JP6005839B2 - 架橋されたポリ乳酸を用いたボード及びその製造方法 - Google Patents
架橋されたポリ乳酸を用いたボード及びその製造方法 Download PDFInfo
- Publication number
- JP6005839B2 JP6005839B2 JP2015503099A JP2015503099A JP6005839B2 JP 6005839 B2 JP6005839 B2 JP 6005839B2 JP 2015503099 A JP2015503099 A JP 2015503099A JP 2015503099 A JP2015503099 A JP 2015503099A JP 6005839 B2 JP6005839 B2 JP 6005839B2
- Authority
- JP
- Japan
- Prior art keywords
- polylactic acid
- board
- acid resin
- weight
- parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920000747 poly(lactic acid) Polymers 0.000 title claims description 94
- 239000004626 polylactic acid Substances 0.000 title claims description 87
- 238000004519 manufacturing process Methods 0.000 title claims description 39
- 229920005989 resin Polymers 0.000 claims description 66
- 239000011347 resin Substances 0.000 claims description 66
- 239000000203 mixture Substances 0.000 claims description 37
- 238000004132 cross linking Methods 0.000 claims description 31
- 239000002023 wood Substances 0.000 claims description 23
- 235000013312 flour Nutrition 0.000 claims description 22
- 238000002156 mixing Methods 0.000 claims description 15
- 238000003856 thermoforming Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000003431 cross linking reagent Substances 0.000 claims description 11
- 230000005670 electromagnetic radiation Effects 0.000 claims description 8
- 238000009408 flooring Methods 0.000 claims description 7
- 238000012805 post-processing Methods 0.000 claims description 6
- 239000006057 Non-nutritive feed additive Substances 0.000 claims description 5
- 230000005484 gravity Effects 0.000 claims description 5
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 claims description 4
- 230000000977 initiatory effect Effects 0.000 claims description 4
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 claims description 3
- 229920006243 acrylic copolymer Polymers 0.000 claims description 3
- IFXDUNDBQDXPQZ-UHFFFAOYSA-N 2-methylbutan-2-yl 2-ethylhexaneperoxoate Chemical compound CCCCC(CC)C(=O)OOC(C)(C)CC IFXDUNDBQDXPQZ-UHFFFAOYSA-N 0.000 claims description 2
- 230000015572 biosynthetic process Effects 0.000 claims 2
- BJELTSYBAHKXRW-UHFFFAOYSA-N 2,4,6-triallyloxy-1,3,5-triazine Chemical compound C=CCOC1=NC(OCC=C)=NC(OCC=C)=N1 BJELTSYBAHKXRW-UHFFFAOYSA-N 0.000 claims 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 claims 1
- MMCOUVMKNAHQOY-UHFFFAOYSA-L oxido carbonate Chemical compound [O-]OC([O-])=O MMCOUVMKNAHQOY-UHFFFAOYSA-L 0.000 claims 1
- -1 t-butyl- (2-ethylhexyl) Chemical group 0.000 claims 1
- 238000012545 processing Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 11
- 239000002994 raw material Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 7
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 6
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 6
- 239000003208 petroleum Substances 0.000 description 6
- 239000004800 polyvinyl chloride Substances 0.000 description 6
- 239000000155 melt Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 244000061456 Solanum tuberosum Species 0.000 description 3
- 235000002595 Solanum tuberosum Nutrition 0.000 description 3
- 240000008042 Zea mays Species 0.000 description 3
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 3
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 3
- 235000005822 corn Nutrition 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000011156 evaluation Methods 0.000 description 3
- 239000004310 lactic acid Substances 0.000 description 3
- 235000014655 lactic acid Nutrition 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 230000000740 bleeding effect Effects 0.000 description 2
- 238000003490 calendering Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 230000007062 hydrolysis Effects 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 2
- 230000000379 polymerizing effect Effects 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- YWHMJMBYBJBHKE-UHFFFAOYSA-N (4-ethyl-2,2-dimethyloctan-3-yl) hydroxy carbonate Chemical compound CCCCC(CC)C(C(C)(C)C)OC(=O)OO YWHMJMBYBJBHKE-UHFFFAOYSA-N 0.000 description 1
