JP5519299B2 - Heat sink manufacturing method - Google Patents
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- JP5519299B2 JP5519299B2 JP2010003180A JP2010003180A JP5519299B2 JP 5519299 B2 JP5519299 B2 JP 5519299B2 JP 2010003180 A JP2010003180 A JP 2010003180A JP 2010003180 A JP2010003180 A JP 2010003180A JP 5519299 B2 JP5519299 B2 JP 5519299B2
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- 238000004519 manufacturing process Methods 0.000 title claims description 37
- 239000000843 powder Substances 0.000 claims description 93
- 229910052751 metal Inorganic materials 0.000 claims description 70
- 239000002184 metal Substances 0.000 claims description 70
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 29
- 238000005245 sintering Methods 0.000 claims description 17
- 230000017525 heat dissipation Effects 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 12
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 229910052802 copper Inorganic materials 0.000 description 23
- 239000010949 copper Substances 0.000 description 23
- 238000010586 diagram Methods 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 239000004065 semiconductor Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 230000005855 radiation Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 239000012212 insulator Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000002180 crystalline carbon material Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
Description
本発明は、放熱板製造方法に関し、特にジグのコストを節減することができ、また銅粉を効果的に均一に塗布し焼結することができる放熱板製造方法に関するものである。 The present invention relates to a method of manufacturing a heat sink, and more particularly to a method of manufacturing a heat sink that can reduce jig costs and that can effectively apply and sinter copper powder uniformly.
テクノロジーの進歩に従い、電子パーツの動作性能は向上の一途をたどっており、それに伴い、放熱器の機能に対する要求も拡大を続けている。
従来の放熱器は、放熱効果を高めるため、スタッグ式の放熱フィンユニットを採用し、放熱フィン機能の改良を進めている。
すなわち、高性能の放熱器は、現代の産業界にとって最も重要な研究課題の一つである。
With the progress of technology, the operational performance of electronic parts is steadily improving, and accordingly, the demand for the function of the heatsink continues to expand.
In order to enhance the heat dissipation effect, the conventional heatsink adopts a stag-type heatsink fin unit and is improving the heatsink function.
That is, a high-performance heatsink is one of the most important research subjects for the modern industry.
コンピューター本体が発生する熱においては、内部のＣＰＵが発生する熱が大部分を占める。
また、温度が上がれば、ＣＰＵの執行性能は低下し、熱の蓄積がその許容限度を超えると、コンピューターはシャットダウンしてしまい、ひどい場合には、損壊する恐れさえある。
しかも、電磁波の問題を解決するため、通常、コンピューター本体はケース内に封鎖されている。
よって、ＣＰＵ及び熱を発する他のパーツの熱エネルギーを、いかにして迅速に外に出すかは、重要な課題である。
In the heat generated by the computer main body, the heat generated by the internal CPU occupies most.
Also, as the temperature rises, the CPU's execution performance decreases, and if the heat build-up exceeds its allowable limit, the computer shuts down and in severe cases can even be destroyed.
Moreover, in order to solve the problem of electromagnetic waves, the computer main body is usually sealed in a case.
Therefore, how to quickly release the thermal energy of the CPU and other parts that generate heat is an important issue.
プロセッサー、チップ、照明器具などの発熱パーツの伝熱、放熱の要求に応えるため、現在業界では、放熱板が持つ高い伝熱力と熱伝導率、迅速な伝熱、電力を消費せず、大きな面積に密着させられるなどの特性を利用している。
現在主に使用されている放熱板は、２枚の銅片を相互に接合させ、該２枚の銅片間に銅粉を敷設し、該２枚の銅片間に複数の間隔部品を設置し、その間隔部品を両側の銅片に緊密に接合させ、しかも敷設する銅粉を間隔部品側辺に均一に焼結するが、前記放熱板の完成までには、複雑な製造過程を経る必要がある。
In order to meet the heat transfer and heat dissipation requirements of heat-generating parts such as processors, chips, and lighting fixtures, the industry currently has a large area without the heat dissipation and heat conductivity, rapid heat transfer, and power consumption of heat sinks. Uses characteristics such as being in close contact with the surface.
Currently used heat sinks are made by joining two pieces of copper to each other, laying copper powder between the two pieces of copper, and installing multiple spacing parts between the two pieces of copper. The gap parts are tightly joined to the copper pieces on both sides, and the copper powder to be laid is uniformly sintered on the sides of the gap parts, but it is necessary to go through a complicated manufacturing process before the heat sink is completed. There is.
