JP5288406B2 - Electric razor - Google Patents

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JP5288406B2
JP5288406B2 JP2008322953A JP2008322953A JP5288406B2 JP 5288406 B2 JP5288406 B2 JP 5288406B2 JP 2008322953 A JP2008322953 A JP 2008322953A JP 2008322953 A JP2008322953 A JP 2008322953A JP 5288406 B2 JP5288406 B2 JP 5288406B2
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blade
cutting
fixed
wall
cutting blade
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JP2010142427A (en
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健作 規工川
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Hitachi Maxell Energy Ltd
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Description

本発明は、仕上げ剃り用の切断刃と、粗剃り用の切断刃を備えている電気かみそり、なかでも粗剃り用の切断刃に、第1切刃部と第2切刃部とが設けてある電気かみそりに関する。   The present invention provides a cutting blade for finishing shaving, an electric razor equipped with a cutting blade for rough shaving, and in particular, a cutting blade for rough shaving, provided with a first cutting edge portion and a second cutting blade portion. Regarding an electric razor.

この種の切断刃を備えていえる電気かみそりは、例えば特許文献1に公知である。そこでは、かみそりヘッドの前後中央に前後一対の仕上げ剃り用のメイン刃を隣接配置し、メイン刃の前および後の2個所に粗剃り用のトリマー刃を配置している。トリマー刃は、逆L字状に形成される固定刃と、逆ハット形に形成される可動刃とで構成してある。固定刃は縦壁と上壁とで逆L字状に形成してあり、上壁の前後中央部分の左右方向の全幅にわたってリブを膨出形成し、リブと上壁の遊端との間に第1切刃部を設け、リブと上壁に連続する縦壁との間に第2切刃部を設けている。上記のように、外刃および内刃に複数の切刃部を備えている電気かみそりは、特許文献2にもみることができる。   An electric razor that can be said to have this type of cutting blade is known, for example, from Patent Document 1. There, a pair of front and rear main shaving blades are arranged adjacent to each other at the front and rear center of the razor head, and a trimmer blade for rough shaving is arranged at two locations before and after the main blade. The trimmer blade is composed of a fixed blade formed in an inverted L shape and a movable blade formed in an inverted hat shape. The fixed blade is formed in an inverted L shape between the vertical wall and the upper wall, and a rib is bulged over the entire width in the left-right direction of the front and rear central portion of the upper wall, and between the rib and the free end of the upper wall. A first cutting edge portion is provided, and a second cutting edge portion is provided between the rib and the vertical wall continuous to the upper wall. As described above, an electric shaver having a plurality of cutting blade portions on the outer blade and the inner blade can also be found in Patent Document 2.

特開平11−114245号公報(段落番号0015、図4)Japanese Patent Laid-Open No. 11-114245 (paragraph number 0015, FIG. 4) 実公昭50−20866号公報(第1欄第24〜29行、第3図)Japanese Utility Model Publication No. 50-20866 (column 1, lines 24 to 29, FIG. 3)

上記のように、2個のメイン刃と、2個のトリマー刃とを備えた電気かみそりによれば、切断刃の数が多い分だけ髭と切断刃との接触機会を増やすことができる。また、トリマー刃の前後に第1切刃部と第2切刃部を形成するので、髭の導入機会を増やして長毛やくせ髭を効果的に切断できる。しかし、トリマー刃の可動刃を逆ハット形に形成するので、トリマー刃の前後厚み寸法が大きくなるのを避けられず、かみそりヘッドが大形化する点に問題がある。とくに、メイン刃とトリマー刃を2個ずつ配置するマルチ刃構造の電気かみそりにおいては、かみそりヘッドの前後寸法が大きくなるのを避けられない。   As described above, according to the electric razor provided with the two main blades and the two trimmer blades, the chance of contact between the scissors and the cutting blades can be increased by the number of cutting blades. Moreover, since the 1st cutting blade part and the 2nd cutting blade part are formed before and behind a trimmer blade, the introduction opportunity of a wrinkle can be increased and a long hair and a wrinkle wrinkle can be cut | disconnected effectively. However, since the movable blade of the trimmer blade is formed in an inverted hat shape, it is inevitable that the front and rear thickness dimensions of the trimmer blade are increased, and there is a problem in that the razor head is enlarged. In particular, in an electric razor having a multi-blade structure in which two main blades and two trimmer blades are arranged, it is inevitable that the longitudinal dimension of the razor head is increased.

また、逆ハット形に形成される前後の張り出し壁に切刃を形成するので、前後の切刃の間に無駄な空間が形成されるのを避けられず、可動刃の前後方向の全幅寸法に比べて、切刃部分が占める前後長さが短く、その分だけ髭の切断機会が減少する。さらに、前後の張り出し壁に切刃を形成するので、第2切刃部における切刃の上下長さが張り出し壁の厚み寸法分にしかならない。そのため、逆L字状の第2切刃部における縦方向の有効切刃長がごく僅かでしかなく、第2切刃部で髭切断を効果的に行なうことができない。   In addition, since the cutting blades are formed on the front and rear protruding walls formed in an inverted hat shape, it is inevitable that a useless space is formed between the front and rear cutting blades, and the full width dimension of the movable blade in the front-rear direction is reduced. In comparison, the front and back length occupied by the cutting edge portion is short, and the opportunity for cutting the scissors is reduced accordingly. Further, since the cutting blades are formed on the front and rear extending walls, the vertical length of the cutting blade in the second cutting blade portion is only the thickness dimension of the extending wall. Therefore, the effective cutting edge length in the vertical direction in the inverted L-shaped second cutting edge is very small, and the scissors cutting cannot be effectively performed at the second cutting edge.

本発明の目的は、粗剃り用の切断刃の構造を簡素化してかみそりヘッドを小形化でき、しかも長毛やくせ髭の切断と仕上げ剃りとを効果的に行なえる電気かみそりを提供することにある。本発明の目的は、粗剃り用の第1切断刃による髭切断をより効果的に行なって、長毛やくせ髭をより確実に切断でき、とくにあご部におけるくせ髭を的確に切断できる電気かみそりを提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide an electric razor capable of simplifying the structure of a cutting blade for rough shaving to reduce the size of a razor head, and effectively cutting long hairs and wrinkles and finishing shaving. . An object of the present invention is to provide an electric razor that can more effectively cut a long hair and a wrinkle by cutting the scissors with a first cutting blade for rough shaving, and in particular, can accurately cut a wrinkle by a chin part. It is to provide.

本発明に係る電気かみそりは、粗剃り用の第1切断刃11と、仕上げ剃り用の第2切断刃12とを備えている。第1切断刃11を構成する固定刃18および可動刃19のそれぞれは、縦壁36・48と、縦壁36・48の上端に連続して折り曲げられる上壁37・49とで逆L字状に形成する。上壁37・49の遊端側にスリット刃状の第1切刃部38を形成し、上壁37・49から縦壁36・48にわたってスリット刃状の第2切刃部39を形成する。   The electric shaver according to the present invention includes a first cutting blade 11 for rough shaving and a second cutting blade 12 for finishing shaving. Each of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11 has an inverted L shape with vertical walls 36 and 48 and upper walls 37 and 49 which are continuously bent at the upper ends of the vertical walls 36 and 48. To form. A slit blade-shaped first cutting blade portion 38 is formed on the free end side of the upper walls 37, 49, and a slit blade-shaped second cutting blade portion 39 is formed from the upper walls 37, 49 to the vertical walls 36, 48.

第1切断刃11を構成する固定刃18および可動刃19の上壁37・49のそれぞれに、第1切刃部38・50と第2切刃部39・51とを区分する補強リブ40・52を形成する。   Reinforcing ribs 40, which divide the first cutting blade portions 38, 50 and the second cutting blade portions 39, 51 into the upper walls 37, 49 of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11, respectively. 52 is formed.

第1切断刃11を構成する固定刃18および可動刃19の左右両側に、それぞれ切刃を構成しない逆L字状の刃形保持壁41・57を設ける。これら刃形保持壁41・57の間に補強リブ40・52を形成する。   On both the left and right sides of the fixed blade 18 and the movable blade 19 constituting the first cutting blade 11, inverted L-shaped blade shape holding walls 41 and 57 not constituting the cutting blade are provided. Reinforcing ribs 40 and 52 are formed between the blade-shaped holding walls 41 and 57.

縦壁36・48と上壁37・49とで挟む角度θ1・θ2を鋭角に設定する。   The angles θ1 and θ2 sandwiched between the vertical walls 36 and 48 and the upper walls 37 and 49 are set to acute angles.

可動刃19を構成する縦壁48と上壁49とで挟む角度θ2を、固定刃18を構成する縦壁36と上壁37とで挟む角度θ1より僅かに小さく設定する。   An angle θ2 sandwiched between the vertical wall 48 and the upper wall 49 constituting the movable blade 19 is set slightly smaller than an angle θ1 sandwiched between the vertical wall 36 and the upper wall 37 constituting the fixed blade 18.