- NALFRYPTRXKZPN-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound CC1CC(C)(C)CC(OOC(C)(C)C)(OOC(C)(C)C)C1 NALFRYPTRXKZPN-UHFFFAOYSA-N 0.000 description 1
- 206010003645 Atopy Diseases 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 208000000913 Kidney Calculi Diseases 0.000 description 1
- 206010029148 Nephrolithiasis Diseases 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 229920006127 amorphous resin Polymers 0.000 description 1
- 208000006673 asthma Diseases 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 229920006038 crystalline resin Polymers 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- HANVTCGOAROXMV-UHFFFAOYSA-N formaldehyde;1,3,5-triazine-2,4,6-triamine;urea Chemical compound O=C.NC(N)=O.NC1=NC(N)=NC(N)=N1 HANVTCGOAROXMV-UHFFFAOYSA-N 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 239000005556 hormone Substances 0.000 description 1
- 229940088597 hormone Drugs 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 231100000405 induce cancer Toxicity 0.000 description 1
- 208000030603 inherited susceptibility to asthma Diseases 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 231100001231 less toxic Toxicity 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000011846 petroleum-based material Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 230000002459 sustained effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/04—Manufacture of substantially flat articles, e.g. boards, from particles or fibres from fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
- B27N1/02—Mixing the material with binding agent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/002—Manufacture of substantially flat articles, e.g. boards, from particles or fibres characterised by the type of binder
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
- B27N3/10—Moulding of mats
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/002—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor characterised by the choice of material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L97/00—Compositions of lignin-containing materials
- C08L97/02—Lignocellulosic material, e.g. wood, straw or bagasse
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0866—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation
- B29C2035/0877—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using particle radiation using electron radiation, e.g. beta-rays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/02—Combined thermoforming and manufacture of the preform
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/04—Polyesters derived from hydroxycarboxylic acids
- B29K2067/046—PLA, i.e. polylactic acid or polylactide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/0005—Condition, form or state of moulded material or of the material to be shaped containing compounding ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
- B29K2105/16—Fillers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
- B29K2105/246—Uncured, e.g. green
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2311/00—Use of natural products or their composites, not provided for in groups B29K2201/00 - B29K2309/00, as reinforcement
- B29K2311/14—Wood, e.g. woodboard or fibreboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2401/00—Use of cellulose, modified cellulose or cellulose derivatives, e.g. viscose, as filler
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/30—Applications used for thermoforming
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Forests & Forestry (AREA)
- Polymers & Plastics (AREA)
- Medicinal Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Toxicology (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Materials Engineering (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Biological Depolymerization Polymers (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Description
にやさしい樹脂である。韓国特許公開公報第10―2008―0067424号を始めとする多数の先行文献には、このようなポリ乳酸樹脂を使用したボードが開示されている。
れるだけである。明細書全体に亘って同一参照符号は同一構成要素を指す。
本発明の一実施例にかかるボードは、架橋されたポリ乳酸樹脂および木粉を含み、前記木粉は前記の架橋されたポリ乳酸樹脂100重量部に対して50重量部〜150重量部含まれ、前記の架橋されたポリ乳酸樹脂は、熱開始架橋反応または放射線照射を通じて架橋されたことを特徴とする。
クチドから選ばれた1以上を含むことが好ましい。
500kg/m3であることが好ましく、これに制限されるのではなく、水分含量は3.
