JP6633151B2 - Circuit module - Google Patents

Circuit module Download PDF

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JP6633151B2
JP6633151B2 JP2018151331A JP2018151331A JP6633151B2 JP 6633151 B2 JP6633151 B2 JP 6633151B2 JP 2018151331 A JP2018151331 A JP 2018151331A JP 2018151331 A JP2018151331 A JP 2018151331A JP 6633151 B2 JP6633151 B2 JP 6633151B2
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heat
circuit module
layer
generating component
opening
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JP2018207118A (en
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繁生 櫻井
繁生 櫻井
市川 洋平
洋平 市川
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Taiyo Yuden Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481Disposition
    • H01L2224/48151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/49Structure, shape, material or disposition of the wire connectors after the connecting process of a plurality of wire connectors
    • H01L2224/491Disposition
    • H01L2224/49105Connecting at different heights
    • H01L2224/49109Connecting at different heights outside the semiconductor or solid-state body
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73265Layer and wire connectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/80Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected
    • H01L2224/83Methods for connecting semiconductor or other solid state bodies using means for bonding being attached to, or being formed on, the surface to be connected using a layer connector
    • H01L2224/8338Bonding interfaces outside the semiconductor or solid-state body
    • H01L2224/83385Shape, e.g. interlocking features
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/91Methods for connecting semiconductor or solid state bodies including different methods provided for in two or more of groups H01L2224/80 - H01L2224/90
    • H01L2224/92Specific sequence of method steps
    • H01L2224/922Connecting different surfaces of the semiconductor or solid-state body with connectors of different types
    • H01L2224/9222Sequential connecting processes
    • H01L2224/92242Sequential connecting processes the first connecting process involving a layer connector
    • H01L2224/92247Sequential connecting processes the first connecting process involving a layer connector the second connecting process involving a wire connector

Description

本発明は、配線基板上に発熱部品が搭載された回路モジュールに関する。   The present invention relates to a circuit module having a heat generating component mounted on a wiring board.

従来、多層配線基板内に金属製のコア材が設けられた回路モジュールが知られている(特許文献1参照)。このようなコア材は、配線基板内に収容された内蔵部品のシールドパターンとして機能するとともに、配線基板の剛性を高める機能も有する。   2. Description of the Related Art Conventionally, a circuit module in which a metal core material is provided in a multilayer wiring board is known (see Patent Document 1). Such a core material functions as a shield pattern for the built-in components accommodated in the wiring board and also has a function of increasing the rigidity of the wiring board.

一方、回路モジュールとして、上記コア材の放熱機能に着目した構成も知られている。特許文献2には、配線基板の実装面上に配置されたパワーアンプICと金属製のコア材とを接続する放熱用のビア導体が複数形成され、パワーアンプICで発生した熱がビア導体を介してコア材へ伝導されるように構成された回路モジュールが記載されている。伝導された熱は、コア材から放熱されるとともに、実装先の親回路基板等にも放熱され得る。   On the other hand, a configuration is also known as a circuit module that focuses on the heat dissipation function of the core material. In Patent Document 2, a plurality of heat dissipation via conductors for connecting a power amplifier IC disposed on a mounting surface of a wiring board and a metal core material are formed, and heat generated in the power amplifier IC is used to dissipate the via conductor. A circuit module configured to be conducted to a core material via the core is described. The conducted heat can be dissipated from the core material and also dissipated to the parent circuit board or the like on which it is mounted.

特開2013−105756号公報JP 2013-105756 A 特許第528506号Patent No. 528506

特許文献2に記載の回路モジュールは、コア材と実装面との間に、複数の配線層と、それらの間に形成された複数の絶縁層と、放熱用のビア導体とを有している。複数の絶縁層はコア材やビア導体と比較して熱伝導性が低いため、パワーアンプICで発生した熱は主に放熱用のビア導体を介してコア材へ伝導される。しかしながら、パワーアンプICで発生した熱が、放熱用のビア導体で単位時間当たりに輸送できる熱量を越えている場合には、パワーアンプICで発生した熱を十分に放熱することが難しかった。   The circuit module described in Patent Document 2 has a plurality of wiring layers, a plurality of insulating layers formed between them, and a via conductor for heat dissipation between the core material and the mounting surface. . Since the plurality of insulating layers have lower thermal conductivity than the core material and the via conductor, heat generated in the power amplifier IC is mainly transmitted to the core material via the heat dissipation via conductor. However, when the heat generated by the power amplifier IC exceeds the amount of heat that can be transported per unit time by the heat dissipation via conductor, it is difficult to sufficiently radiate the heat generated by the power amplifier IC.

以上のような事情に鑑み、本発明の目的は、放熱性の高い回路モジュールを提供することにある。   In view of the circumstances as described above, an object of the present invention is to provide a circuit module having high heat dissipation.

上記目的を達成するため、本発明の一形態に係る回路モジュールは、配線基板と、発熱部品と、放熱ラインとを具備する。
上記配線基板は、熱伝導性のコア材を含むコア層と、一主面から上記コア層に向かって形成された開口部を含み上記コア層上に設けられた多層配線層とを有する。
上記発熱部品は、上記開口部に配設される。
上記放熱ラインは、上記配線基板内に形成され上記発熱部品と上記コア材とを接続する。
In order to achieve the above object, a circuit module according to one embodiment of the present invention includes a wiring board, a heat generating component, and a heat radiating line.
The wiring board has a core layer including a thermally conductive core material, and a multilayer wiring layer including an opening formed from one main surface toward the core layer and provided on the core layer.
The heat generating component is disposed in the opening.
The heat radiation line is formed in the wiring board and connects the heat generating component and the core material.

