JP6480072B1 - 弾性繊維用処理剤及び弾性繊維 - Google Patents
弾性繊維用処理剤及び弾性繊維 Download PDFInfo
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- JP6480072B1 JP6480072B1 JP2018176133A JP2018176133A JP6480072B1 JP 6480072 B1 JP6480072 B1 JP 6480072B1 JP 2018176133 A JP2018176133 A JP 2018176133A JP 2018176133 A JP2018176133 A JP 2018176133A JP 6480072 B1 JP6480072 B1 JP 6480072B1
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- 239000003795 chemical substances by application Substances 0.000 title claims abstract description 112
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- 239000000194 fatty acid Substances 0.000 claims abstract description 51
- 229930195729 fatty acid Natural products 0.000 claims abstract description 51
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- 150000004665 fatty acids Chemical class 0.000 claims abstract description 43
- 238000009499 grossing Methods 0.000 claims abstract description 36
- 238000012545 processing Methods 0.000 claims abstract description 33
- -1 fatty acid ester Chemical class 0.000 claims description 302
- 239000000126 substance Substances 0.000 claims description 48
- 150000003839 salts Chemical class 0.000 claims description 35
- 125000004432 carbon atom Chemical group C* 0.000 claims description 29
- 150000002148 esters Chemical class 0.000 claims description 23
- 125000000962 organic group Chemical group 0.000 claims description 23
- 239000002216 antistatic agent Substances 0.000 claims description 17
- 125000001931 aliphatic group Chemical group 0.000 claims description 16
- 229920002050 silicone resin Polymers 0.000 claims description 15
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 13
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- 229910052751 metal Inorganic materials 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 10
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 8
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 8
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 claims description 8
- DENRZWYUOJLTMF-UHFFFAOYSA-N diethyl sulfate Chemical compound CCOS(=O)(=O)OCC DENRZWYUOJLTMF-UHFFFAOYSA-N 0.000 claims description 7
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- 238000000034 method Methods 0.000 description 20
- 159000000007 calcium salts Chemical class 0.000 description 19
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- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 description 16
- 239000003921 oil Substances 0.000 description 15
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- KIWBPDUYBMNFTB-UHFFFAOYSA-N Ethyl hydrogen sulfate Chemical compound CCOS(O)(=O)=O KIWBPDUYBMNFTB-UHFFFAOYSA-N 0.000 description 13
- 239000002253 acid Substances 0.000 description 13
- DZLFLBLQUQXARW-UHFFFAOYSA-N tetrabutylammonium Chemical class CCCC[N+](CCCC)(CCCC)CCCC DZLFLBLQUQXARW-UHFFFAOYSA-N 0.000 description 13
- BJQWBACJIAKDTJ-UHFFFAOYSA-N tetrabutylphosphanium Chemical class CCCC[P+](CCCC)(CCCC)CCCC BJQWBACJIAKDTJ-UHFFFAOYSA-N 0.000 description 13
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 11
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- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 8
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- 125000002947 alkylene group Chemical group 0.000 description 7
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 description 7
