JP5836484B2 - 容器の製造のための装置および方法 - Google Patents
容器の製造のための装置および方法 Download PDFInfo
- Publication number
- JP5836484B2 JP5836484B2 JP2014520162A JP2014520162A JP5836484B2 JP 5836484 B2 JP5836484 B2 JP 5836484B2 JP 2014520162 A JP2014520162 A JP 2014520162A JP 2014520162 A JP2014520162 A JP 2014520162A JP 5836484 B2 JP5836484 B2 JP 5836484B2
- Authority
- JP
- Japan
- Prior art keywords
- container body
- container
- movable
- end closure
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
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- 239000000463 material Substances 0.000 claims description 18
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
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- 230000000694 effects Effects 0.000 description 2
- 230000001939 inductive effect Effects 0.000 description 2
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- 239000000155 melt Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
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- 239000002985 plastic film Substances 0.000 description 2
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- 239000011888 foil Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Images
Classifications
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- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/022—Holders for feeding or positioning blanks or webs
- B31B50/024—Rotating holders, e.g. star wheels, drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/046—Feeding sheets or blanks involving changing orientation or changing direction of transport
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/06—Feeding sheets or blanks from stacks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
- B31B50/07—Feeding sheets or blanks by air pressure or suction
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/26—Folding sheets, blanks or webs
- B31B50/28—Folding sheets, blanks or webs around mandrels, e.g. for forming bottoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/59—Shaping sheet material under pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/64—Uniting opposed surfaces or edges; Taping by applying heat or pressure, e.g. by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/92—Delivering
- B31B50/94—Delivering singly or in succession
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Description
2 容器(容器本体)
2a 本体ブランク
2b 容器エッジ
3 ブランクピッカー
3a 吸引カップ
4 ハウジング
5 入口コンベヤ
6 出口コンベア
7 端部クロージャ供給ユニット
8 コンベア
9a 容器本体溶着ステーション
9b 本体成形ステーション
9c 筒状内側成形要素
9d リセス
9e 外側成形要素
9f 加圧要素
10 移送および位置決め機構
10a 支持部材
10b リング状保持部材
10c スリット
10d リフティングデバイス
