JP5657316B2 - 自動車部品並びにその製造方法及び製造装置 - Google Patents
自動車部品並びにその製造方法及び製造装置 Download PDFInfo
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- JP5657316B2 JP5657316B2 JP2010212299A JP2010212299A JP5657316B2 JP 5657316 B2 JP5657316 B2 JP 5657316B2 JP 2010212299 A JP2010212299 A JP 2010212299A JP 2010212299 A JP2010212299 A JP 2010212299A JP 5657316 B2 JP5657316 B2 JP 5657316B2
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- Prior art keywords
- automobile
- coating agent
- joint member
- frequency induction
- manufacturing apparatus
- Prior art date
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- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 230000006698 induction Effects 0.000 claims description 106
- 238000010438 heat treatment Methods 0.000 claims description 89
- 239000011248 coating agent Substances 0.000 claims description 73
- 238000005496 tempering Methods 0.000 claims description 37
- 238000000576 coating method Methods 0.000 claims description 27
- 238000010791 quenching Methods 0.000 claims description 22
- 230000000171 quenching effect Effects 0.000 claims description 19
- 239000002184 metal Substances 0.000 claims description 11
- 229910052751 metal Inorganic materials 0.000 claims description 11
- 238000001816 cooling Methods 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 238000010422 painting Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 18
- 230000001965 increasing effect Effects 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000004904 shortening Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 125000002091 cationic group Chemical group 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000000110 cooling liquid Substances 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000012447 hatching Effects 0.000 description 1
- 229910000398 iron phosphate Inorganic materials 0.000 description 1
- WBJZTOZJJYAKHQ-UHFFFAOYSA-K iron(3+) phosphate Chemical compound [Fe+3].[O-]P([O-])([O-])=O WBJZTOZJJYAKHQ-UHFFFAOYSA-K 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/34—Methods of heating
- C21D1/42—Induction heating
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/68—Temporary coatings or embedding materials applied before or during heat treatment
- C21D1/70—Temporary coatings or embedding materials applied before or during heat treatment while heating or quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/40—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for rings; for bearing races
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C3/00—Shafts; Axles; Cranks; Eccentrics
- F16C3/02—Shafts; Axles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D3/00—Yielding couplings, i.e. with means permitting movement between the connected parts during the drive
- F16D3/16—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts
- F16D3/20—Universal joints in which flexibility is produced by means of pivots or sliding or rolling connecting parts one coupling part entering a sleeve of the other coupling part and connected thereto by sliding or rolling members
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2250/00—Manufacturing; Assembly
- F16D2250/0038—Surface treatment
- F16D2250/0053—Hardening
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Ocean & Marine Engineering (AREA)
- Heat Treatment Of Articles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
- Coating Apparatus (AREA)
Description
20,30 搬送路
21 高周波誘導コイル(第一のコイル部)
22 高周波誘導コイル(第二のコイル部)
31 高周波誘導コイル
P 加熱ポジション
Q 放冷ポジション
Claims (16)
- 金属製の自動車部品を高周波焼入れし、その焼入れ後に前記自動車部品の外表面に塗装剤を塗布した上で、焼入れのサイクルタイムと同期をとって前記自動車部品の焼戻しと塗装剤焼付けとを高周波誘導加熱により同時に行うことを特徴とする自動車部品の製造方法。
- 前記塗装剤は、粉体塗料である請求項1に記載の自動車部品の製造方法。
- 前記自動車部品は、等速自在継手を構成する外側継手部材である請求項1又は2に記載の自動車部品の製造方法。
- 前記自動車部品は、ドライブシャフトを構成する中間軸である請求項1又は2に記載の自動車部品の製造方法。
- 高周波焼入れ後に外表面に塗装剤が塗布された金属製の自動車部品を移送する搬送路と、前記搬送路の部品移送方向に沿って配設され、焼入れサイクルタイムと同期をとって前記自動車部品の焼戻しと塗装剤焼付けとを同時に行う高周波誘導コイルとで構成されていることを特徴とする自動車部品の製造装置。
- 前記高周波誘導コイルは、その一部が前記搬送路の両側で部品移送方向に沿って直線状に延びるように配置されている請求項5に記載の自動車部品の製造装置。
