除し、第1の撮像手段30で上記画像データを取得するように構成してもよい。   When the measurement of the bottom length H of the punch 2 is completed, the inspection table 12 moves, so that the punch 2 is transported to a position below the second imaging unit 50 and stopped. Then, the second imaging means 50 images the plane of the hole 2 d of the punch 2. As shown in FIG. 10, this image data is attached to the inspection report together with the dimension data, and this is useful for guaranteeing the presence or absence of a dent or the like on the punch under inspection. Note that the second imaging unit 50 may be eliminated, and the first imaging unit 30 may acquire the image data.

杵2の穴部の撮像が完了すると、検査テーブル12が移動することにより、杵2は、全長測定手段60の下方の位置まで搬送され停止する。すると、接触式デジタルセンサ60の探針61が、エアシリンダの駆動により、杵2の先端部2aへ向かって下降し、先端面に当接したとき停止する。この移動量に基づいて全長Lを算出する。   When the imaging of the hole of the punch 2 is completed, the inspection table 12 moves, so that the punch 2 is transported to a position below the full length measuring means 60 and stopped. Then, the probe 61 of the contact type digital sensor 60 is lowered toward the tip 2a of the punch 2 by driving the air cylinder, and stops when it comes into contact with the tip surface. The total length L is calculated based on this movement amount.

杵2の全長Lの測定が完了すると、同位置で径測定手段70による測定が行われる。まず、昇降機構73が作動することにより、走査照射部71と受光部72は、杵2の先端部2aの外径を測定可能な位置へ上昇し、静止する。そして、回転手段20が駆動し、杵2が回転する。回転中の杵2の先端部2aに、走査照射部71からレーザ光が照射されると、杵2の先端部2aを横断するように走査される。この結果、杵2の先端部2aで遮光されたレーザ光は受光部72に到達しないので、受光部72には走査されたレーザ光が不連続となる部分が生じる。この不連続部分つまりレーザ光を受光しなかった部分の最大値および最小値を測定し、この値に基づいて、先端部2aの外径として長辺d1及び短辺d2を算出する。この後、昇降機構73が作動し、走査照射部71と受光部72を杵の胴部2bの外径Dを測定可能な位置まで下降させる。そして、回転中の杵2の胴部2bに走査照射部71からレーザ光が照射されると、杵2の胴部2bを横断するように走査される。この結果、杵2の胴部2bで遮光されたレーザ光は受光部72に到達しないので、受光部72には走査されたレーザ光が、胴部2bの外径Dの真円度に応じて不連続となる部分が生じる。この不連続部分つまりレーザ光を受光しなかった部分の平均値を測定し、この値に基づいて、胴部2bの外径Dを算出する。径測定手段70による検査が完了すると、検査は終了し、杵2は、搬送機構10の駆動により検査テーブルが復路を移動し、元の位置に戻される。   When the measurement of the entire length L of the punch 2 is completed, the measurement by the diameter measuring means 70 is performed at the same position. First, when the elevating mechanism 73 operates, the scanning irradiation unit 71 and the light receiving unit 72 rise to a position where the outer diameter of the tip 2a of the punch 2 can be measured and stop. Then, the rotating means 20 is driven, and the punch 2 is rotated. When the tip 2a of the rotating punch 2 is irradiated with laser light from the scanning irradiation unit 71, the tip 2a of the punch 2 is scanned so as to cross the tip 2a. As a result, since the laser light shielded by the tip 2a of the punch 2 does not reach the light receiving section 72, a portion where the scanned laser light is discontinuous occurs in the light receiving section 72. The maximum value and the minimum value of the discontinuous portion, that is, the portion not receiving the laser beam are measured, and the long side d1 and the short side d2 are calculated as the outer diameter of the tip 2a based on the measured values. Thereafter, the elevating mechanism 73 operates to lower the scanning irradiation unit 71 and the light receiving unit 72 to a position where the outer diameter D of the trunk 2b of the punch can be measured. When a laser beam is emitted from the scanning irradiation unit 71 to the body 2b of the rotating punch 2, the scanning is performed so as to cross the body 2b of the punch 2. As a result, since the laser light shielded by the body 2b of the punch 2 does not reach the light receiving section 72, the scanned laser light is applied to the light receiving section 72 in accordance with the roundness of the outer diameter D of the body 2b. A discontinuous portion occurs. The average value of the discontinuous portion, that is, the portion not receiving the laser beam is measured, and based on this value, the outer diameter D of the trunk portion 2b is calculated. When the inspection by the diameter measuring means 70 is completed, the inspection is completed, and the punch 2 is returned to its original position by moving the inspection table on the return path by driving the transport mechanism 10.

