JP6255710B2 - Method of attaching the face material in a simple building having a face material having a heat insulating and buffering function on at least one of the ceiling and the wall - Google Patents
Method of attaching the face material in a simple building having a face material having a heat insulating and buffering function on at least one of the ceiling and the wall Download PDFInfo
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- 239000000463 material Substances 0.000 title claims description 66
- 238000000034 method Methods 0.000 title claims description 25
- 230000003139 buffering effect Effects 0.000 title description 5
- 238000009413 insulation Methods 0.000 claims description 17
- 239000004033 plastic Substances 0.000 claims description 15
- 229920003023 plastic Polymers 0.000 claims description 15
- 239000011810 insulating material Substances 0.000 claims description 8
- 230000002265 prevention Effects 0.000 description 8
- 239000011324 bead Substances 0.000 description 7
- 239000006260 foam Substances 0.000 description 7
- 239000011490 mineral wool Substances 0.000 description 7
- 229920005672 polyolefin resin Polymers 0.000 description 7
- -1 propylene, ethylene, pentene Chemical class 0.000 description 7
- 238000000465 moulding Methods 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 4
- 238000004049 embossing Methods 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 229920002457 flexible plastic Polymers 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- ZGEGCLOFRBLKSE-UHFFFAOYSA-N methylene hexane Natural products CCCCCC=C ZGEGCLOFRBLKSE-UHFFFAOYSA-N 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 239000002984 plastic foam Substances 0.000 description 2
- 229920000573 polyethylene Polymers 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 239000003651 drinking water Substances 0.000 description 1
- 235000020188 drinking water Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000004088 foaming agent Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- JFNLZVQOOSMTJK-KNVOCYPGSA-N norbornene Chemical compound C1[C@@H]2CC[C@H]1C=C2 JFNLZVQOOSMTJK-KNVOCYPGSA-N 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Description
本発明は、物置、防災倉庫又は仮設住宅等の断熱機能を有する簡易建築物に関する。 The present invention relates to a simple building having a heat insulating function such as a storeroom, a disaster prevention warehouse, or a temporary house.
屋外に設置され、各種の物品が収納される物置は、板金プレス加工により成形された、床パネル（床板、底板）、屋根パネル（屋根板、天井板）、壁パネル（左右の側壁、側板、及び、後側の側壁、背面板）等の空間を仕切るパネル材、並びに前面開口を開閉する扉等の開閉手段、並びに、前記パネル材及び前記扉を支持する、桁材や柱材等からなるフレーム材により形成され（例えば、特許文献１の図６及び図７並びに特許文献２の図１及び図２参照。）、屋外の収納庫としてコストパフォーマンスが高いため、広く用いられている。
このような簡易建築物である物置は、防錆塗装が施された鋼板製であることから、屋外に設置して風雨等に晒されても、長期間にわたって高い防錆性能を維持できる。
しかしながら、物置は、通常、断熱性能は低く、内部の温度変動が大きくなることから、特に夏場において内部温度が非常に高くなるため、非常食や飲料水等を備蓄する防災倉庫（防災用品保管庫）とすることは難しい。
このようなことから、防災倉庫等の断熱機能を有する簡易建築物として物置を用いる場合には、例えば、天井材及び壁材となる前記パネル材の内側に、ロックウールボードや断熱ウレタンボード等の断熱材の室内面に化粧紙を貼付したものを配設して面材（内装材）としている。
The storerooms that are installed outdoors and store various articles are floor panels (floor plates, bottom plates), roof panels (roof plates, ceiling plates), wall panels (left and right side walls, side plates, And a panel material for partitioning a space such as a rear side wall and a back plate), opening / closing means such as a door for opening and closing a front opening, and a girder, a pillar material, and the like for supporting the panel material and the door. It is formed of a frame material (for example, see FIGS. 6 and 7 of Patent Document 1 and FIGS. 1 and 2 of Patent Document 2), and is widely used because it has high cost performance as an outdoor storage.
Since the storeroom which is such a simple building is made of a steel plate to which rust prevention coating is applied, even if it is installed outdoors and exposed to wind and rain, it can maintain high rust prevention performance over a long period of time.
However, the storage room usually has low thermal insulation performance and large internal temperature fluctuations, so the internal temperature becomes very high especially in the summer, so a disaster prevention warehouse that stores emergency food, drinking water, etc. ) Is difficult.
From such a thing, when using a storeroom as a simple building having a heat insulation function such as a disaster prevention warehouse, for example, inside the panel material which is a ceiling material and a wall material, such as rock wool board or heat insulation urethane board A surface material (interior material) is provided by placing decorative paper on the indoor surface of the heat insulating material.