固定刃18は固定刃支持体59に固定し、可動刃19は可動刃支持体60に固定する。固定刃18は、縦壁36の下端に設けた取付座46を、縦壁36と対向する固定刃支持体59の装着座65に固定して、固定刃支持体59と隙間を介して対向する状態で固定する。可動刃19および可動刃支持体60は、固定刃18と固定刃支持体59との対向隙間Eに収容して、固定刃18の内面に沿って摺動可能に固定刃支持体59で支持する。   The fixed blade 18 is fixed to the fixed blade support 59, and the movable blade 19 is fixed to the movable blade support 60. The fixed blade 18 fixes the mounting seat 46 provided at the lower end of the vertical wall 36 to the mounting seat 65 of the fixed blade support body 59 facing the vertical wall 36 and faces the fixed blade support body 59 through a gap. Fix in state. The movable blade 19 and the movable blade support 60 are accommodated in a facing gap E between the fixed blade 18 and the fixed blade support 59 and supported by the fixed blade support 59 so as to be slidable along the inner surface of the fixed blade 18. .

第1切断刃11を構成する固定刃18の後端において、第1切刃部38の小刃43を下向きに折り曲げる。前記小刃43の折り曲げ部の下方に隣接して、小刃43の変形を防ぐ防護壁63を固定刃支持体59に設ける。   At the rear end of the fixed blade 18 constituting the first cutting blade 11, the small blade 43 of the first cutting blade portion 38 is bent downward. A protective wall 63 for preventing deformation of the small blade 43 is provided on the fixed blade support 59 adjacent to the lower portion of the bent portion of the small blade 43.

可動刃支持体60は、可動刃19の縦壁48を支持する主面壁66と、主面壁66の両側に突設されて可動刃19の両側の刃形保持壁57を支持する逆L字状の上突壁67とを一体に備えている。縦壁48の下端中央に設けた取付座58を主面壁66に設けた装着座68に固定して、可動刃19を可動刃支持体60と一体化する。   The movable blade support 60 has a main surface wall 66 that supports the vertical wall 48 of the movable blade 19, and an inverted L shape that protrudes on both sides of the main surface wall 66 and supports the blade-shaped holding walls 57 on both sides of the movable blade 19. The upper projecting wall 67 is integrally provided. A mounting seat 58 provided at the center of the lower end of the vertical wall 48 is fixed to a mounting seat 68 provided on the main surface wall 66, and the movable blade 19 is integrated with the movable blade support 60.

固定刃18を構成する縦壁36と上壁37との折り曲げ部の内面および/または外面に、縦壁36と上壁37との折り曲げ線に沿う溝105を凹み形成する。   A groove 105 is formed in the inner and / or outer surface of the bent portion between the vertical wall 36 and the upper wall 37 constituting the fixed blade 18 along the bending line between the vertical wall 36 and the upper wall 37.

固定刃18は、エッチング処理された金属板材にプレス加工を施して形成する。溝105はハーフエッチング加工で形成する。   The fixed blade 18 is formed by subjecting an etched metal plate material to press working. The groove 105 is formed by half etching.

第1切断刃11を構成する固定刃18の第1切刃部38の遊端縁を平面視において外突湾曲線状に形成する。   The free end edge of the first cutting blade portion 38 of the fixed blade 18 constituting the first cutting blade 11 is formed in an outwardly curved line shape in plan view.

第1切刃部38に形成される刃穴42と小刃43のそれぞれを、かみそりヘッド6の遊端側へ向かって拡がる向きに放射配置する。   Each of the blade hole 42 and the small blade 43 formed in the first cutting edge portion 38 is radially arranged so as to expand toward the free end side of the razor head 6.

本発明においては、粗剃り用の第1切断刃11と仕上げ剃り用の第2切断刃12とを備えている電気かみそりにおいて、第1切断刃11の固定刃18および可動刃19のそれぞれを、縦壁36・48と上壁37・49とで逆L字状に形成するので、逆ハット形の可動刃を備えた従来のトリマー刃に比べて、両者の摺動部分に形成される切刃の有効長さを大きくすることができる。このように、切刃の有効長さが大きいと、切刃の有効長さが従来のトリマー刃と同じである場合には、第1切断刃11の前後厚みを小さくして、かみそりヘッドを小形化できる。また、従来のトリマー刃と第1切断刃11の前後厚みを同じとする場合には、可動刃19の切刃の有効長さを充分に大きくして、髭切断を効果的に行なうことができる。   In the present invention, in the electric shaver including the first cutting blade 11 for rough shaving and the second cutting blade 12 for finishing shaving, each of the fixed blade 18 and the movable blade 19 of the first cutting blade 11 is Since the vertical walls 36 and 48 and the upper walls 37 and 49 are formed in an inverted L shape, the cutting blade formed on the sliding portion of both of them compared to a conventional trimmer blade having a reverse hat-shaped movable blade The effective length of can be increased. As described above, when the effective length of the cutting blade is large, when the effective length of the cutting blade is the same as that of the conventional trimmer blade, the thickness of the first cutting blade 11 is reduced and the razor head is reduced in size. Can be Further, when the front and rear thicknesses of the conventional trimmer blade and the first cutting blade 11 are made the same, the effective length of the cutting blade of the movable blade 19 can be made sufficiently large to effectively perform the scissor cutting. .

また、上壁37・49の後端側にスリット刃状の第1切刃部38・50を形成し、上壁37・49から縦壁36・48にわたってスリット刃状の第2切刃部39・51を形成するので、肌面に倒れこんだ長毛やくせ髭を両切刃部38・39・50・51に誘い込んで、繰り返し効果的に髭切断を行なうことができる。とくに、あご部に生えた髭を切断する場合には、電気かみそりを喉もとからあごの側へ滑らせる場合と、逆向きに滑らせる場合とのいずれの場合にも、両切刃部38・39・50・51で長毛やくせ髭を繰り返し効果的に切断できる。したがって、本発明の電気かみそりによれば、粗剃り用の第1切断刃11の構造を簡素化してかみそりヘッド6のコンパクト化を実現でき、その分だけかみそりヘッド6を小形化できる。また、長毛やくせ髭の切断を粗剃り用の第1切断刃11で確実に切断して仕上げ剃りを効果的に行なえる。とくに、長毛やくせ髭が肌面に倒れ込みやすいあご部において、長毛やくせ髭を第1切断刃11で的確に切断して、仕上げ剃りを効果的に行なえる。   Also, slit blade-shaped first cutting blade portions 38, 50 are formed on the rear end side of the upper walls 37, 49, and the slit blade-shaped second cutting blade portions 39 extend from the upper walls 37, 49 to the vertical walls 36, 48. Since 51 is formed, long hairs and wrinkles that have fallen into the skin surface are drawn into the two cutting blade portions 38, 39, 50, and 51, and the wrinkles can be cut repeatedly and effectively. In particular, when cutting a ridge that grows on the chin part, both the cutting blade part 38 is used in both cases where the electric razor is slid from the throat to the chin side and in the opposite direction.・ Long hair and wrinkles can be cut repeatedly and effectively with 39, 50 and 51. Therefore, according to the electric razor of the present invention, the structure of the first cutting blade 11 for rough shaving can be simplified and the razor head 6 can be made compact, and the razor head 6 can be downsized accordingly. Further, it is possible to effectively cut the long hair and the wrinkle with the first cutting blade 11 for rough shave and to effectively perform the finish shave. In particular, in the chin portion where long hairs and wrinkles tend to fall on the skin surface, the long hairs and wrinkles can be accurately cut with the first cutting blade 11 to effectively perform the finish shaving.

固定刃18および可動刃19の上壁37・49のそれぞれに、第1切刃部38・50と第2切刃部39・51とを区分する補強リブ40・52を形成すると、各切刃部38・39・50・51の構造強度を向上できる。詳しくは、上壁37・49の遊端側に形成される小刃43・54を補強リブ40・52で支持して、第1切刃部38・50の構造強度を向上し、同時に、上壁37・49から縦壁36・48にわたって形成される小刃45・56を補強リブ40・52で支持して、第2切刃部39・51の構造強度を向上できる。したがって、逆L字状の固定刃18と可動刃19を常に適正な状態で密着させて、長毛やくせ髭を第1切断刃11でより確実に切断できる。   When the reinforcing ribs 40 and 52 for separating the first cutting blade portions 38 and 50 and the second cutting blade portions 39 and 51 are formed on the upper walls 37 and 49 of the fixed blade 18 and the movable blade 19, respectively, The structural strength of the portions 38, 39, 50, 51 can be improved. Specifically, the small blades 43 and 54 formed on the free end side of the upper walls 37 and 49 are supported by the reinforcing ribs 40 and 52 to improve the structural strength of the first cutting blade portions 38 and 50, and at the same time, The small blades 45 and 56 formed from the walls 37 and 49 to the vertical walls 36 and 48 are supported by the reinforcing ribs 40 and 52, so that the structural strength of the second cutting blade portions 39 and 51 can be improved. Therefore, the long hair and the wrinkle can be more reliably cut by the first cutting blade 11 by always bringing the inverted L-shaped fixed blade 18 and the movable blade 19 into close contact with each other in an appropriate state.

