JP5669297B2 - 端子の接合方法 - Google Patents
端子の接合方法 Download PDFInfo
- Publication number
- JP5669297B2 JP5669297B2 JP2010159924A JP2010159924A JP5669297B2 JP 5669297 B2 JP5669297 B2 JP 5669297B2 JP 2010159924 A JP2010159924 A JP 2010159924A JP 2010159924 A JP2010159924 A JP 2010159924A JP 5669297 B2 JP5669297 B2 JP 5669297B2
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- Prior art keywords
- terminal
- joint
- conductor
- conductors
- electric wires
- Prior art date
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-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0249—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections for simultaneous welding or soldering of a plurality of wires to contact elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/12—End pieces terminating in an eye, hook, or fork
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/187—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping combined with soldering or welding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/22—End caps, i.e. of insulating or conductive material for covering or maintaining connections between wires entering the cap from the same end
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
- H01R43/0207—Ultrasonic-, H.F.-, cold- or impact welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/32—Wires
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Description
(1) 一端側が開口部とされた有底筒状の接合部を有する金属材料から形成された端子の前記接合部へ、前記端子よりも融点が低い導体が端部において外被から露出された複数本の電線の前記導体を束ねて挿入して配置させる挿入配置工程と、
前記接合部の前記開口部を上方へ向けて前記接合部を加熱し、前記接合部内の前記導体を溶融させる加熱溶融工程と、
前記接合部に対する前記導体の挿入及び前記接合部の外側からの加圧の両方またはいずれか一方を行い、前記接合部内の溶融した前記導体を前記電線の前記外被の端部よりも上方位置まで上昇させる溶融金属上昇工程と、
を含むこと。
しかも、高価な接合材を用いたり、接合材となるメッキを予め施しておくことによるコストアップも無くすことができる。
図4(a)に示すように、端部において外被23から導体22を露出させた複数本の電線21を束ね、これらの電線21の外被23から露出された導体22を束ねて端子11の接合部12へ挿入して配置させる。
図4(b)に示すように、端子11の接合部12の開口部12aを上方へ向けて接合部12を、その側方(図4(b)中矢印A方向)からヒータ31によって接合部12を加熱し、接合部12内の電線21の導体22を溶融させる。このようにすると、接合部12の内部において、溶融した金属が貯留した状態となる。
図4(c)に示すように、接合部12に対して導体22をさらに挿入させるとともに、接合部12を側方(図4(c)中矢印B方向)から加圧し、接合部12内の溶融金属Sを電線21の外被23の端部よりも上方位置まで上昇させる。接合部12に対して導体22を挿入させるには、電線21を下降させるか端子11を上昇させれば良い。また、電線21の下降及び端子11の上昇の両方を行っても良い。
その後、端子11を冷却させ、接合部12内で溶融金属Sを硬化させる。
12 接合部
12a 開口部
21 電線
22 導体
23 外被
S 溶融金属
Claims (1)
- 一端側が開口部とされた有底筒状の接合部を有する金属材料から形成された端子の前記接合部へ、前記端子よりも融点が低い導体が端部において外被から露出された複数本の電線の前記導体を束ねて挿入して配置させる挿入配置工程と、
前記接合部の前記開口部を上方へ向けて前記接合部を加熱し、前記接合部内の前記導体を溶融させる加熱溶融工程と、接合部に対する前記導体の挿入及び前記接合部の外側からの加圧の両方またはいずれか一方を行い、前記接合部内の溶融した前記導体を前記電線の前記外被の端部よりも上方位置まで上昇させる
前記溶融金属上昇工程と、
を含むことを特徴とする端子の接続方法。
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010159924A JP5669297B2 (ja) | 2010-07-14 | 2010-07-14 | 端子の接合方法 |
CN201180034683.7A CN103038955B (zh) | 2010-07-14 | 2011-07-14 | 端子的连接方法 |
DE112011102335.9T DE112011102335B4 (de) | 2010-07-14 | 2011-07-14 | Verfahren zum Verbinden eines Anschlusses |
RU2013106279/07A RU2531376C1 (ru) | 2010-07-14 | 2011-07-14 | Способ соединения клеммы |
US13/809,723 US9601889B2 (en) | 2010-07-14 | 2011-07-14 | Connection method of terminal |
BR112013000820A BR112013000820A2 (pt) | 2010-07-14 | 2011-07-14 | método de conexão de terminal |
KR1020137000993A KR101523150B1 (ko) | 2010-07-14 | 2011-07-14 | 단자 접합 방법 |
PCT/JP2011/066075 WO2012008519A1 (ja) | 2010-07-14 | 2011-07-14 | 端子の接合方法 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010159924A JP5669297B2 (ja) | 2010-07-14 | 2010-07-14 | 端子の接合方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2012022891A JP2012022891A (ja) | 2012-02-02 |
JP5669297B2 true JP5669297B2 (ja) | 2015-02-12 |
Family
ID=45469515
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2010159924A Active JP5669297B2 (ja) | 2010-07-14 | 2010-07-14 | 端子の接合方法 |
Country Status (8)
Country | Link |
---|---|
US (1) | US9601889B2 (ja) |
JP (1) | JP5669297B2 (ja) |
KR (1) | KR101523150B1 (ja) |