以上のような従来の断熱機能を有する簡易建築物の構成では、ロックウールボード等からなる面材が、可撓性がなく比較的重いことから、例えば天井パネル材の内側に取り付ける際に、一人が前記面材を持ち上げた状態で、他の一人が前記面材を野縁に取り付ける作業を行う必要がある等、組み付け時における作業性が悪いという問題点がある。
その上、前記面材が、可撓性がないことから、組み付け時又は使用時にぶつかった際に傷が付きやすいとともに、使用状態で傷が付いた際に交換しにくいという問題点もある。
その上さらに、室内面に化粧紙を貼付したロックウールボード等の面材の製造コストが嵩むという問題点もある。
In the configuration of the simple building having the conventional heat insulating function as described above, the face material made of rock wool board or the like is not flexible and is relatively heavy. However, there is a problem that workability at the time of assembling is bad, for example, it is necessary for another person to perform the work of attaching the face material to the field edge while the face material is lifted.
In addition, since the face material is not flexible, there is a problem that it is easy to be damaged when it is struck during assembly or use, and it is difficult to replace it when it is damaged in use.
Furthermore, there is a problem that the manufacturing cost of a face material such as a rock wool board having a decorative paper pasted on the indoor surface increases.
そこで本発明が前述の状況に鑑み、解決しようとするところは、組み付け時における作業性が良く、傷が付きにくく、使用状態で傷が付いても交換しやすく、製造コストが嵩むことがない、天井及び壁の少なくともどちらかに断熱・緩衝機能を有する面材を備えた簡易建築物における前記面材の取付方法を提供する点にある。 Therefore, in view of the above-mentioned situation, the present invention is intended to solve the problem of good workability at the time of assembly, hardly scratched, easy to replace even if scratched in use, and does not increase the manufacturing cost. It is in the point which provides the attachment method of the said face material in the simple building provided with the face material which has a heat insulation and a buffer function in at least any one of a ceiling and a wall.
本発明に係る天井及び壁の少なくともどちらかに断熱・緩衝機能を有する面材を備えた簡易建築物における前記面材の取付方法は、前記課題解決のために、天井及び壁に断熱材を備えた簡易建築物における前記天井に備える断熱材及び前記壁に備える断熱材の少なくともどちらかの断熱材の取付方法において、天井及び壁の少なくともどちらかの所定位置に配設された、掛止溝を有するパネル保持部材に対し、可撓性を有する発泡プラスチックからなる矩形状パネルである断熱・緩衝材を湾曲させて弾性変形させながら、前記断熱・緩衝材の長辺を前記掛止溝に挿入することにより、前記断熱・緩衝材が、外装材として機能しない内装材である面材として室内側に露出した状態で取り付けられることを特徴とする。
このような前記簡易建築物における前記面材の取付方法によれば、掛止溝を有するパネル保持部材に対し、前記断熱・緩衝材を湾曲させて弾性変形させながら、前記断熱・緩衝材の長辺を前記掛止溝に挿入することにより、前記断熱・緩衝材が取り付けられて面材となるので、前記断熱・緩衝材が可撓性を有する発泡プラスチックからなる矩形状パネルであるため比較的軽量であることとも相俟って、取付作業性が良いため、一人で取付作業を行うこともできる。したがって、ロックウールボード等からなる可撓性がなく比較的重い面材を二人作業で取り付ける従来の組立作業と比較して、組立コストを低減できる。
In order to solve the above problems, the mounting method of the face material in a simple building provided with a face material having a heat insulating and buffering function on at least one of the ceiling and the wall according to the present invention includes a heat insulating material on the ceiling and the wall In the mounting method of at least one of the heat insulating material provided on the ceiling and the heat insulating material provided on the wall in a simple building, a retaining groove disposed at a predetermined position on at least one of the ceiling and the wall is provided. Inserting the long side of the heat insulation / buffer material into the retaining groove while curving and elastically deforming the heat insulation / buffer material, which is a rectangular panel made of flexible foamed plastic, with respect to the panel holding member having Thus, the heat insulation / buffer material is attached in a state of being exposed to the indoor side as a face material that is an interior material that does not function as an exterior material.
According to the mounting method of the face material in such a simple building, the length of the heat insulating and cushioning material is curved and elastically deformed with respect to the panel holding member having a retaining groove. By inserting a side into the retaining groove, the heat insulating and cushioning material is attached to become a face material. Therefore, the heat insulating and buffering material is a rectangular panel made of flexible foamed plastic. Combined with the light weight, the mounting workability is good, so it is possible to perform the mounting work alone. Therefore, the assembling cost can be reduced as compared with a conventional assembling operation in which a relatively heavy face material made of rock wool board or the like is attached by two persons.