上記構成によれば、発熱部品が開口部に配設され、放熱ラインによって発熱部品とコア材とが接続されるため、発熱部品のコア材への放熱経路の長さを短縮することができ、回路モジュール全体の放熱性を高めることができる。   According to the above configuration, since the heat-generating component is disposed in the opening, and the heat-generating component and the core material are connected by the heat-radiating line, the length of the heat-radiating path to the core material of the heat-generating component can be reduced, The heat radiation of the entire circuit module can be improved.

また、上記放熱ラインは、上記発熱部品を接着させる熱伝導性の接着部材を有してもよい。
これにより、放熱ラインと発熱部品とを確実に接着させることができるとともに、熱伝導性も確保することができる。
Further, the heat radiation line may include a heat conductive adhesive member for adhering the heat generating component.
Thereby, the heat radiation line and the heat-generating component can be securely bonded, and the thermal conductivity can be ensured.

例えば、上記開口部は、上記コア層に達する深さで形成され、
上記発熱部品は、上記コア層上に上記接着部材を介して配置されてもよい。
これにより、発熱部品の熱をコア層へ効率よく伝達することができる。
For example, the opening is formed at a depth reaching the core layer,
The heat generating component may be arranged on the core layer via the adhesive member.
Thereby, the heat of the heat generating component can be efficiently transmitted to the core layer.

あるいは、配線基板は、複数のビアをさらに有し、
上記放熱ラインは、上記接着部材と上記コア材とを接続し上記ビアよりも大きな径を有する熱伝導性の柱状体を有してもよい。
このような柱状体により、熱の伝導性を高めるとともに、体積当たりの表面積を比較的小さい構成とすることができ、発熱部品の熱を効率良く逃がすことができる。
Alternatively, the wiring board further has a plurality of vias,
The heat radiation line may include a thermally conductive columnar body that connects the adhesive member and the core material and has a larger diameter than the via.
With such a columnar body, the heat conductivity can be increased, the surface area per volume can be made relatively small, and the heat of the heat-generating component can be efficiently released.

また例えば、上記コア層は、電子部品を収容し上記コア材に形成されたキャビティをさらに有してもよい。   Further, for example, the core layer may further include a cavity that accommodates an electronic component and is formed in the core material.

本発明の第1の実施形態に係る回路モジュールを示す図である。FIG. 2 is a diagram illustrating a circuit module according to the first embodiment of the present invention. 上記回路モジュールの製造方法を示す模式図である。It is a mimetic diagram showing the manufacturing method of the above-mentioned circuit module. 上記回路モジュールの製造方法を示す模式図である。It is a mimetic diagram showing the manufacturing method of the above-mentioned circuit module. 上記回路モジュールの製造方法を示す模式図である。It is a mimetic diagram showing the manufacturing method of the above-mentioned circuit module. 本発明の第1の実施形態の比較例に係る回路モジュールの断面図である。FIG. 3 is a cross-sectional view of a circuit module according to a comparative example of the first embodiment of the present invention. 本発明の第2の実施形態に係る回路モジュールの断面図である。FIG. 5 is a cross-sectional view of a circuit module according to a second embodiment of the present invention. 本発明の第2の実施形態の変形例に係る回路モジュールの断面図である。FIG. 9 is a cross-sectional view of a circuit module according to a modification of the second embodiment of the present invention.

以下、図面を参照しながら、本発明の実施形態を説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

<第1の実施形態>
[回路モジュールの構成]
図1は、本発明の第1の実施形態に係る回路モジュールを示す図である。同図に示すように、回路モジュール100は、配線基板10と、発熱部品14と、放熱ライン15とを備える。
<First embodiment>
[Configuration of circuit module]
FIG. 1 is a diagram showing a circuit module according to the first embodiment of the present invention. As shown in FIG. 1, the circuit module 100 includes a wiring board 10, a heat-generating component 14, and a heat-dissipating line 15.

(配線基板)
配線基板10は、多層配線基板であり、表面(一主面)10aから発熱部品14が搭載される開口部118が形成されている。すなわち、配線基板10は、第1の多層配線層(多層配線層)11と、第2の多層配線層12と、コア層13とを有し、コア層13を挟んで第1の多層配線層11と第2の多層配線層12とが配設される。
(Wiring board)
The wiring board 10 is a multilayer wiring board, and has an opening 118 on which the heat-generating component 14 is mounted from the front surface (one main surface) 10a. That is, the wiring board 10 includes a first multilayer wiring layer (multilayer wiring layer) 11, a second multilayer wiring layer 12, and a core layer 13, and the first multilayer wiring layer with the core layer 13 interposed therebetween. 11 and a second multilayer wiring layer 12 are provided.

コア層13は、コア材131と、キャビティ132とを有する。コア材131は、熱伝導性材料で構成され、本実施形態において例えば銅や銅合金を含む金属材料で構成される。コア材131は、例えば、配線基板10と略同一の平面形状を有し、配線基板10の側面から露出するように構成される。コア材131は、放熱性を向上させるとともに、配線基板10の剛性の向上や、後述する電磁障害の抑制といった作用を有する。   The core layer 13 has a core material 131 and a cavity 132. The core material 131 is made of a heat conductive material, and in this embodiment, is made of a metal material including, for example, copper or a copper alloy. The core material 131 has, for example, substantially the same planar shape as the wiring board 10 and is configured to be exposed from a side surface of the wiring board 10. The core material 131 has functions of improving heat dissipation, improving rigidity of the wiring board 10, and suppressing electromagnetic interference described later.

コア材131には、キャビティ132が形成されている。キャビティ132は、コア材131を貫通するように形成されていてもよいし、貫通しない構成であってもよい。各キャビティ132には、内蔵部品133が収容される。   A cavity 132 is formed in the core material 131. The cavity 132 may be formed so as to penetrate the core material 131, or may be configured so as not to penetrate. Each cavity 132 accommodates a built-in component 133.