図１に示すように、従来の放熱板の製造方法は、以下のステップを含む。
ステップS11：中心金型と銅片とを結合させる。
ステップS12：中心金型と銅片との間に、金属粉末を充填する。
ステップS13：銅片と中心金型とを震動させる。
ステップS14：金属粉末を充填した中心金型と銅片とを、同時に焼結する。
ステップS15：焼結完了後に中心金型を除去する。
As shown in FIG. 1, the manufacturing method of the conventional heat sink includes the following steps.
Step S11: The central mold and the copper piece are joined.
Step S12: Metal powder is filled between the central mold and the copper piece.
Step S13: The copper piece and the central mold are vibrated.
Step S14: The central mold filled with the metal powder and the copper piece are simultaneously sintered.
Step S15: The central mold is removed after the sintering is completed.
従来の技術中では、金属上蓋或いは金属下蓋である銅片を使用し、中心金型と銅片とを結合させ、中心金型と銅片との間に金属粉末を充填する。
この後、該銅片と該中心金型とを震動させ、金属粉末を均一に分布させ、金属粉末を均一に充填した前記中心金型と前記銅片とを、焼結炉中で同時に高温焼結する。
高温焼結により、その金属粉末は一層の毛細構造を形成し、前記銅片の内層表面を覆う。
その後、中心金型を銅片上から除去する。
In the prior art, a copper piece that is a metal upper lid or a metal lower lid is used, a center mold and a copper piece are joined, and metal powder is filled between the center mold and the copper piece.
Thereafter, the copper piece and the central die are vibrated, the metal powder is uniformly distributed, and the central die and the copper piece uniformly filled with the metal powder are simultaneously sintered at a high temperature in a sintering furnace. Conclude.
By high-temperature sintering, the metal powder forms a single-layered capillary structure and covers the inner layer surface of the copper piece.
Thereafter, the central mold is removed from the copper piece.
上記工程において焼結炉で焼結を行う時、その焼結炉内には、多数の銅片を設置し焼結を行うため、該各銅片上にはそれぞれ１個の中心金型を設置しなければならない。
すなわち、多数の中心金型を使用し同時に焼結を行うため、大量の充填治具(以下、治具はジグという)のコストがかかることになってしまう。
しかも、焼結後の前記銅片上の金属粉末の位置には、多数の凹槽を備える必要があり、またその凹槽を形成するためには、中心金型の延伸柱により区隔する必要がある。
よって、銅片がずれて、金属粉末が凹槽位置へと移動し、凹槽の空間を埋めてしまうことを避けるため、焼結完了前に前記中心金型を銅片から取り外すことはできない。
すなわち、単一の中心金型と単一の銅片を対応させて焼結を行わなければならず、従来の技術には、充填ジグのコストがかかり、加工が不便で、コストが嵩むという欠点が存在する。
後述の本発明は、上記した従来の放熱板製造方法の欠点に鑑みてなされるものである。
なお、金属粉末を用いて放熱材を作製する先行技術として、例えば特許文献１及び２に開示されているものがある。特許文献１は、金属粉末と結晶性カーボン材とを混合し、加圧微細化・複合化させる高伝導率複合材及びその製造方法を開示している。また、特許文献２は、絶縁体を介して半導体素子に接合して該半導体素子を冷却するための半導体装置用放熱板において、絶縁体に接合される第一の面の放熱層の熱膨張率が、反対側の第二の面の放熱層の熱膨張率よりも小さく、そして第二の面の熱伝導性が第一の面の熱伝導性よりも高くなるように構成し、熱伝導性が高く、かつ半導体装置に反りを生じない半導体装置用放熱板とその製造方法及び製造装置を開示している。
When sintering is performed in the sintering furnace in the above process, a large number of copper pieces are placed in the sintering furnace for sintering. Therefore, one central mold is placed on each copper piece. There must be.
That is, since a large number of central molds are used for simultaneous sintering, a large amount of filling jig (hereinafter, the jig is referred to as a jig) is costly.
Moreover, it is necessary to provide a large number of concave tanks at the position of the metal powder on the copper piece after sintering, and in order to form the concave tanks, it is necessary to separate them by the extending pillars of the central mold. is there.