0%未満であることが好ましい。見かけ比重が100kg/m3未満だと投入が難しいと
いう問題があり、500kg/m3以上だと混合が難しいという問題がある。水分含量が
3.0%以上だと加工過程で水蒸気が発生し不都合があるだけでなく、PLAの加水分解が起こる可能性が高い。
してボードを形成するステップを含むことを特徴とする。
Claims (11)
- ポリ乳酸樹脂、架橋剤、架橋助剤を混合してポリ乳酸樹脂混合物を作るステップ;
前記ポリ乳酸樹脂混合物に対して熱開始架橋反応を起こして架橋させるステップ;
前記の架橋されたポリ乳酸樹脂と、前記の架橋されたポリ乳酸樹脂100重量部に対して50重量部〜150重量部の木粉を含むボード形成用組成物を製造するステップ;および前記ボード形成用組成物を熱成形した後、後処理してボードを形成するステップ;
を含むことを特徴とするボードの製造方法。 - ポリ乳酸樹脂、架橋助剤を混合してポリ乳酸樹脂混合物を作るステップ;
前記ポリ乳酸樹脂混合物に対して電磁線照射架橋反応を起こして架橋させるステップ;
前記の架橋されたポリ乳酸樹脂と、前記の架橋されたポリ乳酸樹脂100重量部に対して50重量部〜150重量部の木粉を含むボード形成用組成物を製造するステップ;および前記ボード形成用組成物を熱成形した後、後処理してボードを形成するステップ;
を含むことを特徴とするボードの製造方法。 - 前記ポリ乳酸樹脂は、L―ポリラクチド、D―ポリラクチド、L,D―ポリラクチドから選ばれた1以上を含むことを特徴とする請求項1又は2に記載のボードの製造方法。
- 前記木粉は、見かけ比重が100kg/m3〜500kg/m3、水分含量が3%以下であることを特徴とする請求項1〜3の何れか一項に記載のボードの製造方法。
- 前記架橋剤は、ポリ乳酸100重量部に対して0.01重量部〜10.0重量部含まれ、t―アミルパーオキシ―2―エチルヘキサノエート、1,1―ジ(t―ブチルパーオキシ)―3,3,5―トリメチルシクロヘキサン、ジクミルパーオキサイド(DCP)、2,5―ジメチル―2,5―ジ(t―ブチルパーオキシ)ヘキサン、t―ブチル―(2―エチルヘキシル)モノパーオキシカーボネートから選ばれる1以上であることを特徴とする請求項1、3及び4の何れか一項に記載のボードの製造方法。
- 前記架橋助剤は、ポリ乳酸100重量部に対して0.01重量部〜10.0重量部含まれ、トリアリルシアヌレートであることを特徴とする請求項1〜5の何れか一項に記載のボードの製造方法。
- 前記ポリ乳酸樹脂混合物は、加工助剤をさらに含むことを特徴とする請求項1〜6の何れか一項に記載のボードの製造方法。
- 前記加工助剤は、アクリル系共重合体であることを特徴とする請求項7に記載のボードの製造方法。
- 前記熱開始架橋反応時の温度は、120℃〜200℃であることを特徴とする請求項1に記載のボードの製造方法。
- 前記電磁線照射時のエネルギー量は、10kGy〜100kGyであることを特徴とする請求項2に記載のボードの製造方法。
- 請求項1または2に記載の製造方法を含む多層床材の製造方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20120032396A KR101447773B1 (ko) | 2012-03-29 | 2012-03-29 | 가교된 폴리락트산을 이용한 보드 및 이의 제조방법 |
KR10-2012-0032396 | 2012-03-29 | ||
PCT/KR2012/011735 WO2013147401A1 (ko) | 2012-03-29 | 2012-12-28 | 가교된 폴리락트산을 이용한 보드 및 이의 제조방법 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2015514834A JP2015514834A (ja) | 2015-05-21 |
JP6005839B2 true JP6005839B2 (ja) | 2016-10-12 |
Family
ID=49260613
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2015503099A Expired - Fee Related JP6005839B2 (ja) | 2012-03-29 | 2012-12-28 | 架橋されたポリ乳酸を用いたボード及びその製造方法 |
Country Status (7)
Country | Link |
---|---|
US (1) | US20150073070A1 (ja) |
JP (1) | JP6005839B2 (ja) |
KR (1) | KR101447773B1 (ja) |
CN (1) | CN104169055B (ja) |
IN (1) | IN2014MN01829A (ja) |
RU (1) | RU2600759C2 (ja) |
WO (1) | WO2013147401A1 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016179694A (ja) * | 2012-03-30 | 2016-10-13 | エルジー・ハウシス・リミテッドLg Hausys,Ltd. | ポリ乳酸と木繊維を用いた環境にやさしいボード及びその製造方法 |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20140148033A (ko) * | 2013-06-21 | 2014-12-31 | (주)엘지하우시스 | 생분해성 수지 및 목분을 포함하는 판재 및 이의 제조방법 |
PL3325239T3 (pl) * | 2015-07-23 | 2022-09-19 | 3RT Holding Pty Ltd. | Gotowe produkty z drewna i sposoby wytwarzania |
CN108546395A (zh) * | 2018-04-04 | 2018-09-18 | 合肥永泰新型建材有限公司 | 一种纳米氧化锌改性木塑地板的制备工艺 |
Family Cites Families (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR840000160B1 (ko) * | 1979-12-24 | 1984-02-22 | 사다아끼 다까기 | 필라멘트 록크재의 제조방법 |