各内蔵部品133は、例えばコンデンサ、インダクタ、抵抗、水晶振動子、デュプレクサ、フィルタ、パワーアンプ、集積回路(IC)等の電子部品であり、それぞれ同一種類の部品であっても、異なる種類の部品であってもよい。また、各キャビティ132には、同図に示すように1つの内蔵部品133が収容されていてもよいし、複数の内蔵部品133が収容されていてもよい。さらに、内蔵部品133の厚みも特に限定されず、キャビティ132の深さと同程度の厚みであってもよいし、当該深さよりも小さい厚みであってもよい。内蔵部品133がコア材131に取り囲まれて収容されることで、内蔵部品133間や内蔵部品133と発熱部品14との間における電磁波に起因する障害(電磁障害)を抑制することが可能となる。   Each of the built-in components 133 is an electronic component such as a capacitor, an inductor, a resistor, a crystal oscillator, a duplexer, a filter, a power amplifier, and an integrated circuit (IC). It may be. Each cavity 132 may house one built-in component 133 as shown in the figure, or may house a plurality of built-in components 133. Further, the thickness of the built-in component 133 is not particularly limited, and may be approximately the same as the depth of the cavity 132 or may be smaller than the depth. Since the built-in component 133 is surrounded and accommodated by the core material 131, it is possible to suppress an obstacle (electromagnetic interference) caused by an electromagnetic wave between the built-in component 133 and between the built-in component 133 and the heat generating component 14. .

また、内蔵部品133は、絶縁性樹脂134に被覆されていてもよい。絶縁性樹脂134は、キャビティ132の内壁面と内蔵部品133との間隙、及び内蔵部品133と第1の多層配線層11との間隙等に充填され得る。絶縁性樹脂134は、例えば、エポキシ樹脂等の熱硬化性樹脂で構成されてもよく、当該樹脂にはフィラが適宜含有されていてもよい。   Further, the built-in component 133 may be covered with the insulating resin 134. The insulating resin 134 can fill the gap between the inner wall surface of the cavity 132 and the built-in component 133, the gap between the built-in component 133 and the first multilayer wiring layer 11, and the like. The insulating resin 134 may be made of, for example, a thermosetting resin such as an epoxy resin, and the resin may appropriately contain a filler.

第2の多層配線層12は、例えば、3層の配線層121,122,123と、絶縁層124,125,126と、表層に形成されたソルダレジスト層127とを含む積層構造で構成され、コア層13の一主面上に設けられる。配線層121,122,123と絶縁層124,125,126とは、交互に積層される。3層の配線層121,122,123のうち、配線層123は表層配線層であり、配線層121,122は、内部配線層である。また、ソルダレジスト層127と配線層123とは、配線基板10の裏面10bを構成する。なお、配線層及び絶縁層の総数は、これに限定されない。   The second multilayer wiring layer 12 has, for example, a multilayer structure including three wiring layers 121, 122, 123, insulating layers 124, 125, 126, and a solder resist layer 127 formed on the surface. It is provided on one main surface of the core layer 13. The wiring layers 121, 122, 123 and the insulating layers 124, 125, 126 are alternately stacked. Among the three wiring layers 121, 122, and 123, the wiring layer 123 is a surface wiring layer, and the wiring layers 121 and 122 are internal wiring layers. In addition, the solder resist layer 127 and the wiring layer 123 form the back surface 10b of the wiring substrate 10. Note that the total number of wiring layers and insulating layers is not limited to this.

第1の多層配線層11は、第2の多層配線層12と同様に、例えば3層の配線層111,112,113と、絶縁層114,115,116と、表層に形成されたソルダレジスト層117とを含む積層構造で構成され、コア層13の第2の多層配線層12が設けられた主面とは反対側の主面上に設けられる。配線層111,112,113と絶縁層114,115,116とは、交互に積層される。3層の配線層111,112,113のうち、配線層113は表層配線層であり、配線層111,112は内部配線層である。また、ソルダレジスト層117と配線層113とは、配線基板10の表面10aを構成する。なお、配線層及び絶縁層の総数は、これに限定されない。   Like the second multilayer wiring layer 12, the first multilayer wiring layer 11 includes, for example, three wiring layers 111, 112, and 113, insulating layers 114, 115, and 116, and a solder resist layer formed on the surface layer. 117, and is provided on a main surface of the core layer 13 opposite to the main surface on which the second multilayer wiring layer 12 is provided. The wiring layers 111, 112, 113 and the insulating layers 114, 115, 116 are alternately stacked. Among the three wiring layers 111, 112, and 113, the wiring layer 113 is a surface wiring layer, and the wiring layers 111 and 112 are internal wiring layers. Further, the solder resist layer 117 and the wiring layer 113 form the surface 10 a of the wiring board 10. Note that the total number of wiring layers and insulating layers is not limited to this.

また、第1の多層配線層11は、複数のビア119を有する。ビア119は、回路構成に応じて適宜形成され得るが、図1に示す例では、内蔵部品133と配線層111とを接続するように形成される。   Further, the first multilayer wiring layer 11 has a plurality of vias 119. The via 119 can be formed as appropriate according to the circuit configuration. In the example shown in FIG. 1, the via 119 is formed so as to connect the built-in component 133 and the wiring layer 111.

さらに、第1の多層配線層11は、開口部118を有する。開口部118は、表面10aからコア層13に向かって形成され、本実施形態において、コア層13に達する深さで形成される。   Further, the first multilayer wiring layer 11 has an opening 118. The opening 118 is formed from the surface 10 a toward the core layer 13, and is formed at a depth reaching the core layer 13 in the present embodiment.