Therefore, the central mold cannot be removed from the copper piece before the completion of sintering in order to avoid the copper piece being displaced and the metal powder moving to the concave tank position and filling the space of the concave tank.
In other words, a single central mold and a single copper piece must be matched to perform sintering, and the conventional technique has the disadvantage of requiring a filling jig, inconvenient processing, and high cost. Exists.
The present invention which will be described later is made in view of the drawbacks of the above-described conventional heat sink manufacturing method.
In addition, there exist some which are disclosed by patent document 1 and 2, for example as a prior art which produces a thermal radiation material using a metal powder. Patent Document 1 discloses a high-conductivity composite material in which metal powder and a crystalline carbon material are mixed, pressure refined and composited, and a method for producing the same. Patent Document 2 discloses a thermal expansion coefficient of a heat dissipation layer on a first surface bonded to an insulator in a heat sink for a semiconductor device for cooling the semiconductor element by bonding to a semiconductor element via an insulator. However, the thermal conductivity of the second surface on the opposite side is smaller than that of the heat dissipation layer, and the thermal conductivity of the second surface is higher than the thermal conductivity of the first surface. Discloses a semiconductor device heat dissipation plate, a method of manufacturing the same, and a manufacturing apparatus that do not warp the semiconductor device.
本発明が解決しようとする第一の課題は、ジグのコストを節減することができる放熱板製造方法を提供することである。
本発明が解決しようとする第二の課題は、加工の利便性が高く、加工のコストを節減することができる放熱板製造方法を提供することである。
本発明が解決しようとする第三の課題は、金属粉末を均一に敷設することができる放熱板製造方法を提供することである。
本発明が解決しようとする第四の課題は、放熱片が移動することで、金属粉末がずれることを防止可能な放熱板製造方法を提供することである。
本発明が解決しようとする第五の課題は、完璧な平坦性を形成することができる放熱板製造方法を提供することである。
The first problem to be solved by the present invention is to provide a method of manufacturing a heat sink that can reduce jig costs.
The second problem to be solved by the present invention is to provide a method of manufacturing a heat sink that is highly convenient for processing and can reduce processing costs.
A third problem to be solved by the present invention is to provide a method of manufacturing a heat sink that can uniformly lay metal powder.
The fourth problem to be solved by the present invention is to provide a method of manufacturing a heat sink that can prevent the metal powder from shifting due to the movement of the heat dissipation piece.
A fifth problem to be solved by the present invention is to provide a method of manufacturing a heat sink that can form perfect flatness.
上記課題を解決するため、本発明は下記の放熱板製造方法を提供する。
放熱板製造方法であって、以下のステップを含み、
放熱片を、粉充填設備の下ジグの載置空間に設置し、
前記粉充填設備の上ジグであって、該上ジグが延伸して形成された複数の間隔部品及び入粉口を備え、該間隔部品は前記上ジグを閉じたときに前記下ジグ上に置かれた前記放熱片に緊密に接合するものである上ジグを、前記下ジグに重ねて押し当てることによって、前記上ジグと前記下ジグとを相互に緊密に結合させ、
前記放熱片上に、金属粉末が充填された後、前記放熱片に震動を与えることによって、前記金属粉末を、前記放熱片上に均一に敷設させ、
前記上ジグを開き、前記放熱片上に敷設された前記金属粉末に該粉末と親和性を持った液体を噴射することによって前記金属粉末の形状を維持し、
その後、前記金属粉末が敷設された１枚の放熱片を、前記下ジグから取り出し、同様に製作した金属粉末が敷設されたもう１枚の放熱片との２枚の放熱片を、前記金属粉末が敷設された面を対向させ且つサポート部品を介在させて相互に接続して、焼結を行う。
In order to solve the above problems, the present invention provides the following heat sink manufacturing method.
A heat sink manufacturing method, comprising the following steps:
Install the heat dissipation piece in the lower jig's mounting space.
A jig on the powder filling equipment, comprising the on jig stretched multiple intervals components and Nyukona port formed in, the spacing component location on the lower jig when closing the on jig The upper jig, which is to be tightly joined to the heat dissipating piece , is pressed against the lower jig, and the upper jig and the lower jig are tightly coupled to each other,
After the metal powder is filled on the heat radiating piece, by giving vibration to the heat radiating piece, the metal powder is laid uniformly on the heat radiating piece,
Open the upper jig, and maintain the shape of the metal powder by spraying a liquid having affinity with the metal powder laid on the heat dissipation piece,
Thereafter, one heat dissipating piece on which the metal powder is laid is taken out from the lower jig, and two heat dissipating pieces with another heat dissipating piece on which the metal powder is similarly manufactured are attached to the metal powder. Sintering is performed by connecting the surfaces where the laying surfaces are opposed to each other and interposing support parts therebetween .
