JP5952827B2 - 特に食物製品用の真空パッケージング装置 - Google Patents
特に食物製品用の真空パッケージング装置 Download PDFInfo
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- JP5952827B2 JP5952827B2 JP2013543935A JP2013543935A JP5952827B2 JP 5952827 B2 JP5952827 B2 JP 5952827B2 JP 2013543935 A JP2013543935 A JP 2013543935A JP 2013543935 A JP2013543935 A JP 2013543935A JP 5952827 B2 JP5952827 B2 JP 5952827B2
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- 235000013305 food Nutrition 0.000 title claims description 13
- 238000009461 vacuum packaging Methods 0.000 title description 5
- 238000004806 packaging method and process Methods 0.000 claims description 30
- 238000005520 cutting process Methods 0.000 claims description 19
- 230000004927 fusion Effects 0.000 claims description 18
- 238000004080 punching Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 7
- 239000004033 plastic Substances 0.000 claims description 7
- 238000004320 controlled atmosphere Methods 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 9
- 230000008859 change Effects 0.000 description 4
- 241001237745 Salamis Species 0.000 description 3
- 235000013351 cheese Nutrition 0.000 description 3
- 235000013372 meat Nutrition 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 235000015175 salami Nutrition 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000000670 limiting effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000007499 fusion processing Methods 0.000 description 1
- 239000012263 liquid product Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000000153 supplemental effect Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B65B7/16—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
- B65B7/28—Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
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- B65B7/2878—Securing closures on containers by heat-sealing
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
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- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
- B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
- B29C65/7461—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool for making welds and cuts of other than simple rectilinear form
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- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
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- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/534—Joining single elements to open ends of tubular or hollow articles or to the ends of bars
- B29C66/5346—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat
- B29C66/53461—Joining single elements to open ends of tubular or hollow articles or to the ends of bars said single elements being substantially flat joining substantially flat covers and/or substantially flat bottoms to open ends of container bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8145—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/81463—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the constructional aspects of the pressing elements, e.g. of the welding jaws or clamps comprising a plurality of single pressing elements, e.g. a plurality of sonotrodes, or comprising a plurality of single counter-pressing elements, e.g. a plurality of anvils, said plurality of said single elements being suitable for making a single joint
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8167—Quick change joining tools or surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29C66/80—General aspects of machine operations or constructions and parts thereof