開口部118は、発熱部品14を配設する底部118aと、底部118a及び表面10aに連接する壁部118bとを有する。本実施形態において、底部118aは、コア材131で構成される。底部118aの平面形状は、円形状でもよいし多角形状でもよい。一方壁部118bは、例えば、配線層111,112がそれぞれ絶縁層115,116から突出した構成を有する。より具体的には、底部118aに最も近い配線層111は、その上の絶縁層115から一部露出しており、絶縁層115上の配線層112は、その上の絶縁層116から一部露出している。すなわち、開口部118は、配線層111,112,113でそれぞれ開口径が異なる構成とすることができる。   The opening 118 has a bottom 118a on which the heat-generating component 14 is provided, and a wall 118b connected to the bottom 118a and the surface 10a. In the present embodiment, the bottom 118 a is made of the core material 131. The planar shape of the bottom portion 118a may be circular or polygonal. On the other hand, the wall portion 118b has, for example, a configuration in which the wiring layers 111 and 112 protrude from the insulating layers 115 and 116, respectively. More specifically, the wiring layer 111 closest to the bottom 118a is partially exposed from the insulating layer 115 thereon, and the wiring layer 112 on the insulating layer 115 is partially exposed from the insulating layer 116 thereon. are doing. That is, the opening 118 may have a configuration in which the wiring layers 111, 112, and 113 have different opening diameters.

(発熱部品)
発熱部品14は、開口部118の底部118aに配設される。発熱部品14は、例えば、集積回路(IC)、コンデンサ、インダクタ、抵抗、デュプレクサ、フィルタ、パワーアンプ等の発熱を伴う電子部品である。また、水晶振動子など、自己発熱しないが冷却する必要がある部品についても発熱部品に含まれるものとする。
(Heating parts)
The heat-generating component 14 is provided at the bottom 118 a of the opening 118. The heat-generating component 14 is, for example, an electronic component that generates heat, such as an integrated circuit (IC), a capacitor, an inductor, a resistor, a duplexer, a filter, and a power amplifier. Components that do not generate heat but need to be cooled, such as a quartz oscillator, are also included in the heat-generating components.

発熱部品14は、例えば、複数の端子141が形成された端子面14aと、その反対側の非端子面14bとを有し、例えば、非端子面14bを底部118aに向けて配設されている。これにより、端子面14aの端子141が上部に露出し、各端子141と配線層111,112とがそれぞれワイヤボンディング等により電気的に接続される。本実施形態の開口部118によれば、壁部118bから配線層111,112が露出していることから、これらの接続を容易に行うことができる。   The heat generating component 14 has, for example, a terminal surface 14a on which a plurality of terminals 141 are formed, and a non-terminal surface 14b on the opposite side, and is disposed, for example, with the non-terminal surface 14b facing the bottom 118a. . As a result, the terminals 141 on the terminal surface 14a are exposed to the upper part, and the terminals 141 and the wiring layers 111 and 112 are electrically connected to each other by wire bonding or the like. According to the opening 118 of the present embodiment, since the wiring layers 111 and 112 are exposed from the wall 118b, these connections can be easily made.

(放熱ライン)
放熱ライン15は、配線基板10内に形成され、発熱部品14とコア材131とを接続する。放熱ライン15は、本実施形態において、発熱部品14をコア材131に接着させる熱伝導性の接着部材151を有する。接着部材151は、熱伝導性及び接着性を有する材料であれば特に限定されず、例えば、熱伝導性樹脂、半田等で構成され得る。熱伝導性樹脂としては、例えば、金属フィラを含有したエポキシ樹脂等が挙げられる。
(Heat radiation line)
The heat radiation line 15 is formed in the wiring board 10 and connects the heat generating component 14 and the core material 131. In the present embodiment, the heat radiation line 15 has a heat conductive adhesive member 151 for adhering the heat generating component 14 to the core material 131. The adhesive member 151 is not particularly limited as long as it is a material having thermal conductivity and adhesiveness. For example, the adhesive member 151 may be made of a thermally conductive resin, solder, or the like. Examples of the thermally conductive resin include an epoxy resin containing a metal filler.

次に、回路モジュール100の製造方法について説明する。   Next, a method for manufacturing the circuit module 100 will be described.

[回路モジュールの製造方法]
図2乃至図4は回路モジュール100の製造方法を示す模式図である。なお、回路モジュール100は、一つの集合基板上に複数が同時に製造され、各回路モジュール100毎に分割されるものとすることができるが、以下ではそのうちの一つの回路モジュール100について説明する。なお、以下の説明は例示であり、回路モジュール100の製造方法はこれに限定されない。
[Circuit module manufacturing method]
2 to 4 are schematic diagrams illustrating a method for manufacturing the circuit module 100. Note that a plurality of circuit modules 100 can be manufactured simultaneously on one collective substrate and divided for each circuit module 100. Hereinafter, one of the circuit modules 100 will be described. The following description is an example, and the method of manufacturing the circuit module 100 is not limited to this.

図2に示すように、コア層13を形成する。まず、配線基板10(集合基板)の平面形状と略同一で所定厚みの金属板にキャビティ132を形成し、コア材131を作製する。続いて、コア材131と内蔵部品133とを粘着シート(図示せず)上の所定位置に配置して仮固定する。次に、コア材131のキャビティ132上に流体の絶縁材料を充填し、硬化させる。そして、粘着シートを剥離し、コア層13が形成される。   As shown in FIG. 2, the core layer 13 is formed. First, the cavity 132 is formed in a metal plate having substantially the same planar shape as the wiring substrate 10 (collective substrate) and a predetermined thickness, and the core material 131 is manufactured. Subsequently, the core material 131 and the built-in component 133 are arranged at predetermined positions on an adhesive sheet (not shown) and temporarily fixed. Next, the cavity 132 of the core material 131 is filled with a fluid insulating material and cured. Then, the adhesive sheet is peeled off, and the core layer 13 is formed.