本発明の放熱板製造方法は、ジグのコストを節減することができ、加工コストを縮小できる。また、金属粉末を均一に敷設可能で、金属粉末の移動を効果的に防止することができ、完璧な平坦性を提供可能である。 The heat sink manufacturing method of the present invention can reduce jig costs and reduce processing costs. Further, the metal powder can be laid uniformly, the movement of the metal powder can be effectively prevented, and perfect flatness can be provided.
以下に図面を参照しながら本発明を実施するための最良の形態について詳細に説明する。 The best mode for carrying out the present invention will be described in detail below with reference to the drawings.
本発明に係る図２の放熱板製造方法のフローチャート、及び図４〜９の実施模式図に示すように、
ステップS21：放熱片2を、粉充填設備1の下ジグ11上に設置する。
ステップS22：前記粉充填設備1の上ジグ12と下ジグ11とを、相互に緊密に結合させる。
ステップS23：前記放熱片2上には、金属粉末3を充填し、前記放熱片2に震動を与え、前記金属粉末3を、前記放熱片2上に均一に敷設させる。
ステップS24：前記上ジグ12を開き、しかも前記放熱片2の金属粉末3上に、有機液体4を噴射する。
ステップS25：前記放熱片2を、前記下ジグ11から取り出す。同様に製作したもう１枚の放熱片との２枚の放熱片2を相互に接続し、焼結する。
As shown in the flowchart of the heat sink manufacturing method of FIG. 2 according to the present invention and the implementation schematic diagrams of FIGS.
Step S21: The heat dissipating piece 2 is installed on the lower jig 11 of the powder filling equipment 1.
Step S22: The upper jig 12 and the lower jig 11 of the powder filling equipment 1 are tightly coupled to each other.
Step S23: The metal powder 3 is filled on the heat radiating piece 2, and the heat radiating piece 2 is vibrated so that the metal powder 3 is laid uniformly on the heat radiating piece 2.
Step S24: The upper jig 12 is opened, and the organic liquid 4 is sprayed onto the metal powder 3 of the heat radiating piece 2.
Step S25: the heat radiating plate 2, responsible to extract from the lower jig 11. Similarly, the other two heat dissipating pieces 2 and the two heat dissipating pieces 2 are connected to each other and sintered.
銅片である前記放熱片2は、前記粉充填設備1の下ジグ11上に設置し、前記下ジグ11上には、前記放熱片2に対応した形状の載置空間を備える。
これにより、前記放熱片2は、前記下ジグ11上に固定して設置され、前記粉充填設備1の上ジグ12と下ジグ11とは、相互に緊密に結合される。
The heat radiating piece 2, which is a copper piece , is installed on the lower jig 11 of the powder filling equipment 1, and a mounting space having a shape corresponding to the heat radiating piece 2 is provided on the lower jig 11.
As a result, the heat dissipating piece 2 is fixedly installed on the lower jig 11, and the upper jig 12 and the lower jig 11 of the powder filling equipment 1 are tightly coupled to each other.
前記上ジグ12は、前記下ジグ11側辺に対応して、複数の間隔部品121(図４参照)を備える。
前記間隔部品121は、前記放熱片2に緊密に接合し、前記上ジグ12が前記下ジグ11に緊密に結合すると、前記放熱片2上には、銅粉、銀粉、アルミニウム粉などの金属粉末3(図８参照)が充填される。
The upper jig 12 includes a plurality of spacing parts 121 (see FIG. 4) corresponding to the sides of the lower jig 11.
The spacing part 121 is tightly joined to the heat radiating piece 2, and when the upper jig 12 is tightly joined to the lower jig 11, the heat radiating piece 2 has a metal powder such as copper powder, silver powder or aluminum powder. 3 (see FIG. 8) is filled.
前記金属粉末3は、前記上ジグ12を貫通して設置する入粉口122(図５参照)から充填する。
前記金属粉末3を充填する時、前記粉充填設備1は、前記下ジグ11の震動を駆動し、これにより前記金属粉末3は、前記放熱片2上に均一に敷設される。
The metal powder 3, you fill the Nyukona port 122 to be installed through the on jig 12 (see FIG. 5).