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- UDTHXSLCACXSKA-UHFFFAOYSA-N 3-tetradecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCCCC1=CC=CC(S(O)(=O)=O)=C1 UDTHXSLCACXSKA-UHFFFAOYSA-N 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- 150000001298 alcohols Chemical class 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 239000004205 dimethyl polysiloxane Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 235000019359 magnesium stearate Nutrition 0.000 description 6
- WRKCIHRWQZQBOL-UHFFFAOYSA-N octyl dihydrogen phosphate Chemical compound CCCCCCCCOP(O)(O)=O WRKCIHRWQZQBOL-UHFFFAOYSA-N 0.000 description 6
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 6
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 description 6
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 5
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- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 5
- UQSQSQZYBQSBJZ-UHFFFAOYSA-N fluorosulfonic acid Chemical compound OS(F)(=O)=O UQSQSQZYBQSBJZ-UHFFFAOYSA-N 0.000 description 5
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- 239000001257 hydrogen Substances 0.000 description 5
- 239000002480 mineral oil Substances 0.000 description 5
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 5
- 239000000243 solution Substances 0.000 description 5
- 238000009987 spinning Methods 0.000 description 5
- PEUHBSAKNWEJHZ-FNORWQNLSA-N (3e)-heptadeca-1,3-diene Chemical group CCCCCCCCCCCCC\C=C\C=C PEUHBSAKNWEJHZ-FNORWQNLSA-N 0.000 description 4
- WHUHTCSYMDOIGU-FNORWQNLSA-N (3e)-octadeca-1,3-diene Chemical group CCCCCCCCCCCCCC\C=C\C=C WHUHTCSYMDOIGU-FNORWQNLSA-N 0.000 description 4
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N 1-Heptene Chemical group CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 4
- AFFLGGQVNFXPEV-UHFFFAOYSA-N 1-decene Chemical group CCCCCCCCC=C AFFLGGQVNFXPEV-UHFFFAOYSA-N 0.000 description 4
- JRZJOMJEPLMPRA-UHFFFAOYSA-N 1-nonene Chemical group CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 4
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical group CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 4
- CTIFKKWVNGEOBU-UHFFFAOYSA-N 2-hexadecylbenzenesulfonic acid Chemical compound CCCCCCCCCCCCCCCCC1=CC=CC=C1S(O)(=O)=O CTIFKKWVNGEOBU-UHFFFAOYSA-N 0.000 description 4
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- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 4
- 238000000578 dry spinning Methods 0.000 description 4
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- WLGDAKIJYPIYLR-UHFFFAOYSA-N octane-1-sulfonic acid Chemical compound CCCCCCCCS(O)(=O)=O WLGDAKIJYPIYLR-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 4
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- XDOFQFKRPWOURC-UHFFFAOYSA-N 16-methylheptadecanoic acid Chemical compound CC(C)CCCCCCCCCCCCCCC(O)=O XDOFQFKRPWOURC-UHFFFAOYSA-N 0.000 description 3
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- SCQCPRBDJRQDAN-UHFFFAOYSA-N 2,2-didodecyl-3-sulfobutanedioic acid Chemical compound CCCCCCCCCCCCC(C(O)=O)(C(C(O)=O)S(O)(=O)=O)CCCCCCCCCCCC SCQCPRBDJRQDAN-UHFFFAOYSA-N 0.000 description 3
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- JMPCVJNRMRBUDG-UHFFFAOYSA-N CCCCCCCCCCC(COP(O)(O)=O)CCCCCC Chemical compound CCCCCCCCCCC(COP(O)(O)=O)CCCCCC JMPCVJNRMRBUDG-UHFFFAOYSA-N 0.000 description 3
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- 125000002704 decyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