以上のように、本発明に係る天井及び壁の少なくともどちらかに断熱・緩衝機能を有する面材を備えた簡易建築物における前記面材の取付方法によれば、
（ア）面材（可撓性を有する発泡プラスチックからなる矩形状パネル）は可撓性があるとともに比較的軽量であることから、その長辺をパネル保持部材の掛止溝に入れて取り付ける作業の作業性が良いため、組立コストを低減できること、
（イ）面材は、可撓性があることから耐衝撃性に優れるため、組み付け時又は使用時にぶつかった際に傷が付きにくく、可撓性があるため、使用状態で傷が付いた際に容易に交換できること、
（ウ）面材は可撓性があるとともに比較的軽量であるため、輸送する際に梱包材を軽減できるとともに荷造り作業が容易になり、工場、トラック、コンテナ又は倉庫等における荷役作業も容易になること、
（エ）前記矩形状パネルがポリオレフィン系樹脂からなるビーズ法型内成形により得られた成形体であるものでは、ロックウールボード等と同等の断熱性を確保しながら、特に耐熱性に優れ、耐油性及び耐薬品性も有していることから、様々な物品を収納する防災倉庫等としての使用に好適なものとなること、
（オ）前記矩形状パネルの室内側表面に前記型内成形を行う際にシボ加工を施してなるものでは、表面が傷付きにくくなり、表面の傷や汚れが目立たなくなり、シボ加工による装飾効果により内装のデザイン性が向上するとともに、このような付加価値を高めるシボ加工を、ビーズ法型内成形用金型の内面に所要の模様を形成しておくことにより転写加工により行えることから、生産性が高いため製造コストの上昇を抑制できること、
等の顕著な効果を奏する。
As described above, according to the mounting method of the face material in a simple building provided with a face material having a heat insulation / buffer function on at least one of the ceiling and the wall according to the present invention,
(A) Face material (rectangular panel made of flexible foamed plastic) is flexible and relatively lightweight, so its long side is installed in the retaining groove of the panel holding member. Since the workability is good, the assembly cost can be reduced,
(B) Since the face material is flexible, it has excellent impact resistance, so it is hard to be scratched when it is struck during assembly or use, and since it is flexible, it is damaged when used. Easy to replace,
(C) Since the face material is flexible and relatively lightweight, the packaging material can be reduced during transportation and the packing work is facilitated, and the cargo handling work in factories, trucks, containers or warehouses is also easy. To become a,
(D) In the case where the rectangular panel is a molded body obtained by in-mold molding of a polyolefin resin, while ensuring heat insulation equivalent to that of rock wool board, etc., it is particularly excellent in heat resistance and oil resistance. Because it also has chemical properties and chemical resistance, it should be suitable for use as a disaster prevention warehouse for storing various items,
(E) When the inside surface of the rectangular panel is subjected to in-mold molding, the surface is less likely to be scratched, and the surface is less likely to be scratched or soiled. This improves the design of the interior and enables such texture-enhancing processing to increase added value by transfer processing by forming the required pattern on the inner surface of the bead method mold. The increase in manufacturing costs can be suppressed due to its high
There are remarkable effects such as.
次に本発明の実施の形態を添付図面に基づき詳細に説明するが、本発明は、添付図面に示された形態に限定されず特許請求の範囲に記載の要件を満たす実施形態の全てを含むものである。 Next, embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to the embodiments shown in the accompanying drawings, and includes all the embodiments that satisfy the requirements described in the claims. It is a waste.
図１の外観図及び図２の概略図に示すように、断熱機能を有する簡易建築物であり、本発明の実施の形態に係る天井及び壁の少なくともどちらかに断熱・緩衝機能を有する面材を備えた簡易建築物の一例である物置１は、水平に設置したコンクリートブロックＣＢ，ＣＢ，…上に載置され、図示しない床パネル、屋根パネルＥ及び壁パネルＦ、並びに、前面開口を開閉する開閉手段である開き戸Ｄ等を備える。
ここで、床パネルは、土台Ａ及び根太に取り付けられ、屋根パネルＥは、土台Ａの４隅に立設される柱Ｂ，Ｂ，…の上端部に架設される横架部材Ｃ，Ｃ，…及び対向する横架部材Ｃ，Ｃ間に架設される桁材に取り付けられ、壁パネルＦは、柱Ｂ，Ｂ，…等に取り付けられる。
また、床パネル、屋根パネルＥ及び壁パネルＦは、板金プレス加工により成形され、少なくとも外装材である屋根パネルＥ及び壁パネルＦには防錆塗装を施している。
さらに、前記開閉手段として開き戸（ドア）Ｄを採用しているため、気密性が高くなり、物置内部への埃等の侵入を軽減できる。
なお、前記開閉手段は、開き戸（ドア）Ｄではなく引き戸（扉）としてもよく、引き戸とした場合は、開口部が広くなるため収納物の出し入れが容易になる。
As shown in the external view of FIG. 1 and the schematic diagram of FIG. 2, it is a simple building having a heat insulation function, and a face material having a heat insulation / buffer function on at least one of a ceiling and a wall according to an embodiment of the present invention. A storage room 1 which is an example of a simple building having a floor is placed on a horizontally installed concrete block CB, CB,... And opens and closes a floor panel, a roof panel E and a wall panel F (not shown), and a front opening. The hinged door D etc. which are the opening / closing means to perform are provided.