When filling the metal powder 3, the powder filling equipment 1 drives the vibration of the lower jig 11, whereby the metal powder 3 is laid uniformly on the heat radiation piece 2.
前記金属粉末3は、均一に敷設されると同時に、間隔部品121により複数のブロックに区画される。
この時、前記上ジグ12を開き、前記上ジグ12を取り外すと、前記上ジグ12が延伸する間隔部品121も、前記放熱片2から離れる。
The metal powder 3 is laid uniformly and is partitioned into a plurality of blocks by the spacing parts 121.
At this time, when the upper jig 12 is opened and the upper jig 12 is removed, the spacing component 121 in which the upper jig 12 extends also moves away from the heat radiating piece 2.
前記金属粉末3が、前記間隔部品121に対応する位置には、複数の凹槽31が形成される。
この後、前記放熱片2の金属粉末3上には、金属粉末3と親和性を備えるアルコール、アセトン等の有機液体4を噴射する(図８参照)。
A plurality of concave tanks 31 are formed at positions where the metal powder 3 corresponds to the spacing parts 121.
Thereafter, an organic liquid 4 such as alcohol or acetone having affinity with the metal powder 3 is sprayed onto the metal powder 3 of the heat radiating piece 2 (see FIG. 8).
これにより、前記金属粉末3は、前記放熱片2上に定型化し、しかも同時に、前記凹槽31の形体を保持している。
次に、前記放熱片2を、前記下ジグ11から取り出し、同様に製作したもう１枚の放熱片2との２枚の放熱片2(図９参照)を相互に接続し、黒鉛板へと移し、焼結を行う。２枚の放熱片2を相互に接続して、焼結を行って製造されたものが放熱板である。
Thereby, the metal powder 3 is standardized on the heat dissipating piece 2, and at the same time, the shape of the concave tank 31 is held.
Then, the heat dissipation piece 2, and Eject from the lower jig 11, and connected to each other two of the heat radiating plate 2 (see FIG. 9) with similarly produced were the other one radiating element 2, graphite plate And then sintering. A heat radiating plate is produced by connecting two heat radiating pieces 2 to each other and sintering them.
こうして、放熱板の製造を完成させ、しかも同時に、ジグのコストを節減し、加工の利便性を向上させることができ、放熱片2が移動することにより、金属粉末3が動いてしまうという問題を効果的に防止することができる。 In this way, the manufacture of the heat sink can be completed, and at the same time, the cost of the jig can be reduced and the convenience of processing can be improved. It can be effectively prevented.
また、前記２枚の放熱片2を相互に組み合せる時、前記金属粉末3の凹槽31位置には、サポート部品32(図９参照)を設置することができる。
該サポート部品32は、前記２枚の放熱片2を支え、焼結時に完璧な平坦性を形成できるようにすることができる。
Further, when the two heat dissipating pieces 2 are combined with each other, a support component 32 (see FIG. 9) can be installed at the position of the concave tank 31 of the metal powder 3.
The support component 32 supports the two heat dissipating pieces 2 and can form perfect flatness during sintering.
上記の放熱板製造方法の図２の第一実施例は、図３に示すように必要に応じて改変し、第二実施例とすることができる。
放熱板製造方法の第二実施例は、以下のステップを含む。
ステップS31：前記粉充填設備1の下ジグ11を、スライド機構13の左右移動により取り出す(図４参照)。
ステップS32：前記放熱片2を、前記粉充填設備1が取り出した下ジグ11上に設置する。
ステップS33：前記粉充填設備1の上ジグ12と下ジグ11とを、相互に緊密に結合させ、前記上ジグ12と前記下ジグ11とを、前記スライド機構13の移動により、前記粉充填設備1の所定位置へと戻す(図５、図６参照)。
ステップS34：前記放熱片2上に、正圧方式で金属粉末3を充填し、同時に前記放熱片2に震動を与え、前記金属粉末3を、前記放熱片2上に均一に敷設させる(図７参照)。
ステップS35：前記上ジグ12と前記下ジグ11とを、前記スライド機構13を用いて取り出し、前記上ジグ12を開き、しかも前記放熱片2の金属粉末3上に、有機液体4を噴射する(図８参照)。
ステップS36：前記放熱片2を、前記下ジグ11から取り出す。同様に製作したもう１枚の放熱片2との２枚の放熱片2を相互に接続し(図９参照)、焼結する。
The first embodiment of FIG. 2 of the above heat sink manufacturing method can be modified as necessary as shown in FIG. 3 to be a second embodiment.