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- OGQYPPBGSLZBEG-UHFFFAOYSA-N dimethyl(dioctadecyl)azanium Chemical compound CCCCCCCCCCCCCCCCCC[N+](C)(C)CCCCCCCCCCCCCCCCCC OGQYPPBGSLZBEG-UHFFFAOYSA-N 0.000 description 1
- MELGLHXCBHKVJG-UHFFFAOYSA-N dimethyl(dioctyl)azanium Chemical compound CCCCCCCC[N+](C)(C)CCCCCCCC MELGLHXCBHKVJG-UHFFFAOYSA-N 0.000 description 1
- BJXDJFQKKGJGQF-UHFFFAOYSA-L dipotassium heptyl phosphate Chemical compound [K+].P(=O)(OCCCCCCC)([O-])[O-].[K+] BJXDJFQKKGJGQF-UHFFFAOYSA-L 0.000 description 1
- OTPXTTHYCPJNPC-UHFFFAOYSA-L dipotassium;11-methyldodecyl phosphate Chemical compound [K+].[K+].CC(C)CCCCCCCCCCOP([O-])([O-])=O OTPXTTHYCPJNPC-UHFFFAOYSA-L 0.000 description 1
- MXDLSTFDVJKXGG-UHFFFAOYSA-L dipotassium;2-ethylhexyl phosphate Chemical compound [K+].[K+].CCCCC(CC)COP([O-])([O-])=O MXDLSTFDVJKXGG-UHFFFAOYSA-L 0.000 description 1
- SQPKAMSHYOALMB-UHFFFAOYSA-L dipotassium;2-hexyldecyl phosphate Chemical compound [K+].[K+].CCCCCCCCC(COP([O-])([O-])=O)CCCCCC SQPKAMSHYOALMB-UHFFFAOYSA-L 0.000 description 1
- RYEOCIUXFIZXNC-UHFFFAOYSA-L dipotassium;docosyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCCCCCCCCCOP([O-])([O-])=O RYEOCIUXFIZXNC-UHFFFAOYSA-L 0.000 description 1
- CNXJITYCNQNTBD-UHFFFAOYSA-L dipotassium;hexadecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCCCOP([O-])([O-])=O CNXJITYCNQNTBD-UHFFFAOYSA-L 0.000 description 1
- BWIIMRFKCNBWEH-UHFFFAOYSA-L dipotassium;octadecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCCCCCOP([O-])([O-])=O BWIIMRFKCNBWEH-UHFFFAOYSA-L 0.000 description 1
- LPZZAIMVFFLHQU-UHFFFAOYSA-L dipotassium;octyl phosphate Chemical compound [K+].[K+].CCCCCCCCOP([O-])([O-])=O LPZZAIMVFFLHQU-UHFFFAOYSA-L 0.000 description 1
- MQYUJGGCLVBWLF-UHFFFAOYSA-L dipotassium;pentadecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCCOP([O-])([O-])=O MQYUJGGCLVBWLF-UHFFFAOYSA-L 0.000 description 1
- QSLLXQPOVJSDAY-UHFFFAOYSA-L dipotassium;tetradecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCCCCOP([O-])([O-])=O QSLLXQPOVJSDAY-UHFFFAOYSA-L 0.000 description 1
- KNTIHGHWLPOQMD-UHFFFAOYSA-L dipotassium;undecyl phosphate Chemical compound [K+].[K+].CCCCCCCCCCCOP([O-])([O-])=O KNTIHGHWLPOQMD-UHFFFAOYSA-L 0.000 description 1
- UEVYAEUAHXGUNL-UHFFFAOYSA-L disodium 2-hexyldecyl phosphate Chemical compound [Na+].P(=O)(OCC(CCCCCCCC)CCCCCC)([O-])[O-].[Na+] UEVYAEUAHXGUNL-UHFFFAOYSA-L 0.000 description 1
- CZPZKLGYEFFPTQ-UHFFFAOYSA-L disodium;2-decyltetradecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCC(COP([O-])([O-])=O)CCCCCCCCCC CZPZKLGYEFFPTQ-UHFFFAOYSA-L 0.000 description 1
- NIFGJMWDJOVFPC-UHFFFAOYSA-L disodium;2-ethylhexyl phosphate Chemical compound [Na+].[Na+].CCCCC(CC)COP([O-])([O-])=O NIFGJMWDJOVFPC-UHFFFAOYSA-L 0.000 description 1
- SAKCZZBRJRDDRJ-UHFFFAOYSA-L disodium;decyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCOP([O-])([O-])=O SAKCZZBRJRDDRJ-UHFFFAOYSA-L 0.000 description 1
- BQTDIJIKHFIHPR-UHFFFAOYSA-L disodium;docosyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCCCCCCCCCCCOP([O-])([O-])=O BQTDIJIKHFIHPR-UHFFFAOYSA-L 0.000 description 1
- YVIGPQSYEAOLAD-UHFFFAOYSA-L disodium;dodecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCOP([O-])([O-])=O YVIGPQSYEAOLAD-UHFFFAOYSA-L 0.000 description 1
- CNKHGKHFDPYFDX-UHFFFAOYSA-L disodium;heptyl phosphate Chemical compound [Na+].[Na+].CCCCCCCOP([O-])([O-])=O CNKHGKHFDPYFDX-UHFFFAOYSA-L 0.000 description 1