10e リフティング部
10f 第1の可動案内部材
10g 第2の可動案内部材
11 第1の可動把持機構
11a 第1の把持要素
11b 第2の把持要素
12 溶着ユニット
13 第2の可動把持機構
14 第3の可動把持機構
15 吸引グリッパー
16 アーム
17 端部クロージャ
21 容器キャビティ
22 端部クロージャ位置決めデバイス
23 容器支持および位置決めデバイス
24 端部クロージャサプライヤー
25 誘導溶着エネルギー発生器(コイル)
26 端部クロージャ移送プレート
27 端部クロージャキャビティ
28 吸引グリッパー
29 第2のロッド
30 第1のロッド
31 連結ロッド
40 容器エッジ成形ユニット(カーリングユニット)
41 カーリングパッド
42 断熱材
43 水冷ビーム
45 支持および位置決めデバイス
46 グリッパー
47 カーリング溝
Claims (15)
- ボール紙ベース材料のブランクから容器を製造するための装置であって、この装置は、
少なくとも支持ボール紙層および溶着可能な層を備えた多層材料の実質的に平坦なブランクから筒状の容器本体を成形するよう構成された容器本体成形ユニットと、
前記容器本体に対して端部クロージャを取り付けるよう構成された溶着ユニットであって、前記溶着可能な層の溶融のために誘導溶着エネルギー発生器を備える溶着ユニットと、
本体ブランクの流れを前記容器本体成形ユニットへと輸送し、容器本体の流れを前記容器本体成形ユニットから前記溶着ユニットへと輸送し、そして端部クロージャを備えた容器本体の流れを前記溶着ユニットから輸送するよう構成された輸送手段と、を備え、 前記輸送手段は、
少なくとも二つの容器本体を把持し、これらの容器本体を前記溶着ユニットへと同時に移動させるよう構成された第1の可動把持機構と、
容器本体を前記容器本体成形ユニットから前記第1の可動把持機構へと移送し、かつ、前記第1の可動把持機構が前記少なくとも二つの容器本体を適切に把持できることを保証するための制御された様式で前記容器本体を位置決めするよう構成された移送および位置決め機構と、を備え、
前記溶着ユニットは、前記少なくとも二つの容器本体のそれぞれに対して端部クロージャを同時に取り付けるよう構成され、
前記容器本体の流れは少なくとも前記溶着ユニットを通る際に一列の直列状態を保っていることを特徴とする装置。 - 前記移送および位置決め機構は、容器本体を受けかつ保持するよう構成されたリング状保持部材を備えた回転式に懸架された支持部材を備え、前記支持部材は、第1のポジションであって、このポジションにおいては前記リング状保持部材が容器本体を受けるために前記容器本体成形ユニットに面する第1の方向を向いている第1のポジションから、第2のポジションであって、このポジションにおいては前記リング状保持部材が前記第1のポジションの方向に対して実質的に直角をなす第2の方向を向いている第2のポジションへの回転を可能とするよう構成されており、
前記移送および位置決め機構は、さらに、リフティングデバイスであって、前記第2の方向に可動的に調整可能であり、かつ、前記支持部材がその第2のポジションにあるときに前記支持部材の回転軸線からある方向に前記リング状保持部材内に配置された容器本体を持ち上げあるいは押し出すよう構成されたリフティングデバイスを備えることを特徴とする請求項1に記載の装置。 - 前記リフティングデバイスは、持ち上げ/押し出しの間、前記容器本体と接触するよう意図されたリフティングあるいはプッシング部を備え、前記リング状保持部材は、前記リフティング部の一部が通過することを可能とし、これによって前記リフティング部が前記リング状保持部材から完全に容器本体を持ち上げあるいは押しやることを可能とするよう構成されたスリットを備えることを特徴とする請求項2に記載の装置。
- 前記回転式に懸架された支持部材は、第1のリング状保持部材が前記第1の方向を向くとき、第2のリング状保持部材が前記第2の方向を向くように前記支持部材上に互いに関連して配置された第1および第2のリング状保持部材を備えることを特徴とする請求項2または請求項3に記載の装置。
- 前記回転式に懸架された支持部材は、この回転式に懸架された支持部材の周方向に均等に割り当てられた四つのリング状保持部材を備えることを特徴とする請求項4に記載の装置。
- 前記移送および位置決め機構は、前記リフティングデバイスによって前記リング状保持部材から押し出された際に前記容器本体を案内するよう構成された第1および第2の可動案内部材を備え、前記第1および第2の可動案内部材は、第1および第2のポジション間で互いに向ってかつ互いに離れるように移動可能であり、前記第1のポジションにおいては、スペースが前記案内部材間に形成され、前記スペースは,前記リング状保持部材を出るとき前記容器本体を受けかつ前記第1の可動把持機構が前記容器本体を把持するまで、ある所定のポジションで前記容器本体を保持するよう構成され、かつ、前記第2のポジションにおいては、前記案内部材は、前記容器本体が前記第1の可動把持機構によって離れるように移動可能であるように互いに分離させられることを特徴とする請求項2ないし請求項5のいずれか1項に記載の装置。
- 前記溶着ユニットは少なくとも二つのサブユニットを備え、各サブユニットは、前記端部クロージャが取り付けられることになる前記容器本体の少なくとも端部を受けるよう構成されたキャビティを備え、前記誘導溶着エネルギー発生器は、前記容器のその意図された取り付けポジションに配置された端部クロージャの側方エッジに対応する距離に沿って前記キャビティ内に配置された容器本体を周方向に取り囲むように前記キャビティの周りで延在しており、各サブユニットはさらに前記意図された取り付けポジションにおいて端部クロージャを位置決めするよう構成された端部クロージャ位置決めデバイスを備えることを特徴とする請求項1ないし請求項6のいずれか1項に記載の装置。