Here, the floor panel is attached to the base A and joists, and the roof panel E is a horizontal member C, C, which is installed at the upper ends of the columns B, B,. ... and a girder laid between the opposing horizontal members C, C, and the wall panel F is attached to the columns B, B,.
Moreover, the floor panel, the roof panel E, and the wall panel F are shape | molded by sheet metal press processing, and the rust prevention coating is given to the roof panel E and the wall panel F which are at least exterior materials.
Furthermore, since the hinged door (door) D is adopted as the opening / closing means, the airtightness is enhanced, and the entry of dust or the like into the storage room can be reduced.
The opening / closing means may be a sliding door (door) instead of the hinged door (door) D. In the case of the sliding door, the opening is widened, so that the stored items can be easily put in and out.
物置１は、断熱機能を付与するために、屋根パネルＥの内側及び壁パネルＦの内側に、図２の概略図に示すように、可撓性を有する発泡プラスチックからなる、天井用矩形状パネル２，２，…及び壁用矩形状パネル３，３，…が取り付けられ、断熱・緩衝機能を有する面材Ｇとなる。
天井用矩形状パネル２，２，…及び壁用矩形状パネル３，３，…は、例えば、ポリオレフィン系樹脂からなるビーズ法型内成形により得られた成形体である。
As shown in the schematic diagram of FIG. 2, the storage room 1 is a rectangular panel for ceiling, which is formed on the inner side of the roof panel E and the inner side of the wall panel F in order to provide a heat insulating function. Are attached to the wall-shaped rectangular panels 3, 3,...
The rectangular panels for ceilings 2, 2,... And the rectangular panels for walls 3, 3,... Are molded bodies obtained by, for example, in-mold molding using a polyolefin resin.
ここで、ポリオレフィン系樹脂とは、プロピレン、エチレン、ペンテン、へプテン、オクテンなどの炭素数２〜８のα−オレフィンモノマーやノルボルネン系などの環状オレフィンモノマーを単独または２種以上を重合した樹脂かこれを主成分として含有する樹脂を指すが、ポリオレフィン系樹脂発泡体を得る場合には、すでに汎用化した樹脂から製造されたものが経済的であり、ポリプロピレン系樹脂、ポリエチレン系樹脂などの予備発泡粒子による発泡体が好適に使用できる。
また、ビーズ法型内成形とは、予備発泡粒子（発泡ビーズ）を所望の形状を有した金型内に充填し、蒸気で加熱し、２次発泡させて粒子間の空隙を埋め、粒子を相互に融着させた後、冷却して成形する方法のことである。ここで言う原料となる予備発泡粒子は、例えば、ポリオレフィン系樹脂の場合は市販レジンを押出機のスクリュウで加熱混練しながら糸状に押出し、これを所望のサイズにカットして原料ペレットを得、次に、密閉耐圧容器内で水系媒体に分散剤により分散させ、発泡剤を加え、ペレットの軟化温度以上の発泡温度にまで加熱し、前記密閉耐圧容器の内圧よりも低圧の雰囲気下に放出して得ることができる。
Here, the polyolefin resin is a resin obtained by polymerizing a olefin monomer having 2 to 8 carbon atoms such as propylene, ethylene, pentene, heptene, octene or a cyclic olefin monomer such as norbornene, alone or in combination. This refers to a resin containing this as the main component, but when a polyolefin resin foam is obtained, it is economical to use a resin that has already been produced from a general-purpose resin, such as a polypropylene resin or a polyethylene resin. A foam made of particles can be suitably used.
In addition, the bead method in-mold molding is a method in which pre-expanded particles (expanded beads) are filled in a mold having a desired shape, heated with steam, and subjected to secondary foaming to fill voids between the particles. It is a method of forming by cooling after being fused to each other. For example, in the case of polyolefin resin, the pre-expanded particles used as the raw material are extruded into a thread shape while heating and kneading a commercially available resin with an extruder screw, and cut into a desired size to obtain raw material pellets. In addition, it is dispersed in an aqueous medium with a dispersant in a sealed pressure vessel, added with a foaming agent, heated to a foaming temperature equal to or higher than the softening temperature of the pellet, and released into an atmosphere at a pressure lower than the internal pressure of the sealed pressure vessel. Can be obtained.
可撓性を有する発泡プラスチックとしては、発泡ポリプロピレン又は発泡ポリエチレン等の発泡ポリオレフィン系樹脂に限定されるものではなく、ＥＶＡ発泡体やＰＳ/ＰＥ共重合体等であってもよい。
ただし、発泡ポリプロピレン又は発泡ポリエチレン等の発泡ポリオレフィン系樹脂を用いて天井用矩形状パネル２，２，…及び壁用矩形状パネル３，３，…（面材Ｇ）とすることにより、ロックウールボード等と同等の断熱性を確保しながら、ＥＶＡ発泡体やポリスチレン系発泡体等の他の発泡プラスチックからなる矩形状パネルと比較して、特に耐熱性に優れ、耐油性及び耐薬品性も有していることから、様々な物品を収納する防災倉庫等としての使用に好適なものとなる。
The flexible foamed plastic is not limited to a foamed polyolefin-based resin such as foamed polypropylene or foamed polyethylene, and may be an EVA foam or a PS / PE copolymer.