続いて、図3に示すように、コア層13の上面に第1の多層配線層11を、下面に第2の多層配線層12をそれぞれ形成する。まず、コア層13の上面及び下面に流体の樹脂を塗布し、硬化させ、絶縁層114,124を形成する。この絶縁層114,124にレーザ光を照射することで、ビア形成用の孔を形成する。さらに、絶縁層114,124上にメッキレジスト(図示省略)をパターニングした後、電解メッキによって配線層111,121を形成する。この際、上記孔にも導体が埋め込まれ、ビア119が形成される。同様に、絶縁層115,125、配線層112,122、絶縁層116,126、配線層113,123及びソルダレジスト層117,127を順に形成し、第1の多層配線層11及び第2の多層配線層12を形成する。   Subsequently, as shown in FIG. 3, a first multilayer wiring layer 11 is formed on the upper surface of the core layer 13 and a second multilayer wiring layer 12 is formed on the lower surface. First, a fluid resin is applied to the upper and lower surfaces of the core layer 13 and cured to form insulating layers 114 and 124. By irradiating the insulating layers 114 and 124 with laser light, holes for forming vias are formed. Furthermore, after patterning a plating resist (not shown) on the insulating layers 114 and 124, the wiring layers 111 and 121 are formed by electrolytic plating. At this time, a conductor is also buried in the hole, and a via 119 is formed. Similarly, the insulating layers 115 and 125, the wiring layers 112 and 122, the insulating layers 116 and 126, the wiring layers 113 and 123, and the solder resist layers 117 and 127 are sequentially formed, and the first multilayer wiring layer 11 and the second multilayer The wiring layer 12 is formed.

続いて、図4に示すように、第1の多層配線層11に、表面10aからコア層13に向かって開口部118を形成する。開口部118は、例えば、機械加工によって形成されてもよいし、エッチング法等により形成されてもよい。本実施形態において、まず、ソルダレジスト層117、配線層113及び絶縁層116に第1の開口径の開口を形成する。次に、配線層112及び絶縁層115に第1の開口径よりも小さい第2の開口径の開口を形成する。さらに、配線層111及び絶縁層114に第2の開口径よりも小さい第3の開口径の開口を形成する。これにより、コア層13に近い配線層ほど開口径が小さくなる構成で、かつコア層13に達する深さの開口部118を形成することができる。   Subsequently, as shown in FIG. 4, an opening 118 is formed in the first multilayer wiring layer 11 from the surface 10a toward the core layer 13. The opening 118 may be formed by, for example, machining, or may be formed by an etching method or the like. In this embodiment, first, an opening having a first opening diameter is formed in the solder resist layer 117, the wiring layer 113, and the insulating layer 116. Next, an opening having a second opening diameter smaller than the first opening diameter is formed in the wiring layer 112 and the insulating layer 115. Further, an opening having a third opening diameter smaller than the second opening diameter is formed in the wiring layer 111 and the insulating layer 114. Thus, an opening 118 having a configuration in which the opening diameter becomes smaller as the wiring layer is closer to the core layer 13 and having a depth reaching the core layer 13 can be formed.

そして、図1に示すように、放熱ライン15を形成し、開口部118に発熱部品14を配設する。まず、開口部118の底部118aに露出したコア材131上に流動性のある熱伝導性樹脂が塗布され、その上に発熱部品14が配置される。この熱伝導性樹脂を硬化することで、放熱ライン15の接着部材151が形成される。さらに、発熱部品14の端子141と配線層112,113とをそれぞれワイヤボンディング等により接続する。これにより、発熱部品14をコア材131上に接着できるとともに、発熱部品14と配線基板10との導通を図ることができる。なお、熱伝導性樹脂が発熱部品14側に塗布された後、当該樹脂が塗布された発熱部品14を、開口部118に露出したコア材131上に接着してもよい。   Then, as shown in FIG. 1, the heat radiation line 15 is formed, and the heat generating component 14 is disposed in the opening 118. First, a fluid heat conductive resin is applied on the core material 131 exposed at the bottom 118a of the opening 118, and the heat generating component 14 is disposed thereon. By curing the heat conductive resin, the adhesive member 151 of the heat radiation line 15 is formed. Further, the terminals 141 of the heat-generating component 14 and the wiring layers 112 and 113 are respectively connected by wire bonding or the like. Thus, the heat-generating component 14 can be adhered to the core material 131, and electrical conduction between the heat-generating component 14 and the wiring board 10 can be achieved. After the heat conductive resin is applied to the heat generating component 14 side, the heat generating component 14 to which the resin is applied may be bonded onto the core material 131 exposed at the opening 118.

次に、以上のように製造された回路モジュール100の作用効果について説明する。   Next, the operation and effect of the circuit module 100 manufactured as described above will be described.

[回路モジュールの作用効果]
図5は、本実施形態の比較例に係る回路モジュール300の断面図である。回路モジュール300は、回路モジュール100と同様の構成の第2の多層配線層12、コア層13及び発熱部品14を備えるが、第1の多層配線層31と、放熱ライン35の構成が回路モジュール100と異なる。第1の多層配線層31は、開口部を有さず、発熱部品14が配線基板30の表面30aに配置されている。また、放熱ライン35は、表面30a上の発熱部品14とコア材131とを接続する複数のサーマルビア353を有している。
[Operation and effects of the circuit module]
FIG. 5 is a cross-sectional view of a circuit module 300 according to a comparative example of the present embodiment. The circuit module 300 includes a second multilayer wiring layer 12, a core layer 13, and a heat-generating component 14 having the same configuration as the circuit module 100. However, the first multilayer wiring layer 31 and the heat radiation line 35 have the same configuration as the circuit module 100. And different. The first multilayer wiring layer 31 has no opening, and the heat-generating component 14 is arranged on the surface 30 a of the wiring board 30. Further, the heat radiation line 35 has a plurality of thermal vias 353 for connecting the heat generating component 14 on the surface 30a and the core material 131.