The second embodiment of the heat sink manufacturing method includes the following steps.
Step S31: The lower jig 11 of the powder filling equipment 1 is taken out by moving the slide mechanism 13 left and right (see FIG. 4).
Step S32: The heat dissipating piece 2 is placed on the lower jig 11 taken out by the powder filling equipment 1.
Step S33: The upper jig 12 and the lower jig 11 of the powder filling equipment 1 are tightly coupled to each other, and the powder filling equipment is moved by moving the slide mechanism 13 with the upper jig 12 and the lower jig 11. 1 is returned to the predetermined position (see FIGS . 5 and 6 ).
Step S34: The metal powder 3 is filled on the heat radiating piece 2 by a positive pressure method, and at the same time, the heat radiating piece 2 is vibrated, and the metal powder 3 is uniformly laid on the heat radiating piece 2 (FIG. 7). reference).
Step S35: The upper jig 12 and the lower jig 11 are taken out using the slide mechanism 13, the upper jig 12 is opened, and the organic liquid 4 is sprayed onto the metal powder 3 of the heat radiating piece 2 ( (See FIG. 8).
Step S36: the heat radiating plate 2, responsible to extract from the lower jig 11. Two heat radiating pieces 2 and another heat radiating piece 2 manufactured in the same manner are connected to each other (see FIG. 9) and sintered.
前記粉充填設備1は、前記下ジグ11の位置に、スライド機構13を備え、前記下ジグ11は、前記スライド機構13の左右移動を経て取り出される。 The powder filling equipment 1 is provided with a slide mechanism 13 at the position of the lower jig 11, and the lower jig 11 is taken out through a left-right movement of the slide mechanism 13.
銅片である放熱片2は、前記粉充填設備1の下ジグ11上に設置され、前記下ジグ11上には、前記放熱片2に対応した形状の載置空間を備える。
これにより、前記放熱片2は、前記下ジグ11上に固定して設置され、前記粉充填設備1の上ジグ12と下ジグ11とは、相互に緊密に結合される。
The heat radiating piece 2, which is a copper piece , is installed on the lower jig 11 of the powder filling equipment 1, and a mounting space having a shape corresponding to the heat radiating piece 2 is provided on the lower jig 11.
As a result, the heat dissipating piece 2 is fixedly installed on the lower jig 11, and the upper jig 12 and the lower jig 11 of the powder filling equipment 1 are tightly coupled to each other.
前記上ジグ12は、前記下ジグ11側辺に対応して、複数の間隔部品121を備える。
前記間隔部品121は、前記放熱片2に緊密に接合し、前記上ジグ12が前記下ジグ11に緊密に結合すると、前記上ジグ12と前記下ジグ11とは、前記スライド機構13の移動により、前記粉充填設備1の所定位置へと戻る。
The upper jig 12 includes a plurality of spacing parts 121 corresponding to the sides of the lower jig 11.
The spacing component 121 is tightly joined to the heat radiating piece 2, and when the upper jig 12 is tightly coupled to the lower jig 11, the upper jig 12 and the lower jig 11 are moved by the movement of the slide mechanism 13. Return to a predetermined position of the powder filling equipment 1.
同時に、前記放熱片2上に、銅粉、銀粉等の金属粉末3を充填する。
前記金属粉末3は、前記上ジグ12を貫通して設置する入粉口122から充填する。
At the same time, metal powder 3 such as copper powder or silver powder is filled on the heat radiating piece 2.
The metal powder 3 is filled from a powder inlet 122 installed through the upper jig 12.
しかも、その充填時には、前記金属粉末3を入れた容器に、加圧装置14を接続する(図７参照)。
前記加圧装置14は、前記金属粉末3の充填時に、同時に、正圧の気流を生じ、前記金属粉末3は、正圧方式により、前記放熱片2上に充填される。
Moreover, at the time of filling, a pressurizing device 14 is connected to the container containing the metal powder 3 (see FIG. 7).
The pressurizing device 14 simultaneously generates a positive pressure air flow when the metal powder 3 is filled, and the metal powder 3 is filled on the heat radiating piece 2 by a positive pressure method.