However, by using foamed polyolefin resin such as foamed polypropylene or foamed polyethylene, the rectangular panels for ceilings 2, 2,... And the rectangular panels for walls 3, 3,. Compared with rectangular panels made of other foamed plastics such as EVA foam and polystyrene foam, etc., it has excellent heat resistance, oil resistance and chemical resistance. Therefore, it is suitable for use as a disaster prevention warehouse for storing various articles.
次に、天井用矩形状パネル２及び天井パネル保持部材４の構成例、並びに天井用矩形状パネル２の取付方法の例について説明する。
図２の概略図、図３の縦断面図及び図４（ｂ）の要部拡大縦断面図に示すように、天井用矩形状パネル２，２，…は、天井の所定位置に配設された天井パネル保持部材４，４，…により、天井パネル保持部材４，４の水平方向に延びる掛止溝４Ａ，４Ａに天井用矩形状パネル２の長辺２Ｃ，２Ｃを挿入した状態で保持される。
図４（ａ）の斜視図に示すように、天井用矩形状パネル２の外面（上面）２Ａには凹部６，６，…が形成されているので、結露が発生したとしても、その水分を受け止めることができる。
また、天井用矩形状パネル２の内面（下面）２Ｂには、ビーズ法型内成形を行う際にシボ加工が施されているので（図１０のシボＨ参照。）、表面が傷付きにくくなり、表面の傷や汚れが目立たなくなるとともに、シボ加工による装飾効果により内装のデザイン性が向上する。
また、このような付加価値を高めるシボ加工を、熱プレスで行う必要があるＥＶＡ発泡体等の他の発泡プラスチックからなる矩形状パネルと比較して、ビーズ法型内成形用金型の内面に所要の模様を形成しておくことで転写加工により行えることから、生産性が高いため製造コストの上昇を抑制できる。
Next, a configuration example of the ceiling rectangular panel 2 and the ceiling panel holding member 4 and an example of an attachment method of the ceiling rectangular panel 2 will be described.
As shown in the schematic diagram of FIG. 2, the longitudinal sectional view of FIG. 3, and the enlarged vertical sectional view of the main part of FIG. 4B, the rectangular panels 2, 2,. The ceiling panel holding members 4, 4,... Are held in a state where the long sides 2C, 2C of the rectangular panel 2 for ceiling are inserted into the retaining grooves 4A, 4A extending in the horizontal direction of the ceiling panel holding members 4, 4. The
As shown in the perspective view of FIG. 4 (a), the outer surface (upper surface) 2A of the ceiling rectangular panel 2 is formed with recesses 6, 6,. I can take it.
In addition, since the inner surface (lower surface) 2B of the rectangular panel 2 for ceiling is subjected to a graining process when the bead method molding is performed (see the grain H in FIG. 10), the surface is hardly damaged. In addition to making the scratches and dirt on the surface inconspicuous, the interior design is improved by the decorative effect of the textured finish.
In addition, compared with a rectangular panel made of other foamed plastics such as EVA foam that needs to be subjected to hot pressing, the embossing process that increases such added value is performed on the inner surface of the bead method in-mold mold. Since a required pattern can be formed by transfer processing, an increase in manufacturing cost can be suppressed because of high productivity.
天井用矩形状パネル２は、可撓性を有する発泡プラスチック製であるので、図５（ａ）の縦断面図に示すように、天井用矩形状パネル２の一方の長辺２Ｃを天井パネル保持部材４の水平方向に延びる掛止溝４Ａに挿入した状態で、天井用矩形状パネル２を水平軸まわりに湾曲させて弾性変形させることにより、他方の長辺２Ｃを天井パネル保持部材４の水平方向に延びる掛止溝４Ａに挿入することができるので、天井用矩形状パネル２を天井パネル保持部材４，４に容易に取り付けることができる。
また、図５（ｂ）の縦断面図に示すように、天井用矩形状パネル２を水平軸まわりに湾曲させて弾性変形させながら、天井用矩形状パネル２の両方の長辺２Ｃ，２Ｃを天井パネル保持部材４，４の掛止溝４Ａ，４Ａに挿入してもよく、図５（ａ）及び（ｂ）のような上方に凸となるような湾曲ではなく、下方に凸となるように湾曲させてもよい。
Since the ceiling rectangular panel 2 is made of flexible plastic foam, as shown in the longitudinal sectional view of FIG. 5A, one long side 2C of the ceiling rectangular panel 2 is held by the ceiling panel. In the state inserted in the latching groove 4 </ b> A extending in the horizontal direction of the member 4, the other long side 2 </ b> C is horizontally aligned with the ceiling panel holding member 4 by bending the ceiling rectangular panel 2 around the horizontal axis and elastically deforming it. Since it can be inserted into the retaining groove 4A extending in the direction, the ceiling rectangular panel 2 can be easily attached to the ceiling panel holding members 4 and 4.