両切刃部38・39・50・51の左右側端を刃形保持壁41・57で保形すると、補強リブ40・52の補強効果に加えて、固定刃18および可動刃19の構造強度を刃形保持壁41・57でさらに向上できる。したがって、縦壁36・48の下側を支持するしかない、逆L字状の固定刃18と可動刃19をさらに適正に密着させて、両切刃部38・39・50・51に捕捉された長毛やくせ髭をより確実に切断できる。   When the left and right ends of the two cutting blade portions 38, 39, 50, 51 are held by the blade-shaped holding walls 41, 57, the structural strength of the fixed blade 18 and the movable blade 19 in addition to the reinforcing effect of the reinforcing ribs 40, 52. Can be further improved by the blade-shaped holding walls 41 and 57. Accordingly, the inverted L-shaped fixed blade 18 and the movable blade 19 that can only support the lower side of the vertical walls 36 and 48 are more appropriately brought into close contact with each other and captured by the two cutting blade portions 38, 39, 50, and 51. Longer hairs and wrinkles can be cut more reliably.

縦壁36・48と上壁37・49とで挟む角度θ1・θ2が鋭角に設定してあると、可動刃19が可動刃ばね61で固定刃18に密着付勢された状態において、可動刃19を固定刃18の上壁37の傾斜上端側へ移動する向きに押し付けることができる。可動刃19の上壁49に、上壁37の傾斜上端側へ向かう可動刃ばね61の付勢力の分力が作用するからである。これにより、可動刃19は、固定刃18の上壁37はもちろん、縦壁36にも密着する状態で押し付けられることとなり、したがって、第1・第2の両切刃部38・39・50・51の切れ味を向上して髭を効果的に切断できる。   When the angles θ1 and θ2 sandwiched between the vertical walls 36 and 48 and the upper walls 37 and 49 are set to acute angles, the movable blade 19 is in close contact with the fixed blade 18 by the movable blade spring 61. 19 can be pressed in a direction to move toward the upper end of the upper wall 37 of the fixed blade 18. This is because a component force of the urging force of the movable blade spring 61 directed toward the inclined upper end side of the upper wall 37 acts on the upper wall 49 of the movable blade 19. As a result, the movable blade 19 is pressed against the vertical wall 36 as well as the upper wall 37 of the fixed blade 18, and therefore the first and second both cutting blade portions 38, 39, 50, The sharpness of 51 can be improved and a wrinkle can be cut | disconnected effectively.

可動刃19側の折曲げ角度θ2と、固定刃18側の折曲げ角度θ1とが同じに設定してある場合には、加工のばらつきによって、固定刃18側の折曲げ角度θ1が設定角度より小さい場合や、可動刃19側の折曲げ角度θ2が設定角度より大きい場合などに、両刃18・19の折り曲げ部分の内面を密着させることができず、切れ味が損なわれる。しかし、可動刃19側の折曲げ角度θ2が、固定刃18側の折曲げ角度θ1より僅かに小さく設定してあると、先のように、摺動面に隙間が生じるのを避けながら、可動刃19を固定刃18に確実に密着させて切れ味を向上することができる。   When the bending angle θ2 on the movable blade 19 side and the bending angle θ1 on the fixed blade 18 side are set to be the same, the bending angle θ1 on the fixed blade 18 side is larger than the set angle due to processing variations. When it is small, or when the bending angle θ2 on the movable blade 19 side is larger than the set angle, the inner surfaces of the bent portions of the two blades 18 and 19 cannot be brought into close contact with each other, and the sharpness is impaired. However, if the bending angle θ2 on the movable blade 19 side is set slightly smaller than the bending angle θ1 on the fixed blade 18 side, the movable blade 19 can be moved while avoiding a gap on the sliding surface as described above. The sharpness can be improved by securely bringing the blade 19 into close contact with the fixed blade 18.

固定刃18を固定刃支持体59に隙間を介して対向する状態で固定し、両者18・59の対向隙間Eに可動刃19および可動刃支持体60を配置して固定刃支持体59で摺動可能に支持すると、第1切断刃11の前後厚み寸法を可能な限り小さくしてコンパクト化できる。これは、左右方向に往復駆動される可動刃19および可動刃支持体60を、固定刃18および固定刃支持体59で、互いに前後に入り込んだ状態で前後に挟み保持して、前後方向に無駄なスペースを生じることなく、第1切断刃11を構成できるからである。第1切断刃11の前後厚み寸法を小さくできる分だけ、かみそりヘッド6をコンパクト化できることにもなる。   The fixed blade 18 is fixed to the fixed blade support 59 in a state of being opposed to the fixed blade support 59 through a gap, and the movable blade 19 and the movable blade support 60 are disposed in the opposed gap E between the two 18 and 59 and the fixed blade support 59 is slid. When supported so as to be movable, the thickness dimension in the front-rear direction of the first cutting blade 11 can be made as small as possible to make it compact. This is because the movable blade 19 and the movable blade support 60 that are reciprocally driven in the left-right direction are sandwiched and held by the fixed blade 18 and the fixed blade support 59 in the front-rear direction and are wasted in the front-rear direction. This is because the first cutting blade 11 can be configured without generating a large space. The razor head 6 can also be made compact by the amount that the front and rear thickness dimensions of the first cutting blade 11 can be reduced.

固定刃18の後端において第1切刃部38の小刃43を下向きに折り曲げ、小刃43の折り曲げ部の下方に隣接する個所に防護壁63を設けると、かみそりヘッド6に落下衝撃や衝突衝撃が作用するような状況において、衝撃力を防護壁63で受け止めて、小刃43の突端に大きな外力が作用するのをよく防止できる。したがって、逆L字状の固定刃18後端の小刃43が変形し、あるいは第1切断刃11が破損するのを防止して、電気かみそりの耐久性を向上できる。   When the small blade 43 of the first cutting blade portion 38 is bent downward at the rear end of the fixed blade 18 and a protective wall 63 is provided at a location adjacent to the lower portion of the bent portion of the small blade 43, the razor head 6 is subjected to a drop impact or collision. In a situation where an impact is applied, the impact force is received by the protective wall 63, and it is possible to well prevent a large external force from acting on the tip of the small blade 43. Therefore, the small blade 43 at the rear end of the inverted L-shaped fixed blade 18 is prevented from being deformed or the first cutting blade 11 is damaged, and the durability of the electric razor can be improved.

可動刃19を可動刃支持体60に組み付けた状態において、左右の刃形保持壁57を上突壁67で支持し、さらに可動刃19の縦壁48に設けた取付座58を可動刃支持体60の装着座68に固定する可動刃構造によれば、可動刃19と可動刃支持体60とを互いに補強しあう状態で一体して、可動刃構造を堅牢化できる。しかも、可動刃19と可動刃支持体60とを、スペースの無駄がない状態でコンパクトに構成して、第1切断刃11を小形化するのに寄与できる。   In a state where the movable blade 19 is assembled to the movable blade support 60, the left and right blade-shaped holding walls 57 are supported by the upper projecting wall 67, and a mounting seat 58 provided on the vertical wall 48 of the movable blade 19 is further supported by the movable blade support. According to the movable blade structure fixed to the mounting seat 68 of 60, the movable blade structure and the movable blade support body 60 can be integrated together in a state where they are reinforced with each other, thereby making the movable blade structure robust. In addition, the movable blade 19 and the movable blade support 60 can be compactly configured with no waste of space, thereby contributing to downsizing the first cutting blade 11.

固定刃18の縦壁36と上壁37との折り曲げ部の内面および/または外面に溝105を凹み形成すると、平板状の固定刃18のブランク材を逆L字状に折り曲げる際の折り曲げ抵抗を、溝105によって小さくできる。したがって、先のブランク材のプレス加工をより簡単にしかも正確に行なって、固定刃18の形状や寸法のばらつきを抑止できる。また、凹みからなる溝105を設ける分だけ、固定刃18の内外面壁の表面積を大きくして、可動刃19の摺動摩擦で発生する熱の放熱効果を向上できる。   When the groove 105 is formed in the inner surface and / or the outer surface of the bent portion between the vertical wall 36 and the upper wall 37 of the fixed blade 18, the bending resistance when the blank material of the flat fixed blade 18 is bent in an inverted L shape is reduced. The groove 105 can reduce the size. Therefore, it is possible to more easily and accurately press the blank material, and to suppress variations in the shape and dimensions of the fixed blade 18. In addition, the surface area of the inner and outer surface walls of the fixed blade 18 can be increased by the amount of provision of the groove 105 made of a recess, and the heat dissipation effect of heat generated by the sliding friction of the movable blade 19 can be improved.

エッチング処理された金属板材にプレス加工を施して固定刃18を形成する場合には、エッチング処理過程において溝105をハーフエッチング加工で形成することにより、余分な手間をかける必要もなく溝105を正確に形成できる。さらに、他の加工法に比べて、溝105の形状および形成位置を正確に形成できるので、以後のプレス加工をより正確に行なって、固定刃18の形状や寸法のばらつきを最小限化できる。   When the fixed blade 18 is formed by pressing the etched metal plate material, the groove 105 can be accurately formed without the need for extra labor by forming the groove 105 by half-etching during the etching process. Can be formed. Furthermore, since the shape and formation position of the groove 105 can be accurately formed as compared with other processing methods, the subsequent press working can be performed more accurately, and variations in the shape and dimensions of the fixed blade 18 can be minimized.

固定刃18の第1切刃部38の後端縁を平面視において外突湾曲線状に形成すると、下あごなどの凹んだ肌面の髭を切断する際に、第1切断刃11の第1切刃部38を肌面にフィットさせて髭切断を的確に行なえる。   When the rear end edge of the first cutting edge portion 38 of the fixed blade 18 is formed in an outwardly curved line shape in a plan view, the first cutting edge 11 of the first cutting edge 11 is cut when cutting a wrinkle on a concave skin surface such as a lower jaw. The cutting edge 38 can be fitted to the skin surface and the heel cutting can be performed accurately.

