JP5775576B2 - 熱可塑性樹脂からの中空体の生産方法及びその方法を実施する装置 - Google Patents
熱可塑性樹脂からの中空体の生産方法及びその方法を実施する装置 Download PDFInfo
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- JP5775576B2 JP5775576B2 JP2013517044A JP2013517044A JP5775576B2 JP 5775576 B2 JP5775576 B2 JP 5775576B2 JP 2013517044 A JP2013517044 A JP 2013517044A JP 2013517044 A JP2013517044 A JP 2013517044A JP 5775576 B2 JP5775576 B2 JP 5775576B2
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06905—Using combined techniques for making the preform
- B29C49/0691—Using combined techniques for making the preform using sheet like material, e.g. sheet blow-moulding from joined sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
- B29L2031/7172—Fuel tanks, jerry cans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K15/00—Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
- B60K15/03—Fuel tanks
- B60K15/03177—Fuel tanks made of non-metallic material, e.g. plastics, or of a combination of non-metallic and metallic material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Life Sciences & Earth Sciences (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)
Description
2 半完成製品
3 雄型
4 第1シェル
5 中空体の内側を向いた面
6 部品
7 部品のための成型ダイの凹部
8 外郭
9 相補的な外郭
10 熱源
11 周辺の溝
12 融着継ぎ目
13 真空孔
14 クランプ帯片
15 バリ取り用の破断線
16 クランプ帯片を受けるための凹部の破断線
18 固定部材
19 突出部
20 第2シェル
Claims (13)
- 熱可塑性樹脂からの中空体の生産方法であって、半完成製品として、熱を用いた少なくとも1つの成型ダイを利用して前記樹脂は少なくとも2つのシェルに形成され、次いで冷却されて、寸法の安定したシェルは他方の上に一方が配されて一緒に結合されて実質的に閉じられた中空体とされ、使用される前記成型ダイは実質的に前記シェルの外郭をなす少なくとも1つの雄型とされ、前記シェルは前記雄型に対して載置された樹脂により形成され、前記シェルの内郭のみが前記成型ダイに接触した状態となるように、前記雄型はクランプ実装された柔らかい半完成製品内に導入されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1記載の熱可塑性樹脂からの中空体の生産方法であって、使用される前記雄型は、少なくとも1つの部品を受ける少なくとも1つの凹部を有する雄型であり、前記方法は、前記部品が前記凹部に導入され、前記部品は形状の形成時に同時に前記シェル内に配されて固定されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1又は2に記載の熱可塑性樹脂からの中空体の生産方法であって、前記部品の載置及び/又は固定は、差圧を用いて行われることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1乃至請求項3のいずれかに記載の熱可塑性樹脂からの中空体の生産方法であって、前記シェルは、形状の形成時に当該シェル上に配設される中央位置決め手段により、結合される前に他方に対して中央に位置されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1乃至請求項4のいずれかに記載の熱可塑性樹脂からの中空体の生産方法であって、前記半完成製品は、形状の形成前及び/又は形成時に片方若しくは両方の側が熱源に照射されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項5記載の熱可塑性樹脂からの中空体の生産方法であって、加熱時には温度分布が前記半完成製品にも及ぶことを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1乃至請求項6のいずれかに記載の熱可塑性樹脂からの中空体の生産方法であって、前記シェルは、融着若しくは接着により一緒に結合されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項7に記載の熱可塑性樹脂からの中空体の生産方法であって、融着は融着添加剤と共に生じることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項8に記載の熱可塑性樹脂からの中空体の生産方法であって、一方を他方の上に載せた前記シェルの間で周辺に延長される融着ビードが前記融着添加物を受けるために前記シェルの表面に形成される溝に生成されることを特徴とする熱可塑性樹脂からの中空体の生産方法。
- 請求項1乃至請求項9のいずれかに記載の熱可塑性樹脂からの中空体の生産方法を実施する装置であって、プレフォームを押し出す少なくとも1つの押出ヘッド若しくは半完成製品を加熱する熱源と、前記半完成製品から少なくとも2つのシェルを前記プレフォーム若しくは前記半完成製品を当該成型ダイに載置することで形成する成型ダイと、前記シェルを一緒に結合させる手段とを有し、前記成型ダイは前記シェルの実質的な外郭をなす雄型であることを特徴とする熱可塑性樹脂からの中空体の生産装置。
- 請求項10に記載の熱可塑性樹脂からの中空体の生産装置であって、前記成型ダイは少なくとも1つの部品を受ける凹部を有することを特徴とする熱可塑性樹脂からの中空体の生産装置。
- 請求項11に記載の熱可塑性樹脂からの中空体の生産装置であって、前記成型ダイは真空孔及び/又は真空ダクトを有し、少なくとも1つの真空孔及び/又は少なくとも1つの真空ダクトは前記凹部内に配設されていることを特徴とする熱可塑性樹脂からの中空体の生産装置。
- 請求項10乃至12のいずれかに記載の熱可塑性樹脂からの中空体の生産装置であって、前記成型ダイはポリウレタン若しくはアルミニュームからなることを特徴とする熱可塑性樹脂からの中空体の生産装置。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE102010026717.1 | 2010-07-09 | ||
DE102010026717A DE102010026717A1 (de) | 2010-07-09 | 2010-07-09 | Verfahren zur Herstellung von Hohlkörpern aus thermoplastischem Kunststoff sowie Vorrichtung zum Durchführen des Verfahrens |
PCT/EP2011/001590 WO2012003896A1 (en) | 2010-07-09 | 2011-03-30 | Method for the production of hollow bodies from thermoplastic and apparatus for carrying out the method |