Further, as shown in the longitudinal sectional view of FIG. 5 (b), the long sides 2C, 2C of the rectangular rectangular panel 2 are both bent while the rectangular rectangular panel 2 is bent and elastically deformed around the horizontal axis. It may be inserted into the retaining grooves 4A and 4A of the ceiling panel holding members 4 and 4, so that it does not curve upward as shown in FIGS. 5A and 5B but protrudes downward. It may be curved .
次に、壁用矩形状パネル３及び壁パネル保持部材５の構成例、並びに壁用矩形状パネル２の取付方法の例について説明する。
図６の概略図、図７の横断面図及び図８（ｂ）の要部拡大横断面図に示すように、壁用矩形状パネル３，３，…は、壁の所定位置に配設された壁パネル保持部材５，５，…により、壁パネル保持部材５，５の上下方向に延びる掛止溝５Ａ，５Ａに壁用矩形状パネル３の長辺３Ｃ，３Ｃを挿入した状態で保持される。
図８（ａ）の斜視図に示すように、壁用矩形状パネル３の外面３Ａには長手方向（上下方向）に延びる突条７，７，…が形成され、突条７，７間には凹部８，８，…が形成されているので、壁用矩形状パネル３に収納物や人がぶつかったとしても、壁用矩形状パネル３が可撓性を有する発泡プラスチックであることとも相俟って、衝撃が緩和されるため、外装材である壁パネルＦの変形を防止することができる。
また、壁用矩形状パネル３の内面３Ｂには、ビーズ法型内成形を行う際にシボ加工が施されているので（図１０のシボＨ参照。）、表面が傷付きにくくなり、表面の傷や汚れが目立たなくなるとともに、シボ加工による装飾効果により内装のデザイン性が向上する。
また、このような付加価値を高めるシボ加工を、熱プレスで行う必要があるＥＶＡ発泡体等の他の発泡プラスチックからなる矩形状パネルと比較して、ビーズ法型内成形用金型の内面に所要の模様を形成しておくことで転写加工により行えることから、生産性が高いため製造コストの上昇を抑制できる。
Next, a configuration example of the wall rectangular panel 3 and the wall panel holding member 5 and an example of a method of attaching the wall rectangular panel 2 will be described.
As shown in the schematic view of FIG. 6, the cross-sectional view of FIG. 7, and the enlarged cross-sectional view of the main part of FIG. 8 (b), the rectangular panels for walls 3, 3,. The wall panel holding members 5, 5,... Are held in a state in which the long sides 3C, 3C of the rectangular wall panel 3 are inserted into the retaining grooves 5A, 5A extending in the vertical direction of the wall panel holding members 5, 5. The
As shown in the perspective view of FIG. 8A, the outer surface 3A of the wall rectangular panel 3 is formed with ridges 7, 7,... Extending in the longitudinal direction (vertical direction). Are formed with recesses 8, 8,..., So that even if a stored item or a person collides with the wall rectangular panel 3, the wall rectangular panel 3 is a flexible foamed plastic. As a result, since the impact is alleviated, it is possible to prevent deformation of the wall panel F which is an exterior material.
In addition, since the inner surface 3B of the wall rectangular panel 3 is subjected to a graining process when the bead method in-molding is performed (see the grain H in FIG. 10), the surface is less likely to be scratched. Scratches and dirt become inconspicuous, and the interior design is improved by the decorative effect of embossing.
In addition, compared with a rectangular panel made of other foamed plastics such as EVA foam that needs to be subjected to hot pressing, the embossing process that increases such added value is performed on the inner surface of the bead method in-mold mold. Since a required pattern can be formed by transfer processing, an increase in manufacturing cost can be suppressed because of high productivity.
壁用矩形状パネル３は、可撓性を有する発泡プラスチック製であるので、図９（ａ）の横断面図に示すように、壁用矩形状パネル３の一方の長辺３Ｃを壁パネル保持部材５の上下方向に延びる掛止溝５Ａに挿入した状態で、壁用矩形状パネル３を垂直軸まわりに湾曲させて弾性変形させることにより、他方の長辺３Ｃを壁パネル保持部材５の上下方向に延びる掛止溝５Ａに挿入することができるので、壁用矩形状パネル３を壁パネル保持部材５，５に容易に取り付けることができる。
また、図９（ｂ）の縦断面図に示すように、壁用矩形状パネル３を垂直軸まわりに湾曲させて弾性変形させながら、壁用矩形状パネル３の両方の長辺３Ｃ，３Ｃを壁パネル保持部材５，５の掛止溝５Ａ，５Ａに挿入してもよく、外装材である壁パネルＦよりも先に取り付けてもよいため、壁用矩形状パネル３を垂直軸まわりに湾曲させる方向も限定されない。
Since the wall rectangular panel 3 is made of flexible foamed plastic, as shown in the cross-sectional view of FIG. 9A, one long side 3C of the wall rectangular panel 3 is held by the wall panel. In the state where it is inserted into the retaining groove 5A extending in the vertical direction of the member 5, the wall-shaped rectangular panel 3 is bent around the vertical axis and elastically deformed, so that the other long side 3C is Since it can be inserted into the retaining groove 5 </ b> A extending in the direction, the wall rectangular panel 3 can be easily attached to the wall panel holding members 5, 5.