- VPAZIMJYBZOZGQ-UHFFFAOYSA-L disodium;hexyl phosphate Chemical compound [Na+].[Na+].CCCCCCOP([O-])([O-])=O VPAZIMJYBZOZGQ-UHFFFAOYSA-L 0.000 description 1
- MVFPQYVAVMINHP-UHFFFAOYSA-L disodium;octadecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCCCCCCCOP([O-])([O-])=O MVFPQYVAVMINHP-UHFFFAOYSA-L 0.000 description 1
- HAVHUGIUPJOKHX-UHFFFAOYSA-L disodium;tetradecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCCCOP([O-])([O-])=O HAVHUGIUPJOKHX-UHFFFAOYSA-L 0.000 description 1
- IINDYWXDQHZLEZ-UHFFFAOYSA-L disodium;tridecyl phosphate Chemical compound [Na+].[Na+].CCCCCCCCCCCCCOP([O-])([O-])=O IINDYWXDQHZLEZ-UHFFFAOYSA-L 0.000 description 1
- LNTZHXQMPUKVNX-UHFFFAOYSA-N docosyl dihydrogen phosphate Chemical class CCCCCCCCCCCCCCCCCCCCCCOP(O)(O)=O LNTZHXQMPUKVNX-UHFFFAOYSA-N 0.000 description 1
- 229960000878 docusate sodium Drugs 0.000 description 1
- LQZZUXJYWNFBMV-UHFFFAOYSA-N dodecan-1-ol Chemical compound CCCCCCCCCCCCO LQZZUXJYWNFBMV-UHFFFAOYSA-N 0.000 description 1
- 229940069096 dodecene Drugs 0.000 description 1
- CUHKBRZGTZILIX-UHFFFAOYSA-N dodecyl dihydrogen phosphate N-octyloctan-1-amine Chemical compound CCCCCCCCCCCCOP(O)(O)=O.CCCCCCCCNCCCCCCCC CUHKBRZGTZILIX-UHFFFAOYSA-N 0.000 description 1
- WNSDYTPAGJBKLV-UHFFFAOYSA-N dodecyl dihydrogen phosphate octan-1-amine Chemical compound CCCCCCCCN.CCCCCCCCCCCCOP(O)(O)=O WNSDYTPAGJBKLV-UHFFFAOYSA-N 0.000 description 1
- WHHXCMANZJBGRX-UHFFFAOYSA-N dodecyl(dimethyl)azanium;methyl sulfate Chemical compound COS([O-])(=O)=O.CCCCCCCCCCCC[NH+](C)C WHHXCMANZJBGRX-UHFFFAOYSA-N 0.000 description 1
- IDROXUWVODOXTL-UHFFFAOYSA-N dodecyl-(2-hydroxyethyl)-dimethylazanium Chemical class CCCCCCCCCCCC[N+](C)(C)CCO IDROXUWVODOXTL-UHFFFAOYSA-N 0.000 description 1
- KWKXNDCHNDYVRT-UHFFFAOYSA-N dodecylbenzene Chemical compound CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005421 electrostatic potential Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- PFBWBEXCUGKYKO-UHFFFAOYSA-N ethene;n-octadecyloctadecan-1-amine Chemical compound C=C.CCCCCCCCCCCCCCCCCCNCCCCCCCCCCCCCCCCCC PFBWBEXCUGKYKO-UHFFFAOYSA-N 0.000 description 1
- FARYTWBWLZAXNK-WAYWQWQTSA-N ethyl (z)-3-(methylamino)but-2-enoate Chemical compound CCOC(=O)\C=C(\C)NC FARYTWBWLZAXNK-WAYWQWQTSA-N 0.000 description 1
- ZTFPMLHJBJMKPX-UHFFFAOYSA-M ethyl-methyl-dioctadecylazanium;ethyl sulfate Chemical compound CCOS([O-])(=O)=O.CCCCCCCCCCCCCCCCCC[N+](C)(CC)CCCCCCCCCCCCCCCCCC ZTFPMLHJBJMKPX-UHFFFAOYSA-M 0.000 description 1
- GXHOWLBSVJBVPK-UHFFFAOYSA-M ethyl-methyl-dioctylazanium ethyl sulfate Chemical compound S(=O)(=O)(OCC)[O-].C[N+](CCCCCCCC)(CCCCCCCC)CC GXHOWLBSVJBVPK-UHFFFAOYSA-M 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- CYZASAMUYFRGTI-UHFFFAOYSA-N heptadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCCOP(O)(O)=O CYZASAMUYFRGTI-UHFFFAOYSA-N 0.000 description 1
- GGKJPMAIXBETTD-UHFFFAOYSA-N heptyl dihydrogen phosphate Chemical compound CCCCCCCOP(O)(O)=O GGKJPMAIXBETTD-UHFFFAOYSA-N 0.000 description 1
- ZUVCYFMOHFTGDM-UHFFFAOYSA-N hexadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCCOP(O)(O)=O ZUVCYFMOHFTGDM-UHFFFAOYSA-N 0.000 description 1
- UJQJZAHIRTUBHP-UHFFFAOYSA-N hexadecyl dihydrogen phosphate octan-1-amine Chemical compound CCCCCCCCN.CCCCCCCCCCCCCCCCOP(O)(O)=O UJQJZAHIRTUBHP-UHFFFAOYSA-N 0.000 description 1
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- ZVEATEBZRVCHDB-UHFFFAOYSA-L magnesium;2-ethylhexyl phosphate Chemical compound [Mg+2].CCCCC(CC)COP([O-])([O-])=O ZVEATEBZRVCHDB-UHFFFAOYSA-L 0.000 description 1