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- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
- B65B31/02—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas
- B65B31/025—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers
- B65B31/028—Filling, closing, or filling and closing, containers or wrappers in chambers maintained under vacuum or superatmospheric pressure or containing a special atmosphere, e.g. of inert gas specially adapted for rigid or semi-rigid containers closed by a lid sealed to the upper rim of the container, e.g. tray-like container
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- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Vacuum Packaging (AREA)
- Closing Of Containers (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Description
上部プレッサー12a、12b、12c及び下部プレッサー13a、13b、13cの配置は、前者が後者に同心状であるように、あるいは少なくとも前者が後者に含まれるように、フィルム6の熱融着及び切断を迅速かつ単純に達成して使用されるトレイのタイプを予め定めることを可能にする。
よって、意図した目標及び目的を発明が達成したことが分かる。つまり、所望サイズのトレイに置かれた、工業製品あるいは、スライスされたハム及びサラミ、肉、チーズの一部のような食物製品の真空包装あるいは補われた真空あるいは熱融着のみを、機械を停止させる必要なく迅速かつ単純に達成することを可能にする装置が得られた。
さらに代わりの例として、上部チャンバーに、複数の熱融着手段及び/又は切断手段及び/又は打抜手段を、上述したものと同様の態様だが、これらの熱融着手段及び/又は切断手段及び/又は打抜手段は固定されるという違いを有して、設けることができる。
使用されるフィルムは、単折り返しタイプ及びフラット・シート・タイプの両方でありえる。
Claims (12)
- 制御雰囲気中でプラスチック材料(6)のフィルムによって、食物製品あるいは技工物を含むトレイを包装するパッケージング装置(1)において、
トレイ(2)を収容するチャンバーを形成するのに適した上部チャンバー(3)及び下部チャンバー(4)を備え、
これらのチャンバーは、互いに重ねることによって締結可能であり、それぞれ内部に同心状に配置された複数の熱融着手段及び/又は切断手段及び/又は打抜手段(12a、12b、12c、13a、13b、13c)を設け、上記下部チャンバー(4)は、上記トレイ(2)用の支持手段を中心に設けており、
上記熱融着手段及び/又は切断手段及び/又は打抜手段は、一連の上部プレッサー(12a、12b、12c)から構成され、互いの中に差し込まれ、上記上部チャンバー(3)内に相互に同軸で配置され、熱融着及び/又は切断及び/又は打ち抜きのシステムを設け、
上記熱融着手段及び/又は切断手段及び/又は打抜手段は、一連の下部プレッサー(13a、13b、13c)を備え、この下部プレッサーは、下部チャンバー(4)の内側で互いの中に同軸上に差し込まれ、上記上部プレッサー(12a、12b、12c)にそれぞれ対応するように上記上部プレッサーに対して配置される、
ことを特徴とするパッケージング装置。 - 上記上部チャンバー(3)及び上記下部チャンバー(4)は、重ね合わせによって密閉して他方の容器に締結可能である容器によって構成され、
気密用のバンドあるいはガスケットが上記上部チャンバー(3)及び上記下部チャンバー(4)の外側縁(5a、5b)に沿って設けられる、
ことを特徴とする請求項1に記載のパッケージング装置。 - プラスチック材料の上記フィルム(6)は、適切なロール(7)からほどかれ、上部領域で上記上部チャンバー(3)の片側に付随し、上記上部チャンバー(3)及び上記下部チャンバー(4)の外側縁(5a、5b)に近接して存在する対のガイド(8a、8b)で案内され、上記上部チャンバー(3)に横方向に配置される第1モーター(10)によって制御される巻取機(9)に巻き戻される、ことを特徴とする請求項1又は2に記載のパッケージング装置。
- 熱融着手段及び/又は切断手段及び/又は打抜手段は、上記下部チャンバー(4)の内部に配置され、役目を果たすように上記トレイ(2)が作製されるべき自由空間(11)を内部で中心に形成するように、上記チャンバー内に同心状に配置される、ことを特徴とする請求項1から3のいずれか一つに記載のパッケージング装置。
- 上記上部プレッサーは3つである、ことを特徴とする請求項1から4のいずれか一つに記載のパッケージング装置。
- 上記上部プレッサー(12a、12b、12c)及び上記下部プレッサー(13a、13b、13c)は、個々にあるいは共にあるいは交互に、垂直に移動可能であり、かつ上記上部チャンバー(3)の上で、かつ上記下部チャンバー(4)の下に配置される空気圧シリンダーのようなアクチュエーター(14)によって制御されることを特徴とする請求項1から5のいずれか一つに記載のパッケージング装置。
- 上記上部チャンバー(3)の上記上部プレッサー(12a、12b、12c)は固定されている、ことを特徴とする請求項1から6のいずれか一つに記載のパッケージング装置。
- 上記上部プレッサー(12a、12b、12c)は、熱融着される特定のトレイ(2)に対応した高さを有する箱形状であり、上記下部プレッサー(13a、13b、13c)は、等しい高さの同心円状の輪によって構成され、その機能は、対応し覆っている上部プレッサー(12a、12b、12c)の周囲縁(15)に対して接することであり、上記下部プレッサー(13a、13b、13c)は、端部に隣接し上記上部プレッサー(12a、12b、12c)に面する外側縁に、作業サイクル中に上記フィルム(6)の切断を可能とするのに適しているブレード(19)を設けている、ことを特徴とする請求項1から7のいずれか一つに記載のパッケージング装置。
- 自由空間(11)に平面(16)を設け、この平面は、上記下部チャンバー(4)の基礎部分(18)に対して滑動可能である適切なシャフト(17)によって上記下部チャンバー(4)に対して垂直に移動可能であり、上記トレイ(2)用の支持は、ばね付勢タイプである、ことを特徴とする請求項1から8のいずれか一つに記載のパッケージング装置。
- 上記フィルム(6)はフラット・シート・タイプである、ことを特徴とする請求項1に記載のパッケージング装置。
- 請求項1から10のいずれか一つに記載のパッケージング装置を用いて、制御雰囲気中でプラスチック材料(6)のフィルムによって食物製品あるいは技工物を含むトレイを包装するパッケージング方法において、
下部チャンバーに配置された、支持体におけるトレイをセンタリングすることによって、上部チャンバーの下の位置に位置決めすること、
トレイの大きさに対応して選択された上部及び/又は下部プレッサー手段を作動して、閉鎖のため下部チャンバーを上部チャンバーの方へあるいはその逆に移動すること、
を備えたことを特徴とするパッケージング方法。 - プレッサー手段の作動前に上記トレイのサイズを自動的に決定することを備える、ことを特徴とする請求項11に記載のパッケージング方法。
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