このように、搬送テーブル12の停止位置と、長さ測定手段40の探針41の平面位置置とを変更することによって、穴部2dの底面について所望の位置を測定ポイントPに設定することができる。このため、穴部2dが複雑な形状の杵であっても、杵2の底長Hを測定することが可能となる。また、回転中の杵2の先端部2aにレーザ光を照射して外径Dを測定するので、楕円形状の先端部の長辺と短辺を1回転の間で測定することが可能となる。   In this way, by changing the stop position of the transport table 12 and the plane position of the probe 41 of the length measuring means 40, a desired position on the bottom surface of the hole 2d can be set as the measurement point P. it can. For this reason, even if the hole 2d has a complicated shape, the bottom length H of the punch 2 can be measured. In addition, since the outer diameter D is measured by irradiating the tip 2a of the rotating punch 2 with a laser beam, it is possible to measure the long side and the short side of the elliptical tip within one rotation. .

なお、本発明は以上に説明した実施例に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々変形が可能である。   The present invention is not limited to the embodiments described above, and various modifications can be made without departing from the gist of the present invention.

1 粉末圧縮成形機用杵の検査装置
2 杵
10 搬送機構
11 治具
12 検査テーブル
20 回転手段
30 第1の撮像手段(画像センサ)
40 長さ測定手段(接触式デジタルセンサ)
41 探針
42 位置調整手段
50 第2の撮像手段(マイクロスコープ)
60 全長測定手段(接触式デジタルセンサ)
51 探針
70 外径測定手段
71 走査照射部
72 受光部
73 昇降機構
DESCRIPTION OF SYMBOLS 1 Punch inspection apparatus for powder compression molding machine 2 Punch 10 Transport mechanism 11 Jig 12 Inspection table 20 Rotating means 30 First imaging means (image sensor)
40 Length measuring means (contact digital sensor)
41 Probe 42 Position adjusting means 50 Second imaging means (microscope)
60 Length measuring means (contact digital sensor)
51 probe 70 outer diameter measuring means 71 scanning irradiation part 72 light receiving part 73 elevating mechanism

Claims (2)

臼の上下方向から臼内に挿入される杵により臼内に充填された粉末を圧縮して成形品を成形する圧縮成形機に用いられ、成形品の上または下半分が成形されるように凹型となっている穴部を先端部に有する杵の検査装置であって、
杵の各部の寸法を測定する長さ測定手段と、
杵を保持する保持手段と、この保持手段を載置し、保持手段に保持された杵を前記長さ測定手段による測定可能位置へ搬送する搬送テーブルと、この搬送テーブルを直進方向へ移動するために駆動力を付与する駆動手段と、搬送テーブルの底面に固定され搬送テーブルと一体に移動するとともに、保持手段に保持された杵の穴部が平面視において所定の向きになるよう杵を回転させる回転手段とから構成される搬送機構と、
を備えることを特徴とする粉末圧縮成型機用杵の検査装置。
Used in a compression molding machine to form a molded product by compressing the powder filled in the mortar with a punch inserted into the mortar from the vertical direction of the mortar, a concave mold so that the upper or lower half of the molded product is molded An inspection device for a pestle having a hole at its tip,
Length measuring means for measuring the dimensions of each part of the punch,
Holding means for holding the punch, a transport table for mounting the holding means, and transporting the punch held by the holding means to a position at which the length measuring means can measure the punch, and moving the transport table in a straight-forward direction. A driving means for applying a driving force to the transfer table, and the punch is rotated so that the hole of the punch held by the holding means is oriented in a predetermined direction in plan view while being fixed to the bottom of the transfer table and moving integrally with the transfer table. A transport mechanism composed of rotating means ,
An inspection device for a punch for a powder compression molding machine, comprising:
杵の穴部を撮像する撮像手段を有し、この撮像手段による撮像画像に基づき杵の穴部が平 面視において所定の向きになるよう回転手段が杵を回転させる構成であることを特徴とする請求項1に記載の粉末圧縮成形機用杵の検査装置。 It has an image pickup means for picking up an image of the hole of the punch, and the rotation means rotates the punch so that the hole of the punch is oriented in a predetermined direction in plan view based on the image taken by the image pickup means. The inspection device for a punch for a powder compression molding machine according to claim 1.
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