- LTZZKILZCADVRM-UHFFFAOYSA-L magnesium;decyl phosphate Chemical compound [Mg+2].CCCCCCCCCCOP([O-])([O-])=O LTZZKILZCADVRM-UHFFFAOYSA-L 0.000 description 1
- YPEFBMUHVPWWMN-UHFFFAOYSA-L magnesium;dodecyl phosphate Chemical compound [Mg+2].CCCCCCCCCCCCOP([O-])([O-])=O YPEFBMUHVPWWMN-UHFFFAOYSA-L 0.000 description 1
- ARVCLLSAMSKMHO-UHFFFAOYSA-L magnesium;hexadecyl phosphate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCOP([O-])([O-])=O ARVCLLSAMSKMHO-UHFFFAOYSA-L 0.000 description 1
- YJWSPTRABMNCGQ-UHFFFAOYSA-L magnesium;methanesulfonate Chemical compound [Mg+2].CS([O-])(=O)=O.CS([O-])(=O)=O YJWSPTRABMNCGQ-UHFFFAOYSA-L 0.000 description 1
- VMDYXCZMLYOOOR-UHFFFAOYSA-L magnesium;octadecyl phosphate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCCOP([O-])([O-])=O VMDYXCZMLYOOOR-UHFFFAOYSA-L 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002074 melt spinning Methods 0.000 description 1
- 125000005641 methacryl group Chemical group 0.000 description 1
- JZMJDSHXVKJFKW-UHFFFAOYSA-N methyl sulfate Chemical class COS(O)(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 229940043348 myristyl alcohol Drugs 0.000 description 1
- RVRFYZGKUZFYAH-UHFFFAOYSA-N n',n'-dimethylpropane-1,3-diamine;octadecanoic acid Chemical compound CN(C)CCCN.CCCCCCCCCCCCCCCCCC(O)=O RVRFYZGKUZFYAH-UHFFFAOYSA-N 0.000 description 1
- TVMXDCGIABBOFY-UHFFFAOYSA-N n-Octanol Natural products CCCCCCCC TVMXDCGIABBOFY-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- TWMFGCHRALXDAR-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]dodecanamide Chemical compound CCCCCCCCCCCC(=O)NCCCN(C)C TWMFGCHRALXDAR-UHFFFAOYSA-N 0.000 description 1
- WWVIUVHFPSALDO-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(=O)NCCCN(C)C WWVIUVHFPSALDO-UHFFFAOYSA-N 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- NWZZFAQUBMRYNU-UHFFFAOYSA-N n-octadecylnonadec-18-en-1-amine Chemical compound CCCCCCCCCCCCCCCCCCNCCCCCCCCCCCCCCCCCC=C NWZZFAQUBMRYNU-UHFFFAOYSA-N 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical class CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 1
- JYWJWVQDLODKFZ-UHFFFAOYSA-N octan-1-amine tetradecyl dihydrogen phosphate Chemical compound CCCCCCCCN.CCCCCCCCCCCCCCOP(O)(O)=O JYWJWVQDLODKFZ-UHFFFAOYSA-N 0.000 description 1
- BLNBPHNERLTQBC-UHFFFAOYSA-N octan-1-amine;phosphoric acid Chemical compound OP(O)(O)=O.CCCCCCCCN BLNBPHNERLTQBC-UHFFFAOYSA-N 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000006353 oxyethylene group Chemical group 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- HIEAVKFYHNFZNR-UHFFFAOYSA-N pentadecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCCOP(O)(O)=O HIEAVKFYHNFZNR-UHFFFAOYSA-N 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000013500 performance material Substances 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Substances OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- NDAFRAKJGMPMRA-UHFFFAOYSA-M potassium 2-nonylbenzenesulfonate Chemical compound [K+].CCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O NDAFRAKJGMPMRA-UHFFFAOYSA-M 0.000 description 1
- VAGMTMHMBJKDJU-UHFFFAOYSA-M potassium 2-tridecylbenzenesulfonate Chemical compound [K+].CCCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O VAGMTMHMBJKDJU-UHFFFAOYSA-M 0.000 description 1
- HSJXWMZKBLUOLQ-UHFFFAOYSA-M potassium;2-dodecylbenzenesulfonate Chemical compound [K+].CCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O HSJXWMZKBLUOLQ-UHFFFAOYSA-M 0.000 description 1