同図の回路モジュール300によれば、発熱部品14によって発生した熱がサーマルビア353を介してコア材131に伝導される。サーマルビア353は、第1の多層配線層31の厚み分の長さを有している。ここで、サーマルビア353は、発熱部品14が出す熱量に対して十分な太さ(物理的な体積)または熱伝導性を有していないため熱容量が足りず、輸送できる熱量に限界があり、発熱部品14を十分に冷却することが困難であった。また、回路構成の複雑化に伴い、第1の多層配線層31をより多層化する場合、このような放熱性の問題がより大きくなることが懸念された。   According to the circuit module 300 shown in the figure, the heat generated by the heat generating component 14 is transmitted to the core material 131 via the thermal via 353. The thermal via 353 has a length corresponding to the thickness of the first multilayer wiring layer 31. Here, since the thermal via 353 does not have a sufficient thickness (physical volume) or thermal conductivity with respect to the amount of heat generated by the heat-generating component 14, the thermal capacity is insufficient, and the amount of heat that can be transported is limited. It was difficult to sufficiently cool the heat generating component 14. In addition, when the first multilayer wiring layer 31 is further multi-layered due to the complexity of the circuit configuration, there is a concern that such a problem of heat dissipation may be further increased.

一方、図1に示す本実施形態の回路モジュール100によれば、開口部118及び放熱ライン15により発熱部品14をコア材131へ直接接着することができるため、配線基板10へ拡散する熱を大幅に低減することができる。これにより、回路モジュール100全体としての放熱性を高めることができる。さらに、第1の多層配線層11が多層化した場合であっても、高い放熱性を維持することが可能となり、回路構成の複雑化にも容易に対応し得る。   On the other hand, according to the circuit module 100 of the present embodiment shown in FIG. 1, the heat generating component 14 can be directly bonded to the core material 131 by the opening 118 and the heat radiation line 15, so that the heat diffused to the wiring board 10 is greatly reduced. Can be reduced. Thereby, the heat radiation of the circuit module 100 as a whole can be improved. Further, even when the first multilayer wiring layer 11 is multi-layered, high heat dissipation can be maintained, and it is possible to easily cope with a complicated circuit configuration.

<第2の実施形態>
[回路モジュールの構成]
図6は、本発明の第2の実施形態に係る回路モジュール200の断面図である。本実施形態に係る回路モジュール200は、開口部218及び放熱ライン25の構成が回路モジュール100と異なる。なお、回路モジュール200において、回路モジュール100と同様の構成については同一の符号を付し、その説明を省略する。
<Second embodiment>
[Configuration of circuit module]
FIG. 6 is a sectional view of a circuit module 200 according to the second embodiment of the present invention. The circuit module 200 according to the present embodiment is different from the circuit module 100 in the configurations of the opening 218 and the heat radiation line 25. In the circuit module 200, the same components as those of the circuit module 100 are denoted by the same reference numerals, and description thereof will be omitted.

配線基板20は、回路モジュール100と同様の構成の第2の多層配線層12、コア層13を有し、回路モジュール100と異なる構成の第1の多層配線層21を有する。   The wiring board 20 has a second multilayer wiring layer 12 and a core layer 13 having the same configuration as the circuit module 100, and has a first multilayer wiring layer 21 having a configuration different from that of the circuit module 100.

第1の多層配線層21は、例えば、第2の多層配線層12と同様に、3層の配線層211,212,213と、絶縁層214,215,216と、表層に形成されたソルダレジスト層217とを含む積層構造で構成され、コア層13の第2の多層配線層12が設けられた主面とは反対側の主面上に設けられる。配線層211,212,213と絶縁層214,215,216とは、交互に積層される。3層の配線層211,212,213のうち、配線層213は表層配線層であり、配線層211,212は、内部配線層である。また、ソルダレジスト層217と配線層211とは、配線基板10の表面20aを構成する。さらに、第1の多層配線層21は、第1の実施形態と同様に、複数のビア219を有する。なお、配線層及び絶縁層の総数は、これに限定されない。   The first multilayer wiring layer 21 includes, for example, three wiring layers 211, 212, 213, insulating layers 214, 215, 216, and a solder resist formed on the surface layer, similarly to the second multilayer wiring layer 12. The core layer 13 is provided on a main surface of the core layer 13 opposite to the main surface on which the second multilayer wiring layer 12 is provided. The wiring layers 211, 212, 213 and the insulating layers 214, 215, 216 are alternately stacked. Of the three wiring layers 211, 212, and 213, the wiring layer 213 is a surface wiring layer, and the wiring layers 211 and 212 are internal wiring layers. In addition, the solder resist layer 217 and the wiring layer 211 constitute the surface 20a of the wiring board 10. Further, the first multilayer wiring layer 21 has a plurality of vias 219 as in the first embodiment. Note that the total number of wiring layers and insulating layers is not limited to this.

第1の多層配線層21は、また、表面20aからコア層13に向かって形成された開口部218を有する。開口部218は、本実施形態において、内部配線層のうちの配線層211に達する深さで形成される。   The first multilayer wiring layer 21 also has an opening 218 formed from the surface 20a toward the core layer 13. In the present embodiment, the opening 218 is formed at a depth reaching the wiring layer 211 of the internal wiring layers.

開口部218は、発熱部品24を配設する底部218aと、底部218a及び表面20aを連接する壁部218bとを有する。底部218aは、本実施形態において、配線層211で構成される。壁部218bは、配線層212,213が絶縁層214,215より突出しない構成でもよく、例えば滑らかな曲面や複数の平坦面で構成され得る。   The opening 218 has a bottom 218a on which the heat-generating component 24 is provided, and a wall 218b connecting the bottom 218a and the surface 20a. The bottom portion 218a is formed of the wiring layer 211 in the present embodiment. The wall portion 218b may have a configuration in which the wiring layers 212 and 213 do not protrude from the insulating layers 214 and 215, and may be configured with, for example, a smooth curved surface or a plurality of flat surfaces.