- 前記第1の可動把持機構は、容器本体の流れの対向する側において作動するよう配置された第1および第2の把持要素を備え、前記把持要素は、それぞれ、前記容器本体を把持しかつ解放するために互いに向ってかつ互いに離間するように移動可能であり、前記把持要素は、同期された様式で、容器本体の同時移送のために、前記移送および位置決め機構と前記溶着ユニットとの間で前記容器本体の流れに沿って移動可能であり、各把持要素は、対応する数の同時に把持された容器本体の各側に把持のための少なくとも二つのリセスを備えることを特徴とする請求項1ないし請求項7のいずれか1項に記載の装置。
- 前記溶着ユニットの下流に配置された容器エッジ成形ユニットを備え、このエッジ成形ユニットは少なくとも二つのサブユニットを備え、各サブユニットは、前記容器エッジを受けかつ成形するよう構成されたカーリング溝を備えたカーリングパッドを備え、各サブユニットはさらに、適所にて容器本体を保持しかつ前記カーリングパッドに向ってそれを押し付けるよう構成された調整可能な容器支持および位置決めデバイスを備えることを特徴とする請求項1ないし請求項8のいずれか1項に記載の装置。
- 前記カーリングパッドは水冷ビームに搭載されることを特徴とする請求項9に記載の装置。
- 前記輸送手段は、少なくとも二つの容器本体を把持すると共に、これらの容器本体を前記溶着ユニットから前記容器エッジ成形ユニットへと同時に移動させるよう構成された第2の可動把持機構を備えることを特徴とする請求項9または請求項10に記載の装置。
- 前記第2の可動把持機構は、容器本体の流れの対向する側において作動するよう配置された第1および第2の把持要素を備え、前記把持要素は、それぞれ、前記容器本体を把持しかつ解放するために互いに向ってかつ互いに離間するように移動可能であり、前記把持要素は、同期された様式で、容器本体の同時移送のために、前記移送および位置決め機構と前記溶着ユニットとの間で前記容器本体の流れに沿って移動可能であり、各把持要素は、対応する数の同時に把持された容器本体の各側に把持のための少なくとも二つのリセスを備えることを特徴とする、請求項11に記載の装置。
- 前記輸送手段は、少なくとも二つの容器本体を把持すると共に、これらの容器本体を前記容器エッジ成形ユニットから出口コンベアへと同時に移動させるよう構成された第3の可動把持機構を備えることを特徴とする請求項9に記載の装置。
- 前記第3の可動把持機構は少なくとも二つのサブユニットを備え、各サブユニットは、その側面の一方において容器本体を把持するよう構成された一組の吸引グリッパーを備え、前記一組の吸引グリッパーは、前記容器エッジ成形ユニットから前記出口コンベアへの移送中、前記容器本体を180°回転させることができる回転式に懸架されたアーム上に配置されることを特徴とする請求項13に記載の装置。
- ボール紙ベース材料のブランクから容器を製造するための方法であって、この方法は、
少なくとも支持ボール紙層および溶着可能な層を備える多層材料の実質的に平坦なブランクから、容器本体成形ユニットにおいて、筒状の容器本体を成形するステップと、
前記溶着可能な層の溶融のために誘導溶着エネルギーを発生させることによって、溶着ユニットにおいて、前記容器本体に対して端部クロージャを取り付けるステップと、
前記容器本体成形ユニットへの本体ブランクの流れ、前記容器本体成形ユニットから前記溶着ユニットへの容器本体の流れ、そして前記溶着ユニットからの端部クロージャを備えた容器本体の流れを輸送するステップと、を備え、
前記方法は、
第1の可動把持機構によって、少なくとも二つの容器本体を把持し、これらの容器本体を前記溶着ユニットへと同時に移動させるステップと、
移送および位置決め機構によって、前記容器本体成形ユニットから前記第1の可動把持機構へと容器本体を移送し、前記第1の可動把持機構が前記少なくとも二つの容器本体を適切に把持できることを保証するための制御された様式で前記容器本体を位置決めするステップと、
前記少なくとも二つの容器本体のそれぞれに対して同時に端部クロージャを取り付けるステップと、を備え、
前記容器本体の流れは少なくとも前記溶着ユニットを通る際に一列の直列状態を保っていることを特徴とする方法。
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2011
- 2011-07-11 JP JP2014520162A patent/JP5836484B2/ja active Active
- 2011-07-11 WO PCT/SE2011/050940 patent/WO2013009227A1/en active Application Filing
- 2011-07-11 RU RU2014104569/12A patent/RU2566476C2/ru active
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EP2731874B1 (en) | 2016-08-17 |
US9821527B2 (en) | 2017-11-21 |
WO2013009227A1 (en) | 2013-01-17 |
US20140287901A1 (en) | 2014-09-25 |
EP2731874A1 (en) | 2014-05-21 |
MX341707B (es) | 2016-08-31 |
EP2731874A4 (en) | 2015-07-29 |
RU2014104569A (ru) | 2015-08-20 |
MX2013014955A (es) | 2014-08-21 |
JP2014522759A (ja) | 2014-09-08 |
RU2566476C2 (ru) | 2015-10-27 |
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