- SVMNBAVEQLDZNO-UHFFFAOYSA-M potassium;2-hexadecylbenzenesulfonate Chemical compound [K+].CCCCCCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O SVMNBAVEQLDZNO-UHFFFAOYSA-M 0.000 description 1
- GHKGUEZUGFJUEJ-UHFFFAOYSA-M potassium;4-methylbenzenesulfonate Chemical compound [K+].CC1=CC=C(S([O-])(=O)=O)C=C1 GHKGUEZUGFJUEJ-UHFFFAOYSA-M 0.000 description 1
- ABHHITAVUODQNA-UHFFFAOYSA-M potassium;benzenesulfonate Chemical compound [K+].[O-]S(=O)(=O)C1=CC=CC=C1 ABHHITAVUODQNA-UHFFFAOYSA-M 0.000 description 1
- XWIJIXWOZCRYEL-UHFFFAOYSA-M potassium;methanesulfonate Chemical compound [K+].CS([O-])(=O)=O XWIJIXWOZCRYEL-UHFFFAOYSA-M 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical compound [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- ZIGVUIYVPLQEAL-UHFFFAOYSA-M sodium;2-tetradecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCCCC1=CC=CC=C1S([O-])(=O)=O ZIGVUIYVPLQEAL-UHFFFAOYSA-M 0.000 description 1
- KVCGISUBCHHTDD-UHFFFAOYSA-M sodium;4-methylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1 KVCGISUBCHHTDD-UHFFFAOYSA-M 0.000 description 1
- DUXXGJTXFHUORE-UHFFFAOYSA-M sodium;4-tridecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCCC1=CC=C(S([O-])(=O)=O)C=C1 DUXXGJTXFHUORE-UHFFFAOYSA-M 0.000 description 1
- MZSDGDXXBZSFTG-UHFFFAOYSA-M sodium;benzenesulfonate Chemical compound [Na+].[O-]S(=O)(=O)C1=CC=CC=C1 MZSDGDXXBZSFTG-UHFFFAOYSA-M 0.000 description 1
- YEOYAHMQNKTIKC-UHFFFAOYSA-M sodium;hexadecyl hydrogen phosphate Chemical compound [Na+].CCCCCCCCCCCCCCCCOP(O)([O-])=O YEOYAHMQNKTIKC-UHFFFAOYSA-M 0.000 description 1
- KKVTYAVXTDIPAP-UHFFFAOYSA-M sodium;methanesulfonate Chemical compound [Na+].CS([O-])(=O)=O KKVTYAVXTDIPAP-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 229940012831 stearyl alcohol Drugs 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- KRIXEEBVZRZHOS-UHFFFAOYSA-N tetradecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCCCCOP(O)(O)=O KRIXEEBVZRZHOS-UHFFFAOYSA-N 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- DLYUQMMRRRQYAE-UHFFFAOYSA-N tetraphosphorus decaoxide Chemical compound O1P(O2)(=O)OP3(=O)OP1(=O)OP2(=O)O3 DLYUQMMRRRQYAE-UHFFFAOYSA-N 0.000 description 1
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 description 1
- USTXUJIHHVNDFR-UHFFFAOYSA-K tripotassium 1-dodecoxydodecane phosphate Chemical compound P(=O)([O-])([O-])[O-].[K+].C(CCCCCCCCCCC)OCCCCCCCCCCCC.[K+].[K+] USTXUJIHHVNDFR-UHFFFAOYSA-K 0.000 description 1
- LWIHDJKSTIGBAC-UHFFFAOYSA-K tripotassium phosphate Chemical compound [K+].[K+].[K+].[O-]P([O-])([O-])=O LWIHDJKSTIGBAC-UHFFFAOYSA-K 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- XFHHCPRMDXAWDO-UHFFFAOYSA-K trisodium;1-dodecoxydodecane;phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O.CCCCCCCCCCCCOCCCCCCCCCCCC XFHHCPRMDXAWDO-UHFFFAOYSA-K 0.000 description 1
- VAIOGRPEROWKJX-UHFFFAOYSA-N undecyl dihydrogen phosphate Chemical compound CCCCCCCCCCCOP(O)(O)=O VAIOGRPEROWKJX-UHFFFAOYSA-N 0.000 description 1
- 150000003672 ureas Chemical class 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/10—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
- D06M13/184—Carboxylic acids; Anhydrides, halides or salts thereof
- D06M13/188—Monocarboxylic acids; Anhydrides, halides or salts thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/244—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
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Abstract