Further, as shown in the longitudinal sectional view of FIG. 9 (b), while the wall rectangular panel 3 is bent and elastically deformed around the vertical axis, both long sides 3C, 3C of the wall rectangular panel 3 are Since the wall panel holding members 5 and 5 may be inserted into the retaining grooves 5A and 5A or may be attached before the wall panel F which is an exterior material, the wall rectangular panel 3 is curved around the vertical axis. The direction in which it is made is not limited .
以上の実施の形態においては、天井及び壁の両方に断熱・緩衝機能を有する面材Ｇ（可撓性を有する発泡プラスチックからなる、天井用矩形状パネル２，２，…及び壁用矩形状パネル３，３，…）を備えた物置１（簡易建築物）を示したが、断熱・緩衝機能を有する面材Ｇを天井及び壁の一方のみに使用し、他方はロックウールボードや断熱ウレタンボード等の断熱材の室内面に化粧紙を貼付した従来のものを備えるようにしてもよい。
以上のような物置１は、特殊な技術や工具を必要としないので簡単に組立可能であり、構成部品を設置場所まで輸送して現地で容易に組み立てることができるので、ユニック車等の特別な輸送手段を必要としないとともに、狭い場所や車等の運搬手段がない所でも人力で運ぶことができる。
その上、構成部品がコンパクトなので、在庫をする際や輸送の際に省スペース化を図ることができるとともに、必要時に容易に組立てて使用することができ、不要時には容易に解体できとともに、移設することも容易である。
また、断熱機能を有する簡易建築物の一例として物置を示したが、本発明は、工事現場等のプレハブ小屋及び住宅、並びに仮設住宅等に対しても適用可能なものである。
In the above embodiment, the face material G having a heat insulating and buffering function on both the ceiling and the wall (rectangular panels 2, 2,... Made of flexible foamed plastic, and the wall rectangular panel 3, 3, ...) was shown, but the flooring G with heat insulation and buffering function was used only on one of the ceiling and wall, and the other was rock wool board or heat insulation urethane board. A conventional one in which decorative paper is pasted on the indoor surface of a heat insulating material such as the above may be provided.
The storeroom 1 as described above can be easily assembled because it does not require special techniques or tools, and can be easily assembled on site by transporting the components to the installation location. It does not require transportation means and can be transported manually even in places where there are no transportation means such as narrow spaces and cars.
In addition, because the components are compact, it can save space when stocking and transporting, and can be easily assembled and used when necessary, and can be easily disassembled and relocated when not needed. It is also easy.
Moreover, although the storeroom was shown as an example of the simple building which has a heat insulation function, this invention is applicable also to prefabricated huts and houses, such as a construction site, and a temporary house.
以上のような構成の本発明の実施の形態に係る簡易建築物（物置１）によれば、可撓性を有する発泡プラスチックからなる矩形状パネル２，３を面材Ｇとしているので、面材Ｇは可撓性があるとともに比較的軽量であることから、その長辺２Ｃ，３Ｃをパネル保持部材４，５の掛止溝４Ａ，５Ａに入れて取り付ける作業の作業性が良いため、一人で取付作業を行うこともできる。したがって、ロックウールボード等からなる可撓性がなく比較的重い面材を二人作業で取り付ける従来の組立作業と比較して、組立コストを低減できる。
また、面材Ｇが、可撓性があることから耐衝撃性に優れるため、組み付け時又は使用時にぶつかった際に傷が付きにくく、可撓性があるため、使用状態で傷が付いた際には必要に応じて容易に交換できる。
さらに、面材Ｇは可撓性があるとともに比較的軽量であるため、輸送する際に梱包材を軽減できるとともに荷造り作業が容易になり、工場、トラック、コンテナ又は倉庫等における荷役作業も容易になる。
According to the simple building (room 1) according to the embodiment of the present invention configured as described above, the rectangular panels 2 and 3 made of flexible plastic foam are used as the face material G. Since G is flexible and relatively lightweight, its workability is improved by placing the long sides 2C and 3C in the retaining grooves 4A and 5A of the panel holding members 4 and 5 alone. Installation work can also be performed. Therefore, the assembling cost can be reduced as compared with a conventional assembling operation in which a relatively heavy face material made of rock wool board or the like is attached by two persons.
In addition, because the face material G is flexible, it is excellent in impact resistance, so it is difficult to be damaged when it hits during assembly or use, and because it is flexible, it is damaged when used. Can be easily replaced as needed.