第1切刃部38に形成される刃穴42と小刃43のそれぞれを、かみそりヘッド6の後ろ側へ向かって拡がる向きに放射配置すると、横臥姿勢の電気かみそりを下あごに沿って起立させながら髭切断を行なうとき、肌面に倒れこんだ髭を放射配置された刃穴42で効果的に捕捉して切断できる。また、刃穴42に誘い込んだ髭を小刃43の基端側へ案内して、捕捉した髭を確実に切断できる。   When each of the blade hole 42 and the small blade 43 formed in the first cutting blade portion 38 is radially arranged so as to expand toward the rear side of the razor head 6, the recumbent posture of the electric razor is raised along the lower jaw. However, when cutting the wrinkles, the wrinkles that have fallen on the skin surface can be effectively captured and cut by the blade holes 42 that are radially arranged. In addition, the trap that has been led into the blade hole 42 is guided to the proximal end side of the small blade 43 so that the trapped trap can be reliably cut.

(実施例) 図1ないし図15は本発明に係るマルチ刃構造の電気かみそりの実施例を示す。図2において、電気かみそりは、本体ケース1と、本体ケース1に組み付けられる作動ユニットとを有する。本体ケース1の前面にはスイッチパネル2が設けてあり、その上下にモーター起動用のスイッチノブ3と、電気かみそりの運転状態を表示する表示部4が設けてある。本体ケース1の後面には、きわ剃り刃ユニット5が設けてある。なお、実施例の内容は、理解を容易化しさらに説明の便宜上、図1、図2および図4に示す交差矢印と前後、左右、上下の表示を一応の基準として説明するが、この方向の特定は電気かみそりの絶対的な前後、左右、上下を意味するものではない。 (Example) FIG. 1 thru | or FIG. 15 shows the Example of the electric shaver of the multiblade structure based on this invention. In FIG. 2, the electric razor has a main body case 1 and an operation unit assembled to the main body case 1. A switch panel 2 is provided on the front surface of the main body case 1, and a switch knob 3 for starting the motor and a display unit 4 for displaying the operating state of the electric razor are provided above and below the switch panel 2. A shaving blade unit 5 is provided on the rear surface of the main body case 1. The contents of the embodiment will be described with reference to the cross arrows shown in FIGS. 1, 2 and 4 and the front, rear, left and right and top and bottom displays for the sake of convenience and ease of explanation. Does not mean absolute front, back, left, or top of an electric razor.

作動ユニットは、その下半側を占める電装品ユニットと、電装品ユニットの上部に設けられるかみそりヘッド6とで構成してある。電装品ユニットは、内ケースに回路基板と2次電池7などを組み込んで構成してあり、回路基板には、先のスイッチノブ3で切り換え操作されるスイッチや、制御回路を構成する電子部品、および表示部4の光源となるLEDなどが実装してある。   The operation unit includes an electrical component unit that occupies the lower half of the operation unit, and a razor head 6 provided on the upper portion of the electrical component unit. The electrical component unit is configured by incorporating the circuit board and the secondary battery 7 in the inner case. The circuit board includes a switch that is switched by the previous switch knob 3, an electronic component that constitutes the control circuit, And LED etc. used as the light source of the display part 4 are mounted.

かみそりヘッド6は、ヘッドフレーム8と、その下面に固定されるモーター9およびモーターホルダ10と、かみそりヘッド6の上部に配置される4個の切断刃11〜14と、モーター9の動力を往復動力に変換して各切断刃11〜14に伝動する駆動構造と、ヘッドフレーム8に対して着脱される外刃ホルダー15などで構成してある。かみそりヘッド6の全体は、先の内ケースで上下フロート可能に、しかも左右傾動、および前後傾動可能に支持されている。また、モーター9および回路基板を含む電装品ユニットは、かみそりヘッド6と内ケースとの間に設けたシール体で密封してある。   The razor head 6 includes a head frame 8, a motor 9 and a motor holder 10 fixed to the lower surface thereof, four cutting blades 11 to 14 disposed on the upper portion of the razor head 6, and the power of the motor 9 as reciprocating power. And a drive structure that is transmitted to the cutting blades 11 to 14 and an outer blade holder 15 that is attached to and detached from the head frame 8. The entire razor head 6 is supported by the previous inner case so as to be able to float up and down, and to tilt left and right and tilt back and forth. Further, the electrical component unit including the motor 9 and the circuit board is sealed with a sealing body provided between the razor head 6 and the inner case.

各切断刃11〜14は、粗剃り用の第1切断刃11と、仕上げ剃り用の第2切断刃12と、粗剃り用の第3切断刃13と、仕上げ剃り用の第4切断刃14とからなり、かみそりヘッド6の後側から前側へ向かって記載順に配置してある(図5参照)。粗剃り用の第1切断刃11と第3切断刃13は、主に長毛やくせ髭を切断するために設けられており、いずれも固定刃18・22および可動刃19・23のそれぞれがスリット刃として形成してある。仕上げ剃り用の第2切断刃12と第4切断刃14は、短毛を仕上げ切断するために設けられており、いずれも固定刃20・24が網刃で形成され、可動刃21・25がスリット刃で形成してある。   The cutting blades 11 to 14 are a first cutting blade 11 for rough shaving, a second cutting blade 12 for finishing shaving, a third cutting blade 13 for rough shaving, and a fourth cutting blade 14 for finishing shaving. These are arranged in the order of description from the rear side to the front side of the razor head 6 (see FIG. 5). The first cutting blade 11 and the third cutting blade 13 for rough shaving are provided mainly for cutting long hairs and wrinkles. Both of the fixed blades 18 and 22 and the movable blades 19 and 23 are slits. It is formed as a blade. The 2nd cutting blade 12 and the 4th cutting blade 14 for finishing shaving are provided in order to finish and cut a short hair, and all are the fixed blades 20 and 24 formed with a mesh blade, and the movable blades 21 and 25 are formed. It is formed with a slit blade.

図3および図5に示すように、モーター9の回転動力は、ヘッドフレーム8の内部に配置した前後一対の振動子28・29で往復動力に変換されたのち、第2切断刃12と第4切断刃14の可動刃21・25に伝動される。さらに、前後の各振動子28・29の駆動軸30・31に固定した駆動ピース32・33を介して、第1切断刃11と第3切断刃13の可動刃19・23に伝動される。駆動ピース32には、きわ剃り刃ユニット5に往復動力を伝動する駆動アーム34が一体に設けてある。振動子28・29は、回転動力を往復動力に変換する過程で、左右方向に往復変位する。   As shown in FIGS. 3 and 5, the rotational power of the motor 9 is converted into reciprocating power by a pair of front and rear vibrators 28 and 29 arranged inside the head frame 8, and then the second cutting blade 12 and the fourth It is transmitted to the movable blades 21 and 25 of the cutting blade 14. Further, it is transmitted to the movable blades 19, 23 of the first cutting blade 11 and the third cutting blade 13 through the drive pieces 32, 33 fixed to the drive shafts 30, 31 of the front and rear vibrators 28, 29. The drive piece 32 is integrally provided with a drive arm 34 that transmits reciprocating power to the shaving blade unit 5. The vibrators 28 and 29 reciprocate in the left-right direction in the process of converting rotational power into reciprocating power.

図6および図7に示すように、第1切断刃11の固定刃18は、垂直の縦壁36と、縦壁36に連続して後向きに鋭角に折り曲げられる上壁37とで逆L字状に形成してあり、上壁37の全体が第2切断刃12へ向かって上り傾斜させてある。固定刃18には、第1切刃部38と第2切刃部39とが形成されており、両切刃部38・39は、上壁37の前後中途部において左右方向に連続する補強リブ40で前後に区分されている。また、固定刃18の左右両側には、切刃を構成しない刃形保持壁41が逆L字状に形成してあり、これらの刃形保持壁41は先の補強リブ40を介して繋がっている。縦壁36の下部両側には、一対の取付座46が階段状に折り曲げ形成してある(図7参照)。   As shown in FIG. 6 and FIG. 7, the fixed blade 18 of the first cutting blade 11 has an inverted L-shape formed by a vertical vertical wall 36 and an upper wall 37 that is continuously bent to an acute angle in a rearward direction. The entire upper wall 37 is inclined upward toward the second cutting blade 12. The fixed blade 18 is formed with a first cutting blade portion 38 and a second cutting blade portion 39, and both cutting blade portions 38, 39 are reinforcing ribs that continue in the left-right direction in the front-rear midway portion of the upper wall 37. 40 is divided into front and rear. Further, on both the left and right sides of the fixed blade 18, blade-shaped holding walls 41 that do not constitute a cutting blade are formed in an inverted L shape, and these blade-shaped holding walls 41 are connected via the above-described reinforcing ribs 40. Yes. A pair of mounting seats 46 are formed in a stepped manner on both sides of the lower portion of the vertical wall 36 (see FIG. 7).