発熱部品24は、開口部218の底部218aに配設される。本実施形態において、発熱部品24は、周縁に複数の端子241を含む端子面241aと、その反対側の非端子面241bとを有し、端子面24aを底部218aに向けて配設されている。発熱部品24は、例えば、端子241を介して配線層211にフリップチップ実装され得る。   The heat generating component 24 is provided at the bottom 218 a of the opening 218. In the present embodiment, the heat-generating component 24 has a terminal surface 241a including a plurality of terminals 241 on the periphery and a non-terminal surface 241b on the opposite side, and is disposed with the terminal surface 24a facing the bottom 218a. . The heat generating component 24 can be flip-chip mounted on the wiring layer 211 via the terminal 241, for example.

放熱ライン25は、配線基板20の第1の多層配線層21内に形成され、発熱部品24とコア材131とを接続する。放熱ライン25は、本実施形態において、発熱部品24を接着させる熱伝導性の接着部材251と、熱伝導性の柱状体252とを有する。接着部材251は、発熱部品24の端子面24aと柱状体252とを接着する。より詳しくは、接着部材251は、端子面24aにおける端子241が形成されていない中央部に接着され得る。接着部材251は、本実施形態において半田で構成されるが、熱伝導性樹脂であってもよい。   The heat radiation line 25 is formed in the first multilayer wiring layer 21 of the wiring board 20 and connects the heat generating component 24 and the core material 131. In the present embodiment, the heat radiation line 25 has a heat conductive adhesive member 251 for bonding the heat generating component 24 and a heat conductive column 252. The bonding member 251 bonds the terminal surface 24a of the heat generating component 24 to the columnar body 252. More specifically, the bonding member 251 can be bonded to a central portion of the terminal surface 24a where the terminal 241 is not formed. The bonding member 251 is formed of solder in the present embodiment, but may be formed of a thermally conductive resin.

柱状体252は、接着部材251とコア材131とを接続し、ビア219よりも大きな径を有する。柱状体252は、例えば、熱伝導性樹脂で構成されるが、金属等であってもよい。   The columnar body 252 connects the adhesive member 251 and the core material 131, and has a larger diameter than the via 219. The columnar body 252 is made of, for example, a heat conductive resin, but may be a metal or the like.

[回路モジュールの製造方法]
回路モジュール200の製造方法のうち、コア層13の形成工程と、第1の多層配線層21及び第2の多層配線層12の形成工程は、第1の実施形態と同様である。したがって、開口部218の形成工程と、放熱ライン25の形成工程について説明する。
[Circuit module manufacturing method]
In the method of manufacturing the circuit module 200, the step of forming the core layer 13 and the step of forming the first multilayer wiring layer 21 and the second multilayer wiring layer 12 are the same as in the first embodiment. Therefore, the process of forming the opening 218 and the process of forming the heat radiation line 25 will be described.

第1の多層配線層21及び第2の多層配線層12を形成した後、第1の多層配線層21に、表面20aからコア層13に向かって開口部218を形成する。開口部218は、機械加工等により形成される。本実施形態において、開口部218は、配線層211に達する深さで形成され、開口径は深さ方向に沿って略一定であってもよい。   After forming the first multilayer wiring layer 21 and the second multilayer wiring layer 12, an opening 218 is formed in the first multilayer wiring layer 21 from the surface 20 a toward the core layer 13. The opening 218 is formed by machining or the like. In the present embodiment, the opening 218 is formed at a depth reaching the wiring layer 211, and the opening diameter may be substantially constant along the depth direction.

続いて、柱状体252を形成する。柱状体252は、例えば機械加工等によって開口部218の底部218aからコア材131に向かって孔が形成され、当該孔に流体の熱伝導性樹脂が充填され、硬化されることで形成される。   Subsequently, a columnar body 252 is formed. The columnar body 252 is formed by forming a hole from the bottom 218a of the opening 218 toward the core material 131 by, for example, machining, filling the hole with a fluid heat conductive resin, and curing the resin.

続いて、開口部218の柱状体252上に発熱部品24を配設する。まず、柱状体252上、及び端子241が接続される配線層211上に半田ペーストが塗布され、当該半田ペースト上に発熱部品24が搭載される。さらに、この発熱部品24が搭載された配線基板20をリフロー炉へ搬入し、半田ペーストをリフローすることで、発熱部品24が開口部218に半田付けされる。以上のように、回路モジュール200が製造される。   Subsequently, the heat-generating component 24 is disposed on the column 252 of the opening 218. First, a solder paste is applied on the columnar body 252 and the wiring layer 211 to which the terminals 241 are connected, and the heat generating component 24 is mounted on the solder paste. Further, the wiring board 20 on which the heat-generating component 24 is mounted is carried into a reflow furnace, and the heat-generating component 24 is soldered to the opening 218 by reflowing the solder paste. As described above, the circuit module 200 is manufactured.

[回路モジュールの作用効果]
本実施形態によっても、第1の実施形態と同様に、発熱部品24とコア材131との距離を短縮することができるため、配線基板20へ拡散する熱を大幅に低減することができる。また、柱状体252が一本の柱状で構成されるため、表面積当たりの体積を比較的大きく構成することができる。これにより、絶縁材料と接触する面積を低減して配線基板20へ拡散する熱を大幅に低減することができるとともに、より効率的にコア材131へ熱を伝導することが可能となる。
[Effects of circuit module]
According to the present embodiment, similarly to the first embodiment, the distance between the heat-generating component 24 and the core material 131 can be reduced, so that the heat diffused to the wiring board 20 can be significantly reduced. Further, since the columnar body 252 is formed in a single columnar shape, the volume per surface area can be configured to be relatively large. Accordingly, the area of contact with the insulating material can be reduced and the heat diffused into the wiring board 20 can be significantly reduced, and the heat can be more efficiently conducted to the core material 131.