CN (1) | CN103038955B (ja) |
BR (1) | BR112013000820A2 (ja) |
DE (1) | DE112011102335B4 (ja) |
RU (1) | RU2531376C1 (ja) |
WO (1) | WO2012008519A1 (ja) |
Families Citing this family (15)
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JP2013109847A (ja) * | 2011-11-17 | 2013-06-06 | Yazaki Corp | 芯線止水構造及び芯線止水方法 |
JP2013122870A (ja) * | 2011-12-12 | 2013-06-20 | Auto Network Gijutsu Kenkyusho:Kk | 端子付き電線およびその製造方法 |
KR101228887B1 (ko) * | 2012-09-20 | 2013-02-01 | 최종일 | 케이블 커넥터용 연결 단자 심 및 상기 케이블 커넥터용 연결 단자 심과 케이블의 연결 방법 |
DE102013212331A1 (de) | 2013-04-04 | 2014-10-09 | Telsonic Holding Ag | Verfahren zum Verbinden eines Rohrkabelschuhs mit einer aus Aluminium hergestellten Litze |
JP6114632B2 (ja) * | 2013-05-29 | 2017-04-12 | 矢崎総業株式会社 | 端子化電線 |
DE102014006244A1 (de) * | 2014-04-28 | 2015-10-29 | Rosenberger Hochfrequenztechnik Gmbh & Co. Kg | Crimp-Schweißverbindung |
JP6217601B2 (ja) * | 2014-11-19 | 2017-10-25 | 株式会社オートネットワーク技術研究所 | ワイヤーハーネス |
US10777986B2 (en) * | 2014-11-25 | 2020-09-15 | The Wiremold Company | Outdoor electrical box cord and method of making an outdoor electrical box cord |
DE102015214408C5 (de) | 2015-07-29 | 2020-01-09 | Telsonic Holding Ag | Sonotrode, Vorrichtung sowie Verfahren zur Herstellung einer Schweißverbindung |
JP6978294B2 (ja) * | 2017-11-30 | 2021-12-08 | 矢崎総業株式会社 | 端子接続方法及び端子 |
DE102017131371A1 (de) * | 2017-12-28 | 2019-07-04 | Te Connectivity Germany Gmbh | Mechanisches Verbindungselement, elektrische Kontakteinrichtung sowie elektrischer Verbinder |
US11217912B1 (en) * | 2018-07-09 | 2022-01-04 | The Wiremold Company | Outdoor electrical box cord and method of making an outdoor electrical box cord |
JP6743927B1 (ja) * | 2019-02-14 | 2020-08-19 | 住友電装株式会社 | アース端子およびワイヤーハーネス |
CN111555055B (zh) * | 2020-04-10 | 2022-01-18 | 苏州飞航防务装备有限公司 | 一种接线端子 |
CN113067229A (zh) * | 2021-03-29 | 2021-07-02 | 金华市正通线缆有限公司 | 增加安全性能及使用寿命的多芯护套线的制作方法 |
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JP4374187B2 (ja) * | 2002-12-20 | 2009-12-02 | 矢崎総業株式会社 | 端子と被覆電線との接続方法 |
US7121903B2 (en) * | 2004-09-27 | 2006-10-17 | Yazaki Corporation | Terminal |
WO2006106971A1 (ja) | 2005-04-01 | 2006-10-12 | Autonetworks Technologies, Ltd. | 導電体及びワイヤーハーネス |
AT503774B1 (de) | 2006-06-02 | 2008-03-15 | Gebauer & Griller | Verfahren zum verbinden von zwei elektrisch leitenden bauteilen miteinander und elektrische leitung |
JP5007215B2 (ja) | 2007-12-20 | 2012-08-22 | 矢崎総業株式会社 | レバー式コネクタ |
JP5219494B2 (ja) | 2007-12-20 | 2013-06-26 | 矢崎総業株式会社 | メッキ端子圧着方法 |
JP2010159924A (ja) | 2009-01-08 | 2010-07-22 | Mitsubishi Electric Corp | 冷凍機凝縮ユニット |
-
2010
- 2010-07-14 JP JP2010159924A patent/JP5669297B2/ja active Active
-
2011
- 2011-07-14 US US13/809,723 patent/US9601889B2/en active Active
- 2011-07-14 WO PCT/JP2011/066075 patent/WO2012008519A1/ja active Application Filing
- 2011-07-14 BR BR112013000820A patent/BR112013000820A2/pt active Search and Examination
- 2011-07-14 RU RU2013106279/07A patent/RU2531376C1/ru not_active IP Right Cessation
- 2011-07-14 DE DE112011102335.9T patent/DE112011102335B4/de not_active Expired - Fee Related
- 2011-07-14 KR KR1020137000993A patent/KR101523150B1/ko active IP Right Grant
- 2011-07-14 CN CN201180034683.7A patent/CN103038955B/zh active Active
Also Published As
Publication number | Publication date |
---|---|
RU2531376C1 (ru) | 2014-10-20 |
US20130112738A1 (en) | 2013-05-09 |
CN103038955A (zh) | 2013-04-10 |
WO2012008519A1 (ja) | 2012-01-19 |
JP2012022891A (ja) | 2012-02-02 |
RU2013106279A (ru) | 2014-09-27 |
KR101523150B1 (ko) | 2015-05-26 |
DE112011102335B4 (de) | 2021-04-29 |
US9601889B2 (en) | 2017-03-21 |
BR112013000820A2 (pt) | 2016-05-17 |
KR20130020920A (ko) | 2013-03-04 |
CN103038955B (zh) | 2016-01-13 |
DE112011102335T5 (de) | 2013-04-18 |
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