図8に示すように、第1切刃部38は、上壁37の後端側(遊端側)にスリット状の刃穴42とリブ状の小刃43を交互に形成して構成してある。刃穴42を区分する小刃43で肌面が傷付けられるのを防ぐために、各小刃43の後端は下向きに折り曲げてある(図7参照)。この折り曲げ部分、すなわち第1切刃部38の後端縁(遊端縁)と、第2切刃部39の後端縁(遊端縁)とは、それぞれ平面視において外突湾曲線状に形成してある(図8参照)。第2切刃部39の前端縁(折曲縁)は、平面視において直線状に形成してある。   As shown in FIG. 8, the first cutting edge portion 38 is configured by alternately forming slit-like blade holes 42 and rib-like small blades 43 on the rear end side (free end side) of the upper wall 37. is there. In order to prevent the skin surface from being damaged by the small blades 43 that divide the blade holes 42, the rear ends of the small blades 43 are bent downward (see FIG. 7). The bent portion, that is, the rear end edge (free end edge) of the first cutting edge portion 38 and the rear end edge (free end edge) of the second cutting edge portion 39 are each in an outwardly curved line shape in plan view. It is formed (see FIG. 8). The front end edge (bending edge) of the second cutting edge portion 39 is formed in a straight line in plan view.

上記のように、第2切刃部39の前端縁を直線状に形成し、その後端縁を外突湾曲状に形成すると、左右中央部付近における第2切刃部39の前後長さを充分に確保して、髭の切断機会を向上しながら、左右両端付近の切刃の前後長さを短くして切刃の構造強度を向上できる。これは、各切断刃11〜14においては、左右両端で髭が切断される状況に比べて、左右中央部で髭が切断される状況のほうが圧倒的に多く、しかも左右中央部付近における切刃の前後長さが長い分だけ、髭の切断機会を増加できるからである。   As described above, when the front end edge of the second cutting edge portion 39 is formed in a straight line shape and the rear end edge thereof is formed in a protruding curve shape, the front and rear length of the second cutting edge portion 39 in the vicinity of the left and right center portion is sufficient. It is possible to improve the structural strength of the cutting blade by shortening the longitudinal length of the cutting blade near the left and right ends while improving the cutting opportunity of the scissors. This is because, in each of the cutting blades 11 to 14, the situation in which the wrinkles are cut at the left and right central portions is overwhelmingly more than the situation in which the wrinkles are cut at both left and right ends, and the cutting blades in the vicinity of the left and right central portions This is because the opportunity for cutting the ridges can be increased by the longer the front and rear length of the.

第2切刃部39は、縦壁36から上壁37の補強リブ40にわたって髭導入用のスリット状の刃穴44とリブ状の小刃45を交互に形成して構成する。小刃45は、逆L字状に折り曲げられており、縦壁36側の刃面と上壁37側の刃面の両者で髭切断を行なえる。第2切刃部39の刃穴44の隣接ピッチと、先の第1切刃部38の刃穴42の隣接ピッチとは同じであるが、両刃穴42・44と小刃43・45が互い違いになるように配置してある。このように、補強リブ40を境界にして、刃穴42・44および小刃43・45を互い違いに配置すると、刃穴42・44および小刃43・45の前後方向の切刃長を大きくして、その分だけ髭切断を効果的に行なえる。各刃穴42・44と各小刃43・45は、第1切刃部38の後端縁の湾曲中心を通る半径線に沿って放射状に形成してある。つまり、各刃穴42・44と各小刃43・45は、かみそりヘッド6の後ろ側(遊端側)へ向かって拡がる向きに放射配置してある。   The second cutting edge portion 39 is configured by alternately forming slit-like blade holes 44 and rib-like small blades 45 for introducing scissors from the vertical walls 36 to the reinforcing ribs 40 of the upper wall 37. The small blade 45 is bent in an inverted L shape, and can perform scissors cutting on both the blade surface on the vertical wall 36 side and the blade surface on the upper wall 37 side. The adjacent pitch of the blade hole 44 of the second cutting edge portion 39 and the adjacent pitch of the blade hole 42 of the first cutting blade portion 38 are the same, but the two blade holes 42 and 44 and the small blades 43 and 45 are staggered. It is arranged to become. As described above, when the blade holes 42 and 44 and the small blades 43 and 45 are alternately arranged with the reinforcing rib 40 as a boundary, the cutting edge length in the front-rear direction of the blade holes 42 and 44 and the small blades 43 and 45 is increased. Therefore, it is possible to cut the cocoons effectively. The blade holes 42 and 44 and the small blades 43 and 45 are formed radially along a radial line passing through the center of curvature of the rear end edge of the first cutting blade portion 38. That is, the blade holes 42 and 44 and the small blades 43 and 45 are radially arranged so as to expand toward the rear side (free end side) of the razor head 6.

固定刃18は、ステンレス板材にエッチング処理を施したのち、プレス機で折り曲げ加工を施して形成するが、刃形保持壁41の折り曲げ加工を容易化するために、縦壁36と上壁37の折り曲げ部の内面に溝105が形成してある。この溝105は、エッチング処理によって各刃穴42・44と各小刃43・45を形成する過程で、ハーフエッチングすることにより形成され、図6に示すように各刃穴43と平行になる状態で、一定間隔おきに凹み形成してある。溝105は折り曲げ部の内面である必要はなく、外面側に形成してあってもよい。   The fixed blade 18 is formed by etching the stainless steel plate and then bending it with a press. In order to facilitate the bending of the blade holding wall 41, the vertical blade 36 and the upper wall 37 are formed. A groove 105 is formed on the inner surface of the bent portion. The groove 105 is formed by half-etching in the process of forming the blade holes 42 and 44 and the small blades 43 and 45 by etching, and is parallel to the blade holes 43 as shown in FIG. Thus, dents are formed at regular intervals. The groove 105 does not need to be the inner surface of the bent portion, and may be formed on the outer surface side.

第1切断刃11の可動刃19は、垂直の内縦壁(縦壁)48と、内縦壁48に連続して後向きに鋭角に折り曲げられる内上壁(上壁)49とで逆L字状に形成する(図7参照)。内上壁49の後部には、固定刃18の第1切刃部38に対応する第1切刃部50が形成してあり、内縦壁48と内上壁49との隣接部分には、固定刃18の第2切刃部39に対応する第2切刃部51が形成してある。両切刃部50・51は、内上壁49の前後中途部において左右方向に連続する補強リブ52で前後に区分されている。   The movable blade 19 of the first cutting blade 11 has an inverted L-shape with a vertical inner vertical wall (vertical wall) 48 and an inner upper wall (upper wall) 49 that is bent rearwardly at an acute angle continuously to the inner vertical wall 48. (See FIG. 7). A first cutting edge portion 50 corresponding to the first cutting edge portion 38 of the fixed blade 18 is formed at the rear portion of the inner upper wall 49, and an adjacent portion between the inner vertical wall 48 and the inner upper wall 49 is A second cutting blade portion 51 corresponding to the second cutting blade portion 39 of the fixed blade 18 is formed. The two cutting blade portions 50 and 51 are divided forward and backward by reinforcing ribs 52 that are continuous in the left-right direction in the front-rear midway portion of the inner upper wall 49.

可動刃19の左右両側には、切刃を構成しない刃形保持壁57が逆L字状に形成してあり、これらの刃形保持壁57は先の補強リブ52を介して繋がっている。内縦壁48の下部中央には階段状の取付座58が後向きに折り曲げ形成してある。第1・第2の両切刃部50・51は、固定刃18の第1切刃部38および第2切刃部39と同様に、刃穴53・55と小刃54・56が互い違いになるように、しかも後側へ向かって拡がる向きに放射配置した状態で形成してある。また、第1切刃部50の後端縁と先に述べた補強リブ52とが、平面視において外突湾曲線状に形成してある点も同じである。刃穴53・55および小刃54・56を互い違いに配置すると、先の固定刃18と同様に、刃穴53・55および小刃54・56の前後方向の切刃長を大きくして、その分だけ髭切断を効果的に行なえる。可動刃19も、固定刃18と同様に、ステンレス板材にエッチング処理を施したのちプレス機で折り曲げ加工を施して形成してある。   On both the left and right sides of the movable blade 19, blade-shaped holding walls 57 that do not constitute cutting blades are formed in an inverted L shape, and these blade-shaped holding walls 57 are connected via the reinforcing ribs 52. A step-like mounting seat 58 is bent backward at the center of the lower portion of the inner vertical wall 48. Both the first and second cutting blade portions 50 and 51 have the blade holes 53 and 55 and the small blades 54 and 56 alternately, like the first cutting blade portion 38 and the second cutting blade portion 39 of the fixed blade 18. In addition, it is formed in a state in which it is radially arranged so as to expand toward the rear side. Moreover, the point which the rear-end edge of the 1st cutting blade part 50 and the reinforcement rib 52 described previously are formed in the shape of an outward curve in planar view is also the same. When the blade holes 53 and 55 and the small blades 54 and 56 are arranged alternately, the cutting edge length in the front-rear direction of the blade holes 53 and 55 and the small blades 54 and 56 is increased in the same manner as the fixed blade 18 described above. You can cut the cocoons effectively as much as you can. Similarly to the fixed blade 18, the movable blade 19 is formed by subjecting the stainless steel plate material to etching and then bending it with a press machine.