Furthermore, since the face material G is flexible and relatively lightweight, the packing material can be reduced during transportation and the packing work is facilitated, and the cargo handling work in a factory, truck, container or warehouse is also easy. Become.
Ａ 土台
Ｂ 柱
Ｃ 横架部材
ＣＢ コンクリートブロック
Ｄ ドア
Ｅ 屋根パネル
Ｆ 壁パネル
Ｇ 断熱・緩衝機能を有する面材
Ｈ シボ
１ 物置（簡易建築物）
２ 天井用矩形状パネル（可撓性を有する発泡プラスチックからなる矩形状パネル）
３ 壁用矩形状パネル（可撓性を有する発泡プラスチックからなる矩形状パネル）
２Ａ，３Ａ 外面
２Ｂ，３Ｂ 内面
２Ｃ，３Ｃ 長辺
４ 天井パネル保持部材
４Ａ 掛止溝
５ 壁パネル保持部材
５Ａ 掛止溝
６ 凹部
７ 突条
８ 凹部
A Base B Pillar C Horizontal member CB Concrete block D Door E Roof panel F Wall panel G Surface material H with heat insulation and buffer function Shibo 1 Shed (Simple building)
2 Rectangular panel for ceiling (rectangular panel made of flexible foamed plastic)
3 Rectangular panel for walls (Rectangular panel made of flexible foam plastic)
2A, 3A Outer surface 2B, 3B Inner surface 2C, 3C Long side 4 Ceiling panel holding member 4A Hanging groove 5 Wall panel holding member 5A Hanging groove 6 Recess 7 Projection 8 Recess
Claims (1)
天井及び壁の少なくともどちらかの所定位置に配設された、掛止溝を有するパネル保持部材に対し、可撓性を有する発泡プラスチックからなる矩形状パネルである断熱・緩衝材を湾曲させて弾性変形させながら、前記断熱・緩衝材の長辺を前記掛止溝に挿入することにより、前記断熱・緩衝材が、外装材として機能しない内装材である面材として室内側に露出した状態で取り付けられることを特徴とする、天井及び壁の少なくともどちらかに断熱・緩衝機能を有する面材を備えた簡易建築物における前記面材の取付方法。 In the mounting method of at least one of the heat insulating material provided to the ceiling and the heat insulating material provided to the wall in a simple building provided with a heat insulating material on the ceiling and the wall,
Elastically insulate and heat insulating cushioning material, which is a rectangular panel made of flexible foamed plastic, for panel holding members with retaining grooves arranged at a predetermined position on the ceiling or wall While being deformed, the long side of the heat insulating / buffer material is inserted into the retaining groove, so that the heat insulating / buffer material is exposed in the indoor side as a face material that is an interior material that does not function as an exterior material. A method for attaching the face material in a simple building comprising a face material having a heat insulation / buffer function on at least one of a ceiling and a wall.
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|---|---|---|---|
| JP2013094667A JP6255710B2 (en) | 2013-04-26 | 2013-04-26 | Method of attaching the face material in a simple building having a face material having a heat insulating and buffering function on at least one of the ceiling and the wall |
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|---|---|---|---|
| JP2013094667A JP6255710B2 (en) | 2013-04-26 | 2013-04-26 | Method of attaching the face material in a simple building having a face material having a heat insulating and buffering function on at least one of the ceiling and the wall |
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| JP2018028251A (en) * | 2016-08-17 | 2018-02-22 | 大輔 西坂 | Seismic storage shelter |
| CN107740601A (en) * | 2017-10-12 | 2018-02-27 | 济南普利市政管网工程有限责任公司 | Water supply first-aid repair weather proof enclosure device |
| JP7383651B2 (en) * | 2021-01-15 | 2023-11-20 | 株式会社稲葉製作所 | Wall structure of simple structure and simple structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JPS5835771Y2 (en) * | 1978-03-30 | 1983-08-12 | 株式会社田窪工業所 | Inner wall and ceiling panel installation equipment for assembled storage sheds |
| JPH03113007U (en) * | 1990-03-05 | 1991-11-19 | ||
| JPH1015973A (en) * | 1996-06-28 | 1998-01-20 | Kanegafuchi Chem Ind Co Ltd | Production of synthetic resin in-mold foamed molded object fitted with skin |
| JPH10331463A (en) * | 1997-05-29 | 1998-12-15 | Ryoden Denshi Kiko Kk | Storage box |
| JP2005009246A (en) * | 2003-06-20 | 2005-01-13 | Kaneka Corp | Mat unit |
| JP2005042416A (en) * | 2003-07-23 | 2005-02-17 | Kaneka Corp | Mat made of synthetic resin foam |
| JP4495057B2 (en) * | 2005-09-15 | 2010-06-30 | 古河電気工業株式会社 | Insulating material for metal roof and manufacturing method thereof |
| KR200445266Y1 (en) * | 2009-03-30 | 2009-07-14 | 이대화 | Structure of prefabricated building |
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