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JP2013535352A JP2013535352A (ja) | 2013-09-12 |
JP5775576B2 true JP5775576B2 (ja) | 2015-09-09 |
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US (1) | US8721828B2 (ja) |
EP (1) | EP2590805B1 (ja) |
JP (1) | JP5775576B2 (ja) |
KR (1) | KR101467126B1 (ja) |
CN (1) | CN102933376B (ja) |
CA (1) | CA2798655C (ja) |
DE (1) | DE102010026717A1 (ja) |
WO (1) | WO2012003896A1 (ja) |
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DE102010032279B4 (de) * | 2010-07-26 | 2012-09-06 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Nietbefestigung eines Zubehörteils |
EP2990356B1 (en) | 2010-12-03 | 2019-08-28 | Salflex Polymers Ltd. | Deployable fuel tank baffle and fuel tank system |
DE102015106960A1 (de) * | 2015-05-05 | 2016-11-10 | Bodo Richter | Verfahren und Vorrichtung zur Herstellung großvolumiger Behälter mit Flansch durch Kunststoff-Blasformen |
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---|---|---|---|---|
US5103865A (en) * | 1991-07-15 | 1992-04-14 | Ford Motor Company | Integrally molded vapor vent valve |
US5759591A (en) | 1996-06-28 | 1998-06-02 | Maytag Corporation | Apparatus for thermoforming a plastic appliance door |
JPH11179806A (ja) * | 1997-12-24 | 1999-07-06 | Toyota Motor Corp | 中空樹脂容器の製造方法 |
US6153143A (en) * | 1997-12-24 | 2000-11-28 | Autotec, Inc. | In-mold labeling of plastic bottles |
DE10010900A1 (de) * | 2000-03-07 | 2001-09-13 | Ludwig Kreth | Kombiniertes Extrusions-Press-Verfahren zur Herstellung von Kunststoffteilen aller Art |
US20030044553A1 (en) * | 2001-08-23 | 2003-03-06 | Ravi Ramanathan | Fuel tanks |
DE102006027255A1 (de) | 2006-06-09 | 2007-12-13 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Herstellung von Hohlkörpern aus thermoplastischem Kunststoff |
JP2008155588A (ja) * | 2006-12-26 | 2008-07-10 | Fts:Kk | 中空樹脂成形品およびその製造方法 |
DE102007032067A1 (de) * | 2007-07-10 | 2009-01-15 | Linde Ag | Vorrichtung und Verfahren zur CO2 Reinigung beim Schweißen von Metallen |
DE102008025609A1 (de) * | 2008-05-28 | 2009-12-03 | Hella Kgaa Hueck & Co. | Verfahren zum Befestigen einer lichtdurchlässigen Abschlusscheibe an einem Blendrahmen einer Beleuchtungseinrichtung sowie Halbzeug |
DE102008027824A1 (de) * | 2008-06-11 | 2009-12-17 | Kautex Textron Gmbh & Co. Kg | Verfahren zur Herstellung von Hohlkörpern aus thermoplastischem Kunststoff sowie Vorrichtung zur Herstellung von Hohlkörpern aus thermoplastischem Kunststoff |
-
2010
- 2010-07-09 DE DE102010026717A patent/DE102010026717A1/de not_active Ceased
-
2011
- 2011-03-30 KR KR1020137000541A patent/KR101467126B1/ko active IP Right Grant
- 2011-03-30 US US13/809,243 patent/US8721828B2/en active Active
- 2011-03-30 CN CN201180028411.6A patent/CN102933376B/zh active Active
- 2011-03-30 CA CA2798655A patent/CA2798655C/en active Active
- 2011-03-30 JP JP2013517044A patent/JP5775576B2/ja active Active
- 2011-03-30 WO PCT/EP2011/001590 patent/WO2012003896A1/en active Application Filing
- 2011-03-30 EP EP11712480.0A patent/EP2590805B1/en active Active
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EP2590805A1 (en) | 2013-05-15 |
JP2013535352A (ja) | 2013-09-12 |
US8721828B2 (en) | 2014-05-13 |
CN102933376A (zh) | 2013-02-13 |
CA2798655A1 (en) | 2012-01-12 |
KR20130052597A (ko) | 2013-05-22 |
KR101467126B1 (ko) | 2014-11-28 |
WO2012003896A1 (en) | 2012-01-12 |
US20130112345A1 (en) | 2013-05-09 |
EP2590805B1 (en) | 2017-06-21 |
CN102933376B (zh) | 2015-04-22 |
CA2798655C (en) | 2014-08-05 |
DE102010026717A1 (de) | 2011-07-28 |
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