固定刃18の縦壁36と上壁37が挟む角度(折曲げ角度)θ1、および可動刃19の内縦壁48と内上壁49が挟む角度(折曲げ角度)θ2はそれぞれ鋭角に設定してある。具体的には前者角度θ1を60度とし、後者角度θ2は59度に設定している。このように、可動刃19の折曲げ角度θ2を固定刃18の折曲げ角度θ1より僅かに小さく設定すると、組み付け状態において両刃18・19を密着させて滑らかに相対摺動でき、とくに第2切刃部39の折り曲げ部分における固定刃18と可動刃19の密着度を高めて髭切断を確実に行なえる。   The angle (bending angle) θ1 between the vertical wall 36 and the upper wall 37 of the fixed blade 18 and the angle (bending angle) θ2 between the inner vertical wall 48 and the inner upper wall 49 of the movable blade 19 are set to acute angles. It is. Specifically, the former angle θ1 is set to 60 degrees, and the latter angle θ2 is set to 59 degrees. As described above, when the bending angle θ2 of the movable blade 19 is set to be slightly smaller than the bending angle θ1 of the fixed blade 18, the two blades 18 and 19 can be brought into close contact with each other in the assembled state, and can smoothly slide relative to each other. The adhesion between the fixed blade 18 and the movable blade 19 at the bent portion of the blade portion 39 is increased, and the scissors can be cut reliably.

第1切断刃11の固定刃18は、プラスチック成形された固定刃支持体59に溶着固定してあり、同様に可動刃19はプラスチック成形されたT字状の可動刃支持体60に溶着固定してある。可動刃支持体60には、可動刃19に加えて、可動刃19を固定刃18に押し付け付勢する板ばね製の可動刃ばね61が固定してある。   The fixed blade 18 of the first cutting blade 11 is welded and fixed to a plastic molded fixed blade support 59. Similarly, the movable blade 19 is welded and fixed to a plastic molded T-shaped movable blade support 60. It is. In addition to the movable blade 19, a movable blade spring 61 made of a leaf spring that presses and urges the movable blade 19 against the fixed blade 18 is fixed to the movable blade support 60.

図6および図7において固定刃支持体59は、左右に引き伸ばされた逆凸字状の縦壁110を主構造壁にして、その前面側の左右両側に階段状の側壁64を設け、縦壁110の前面左右に一対の装着座65を膨出形成したプラスチック成形品からなる。側壁64および装着座65の間は段落ち状に凹ませてあり、この凹み部分111に可動刃19および可動刃支持体60を収容する。縦壁110の上部が、固定刃18の小刃43の損傷を防ぐ防護壁63となっている。装着座65には、固定刃18の取付座46を溶着固定するための溶着ピン112が設けてある。符号113は固定刃支持体59の最前側に位置する側壁64の前端面である。先の装着座65は、前端面113よりも後側に位置しており、凹み部分111は装着座65よりさらに後側に位置している。   6 and 7, the fixed blade support 59 has a vertical wall 110 with an inverted convex shape extending to the left and right as a main structural wall, and has stepped side walls 64 on both the left and right sides of the front surface. It consists of a plastic molded product in which a pair of mounting seats 65 bulges on the front left and right of 110. The side wall 64 and the mounting seat 65 are recessed in a stepped manner, and the movable blade 19 and the movable blade support 60 are accommodated in the recessed portion 111. The upper portion of the vertical wall 110 serves as a protective wall 63 that prevents damage to the small blade 43 of the fixed blade 18. The mounting seat 65 is provided with a welding pin 112 for welding and fixing the mounting seat 46 of the fixed blade 18. Reference numeral 113 denotes a front end face of the side wall 64 located on the foremost side of the fixed blade support 59. The previous mounting seat 65 is located on the rear side of the front end face 113, and the recessed portion 111 is located further on the rear side than the mounting seat 65.

可動刃支持体60は、可動刃19の縦壁36を支持する主面壁66と、主面壁66の両側に突設されて可動刃19の左右両端の刃形保持壁57を支持する逆L字状の上突壁67とを一体に備えている。主面壁66の前面側には、可動刃19を組むための装着座68を設け、その左右2個所に溶着ピン115を前向きに突設している。図7に示すように、装着座68は、主面壁66の前面120より後側へ凹ませてある。組み立ての過程では、図7に示すように、可動刃19の取付座58を可動刃支持体60の装着座68にあてがって、装着座68に設けた係合穴121溶着ピン115で溶着固定し、さらに、可動刃支持体60後面上部のばね受溝116に可動刃ばね61を差し込み係合して溶着固定する。この組み付け状態において、階段状に折り曲げた可動刃19の取付座58を、主面壁66の前面120より後側に位置する装着座68に溶着固定するので、溶着後の溶着ピン115の溶着頭部が、主面壁66の前面120より前方へ突出するのを防止できる。したがって、可動刃19の前後寸法を小さくして、コンパクト化を実現できる。   The movable blade support 60 has a main surface wall 66 that supports the vertical wall 36 of the movable blade 19, and an inverted L shape that protrudes from both sides of the main surface wall 66 and supports the blade-shaped holding walls 57 at both the left and right sides of the movable blade 19. The upper protruding wall 67 is integrally provided. A mounting seat 68 for assembling the movable blade 19 is provided on the front surface side of the main surface wall 66, and welding pins 115 are projected forward at two places on the left and right sides thereof. As shown in FIG. 7, the mounting seat 68 is recessed rearward from the front surface 120 of the main surface wall 66. In the process of assembling, as shown in FIG. 7, the mounting seat 58 of the movable blade 19 is applied to the mounting seat 68 of the movable blade support 60 and is welded and fixed by the engagement holes 121 welding pins 115 provided in the mounting seat 68. Further, the movable blade spring 61 is inserted into and engaged with the spring receiving groove 116 on the upper rear surface of the movable blade support 60 and fixed by welding. In this assembled state, the mounting seat 58 of the movable blade 19 bent in a step shape is welded and fixed to the mounting seat 68 positioned on the rear side of the front surface 120 of the main surface wall 66, so that the welding head of the welding pin 115 after welding Can be prevented from projecting forward from the front surface 120 of the main surface wall 66. Therefore, the size of the movable blade 19 can be reduced by reducing the front-rear dimension.

この状態の可動刃支持体60を、固定刃支持体59の前側の凹み部分111に組み付けたのち、固定刃18の取付座46に設けた係合穴118を固定刃支持体59の装着座65の溶着ピン112に係合し、溶着ピン112の突端を溶着して、固定刃18を固定刃支持体59と一体化する。これにより第1切断刃11の全体がカセット化される。   After the movable blade support 60 in this state is assembled to the recessed portion 111 on the front side of the fixed blade support 59, the engagement hole 118 provided in the mounting seat 46 of the fixed blade 18 is provided with the mounting seat 65 of the fixed blade support 59. The fixed blade 18 is integrated with the fixed blade support 59 by engaging the welding pin 112 and welding the protruding end of the welding pin 112. As a result, the entire first cutting blade 11 is made into a cassette.

この組み付け状態において、可動刃19と可動刃支持体60とは、図1に示すように固定刃18の縦壁36と、固定刃支持体59の縦壁110の前面との間の対向隙間Eに収容されて、可動刃ばね61のばね腕が装着座65の上面で受け止められており、したがって、可動刃19は可動刃ばね61で押し上げ付勢されて固定刃18の内面に密着している。カセット化された第1切断刃11の全体で見ると、図1に示すように、固定刃18の前後寸法W2は、固定刃支持体59の前後寸法W1より僅かに小さく設定してあり、固定刃18が固定刃支持体59の前後寸法W1の範囲内に収まるようにしてある。また、階段状に折り曲げた固定刃18の取付座46を、側壁64の前端面113よりも後側に位置する装着座65に溶着固定するので、溶着後の溶着ピン112の溶着頭部が、側壁64の前端面113より前方へ突出するのを防止できる。これにより、第1切断刃全体の前後寸法(W1)を小さくしてコンパクト化を実現できる。   In this assembled state, the movable blade 19 and the movable blade support 60 are opposed to each other between the vertical wall 36 of the fixed blade 18 and the front surface of the vertical wall 110 of the fixed blade support 59 as shown in FIG. Thus, the spring arm of the movable blade spring 61 is received by the upper surface of the mounting seat 65, so that the movable blade 19 is pushed up and biased by the movable blade spring 61 and is in close contact with the inner surface of the fixed blade 18. . When viewing the entire first cutting blade 11 in a cassette form, as shown in FIG. 1, the front-rear dimension W2 of the fixed blade 18 is set slightly smaller than the front-rear dimension W1 of the fixed blade support 59, and is fixed. The blade 18 is set within the range of the front-rear dimension W1 of the fixed blade support 59. Further, since the mounting seat 46 of the fixed blade 18 bent in a step shape is welded and fixed to the mounting seat 65 located on the rear side of the front end surface 113 of the side wall 64, the welding head of the welding pin 112 after welding is Protruding forward from the front end surface 113 of the side wall 64 can be prevented. Thereby, the front-back dimension (W1) of the whole 1st cutting blade can be made small, and compactization is realizable.