前記金属粉末3を充填する時、前記粉充填設備1は、前記下ジグ11の震動を駆動し、しかも前記粉充填設備1は、前記下ジグ11の震動時間を設定可能であるため、前記金属粉末3は、前記放熱片2上に均一に敷設される。 When filling the metal powder 3, the powder filling equipment 1 drives the vibration of the lower jig 11, and the powder filling equipment 1 can set the vibration time of the lower jig 11, so that the metal The powder 3 is laid uniformly on the heat radiating piece 2.
前記金属粉末3は、均一に敷設されると同時に、間隔部品121により複数のブロックに区画される。
この時、前記上ジグ12を開き、前記上ジグ12を取り外すと、前記上ジグ12が延伸する間隔部品121も、前記放熱片2から離れ、前記金属粉末3が、前記間隔部品121に対応する位置には、複数の凹槽31が形成される。
The metal powder 3 is laid uniformly and is partitioned into a plurality of blocks by the spacing parts 121.
At this time, when the upper jig 12 is opened and the upper jig 12 is removed, the spacing component 121 in which the upper jig 12 extends is also separated from the heat radiating piece 2, and the metal powder 3 corresponds to the spacing component 121. A plurality of recessed tanks 31 are formed at the position.
この後、前記放熱片2の金属粉末3上には、有機液体4を噴射する。
これにより、前記金属粉末3は、前記放熱片2上に定型化し、しかも同時に、前記凹槽31の形体を保持している。
Thereafter, the organic liquid 4 is sprayed onto the metal powder 3 of the heat radiating piece 2.
Thereby, the metal powder 3 is standardized on the heat dissipating piece 2, and at the same time, the shape of the concave tank 31 is held.
次に、前記放熱片2を、前記下ジグ11から取り出し、同様に製作したもう１枚の放熱片2との２枚の放熱片2を相互に接続し(図９参照)、黒鉛板へと移し、焼結を行う。 Next, the heat dissipating piece 2 is taken out from the lower jig 11, and the two heat dissipating pieces 2 and the other heat dissipating piece 2 manufactured in the same manner are connected to each other (see FIG. 9) , and the graphite plate is obtained. Transfer and sinter.
こうして、放熱板の製造を完成させ、しかも同時に、ジグのコストを節減し、加工の利便性を向上させることができる。
さらに、金属粉末3は均一に敷設され、また放熱片2が移動することで、金属粉末3がずれるという問題を効果的に防止することができる。
Thus, the manufacture of the heat sink can be completed, and at the same time, the jig cost can be reduced and the convenience of processing can be improved.
Furthermore, the metal powder 3 is laid uniformly, and the problem that the metal powder 3 is displaced can be effectively prevented by the movement of the heat radiation piece 2.
また、前記２枚の放熱片2を相互に組み合せる時、前記金属粉末3の凹槽31位置には、サポート部品32を設置することができる。
前記サポート部品32は、前記２枚の放熱片2を支え、これにより焼結時に完璧な平坦性を形成できるようにすることができる。
Further, when the two heat dissipating pieces 2 are combined with each other, a support component 32 can be installed at the position of the concave tank 31 of the metal powder 3.
The support component 32 can support the two heat dissipating pieces 2 so that perfect flatness can be formed during sintering.
上記したように、本発明の放熱板製造方法は、以下の長所を備える。
1. ジグのコストを節減することができる。
2. 加工コストを節減できる。
3. 金属粉末を均一に敷設可能である。
4. 金属粉末の移動を効果的に防止することができる。
5. 完璧な平坦性を提供可能である。
As described above, the heat sink manufacturing method of the present invention has the following advantages.
1. Jig costs can be reduced.
2. Processing cost can be reduced.
3. Metal powder can be laid uniformly.
4. The metal powder can be effectively prevented from moving.
5. Perfect flatness can be provided.
上記の本発明名称と内容は、本発明技術内容の説明に用いたのみで、本発明を限定するものではない。本発明の精神に基づくものと等価な応用或いは部品(構造)の転換、置換、数量の増減はすべて、本発明の保護範囲に含むものとする。 The above-mentioned names and contents of the present invention are only used for explaining the technical contents of the present invention, and do not limit the present invention. All applications equivalent to those based on the spirit of the present invention, conversion of parts (structure), replacement, and increase / decrease in quantity are included in the protection scope of the present invention.
