JP6543985B2 - 混練機の内部観察方法 - Google Patents
混練機の内部観察方法 Download PDFInfo
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- JP6543985B2 JP6543985B2 JP2015061999A JP2015061999A JP6543985B2 JP 6543985 B2 JP6543985 B2 JP 6543985B2 JP 2015061999 A JP2015061999 A JP 2015061999A JP 2015061999 A JP2015061999 A JP 2015061999A JP 6543985 B2 JP6543985 B2 JP 6543985B2
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- 238000004898 kneading Methods 0.000 title claims description 89
- 238000000034 method Methods 0.000 title claims description 20
- 239000000463 material Substances 0.000 claims description 85
- 229920001971 elastomer Polymers 0.000 claims description 26
- 239000012780 transparent material Substances 0.000 claims description 15
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 6
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 6
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 6
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 6
- 239000002198 insoluble material Substances 0.000 claims description 4
- 239000002480 mineral oil Substances 0.000 claims description 3
- 235000010446 mineral oil Nutrition 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 235000019198 oils Nutrition 0.000 claims description 3
- 239000002245 particle Substances 0.000 claims description 3
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 3
- 239000008158 vegetable oil Substances 0.000 claims description 3
- 239000011347 resin Substances 0.000 description 9
- 229920005989 resin Polymers 0.000 description 9
- 239000004925 Acrylic resin Substances 0.000 description 3
- 229920000178 Acrylic resin Polymers 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 3
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 229920000747 poly(lactic acid) Polymers 0.000 description 2
- 239000004626 polylactic acid Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 244000043261 Hevea brasiliensis Species 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 1
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000010835 comparative analysis Methods 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 229920003052 natural elastomer Polymers 0.000 description 1
- 229920001194 natural rubber Polymers 0.000 description 1
- 230000000414 obstructive effect Effects 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000003190 viscoelastic substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/22—Component parts, details or accessories; Auxiliary operations
- B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
- B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/94—Lubricating
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Description
また、本発明の別の混練機の内部観察方法は、ケーシングとこのケーシングの内部に設置されて回転駆動される混練駆動体とを備えた混練機モデルを用いたゴムの混練機の内部観察方法であって、前記ケーシングを外部から内部が視認可能な透明材料により形成し、前記混練駆動体を透明材料により形成し、前記混練機モデルをゴム押出機またはゴム混練機の縮小モデルとして、前記ケーシングの内部に投入した混練材料および発光体を前記混練駆動体を駆動して混練するとともに、前記ケーシングの外部から前記発光体の動きを撮影して画像データを取得することを特徴とする。
2 ケーシング
2a 投入口
2b 排出口
3 混練駆動体
3a 駆動軸
3b 羽根部
4、4a、4b 混練材料
5、5a、5b 発光体
6 撮影機器
7 センサ
8 分析装置
9 モータ
10 ブラックライト
Claims (4)
- ケーシングとこのケーシングの内部に設置されて回転駆動される混練駆動体とを備えたゴムの混練機モデルを用いた混練機の内部観察方法であって、
前記ケーシングを外部から内部が視認可能な透明材料により形成し、前記ケーシングの内部に投入した混練材料および前記混練材料に溶けない不溶性材料からなる粒状の発光体を前記混練駆動体を駆動して混練するとともに、前記ケーシングの外部から、前記混練材料の中で粒として存在している前記発光体の動きを撮影して画像データを取得することを特徴とする混練機の内部観察方法。 - ケーシングとこのケーシングの内部に設置されて回転駆動される混練駆動体とを備えた混練機モデルを用いたゴムの混練機の内部観察方法であって、
前記ケーシングを外部から内部が視認可能な透明材料により形成し、前記混練駆動体を透明材料により形成し、前記混練機モデルをゴム押出機またはゴム混練機の縮小モデルとして、前記ケーシングの内部に投入した混練材料および発光体を前記混練駆動体を駆動して混練するとともに、前記ケーシングの外部から前記発光体の動きを撮影して画像データを取得することを特徴とする混練機の内部観察方法。 - 前記混練駆動体を透明材料により形成し、前記混練機モデルをゴム押出機またはゴム混練機の縮小モデルとする請求項1に記載の混練機の内部観察方法。
- 前記混練材料として、カルボキシメチルセルロース溶液、鉱物油、合成油、植物油のいずれかを用いる請求項1〜3のいずれかに記載の混練機の内部観察方法。
Priority Applications (1)
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JP2015061999A JP6543985B2 (ja) | 2015-03-25 | 2015-03-25 | 混練機の内部観察方法 |
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JP2015061999A JP6543985B2 (ja) | 2015-03-25 | 2015-03-25 | 混練機の内部観察方法 |
Publications (2)
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JP2016179643A JP2016179643A (ja) | 2016-10-13 |
JP6543985B2 true JP6543985B2 (ja) | 2019-07-17 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6723078B2 (ja) * | 2016-06-06 | 2020-07-15 | 学校法人同志社 | シリンダ内流動再現試験方法、シリンダ内流動再現試験装置及びスクリュ形状の設計方法 |
JP6947539B2 (ja) * | 2017-06-06 | 2021-10-13 | 日本スピンドル製造株式会社 | 混練装置 |
JP6947822B2 (ja) * | 2017-06-06 | 2021-10-13 | 日本スピンドル製造株式会社 | 混練装置 |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0692103B2 (ja) * | 1988-02-25 | 1994-11-16 | 秀俊 横井 | 成形装置 |
JPH02255316A (ja) * | 1989-03-30 | 1990-10-16 | Toyo Mach & Metal Co Ltd | 射出成形機 |
JPH0751304Y2 (ja) * | 1991-02-14 | 1995-11-22 | 住友重機械工業株式会社 | 射出成形の可視化装置 |
JPH07266Y2 (ja) * | 1991-07-04 | 1995-01-11 | 株式会社新潟鉄工所 | 可視化加熱筒を備えた射出成形機 |
JP3054256B2 (ja) * | 1992-01-14 | 2000-06-19 | 株式会社神戸製鋼所 | 二軸混練機のベント装置 |
JP3053026U (ja) * | 1998-04-07 | 1998-10-13 | 台中精機廠股▲ふん▼有限公司 | 透明ウィンドーを設置した射出成形機原料加工管 |
JP4810660B2 (ja) * | 2006-03-17 | 2011-11-09 | 国立大学法人山形大学 | ダイ内の熱可塑性溶融樹脂の流動状態の解析方法及びそのためのダイ |
JP2008080577A (ja) * | 2006-09-26 | 2008-04-10 | Fujifilm Corp | セルロース樹脂フィルムの製造方法及び装置、並びに光学用セルロール樹脂フィルム |
JP5210673B2 (ja) * | 2008-03-19 | 2013-06-12 | 矢崎総業株式会社 | 樹脂成形機 |
US9259694B2 (en) * | 2008-08-07 | 2016-02-16 | Asahi Organic Chemicals Industry Co., Ltd. | Fluid mixer and apparatus using fluid mixer |
JP2010208131A (ja) * | 2009-03-10 | 2010-09-24 | Daicel Polymer Ltd | 樹脂成形加工機用の洗浄用樹脂組成物 |
JP5564074B2 (ja) * | 2012-06-11 | 2014-07-30 | 住友ゴム工業株式会社 | 流体のシミュレーション方法 |
JP5914720B1 (ja) * | 2015-03-19 | 2016-05-11 | 株式会社日本製鋼所 | 樹脂の成形加工機 |
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