カセット構造の第1切断刃11は、外刃ホルダー15の上ケース16に対して上下フロート自在に組み付けられて、両者11・15の間に配置した左右一対の第1フロートばね70で押し上げ付勢してある(図6参照)。第1フロートばね70は圧縮コイルバネで構成してある。可動刃支持体60の下端には、駆動ピース32と係合するコ字状の受動溝71が形成してある。外刃ホルダー15をヘッドフレーム8に装着した状態では、受動溝71が駆動ピース32の上端に連結されるので、モーター9の起動と同時に可動刃19を往復駆動できる。   The first cutting blade 11 having a cassette structure is assembled to the upper case 16 of the outer blade holder 15 so as to float freely, and is pushed up and biased by a pair of left and right first float springs 70 disposed between the both 11 and 15. (See FIG. 6). The first float spring 70 is composed of a compression coil spring. A U-shaped passive groove 71 that engages with the drive piece 32 is formed at the lower end of the movable blade support 60. In a state where the outer blade holder 15 is mounted on the head frame 8, the passive groove 71 is connected to the upper end of the drive piece 32, so that the movable blade 19 can be driven to reciprocate simultaneously with the activation of the motor 9.

図9に示すように、第2切断刃12の固定刃20は電鋳法で形成した網刃からなり、外刃フレーム73で逆U字状に保形されてカセット化してある。外刃フレーム73は、外刃ホルダー15に対して上下フロート自在に組み付けてある。スリット刃構造の内刃21は、逆U字状に折り曲げて形成してあり、内刃フレーム74に固定されてカセット化してある。内刃フレーム74は、駆動軸30に圧嵌係合されて振動子28と連結されている(図3参照)。この連結状態において、内刃フレーム74は、駆動軸30に対して左右傾動でき、さらに上下フロート可能に支持されて、両者30・66間に配置した第2フロートばね75で押し上げ付勢してある。したがって、外刃ホルダー15をヘッドフレーム8に装着した状態では、可動刃21が固定刃20の内面に密着する。   As shown in FIG. 9, the fixed blade 20 of the second cutting blade 12 is a mesh blade formed by electroforming, and is retained in an inverted U shape by an outer blade frame 73 to form a cassette. The outer blade frame 73 is assembled to the outer blade holder 15 so as to freely float up and down. The inner blade 21 having a slit blade structure is formed by bending in an inverted U shape, and is fixed to the inner blade frame 74 to form a cassette. The inner blade frame 74 is press-fitted to the drive shaft 30 and connected to the vibrator 28 (see FIG. 3). In this connected state, the inner blade frame 74 can tilt to the left and right with respect to the drive shaft 30 and is supported so as to be able to float up and down, and is pushed up and biased by a second float spring 75 disposed between the two. . Therefore, when the outer blade holder 15 is attached to the head frame 8, the movable blade 21 is in close contact with the inner surface of the fixed blade 20.

図10において、第3切断刃13の外刃22は、上突状に湾曲する上壁78と、上壁78の前後縁に連続する前壁79および後壁80を一体に折り曲げて逆樋体状に形成してあり、上壁78の前後縁のそれぞれにスリット状の刃穴81とリブ状の小刃82とが交互に形成してある。上壁78の前後中央には左右方向に連続する補強リブ83が形成してある。補強リブ83で前後に区分されて、同リブ75の前後縁と直交する一群の刃穴81と小刃82とは、互い違いになるように形成してある。上壁78の湾曲半径は、第2切断刃12の固定刃20の湾曲半径より充分に大きく設定してある。   In FIG. 10, the outer cutter 22 of the third cutting blade 13 is an inverted casing obtained by integrally bending an upper wall 78 that curves upward and a front wall 79 and a rear wall 80 that are continuous with the front and rear edges of the upper wall 78. Slit-shaped blade holes 81 and rib-shaped small blades 82 are alternately formed on the front and rear edges of the upper wall 78, respectively. Reinforcing ribs 83 that are continuous in the left-right direction are formed in the front-rear center of the upper wall 78. A group of blade holes 81 and small blades 82 which are divided forward and backward by the reinforcing ribs 83 and are orthogonal to the front and rear edges of the ribs 75 are formed to be staggered. The curvature radius of the upper wall 78 is set sufficiently larger than the curvature radius of the fixed blade 20 of the second cutting blade 12.

図11に示すように、小刃82の内周面には微小波形の髭保持部85が形成してあり、刃穴81に導入した髭を髭保持部85で受け止めることにより、髭が小刃82にそってずれ動くのを防止できるようにしている。外刃22はその左右両端が一対の刃受ピース86で支持されて、外刃22の下面に装着される補強枠87と共に刃受ピース86に固定してある。補強枠87は、左右の刃受ピース86を繋ぐ左右横長の枠体からなり、その下面左右には内刃23を外刃22に密着させるばね腕88が一体に形成してある(図10参照)。   As shown in FIG. 11, a small corrugated hook holding portion 85 is formed on the inner peripheral surface of the small blade 82, and the hook is introduced into the blade hole 81 by the hook holding portion 85. 82 so that it can be prevented from shifting along 82. The left and right ends of the outer blade 22 are supported by a pair of blade receiving pieces 86 and fixed to the blade receiving piece 86 together with a reinforcing frame 87 attached to the lower surface of the outer blade 22. The reinforcing frame 87 is formed of a horizontally long frame that connects the left and right blade receiving pieces 86, and spring arms 88 that make the inner blade 23 closely contact the outer blade 22 are integrally formed on the left and right sides of the lower surface (see FIG. 10). ).

第3切断刃13の内刃23は逆U字状に折り曲げて形成してあり、プラスチック成形されたT字状の内刃枠90に溶着固定してある。組み立ての過程では、左右の刃受ピース86に外刃22を仮組みして、外刃22の内部に内刃23と内刃枠90を組み付ける。次に、補強枠87を外刃22の下面前後に外嵌装着し、外刃22と補強枠87を刃受ピース86に対して溶着固定することにより、第3切断刃13の全体がカセット化してある。この組み付け状態において、内刃23はばね腕88で押し上げ付勢されて、外刃22の内面に密着している。   The inner blade 23 of the third cutting blade 13 is formed by bending in an inverted U shape and is welded and fixed to a T-shaped inner blade frame 90 formed of plastic. In the assembly process, the outer blade 22 is temporarily assembled to the left and right blade receiving pieces 86, and the inner blade 23 and the inner blade frame 90 are assembled inside the outer blade 22. Next, the reinforcing frame 87 is externally fitted around the lower surface of the outer blade 22, and the outer blade 22 and the reinforcing frame 87 are welded and fixed to the blade receiving piece 86, whereby the entire third cutting blade 13 is converted into a cassette. It is. In this assembled state, the inner blade 23 is pushed up and biased by the spring arm 88 and is in close contact with the inner surface of the outer blade 22.

カセット構造の第3切断刃13は、外刃ホルダー15に対して上下フロート自在に組み付けられて、両者13・15の間に配置した左右一対の第3フロートばね91で押し上げ付勢してある(図10参照)。第3フロートばね91は圧縮コイルバネからなる。内刃枠90の下端には、駆動ピース33と係合するコ字状の受動溝92が形成してある。外刃ホルダー15をヘッドフレーム8に装着した状態では、受動溝92が駆動ピース33の上端に係合連結されるので、モーター9の起動と同時に内刃23を往復駆動できる。   The cassette-structured third cutting blade 13 is assembled to the outer blade holder 15 so as to freely float up and down, and is pushed up and biased by a pair of left and right third float springs 91 disposed between the both 13 and 15 ( (See FIG. 10). The third float spring 91 is a compression coil spring. A U-shaped passive groove 92 that engages with the drive piece 33 is formed at the lower end of the inner blade frame 90. In a state where the outer blade holder 15 is mounted on the head frame 8, the passive groove 92 is engaged and connected to the upper end of the drive piece 33, so that the inner blade 23 can be reciprocated simultaneously with the start of the motor 9.

第4切断刃14は、第2切断刃12と同じ構造であるので、同じ部材に同じ符号を付してその説明を省略する。   Since the 4th cutting blade 14 is the same structure as the 2nd cutting blade 12, the same code | symbol is attached | subjected to the same member and the description is abbreviate | omitted.

外刃ホルダー15は、先の第1〜第4の切断刃11〜14が組み付けられる上ケース16と、上ケース16を支持する下ケース17とで構成してある(図5参照)。上ケース16は下ケース17に対して着脱できる。下ケース17はヘッドフレーム8に対して着脱でき、ヘッドフレーム8に組み付けた左右一対のロック具95で装着状態にロック保持される。図12に示すようにロック具95には、下ケース17の内面の凹部96と係合する前後一対のロック爪97と、ロック解除ボタン98とが一体に形成してあり、全体がロックばね99でロック付勢してある。左右のロック解除ボタン98をロックばね99の付勢力に抗して押し込み操作すると、ロック爪97と凹部96との係合が解除されるので、外刃ホルダー15をヘッドフレーム8から取り外すことができる。この状態では図5に示すように、第2切断刃12と第4切断刃14の内刃21・25のみがヘッドフレーム8側に残る。   The outer blade holder 15 includes an upper case 16 to which the first to fourth cutting blades 11 to 14 are assembled, and a lower case 17 that supports the upper case 16 (see FIG. 5). The upper case 16 can be attached to and detached from the lower case 17. The lower case 17 can be attached to and detached from the head frame 8, and is locked and held in a mounted state by a pair of left and right locks 95 assembled to the head frame 8. As shown in FIG. 12, the lock 95 includes a pair of front and rear lock claws 97 that engage with the recess 96 on the inner surface of the lower case 17, and a lock release button 98 that are integrally formed. The lock is energized. When the left and right lock release buttons 98 are pushed against the urging force of the lock spring 99, the engagement between the lock claw 97 and the recess 96 is released, so that the outer blade holder 15 can be removed from the head frame 8. . In this state, as shown in FIG. 5, only the inner blades 21 and 25 of the second cutting blade 12 and the fourth cutting blade 14 remain on the head frame 8 side.