AR018359A1 (es) * | 1998-05-18 | 2001-11-14 | Dow Global Technologies Inc | Articulo resistente al calor , configurado, irradiado y reticulado, libre de un agente de reticulacion de silano |
JP2003055871A (ja) * | 2001-08-10 | 2003-02-26 | Araco Corp | 生分解性成形体及びその製造方法 |
JP4331467B2 (ja) * | 2002-12-04 | 2009-09-16 | ユニチカ株式会社 | 耐熱性を有する生分解性軽量パネル |
CN100396720C (zh) * | 2003-06-27 | 2008-06-25 | 尤尼吉可株式会社 | 脂肪族聚酯树脂组合物及其制造方法、含有所述树脂组合物的成形物和泡沫体 |
JP5124901B2 (ja) * | 2003-07-04 | 2013-01-23 | 東レ株式会社 | 木材代替材料 |
US20060160984A1 (en) * | 2003-10-24 | 2006-07-20 | Naotsugu Nagasawa | Biodegradable material and process for producing the same |
JP2005200470A (ja) * | 2004-01-13 | 2005-07-28 | Toyota Boshoku Corp | 木質繊維が樹脂で結合されている成形体の製造方法 |
JP4063856B2 (ja) * | 2004-03-04 | 2008-03-19 | ユニチカ株式会社 | 生分解性ポリエステル樹脂組成物の製造方法 |
JP2005319748A (ja) * | 2004-05-11 | 2005-11-17 | Eidai Co Ltd | 木粉ボードの製造方法および木粉ボード |
JP5246645B2 (ja) * | 2005-08-02 | 2013-07-24 | ユニチカ株式会社 | 樹脂組成物の製造方法 |
JP2007254541A (ja) * | 2006-03-22 | 2007-10-04 | Mitsubishi Rayon Co Ltd | ポリエステル系樹脂組成物用加工助剤及びポリエステル系樹脂組成物 |
JP2007284587A (ja) * | 2006-04-18 | 2007-11-01 | Mitsubishi Rayon Co Ltd | 耐擦傷性成形体 |
JP3999250B1 (ja) * | 2006-09-28 | 2007-10-31 | ニチハ株式会社 | アルデヒドを捕捉分解する繊維板 |
CN101020780B (zh) * | 2007-03-15 | 2010-05-19 | 上海交通大学 | 聚乳酸基热可塑性木塑复合材料的制备方法 |
CN100532454C (zh) * | 2007-04-02 | 2009-08-26 | 中国科学院长春应用化学研究所 | 一种耐热聚乳酸基复合材料及其制备方法 |
JP2008266470A (ja) * | 2007-04-20 | 2008-11-06 | Unitika Ltd | ポリ乳酸系樹脂組成物、およびそれを成形してなる成形体 |
WO2009001625A1 (ja) * | 2007-06-25 | 2008-12-31 | Sumitomo Electric Industries, Ltd. | 樹脂組成物及び該樹脂組成物からなる成形体の製造方法 |
CA2700999A1 (en) * | 2007-10-01 | 2009-04-09 | Arkema Inc. | Blends of biodegradable polymers and acrylic copolymers |
JP5495796B2 (ja) * | 2007-12-20 | 2014-05-21 | ユニチカ株式会社 | 熱可塑性樹脂組成物、および、それを成形してなる成形体 |
TW201031524A (en) * | 2009-02-16 | 2010-09-01 | Wei Mon Ind Co Ltd | Paperboard with polylactic acid |
CN101538401A (zh) * | 2009-03-13 | 2009-09-23 | 上海大学 | 耐热型二元纤维/聚乳酸基复合材料及其制备方法 |
CN101570624B (zh) * | 2009-06-05 | 2011-04-06 | 华东理工大学 | 一种生物质基聚乳酸复合材料的制备方法 |
CN101591467A (zh) * | 2009-06-24 | 2009-12-02 | 西安工业大学 | 一种聚乳酸基木/塑复合材料及其制备方法 |
KR101047404B1 (ko) * | 2009-11-13 | 2011-07-08 | 현대자동차주식회사 | 폴리유산-나노클레이 복합재 조성물 및 이를 포함하는 친환경 자동차 내장재 |
KR101286339B1 (ko) * | 2010-03-15 | 2013-07-15 | (주)엘지하우시스 | Pla 수지를 사용한 우드 칩 인레이드 바닥재 |
JP2011195668A (ja) * | 2010-03-18 | 2011-10-06 | Unitika Ltd | 熱可塑性樹脂組成物とそれを成形してなる成形体 |
-
2012
- 2012-03-29 KR KR20120032396A patent/KR101447773B1/ko active IP Right Grant
- 2012-12-28 JP JP2015503099A patent/JP6005839B2/ja not_active Expired - Fee Related
- 2012-12-28 CN CN201280071747.5A patent/CN104169055B/zh active Active
- 2012-12-28 WO PCT/KR2012/011735 patent/WO2013147401A1/ko active Application Filing
- 2012-12-28 US US14/385,870 patent/US20150073070A1/en not_active Abandoned
- 2012-12-28 IN IN1829MUN2014 patent/IN2014MN01829A/en unknown