【解決手段】弾性繊維用処理剤は、下記の式で示される高級脂肪酸エステル変性シリコーン及び平滑剤を含む。
Description
前記高級脂肪酸エステル変性シリコーン、及び前記平滑剤の含有割合の合計を100質量部とした場合、前記高級脂肪酸エステル変性シリコーンを0.01〜20質量部、及び前記平滑剤を80〜99.99質量部の割合で含有することが好ましい。
更に帯電防止剤及び膠着防止剤から選ばれる少なくとも一つを含むことが好ましい。
上記課題を解決する弾性繊維は、上記弾性繊維処理剤が付着している。
本発明の処理剤に使用する高級脂肪酸エステル変性シリコーンは、下記の化4で示される化合物である。
(平滑剤)
本発明の処理剤に供する平滑剤は、公知のものを用いることができ、その種類に制限はないが、例えば鉱物油、ポリαオレフィン、エステル、化4で示される高級脂肪酸エステル変性シリコーン以外のシリコーンから選ばれる1種又は2種以上を含有するものが挙げられるが、なかでも平滑剤(合計100質量部)のうちの10〜90質量部が化4で示される高級脂肪酸エステル変性シリコーン以外のシリコーンであり、残りの10〜90質量部が鉱物油、エステル、ポリαオレフィンから選ばれる1種又は2種以上であるものが好ましい。
(帯電防止剤)
本発明の処理剤には制電性を強化する目的で用いられる帯電防止剤が含有されていてもよい。帯電防止剤はイオン性の剤が挙げられるが、なかでもリン酸エステル、リン酸エステルの金属塩、リン酸エステルのアミン塩、スルホン酸の金属塩、スルホン酸のオニウム塩、ジメチル硫酸4級化物及びジエチル硫酸4級化物が好ましい。リン酸エステル、リン酸エステルの金属塩、リン酸エステルのアミン塩としては、例えば、有機アルコール及び有機アルコール1モルに対し炭素数2〜4のアルキレンオキシドを1〜10モルの割合で付加させた化合物から選ばれる少なくとも一つと、五酸化二リン又はオキシハロゲン化リンとを反応させて得られるリン酸エステル、リン酸エステルの金属塩、リン酸エステルのアミン塩である。具体的には、以下の化合物から選ばれる少なくとも一つが挙げられる。
(7)ポリオキシエチレン2モル付加ドデシルエーテルリン酸エステルナトリウム塩、ポリオキシエチレン4モル付加デシルエーテルリン酸エステルナトリウム塩、ポリオキシエチレン2モル付加ドデシルエーテルリン酸エステルカリウム塩、ポリオキシエチレン4モル付加デシルエーテルリン酸エステルカリウム塩等の直鎖アルコール1モルに対し炭素数2〜4のアルキレンオキサイドを1〜10モルの割合で付加させたものを原料としたリン酸エステルのアルカリ金属塩。
本発明には解舒性を強化する目的で用いられる膠着防止剤が含有されていてもよい。膠着防止剤としては、例えば、タルク、ハイドロタルサイト、シリカ、シリコーンレジン、固体パラフィンワックス、メチレンビスステアリルアミド、エチレンビスステアリルアミド、ウレタンワックス、モンタン酸ワックス、高級脂肪酸金属塩等が挙げられるが、なかでもシリコーンレジン、高級脂肪酸金属塩から選ばれる少なくとも1種が好ましく、GPCによる重量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれる少なくとも1種が更に好ましい。
機種 :HLC−8120GPC(東ソー株式会社製液体クロマトグラフ)
カラム :TSK gel Super H4000(東ソー株式会社製)
+TSK gel Super H3000(東ソー株式会社製)
+TSK gel Super H2000(東ソー株式会社製)
カラム温度:40℃
検出器 :RI(Refractive Index)
溶媒 :テトラヒドロフラン
流速 :0.5ml/分
試料濃度 :0.25質量%
注入量 :10μl
標準 :ポリスチレン(東ソー株式会社製;TSK STANDARD POLYSTYRENE)
シリコーンレジンに関しては、MQシリコーンレジン、MDQシリコーンレジン、Tシリコーンレジン及びMTQシリコーンレジンから選ばれる少なくとも一つであることが好ましく、M/Q比が0.5〜1.5である場合のものが最も好ましい。炭素数10〜22の脂肪酸のアルカリ土類金属塩に関しては、ステアリン酸マグネシウムであることが好ましい。ステアリン酸マグネシウムとしては特に制限はなく、何れのメーカーの商品でも使用できるが、例えば、株式会社サンエース社製のSAK−MS−P、日油株式会社製のマグネシウムステアレートG、日油株式会社製のマグネシウムステアレートGF−200、日油株式会社製のマグネシウムステアレートGR、日油株式会社製の工マグネシウムステアレート、日油株式会社製の日局ステアリン酸マグネシウム、日東化成工業株式会社製のMg−St、日東化成工業株式会社製のMg−LF、株式会社サンエース社製のSAK−MS−P/USP等の製品が挙げられる。
本発明の処理剤における上記の高級脂肪酸エステル変性シリコーンの含有割合に特に制限は無いが、処理剤全体を100質量部とした場合に、当該処理剤全体中に占める上記の高級脂肪酸エステル変性シリコーンの含有割合が0.01〜20質量部であることが好ましい。
本発明の処理剤には、本発明の効果を損なわない範囲内にて、必要に応じその他の成分を併用することもできる。かかるその他の成分としては、アミノ変性ポリジメチルシロキサン、ポリエーテル変性ポリジメチルシロキサン、カルボキシ変性ポリジメチルシロキサン、エポキシ変性ポリジメチルシロキサン、メルカプト変性ポリジメチルシロキサン、アルキル変性ポリジメチルシロキサン等の変性シリコーンオイル(化4で示される高級脂肪酸エステル変性シリコーン以外のシリコーンであって、平滑剤として使用されないシリコーン)、非イオン性界面活性剤や高級アルコールに代表されるつなぎ剤、濡れ性向上剤、紫外線吸収剤、酸化防止剤、防腐剤等、繊維処理剤として公知の成分が挙げられる。
本発明の処理剤の調製それ自体には、公知の方法を適用できる。
次に、本発明に係る弾性繊維(以下、本発明の弾性繊維という)について説明する。本発明の弾性繊維は、本発明の処理剤が付着している弾性繊維である。弾性繊維に対する本発明の処理剤の付着量については特に制限はないが、0.1〜10質量%の割合で付着していることが好ましい。
試験区分1(弾性繊維用処理剤の調製)
実施例、比較例に用いた弾性繊維用処理剤は下記調製方法により調製し、その内容を表1〜2に纏めた。
C2:エチル基
C12:ドデシル基
C22:ドコシル基
C’3:プロピレン基
C’4:ブチレン基
C’13:トリデシレン基
C’15:ペンタデシレン基
C’17:ヘプタデシレン基
C’17−1:ヘプタデセニレン基
C’17−2:ヘプタデカジエン基から水素を一つ除いた残基
C’21:ヘンイコシレン基
表2に記載した各記号は以下のとおりである。
A−2:信越化学工業株式会社製の商品名KF−96−20cs
A−3:コスモ石油ルブリカンツ株式会社製の商品名コスモピュアスピンRC
A−4:出光興産株式会社製の商品名ダイアナフレシア W8
A−5:S−OIL社製の商品名Ultra−S2
A−6:新日鉄住金化学社製の商品名PAO401
A−7:信越化学工業株式会社製の商品名KF−96−50cs
C−1:2−ヘキシル−1−デカノールを3モルとP2O5を1モル反応させて得られたリン酸エステルのマグネシウム塩
C−2:ドデシルベンゼンスルホン酸のテトラブチルホスホニウム塩
C−3:2−ヘキシル−1−デカノールを3モルとP2O5を1モル反応させて得られたリン酸エステルのジブチルエタノールアミン塩
C−4:イソステアリン酸ジメチルアミノプロピルアミドのジエチル硫酸4級化物
C−5:ジオクチルスルホサクシネートのナトリウム塩
C−6:2−エチルヘキサノールを3モルとP2O5を1モル反応させて得られたリン酸エステルのマグネシウム塩
D−1:R5,R6,R7が何れもメチル基であり、M/Q比が1/1の分子量8000のシリコーンレジン