[変形例]
図7は、第2の実施形態の変形例に係る回路モジュール200の断面図である。同図に示すように、放熱ライン25は、柱状体252に替えて、複数のサーマルビア253を有していてもよい。これによっても、配線基板20へ拡散する熱を低減することができる。
[Modification]
FIG. 7 is a sectional view of a circuit module 200 according to a modification of the second embodiment. As shown in the figure, the heat radiation line 25 may have a plurality of thermal vias 253 instead of the pillars 252. This can also reduce the heat that diffuses to the wiring board 20.

あるいは、第2の実施形態において、開口部218は配線層211に達する深さを有する構成に限定されず、配線層212に達する深さで形成されてもよい。あるいは、回路モジュール200がより多層の配線層を含む第1の多層配線層21を有する場合には、開口部218が、任意の内部配線層に達する深さで形成されることができる。   Alternatively, in the second embodiment, the opening 218 is not limited to a configuration having a depth reaching the wiring layer 211, and may be formed to have a depth reaching the wiring layer 212. Alternatively, when the circuit module 200 has the first multilayer wiring layer 21 including a multilayer wiring layer, the opening 218 can be formed to a depth reaching any internal wiring layer.

第1の実施形態における発熱部品14の実装方法はワイヤボンディングに限定されず、例えば端子面14aを開口部118へ向けてフリップチップ実装されてもよい。この場合は、第2の実施形態と同様に、接着部材151を半田で構成することができる。   The method for mounting the heat-generating component 14 in the first embodiment is not limited to wire bonding. For example, flip-chip mounting may be performed with the terminal surface 14a facing the opening 118. In this case, as in the second embodiment, the adhesive member 151 can be formed of solder.

さらに、上述の実施形態において、放熱ライン15,25が接着部材151,251を有さない構成としてもよい。   Further, in the above-described embodiment, the heat radiation lines 15 and 25 may not have the adhesive members 151 and 251.

また、回路モジュール100,200の配線基板10,20は、部品内蔵配線基板に限定されず、所期の回路構成を実現できる配線基板として構成することができる。また、発熱部品14,24や内蔵部品133の数も、特に限定されない。   In addition, the wiring boards 10 and 20 of the circuit modules 100 and 200 are not limited to the wiring boards with built-in components, and can be configured as wiring boards that can realize an intended circuit configuration. Further, the numbers of the heat-generating components 14 and 24 and the built-in components 133 are not particularly limited.

10,20…配線基板
10a,20a…表面(一主面)
11,21…第1の多層配線層(多層配線層)
118,218…開口部
119,219…ビア
13…コア層
131…コア材
132…キャビティ
14,24…発熱部品
15,25…放熱ライン
151,251…接着部材
252…柱状体
10, 20: Wiring board 10a, 20a: Surface (one main surface)
11, 21... First multilayer wiring layer (multilayer wiring layer)
118,218 ... Opening 119,219 ... Via 13 ... Core layer 131 ... Core material 132 ... Cavity 14,24 ... Heat generating component 15,25 ... Heat radiation line 151,251 ... Adhesive member 252 ... Column

Claims (4)

熱伝導性のコア材を含むコア層と、一主面から前記コア層に向かって形成された開口部及び前記開口部の底部に設けられた配線層を含み前記コア層上に設けられた多層配線層とを有する配線基板と、
前記開口部の前記底部に配設され、当該底部と対向し、前記配線層に接続される複数の端子が設けられた端子面を有し、前記底部及び前記一主面を連接する壁部との間の全周にわたって空間が形成され発熱部品と、
前記配線基板内に形成され前記発熱部品の端子面と前記コア材とを接続する放熱ラインと
を具備する回路モジュール。
A core layer including a thermally conductive core material, and a multilayer provided on the core layer including an opening formed from one main surface toward the core layer and a wiring layer provided at a bottom of the opening. A wiring board having a wiring layer;
Disposed on said bottom of said opening, opposite to the said bottom has a terminal surface which a plurality of terminals are provided to be connected to the wiring layer, and a wall portion for connecting said bottom and said one main surface A heat-generating component in which a space is formed over the entire circumference between
A circuit module comprising: a heat radiation line formed in the wiring board and connecting a terminal surface of the heat generating component and the core material.
請求項1に記載の回路モジュールであって、
前記放熱ラインは、前記発熱部品を接着させる熱伝導性の接着部材を有する
回路モジュール。
The circuit module according to claim 1, wherein
The circuit module, wherein the heat radiating line includes a heat conductive bonding member that bonds the heat generating component.
請求項2に記載の回路モジュールであって、
前記配線基板は、複数のビアをさらに有し、
前記放熱ラインは、前記接着部材と前記コア材とを接続し前記ビアよりも大きな径を有する熱伝導性の柱状体を有する
回路モジュール。
The circuit module according to claim 2, wherein
The wiring board further has a plurality of vias,
The heat dissipation line is a circuit module that has a thermally conductive columnar body that connects the adhesive member and the core material and has a larger diameter than the via.
請求項1からのうちのいずれか1項に記載の回路モジュールであって、
前記コア層は、電子部品を収容し前記コア材に形成されたキャビティをさらに有する
回路モジュール。
The circuit module according to any one of claims 1 to 3 , wherein:
The circuit module, wherein the core layer further accommodates an electronic component and has a cavity formed in the core material.
JP2018151331A 2018-08-10 2018-08-10 Circuit module Expired - Fee Related JP6633151B2 (en)

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