本発明は特許請求の要件である新規性を備え、従来の同類製品に比べ十分な進歩を有し、実用性が高く、社会のニーズに合致しており、産業上の利用価値は非常に大きい。 The present invention has novelty that is a requirement of claims, has sufficient progress compared to conventional similar products, has high practicality, meets social needs, and has great industrial utility value .
1 粉充填設備
11 下ジグ
12 上ジグ
121 間隔部品
122 入粉口
13 スライド機構
14 加圧装置
2 放熱片
3 金属粉末
31 凹槽
32 サポート部品
4 有機液体
1 Powder filling equipment
11 Lower jig
12 Upper jig
121 Spacing parts
122
13 Slide mechanism
14 Pressurizer
2 Heat dissipation piece
3 Metal powder
31 concave tank
32 Support parts
4 Organic liquid
Claims (10)
放熱片を、粉充填設備の下ジグの載置空間に設置し、
前記粉充填設備の上ジグであって、該上ジグが延伸して形成された複数の間隔部品及び入粉口を備え、該間隔部品は前記上ジグを閉じたときに前記下ジグ上に置かれた前記放熱片に緊密に接合するものである上ジグを、前記下ジグに重ねて押し当てることによって、前記上ジグと前記下ジグとを相互に緊密に結合させ、
前記放熱片上に、金属粉末が充填された後、前記放熱片に震動を与えることによって、前記金属粉末を、前記放熱片上に均一に敷設させ、
前記上ジグを開き、前記放熱片上に敷設された前記金属粉末に該粉末と親和性を持った液体を噴射することによって前記金属粉末の形状を維持し、
その後、前記金属粉末が敷設された１枚の放熱片を、前記下ジグから取り出し、同様に製作した金属粉末が敷設されたもう１枚の放熱片との２枚の放熱片を、前記金属粉末が敷設された面を対向させ且つサポート部品を介在させて相互に接続して、焼結を行うことを特徴とする、放熱板製造方法。 A heat sink manufacturing method, comprising the following steps:
Install the heat dissipation piece in the lower jig's mounting space.
A jig on the powder filling equipment, comprising the on jig stretched multiple intervals components and Nyukona port formed in, the spacing component location on the lower jig when closing the on jig The upper jig, which is to be tightly joined to the heat dissipating piece , is pressed against the lower jig, and the upper jig and the lower jig are tightly coupled to each other,
After the metal powder is filled on the heat radiating piece, by giving vibration to the heat radiating piece, the metal powder is laid uniformly on the heat radiating piece,
Open the upper jig, and maintain the shape of the metal powder by spraying a liquid having affinity with the metal powder laid on the heat dissipation piece,
Thereafter, one heat dissipating piece on which the metal powder is laid is taken out from the lower jig, and two heat dissipating pieces with another heat dissipating piece on which the metal powder is similarly manufactured are attached to the metal powder. A method of manufacturing a heat sink, characterized in that sintering is performed by facing the surfaces on which the wires are laid and connecting each other with support parts interposed therebetween .
前記複数の間隔部品は、前記放熱片に緊密に接合し、これにより前記金属粉末を前記放熱片に充填する時、前記放熱片上には、前記複数の間隔部品の接合箇所に対応して前記サポート部品設置用の複数の凹槽を生じたことを特徴とする、請求項１記載の放熱板製造方法。 The upper jig includes a plurality of spacing parts,
The plurality of spacing parts are tightly joined to the heat dissipating piece, whereby when the metal powder is filled in the heat dissipating piece, the support on the heat dissipating piece corresponds to the joining location of the plurality of spacing parts. The heat sink manufacturing method according to claim 1, wherein a plurality of concave tanks for component installation are generated.
しかも、前記粉充填設備は、前記下ジグの震動時間を設定したことを特徴とする、請求項１記載の放熱板製造方法。 The vibration of the heat dissipation piece passes through the vibration of the lower jig, and the vibration of the lower jig is driven by the powder filling equipment,
And the said powder filling equipment set the vibration time of the said lower jig, The heat sink manufacturing method of Claim 1 characterized by the above-mentioned.
前記スライド機構は、前記下ジグを前記粉充填設備において移動させたことを特徴とする、請求項１記載の放熱板製造方法。 The powder filling equipment further includes a slide mechanism at a position below the lower jig,
The heat sink manufacturing method according to claim 1, wherein the slide mechanism moves the lower jig in the powder filling facility.
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