- 2012-12-28 RU RU2014136900/13A patent/RU2600759C2/ru active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2016179694A (ja) * | 2012-03-30 | 2016-10-13 | エルジー・ハウシス・リミテッドLg Hausys,Ltd. | ポリ乳酸と木繊維を用いた環境にやさしいボード及びその製造方法 |
Also Published As
Publication number | Publication date |
---|---|
WO2013147401A1 (ko) | 2013-10-03 |
US20150073070A1 (en) | 2015-03-12 |
KR101447773B1 (ko) | 2014-10-06 |
CN104169055B (zh) | 2017-04-19 |
RU2600759C2 (ru) | 2016-10-27 |
CN104169055A (zh) | 2014-11-26 |
KR20130110426A (ko) | 2013-10-10 |
IN2014MN01829A (ja) | 2015-07-03 |
JP2015514834A (ja) | 2015-05-21 |
RU2014136900A (ru) | 2016-05-27 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP5963937B2 (ja) | 架橋されたポリ乳酸を用いたボード及びその製造方法 | |
JP6019131B2 (ja) | 架橋されたポリ乳酸を用いた発泡シート及びその製造方法 | |
JP6266045B2 (ja) | ポリ乳酸と木繊維を用いた環境にやさしいボードの製造方法 | |
JP6653574B2 (ja) | ポリマー混成物、得られたパネル及びその製法 | |
JP5746711B2 (ja) | Pla樹脂を使用した床材 | |
JP6005839B2 (ja) | 架橋されたポリ乳酸を用いたボード及びその製造方法 | |
TWI540173B (zh) | 利用鏈延長之聚乳酸的發泡片及其製備方法 | |
CN102634220A (zh) | 改性pvc木塑复合材料与制备方法 | |
JP2014526987A (ja) | Pla樹脂を使用した環境にやさしいシート | |
CN105754361A (zh) | 一种具有负离子的饰面竹塑导热墙板及其加工方法 | |
Mohsen et al. | Review on the Manufacture of Particleboard from Agro-Wastes Using Different Adhesives | |
KR20160110591A (ko) | 친환경 시트 및 이의 제조방법 | |
KR20110103802A (ko) | Pla 수지를 사용한 우드 칩 인레이드 바닥재 | |
JP2008246936A (ja) | 発泡成形体およびその製造方法 | |
KR20110103897A (ko) | 내수안정성이 있는 pla 바닥재 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A977 | Report on retrieval |
Free format text: JAPANESE INTERMEDIATE CODE: A971007 Effective date: 20150821 |
|
A131 | Notification of reasons for refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A131 Effective date: 20150901 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20151201 |
|
A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20160301 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A523 Effective date: 20160622 |
|
A521 | Request for written amendment filed |
Free format text: JAPANESE INTERMEDIATE CODE: A821 Effective date: 20160622 |
|
A911 | Transfer to examiner for re-examination before appeal (zenchi) |
Free format text: JAPANESE INTERMEDIATE CODE: A911 Effective date: 20160715 |
|
TRDD | Decision of grant or rejection written | ||
A01 | Written decision to grant a patent or to grant a registration (utility model) |
Free format text: JAPANESE INTERMEDIATE CODE: A01 Effective date: 20160809 |
|
A61 | First payment of annual fees (during grant procedure) |
Free format text: JAPANESE INTERMEDIATE CODE: A61 Effective date: 20160907 |
|
R150 | Certificate of patent or registration of utility model |
Ref document number: 6005839 Country of ref document: JP Free format text: JAPANESE INTERMEDIATE CODE: R150 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
R250 | Receipt of annual fees |
Free format text: JAPANESE INTERMEDIATE CODE: R250 |
|
LAPS | Cancellation because of no payment of annual fees |