D−2:R5,R6,R7が何れもメチル基であり、R8、R9が何れもメチル基であり、M/D/Q比が0.8/0.1/1のGPC重量平均分子量15000のシリコーンレジン
D−3:R5,R6,R7が何れもメチル基であり、R10がオクチル基であり、M/T/Q比が0.8/0.3/0.7のGPC重量平均分子量5000のシリコーンレジン
D−4:ステアリン酸マグネシウム
D−5:オクタデシルアミンとメチレンジフェルニルジイソシアネートとを反応させた構造を有する脂肪族ジウレア化合物
試験区分2(合成繊維の製造)
分子量2900のテトラメチレンエーテルグリコール、ビス−(p−イソシアネートフェニル)−メタンおよびエチレンジアミンからなるポリウレタンのN,N−ジメチルアセトアミド溶液(35質量%)を重合しポリマー溶液(A)とした。
こうして得られた紡糸原液を用いて、公知のスパンデックスで用いられる乾式紡糸方法により、44dtex/3filのマルチフィラメントのポリウレタン系弾性繊維を紡糸して、巻き取り前の延伸ローラーと延伸ローラーとの間に位置する給油ローラーから、実施例1〜15、比較例1〜4に示す処理剤をニートの状態でローラー給油した。かくしてローラー給油したものを、巻き取り速度が600m/分で、長さ58mmの円筒状紙管に、巻き幅38mmを与えるトラバースガイドを介して、サーフェイスドライブの巻取機を用いて巻き取り、乾式紡糸ポリウレタン系弾性繊維のパッケージ500gを得た。ポリウレタン系弾性繊維用処理剤の付着量の調節は、給油ローラーの回転数を調整することで何れも5質量%となるように行なった。こうして得られた乾式紡糸ポリウレタン系弾性繊維のパッケージを用いて下記の測定及び評価に供し、結果を表2にまとめて示した。
・綾落ち
上記で得られた紡糸直後の乾式紡糸ポリウレタン系弾性繊維パッケージ(500g巻き)を送り出し20m/分、巻き取り40m/分で1000m巻き取った場合のパッケージの綾落ちによる断糸の回数を次の基準で評価した。
○:綾落ちによる断糸が1回以上3回未満
×:綾落ちによる断糸が3回以上
・摩擦変動
摩擦測定メーター(エイコー測器社製、SAMPLE FRICTION UNIT MODEL TB−1)を用い、二つのフリーローラー間に直径1cmで表面粗度2Sのクロムメッキ梨地ピンを配置し、このクロムメッキ梨地ピンに対し、前記のパッケージ(500g巻き)から引き出したポリウレタン系弾性繊維の接触角度が90度となるようにした。25℃で60%RHの条件下、入側で初期張力(T1)5gをかけ、100m/分の速度で走行させたときの出側の2次張力(T2)を0.1秒毎に1分間測定した。この時のT2の標準偏差を求め、次の基準で評価した。
○:標準偏差が1.5以上2.0未満
×:標準偏差が2.0以上
・解舒張力
片側に第1駆動ローラーとこれに常時接する第1遊離ローラーとで送り出し部を構成し、また反対側に第2駆動ローラーとこれに常時接する第2遊離ローラーとで巻き取り部を構成して、該送り出し部に対し該巻き取り部を水平方向で20cm離して設置した。第1駆動ローラーに上記で得られた紡糸直後の乾式紡糸ポリウレタン系弾性繊維のパッケージを装着し、糸巻の厚さが2mmになるまで解舒して、第2駆動ローラーに巻き取った。第1駆動ローラーからのポリウレタン系弾性繊維の送り出し速度を50m/分で固定する一方、第2駆動ローラーへのポリウレタン系弾性繊維の巻き取り速度を50m/分より徐々に上げて、ポリウレタン系弾性繊維をパッケージから強制解舒した。この強制解舒時において、送り出し部分と巻き取り部分との間でポリウレタン系弾性繊維の踊りがなくなる時点での巻き取り速度V(m/分)を測定し、下記の式(1)から解舒性(%)を求め、次の基準で評価した。
○:解舒性が120%以上180%未満(糸の引き出しにやや抵抗があるものの、糸切れの発生は無く、安定に解舒できる)
×:解舒性が180%以上(糸の引き出しに抵抗があり、糸切れもあって、操業に問題がある)
二つのフリーローラー間に直径1cmで表面粗度2Sのクロムメッキ梨地ピンを配置し、このクロムメッキ梨地ピンに対し、前記の糸パッケージから引き出したポリウレタン系弾性繊維の接触角度が90度となるようにした。このクロムメッキ梨地ピンの下部1cmの位置に静電電位測定器(春日電機社製、KSD−0103)を配置し、25℃で60%RHの条件下、50m/分の速度で送り出し、100m/分の速度で巻き取った場合の発生電気を測定して、次の基準で評価した。
○:発生電気が100ボルト以上500ボルト未満(整経工程で多少の糸の寄りつきが起こるが安定に操業できる)
×:発生電気が500ボルト以上(整経工程で糸の寄りつきが起こり、操業に問題が起きる)
以上、表2の結果からも明らかなように、本発明によれば、弾性繊維に優れた制電性と解舒性を付与し、加工時の摩擦変動と綾落ちが同時に抑えられるという効果がある。
Claims (11)
- 下記の化1で示される高級脂肪酸エステル変性シリコーン及び平滑剤を含むことを特徴とする弾性繊維用処理剤。
X1,X2,X3:化2で示される有機基、化3で示される有機基又はメチル基。但しX1,X2,X3の内、少なくとも一つは化2で示される有機基又は化3で示される有機基。
n,m:0〜1000の整数。但し、n,mの少なくとも一つは1以上の整数であり、n,mの結合単位はランダムでもブロックでもよく、結合順序は問わない。)
R1:炭素数1〜20の脂肪族炭化水素基。
R2:炭素数5〜19の脂肪族炭化水素基。)
R3:炭素数5〜19の脂肪族炭化水素基。
R4:炭素数1〜20の脂肪族炭化水素基。) - 前記高級脂肪酸エステル変性シリコーンは、化1中のX1が化2で示される有機基又は化3で示される有機基であり、X2が化2で示される有機基又は化3で示される有機基であって、X3がメチル基である高級脂肪酸エステル変性シリコーンである請求項1に記載の弾性繊維用処理剤。
- 化2中のR1が炭素数1〜4の脂肪族炭化水素基であり、化3中のR4が炭素数1〜4の脂肪族炭化水素基である請求項1又は2に記載の弾性繊維用処理剤。
- 前記高級脂肪酸エステル変性シリコーン、及び前記平滑剤の含有割合の合計を100質量部とした場合、前記高級脂肪酸エステル変性シリコーンを0.01〜20質量部、及び前記平滑剤を80〜99.99質量部の割合で含有する請求項1〜3のいずれか一項に記載の弾性繊維用処理剤。
- 前記高級脂肪酸エステル変性シリコーンの25℃における動粘度が、5〜10000mm2/sである請求項1〜4のいずれか一項に記載の弾性繊維用処理剤。
- 更に帯電防止剤及び膠着防止剤から選ばれる少なくとも一つを含む請求項1〜5のいずれか一項に記載の弾性繊維用処理剤。
- 前記帯電防止剤が、リン酸エステル、リン酸エステルの金属塩、リン酸エステルのアミン塩、スルホン酸の金属塩、スルホン酸のオニウム塩、ジメチル硫酸4級化物及びジエチル硫酸4級化物から選ばれる少なくとも一つを含む請求項6に記載の弾性繊維用処理剤。
- 前記膠着防止剤が、重量平均分子量が3000〜100000のシリコーンレジン及び炭素数10〜22の脂肪酸のアルカリ土類金属塩から選ばれる少なくとも一つを含む請求項6に記載の弾性繊維用処理剤。
- 前記高級脂肪酸エステル変性シリコーン、前記平滑剤、並びに前記帯電防止剤及び前記膠着防止剤から選ばれる少なくとも一つの含有割合の合計を100質量部とした場合、前記高級脂肪酸エステル変性シリコーンを0.01〜20質量部、前記平滑剤を70〜99.98質量部、並びに前記帯電防止剤及び前記膠着防止剤から選ばれる少なくとも一つを0.01〜10質量部の割合で含有する請求項6〜8のいずれか一項記載の弾性繊維用処理剤。
- 前記弾性繊維用処理剤の25℃における動粘度が、2〜100mm2/sである請求項1〜9のいずれか一項に記載の弾性繊維用処理剤。
- 請求項1〜10のいずれか一項に記載の弾性繊維用処理剤が付着していることを特徴とする弾性繊維。
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