- 前記高周波誘導コイルは、前記自動車部品を内包するように前記搬送路の部品移送方向に沿って螺旋状に巻回されている請求項5に記載の自動車部品の製造装置。
- 前記高周波誘導コイルは、一部が前記搬送路の両側で部品移送方向に沿って直線状に延びるように配置された第一のコイル部と、前記自動車部品を内包するように前記搬送路の部品移送方向に沿って螺旋状に巻回された第二のコイル部とで構成されている請求項5に記載の自動車部品の製造装置。
- 前記高周波誘導コイルにより自動車部品を加熱する加熱ポジションと、前記自動車部品を放冷する放冷ポジションとを、前記自動車部品を移送する搬送路の部品移送方向に沿って交互に繰り返し配置した請求項5に記載の自動車部品の製造装置。
- 前記塗装剤は、粉体塗料である請求項5〜9のいずれか一項に記載の自動車部品の製造装置。
- 前記自動車部品は、等速自在継手を構成する外側継手部材である請求項5〜10のいずれか一項に記載の自動車部品の製造装置。
- 前記自動車部品は、ドライブシャフトを構成する中間軸である請求項5〜10のいずれか一項に記載の自動車部品の製造装置。
- 高周波焼入れ後に外表面に塗装剤が塗布された上で、焼入れのサイクルタイムと同期をとって焼戻しと塗装剤焼付けとが高周波誘導加熱により同時に行われていることを特徴とする自動車部品。
- 前記塗装剤は、粉体塗料である請求項13に記載の自動車部品。
- 等速自在継手を構成する外側継手部材である請求項13又は14に記載の自動車部品。
- ドライブシャフトを構成する中間軸である請求項13又は14に記載の自動車部品。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010212299A JP5657316B2 (ja) | 2010-09-22 | 2010-09-22 | 自動車部品並びにその製造方法及び製造装置 |
CN201180044989.0A CN103108965B (zh) | 2010-09-22 | 2011-09-01 | 机动车部件以及其制造方法 |
PCT/JP2011/069888 WO2012039255A1 (ja) | 2010-09-22 | 2011-09-01 | 自動車部品並びにその製造方法及び製造装置 |
EP11826701.2A EP2620513B1 (en) | 2010-09-22 | 2011-09-01 | Automobile part, manufacturing method for same and manufacturing device of same |
US13/819,014 US9410221B2 (en) | 2010-09-22 | 2011-09-01 | Automobile part, manufacturing method for same and manufacturing device of same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2010212299A JP5657316B2 (ja) | 2010-09-22 | 2010-09-22 | 自動車部品並びにその製造方法及び製造装置 |
Publications (2)
Publication Number | Publication Date |
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JP2012067345A JP2012067345A (ja) | 2012-04-05 |
JP5657316B2 true JP5657316B2 (ja) | 2015-01-21 |
Family
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JP2010212299A Active JP5657316B2 (ja) | 2010-09-22 | 2010-09-22 | 自動車部品並びにその製造方法及び製造装置 |
Country Status (5)
Country | Link |
---|---|
US (1) | US9410221B2 (ja) |
EP (1) | EP2620513B1 (ja) |
JP (1) | JP5657316B2 (ja) |
CN (1) | CN103108965B (ja) |
WO (1) | WO2012039255A1 (ja) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6405083B2 (ja) * | 2012-08-10 | 2018-10-17 | Ntn株式会社 | 金属製自動車部品の塗膜の形成方法 |
JP6285679B2 (ja) | 2013-09-30 | 2018-02-28 | Ntn株式会社 | 金属製自動車部品の製造方法および金属製自動車部品 |
CN104551577B (zh) * | 2015-01-30 | 2016-09-21 | 温州神一微型轴有限公司 | 一种微型轴的制造方法 |
JP7375300B2 (ja) | 2018-12-25 | 2023-11-08 | 株式会社ジェイテクト | 等速ジョイントの構成部材の製造方法 |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5814853B2 (ja) * | 1978-03-17 | 1983-03-22 | 株式会社キト− | 耐食耐摩耗性リンクチエ−ンの製造方法 |
JPH06102809B2 (ja) * | 1990-03-23 | 1994-12-14 | 富士電子工業株式会社 | 高周波移動焼入焼もどし装置 |
JPH04246121A (ja) * | 1991-01-31 | 1992-09-02 | Ntn Corp | 直径差のあるワ−クの焼戻し方法 |
JP2001032016A (ja) * | 1999-07-19 | 2001-02-06 | Toyota Motor Corp | 高周波誘導加熱装置 |
US6509099B1 (en) * | 1999-08-02 | 2003-01-21 | Nkk Corporation | Phosphate-treated steel plate |
JP4688353B2 (ja) | 2001-06-29 | 2011-05-25 | 株式会社吉野工作所 | 高周波誘導加熱式の粉体塗装装置 |
JP4295141B2 (ja) | 2004-03-12 | 2009-07-15 | 株式会社吉野工作所 | ワーク加熱装置及びワーク加熱方法 |
JP2007107029A (ja) * | 2005-10-11 | 2007-04-26 | Honda Motor Co Ltd | 鋼材及びその製造方法 |
JP2008075109A (ja) * | 2006-09-20 | 2008-04-03 | High Frequency Heattreat Co Ltd | 肉厚に変動のある筒状部材の焼戻し加熱用支持治具 |
CN100532589C (zh) | 2006-10-16 | 2009-08-26 | 李向辉 | 钢丝的在线光亮调质处理方法及生产线 |
JP2010065815A (ja) | 2008-09-12 | 2010-03-25 | Ntn Corp | 動力伝達軸 |
-
2010
- 2010-09-22 JP JP2010212299A patent/JP5657316B2/ja active Active
-
2011
- 2011-09-01 WO PCT/JP2011/069888 patent/WO2012039255A1/ja active Application Filing
- 2011-09-01 CN CN201180044989.0A patent/CN103108965B/zh active Active
- 2011-09-01 EP EP11826701.2A patent/EP2620513B1/en active Active
- 2011-09-01 US US13/819,014 patent/US9410221B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2620513A1 (en) | 2013-07-31 |
JP2012067345A (ja) | 2012-04-05 |
CN103108965B (zh) | 2016-04-06 |
EP2620513A4 (en) | 2018-02-28 |
WO2012039255A1 (ja) | 2012-03-29 |
US9410221B2 (en) | 2016-08-09 |
EP2620513B1 (en) | 2021-12-08 |
CN103108965A (zh) | 2013-05-15 |
US20130180629A1 (en) | 2013-07-18 |
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