くせ髭の切断と仕上げ剃りとを効果的に行なうために、第1〜第4の各切断刃11〜14の配置関係と突出関係を次のように設定している。既に説明したように、外刃ホルダー15をヘッドフレーム8に装着した状態において、第1切断刃11と、第2切断刃12と、第3切断刃13と、第4切断刃14とを、かみそりヘッド6の後ろ側から前側へ向かって記載順に配置する。また、図13に示すように第2切断刃12の上端を、第1切断刃11の上端より上方へ突出させ、第3切断刃13の上端を第2切断刃12の上端より上方へ突出させ、さらに、第2切断刃12の上端を第4切断刃14の上端と同じ高さにする。   In order to perform cutting of the habit and finishing shaving effectively, the arrangement relationship and the protruding relationship of the first to fourth cutting blades 11 to 14 are set as follows. As already described, with the outer blade holder 15 mounted on the head frame 8, the first cutting blade 11, the second cutting blade 12, the third cutting blade 13, and the fourth cutting blade 14 are razored. The head 6 is arranged in the order of description from the rear side to the front side. Further, as shown in FIG. 13, the upper end of the second cutting blade 12 protrudes upward from the upper end of the first cutting blade 11, and the upper end of the third cutting blade 13 protrudes upward from the upper end of the second cutting blade 12. Furthermore, the upper end of the second cutting blade 12 is set to the same height as the upper end of the fourth cutting blade 14.

各切断刃11〜14の突出関係を上記のように設定することにより、第1切断刃11の上壁37の前部周面(外周面)と、逆U字状に湾曲する第2切断刃12の湾曲面(外周面)を結ぶ接線Lを想定するとき、第3切断刃13の上端は先の接線Lより下方に位置しており、しかも第3切断刃13の上端は第2切断刃12の上端より上方へ突出している。第1切断刃11の上壁37は、先の接線に沿って上り傾斜している。第3切断刃13を先の接線Lより下方に位置させることにより、図15に示すように喉側からあごの下面へ向かって髭を剃るとき、第3切断刃13が肌面に強く当るのを避けて、肌当りをソフトなものとすることができる。なお、上壁37は接線Lと同じ傾斜角度で傾斜することができ、その場合の接線Lは上壁37と同じ平面を通る接線とすることが好ましい。   By setting the protruding relationship of the cutting blades 11 to 14 as described above, the front peripheral surface (outer peripheral surface) of the upper wall 37 of the first cutting blade 11 and the second cutting blade that curves in an inverted U shape. Assuming a tangent L connecting the 12 curved surfaces (outer peripheral surfaces), the upper end of the third cutting blade 13 is located below the previous tangent L, and the upper end of the third cutting blade 13 is the second cutting blade. 12 protrudes upward from the upper end of 12. The upper wall 37 of the first cutting blade 11 is inclined upward along the previous tangent line. By positioning the third cutting blade 13 below the previous tangent L, the third cutting blade 13 strongly hits the skin surface when shaving from the throat toward the lower surface of the chin as shown in FIG. Can avoid the skin and soften the skin. The upper wall 37 can be inclined at the same inclination angle as the tangent L, and the tangent L in that case is preferably a tangent passing through the same plane as the upper wall 37.

図13に示すように、第2切断刃12の上端と第1切断刃11の上端との突出寸法差H1は、第3切断刃13の上端と第2切断刃12の上端との突出寸法差H2より大きく設定してある。このように、H1>H2とすると、口の周囲などの髭を剃る時には、他の切断刃に先行して第3切断刃13を肌面に接触させて粗剃りを行ない、第3切断刃13が突出寸法差H1の分だけ沈み込んだ状態になって始めて、第2切断刃12を肌面に接触させて仕上げ剃りを行なえることになる。また、電気かみそりを横臥姿勢にしてあごの下の髭を剃る場合には、他の切断刃に先行して第3切断刃13と第2切断刃12を同時に肌面に接触させて、粗剃りと仕上げ剃りとを連続して行なえる。つまり、従来のマルチ刃構造の電気かみそりに比べて、髭を剃るべき個所に応じて粗剃り用の第1切断刃11および第3切断刃13を有効に活用しながら、さらに効果的に髭切断を行なえることになる。   As shown in FIG. 13, the protrusion dimension difference H1 between the upper end of the second cutting blade 12 and the upper end of the first cutting blade 11 is the difference in protrusion dimension between the upper end of the third cutting blade 13 and the upper end of the second cutting blade 12. It is set larger than H2. As described above, when H1> H2, when shaving around the mouth or the like, the third cutting blade 13 is roughly shaved by bringing the third cutting blade 13 into contact with the skin surface prior to the other cutting blades. However, only after the projection dimension difference H1 has been sunk, the second cutting blade 12 can be brought into contact with the skin surface and finishing shaving can be performed. Also, when shaving the razor under the jaw with the electric razor in a recumbent posture, the third cutting blade 13 and the second cutting blade 12 are simultaneously brought into contact with the skin surface prior to other cutting blades, and the shaving is performed. And finish shave continuously. In other words, compared with the conventional electric shaver having a multi-blade structure, the first cutting blade 11 and the third cutting blade 13 for rough shaving are effectively used in accordance with the portion to be shaved, and the blade is cut more effectively. Can be done.

図4に示すように、各切断刃11〜14を平面からみるとき、第1切断刃11の左右幅寸法をB1とし、第2切断刃12の左右幅寸法をB2とし、第3切断刃13の左右幅寸法をB3とし、第4切断刃14の左右幅寸法をB4するとき、B1<B2<=B3<B4の関係を満足するように設定してある。   As shown in FIG. 4, when the cutting blades 11 to 14 are viewed from the plane, the left-right width dimension of the first cutting blade 11 is B1, the left-right width dimension of the second cutting blade 12 is B2, and the third cutting blade 13 is used. Is set to satisfy the relationship of B1 <B2 <= B3 <B4, where B3 is the left-right width dimension and B4 is the left-right width dimension of the fourth cutting blade 14.

第1ないし第4の各切断刃11〜13の固定刃18・20・22・24を支持する外刃支持体、具体的には固定刃支持体59、外刃フレーム73の左右両端の上端、および左右の刃受ピース86の上端には、図4および図14に示すように、それぞれ肌押圧体59a・65a・76a・65aが設けてある。これらの肌押圧体59a・65a・76a・65aは、各固定刃18・20・22・24の上突端より僅かに突出させてあり、各肌押圧体59a・65a・76a・65aは、かみそりヘッド6の前面側へ向かって末広がり状に配置してある。   Outer blade supports that support the fixed blades 18, 20, 22, and 24 of the first to fourth cutting blades 11 to 13, specifically, the fixed blade support 59, the upper ends of the left and right ends of the outer blade frame 73, As shown in FIGS. 4 and 14, skin pressing bodies 59a, 65a, 76a, and 65a are provided at the upper ends of the left and right blade receiving pieces 86, respectively. These skin pressing bodies 59a, 65a, 76a, 65a are slightly protruded from the upper projecting ends of the fixed blades 18, 20, 22, 24, and each skin pressing body 59a, 65a, 76a, 65a is a razor head. 6 is arranged in a divergent shape toward the front surface side.

詳しくは、各肌押圧体59a・65a・76a・65aは全体としてハ字状に配列してある。また、第1切断刃11と第2切断刃12における左右の肌押圧体59a・65aは、それぞれかみそりヘッド6の前面側へ向かって末広がり状(ハ字状)に配置され、第3切断刃13と第4切断刃14における左右の肌押圧体76a・65aは、それぞれ左右平行に配置してある。このように、各肌押圧体59a・65a・76a・65aを全体としてハ字状に配列し、さらに第1切断刃11と第2切断刃12の左右の肌押圧体59a・65aを、それぞれ末広がり状に配置することにより、図15に示す状態で髭剃りを行なう場合に、肌面を左右方向へ徐々に押し拡げながら髭を切断して、深剃りすることができる。   Specifically, the skin pressing bodies 59a, 65a, 76a, and 65a are arranged in a C shape as a whole. Further, the left and right skin pressing bodies 59a and 65a in the first cutting blade 11 and the second cutting blade 12 are respectively arranged in a divergent shape (C-shape) toward the front side of the razor head 6, and the third cutting blade 13 The left and right skin pressing bodies 76a and 65a of the fourth cutting blade 14 are arranged in parallel in the left-right direction. In this way, the skin pressing bodies 59a, 65a, 76a, and 65a are arranged in a C shape as a whole, and the left and right skin pressing bodies 59a and 65a of the first cutting blade 11 and the second cutting blade 12 are respectively spread apart. By arranging in a shape, when shaving in the state shown in FIG. 15, it is possible to cut and shave the heel while gradually expanding the skin surface in the left-right direction.

第1切断刃11から第4切断刃14は、それぞれ単独で上下フロート自在に支持されている。詳しくは、第1切断刃11と第3切断刃13は、外刃ホルダー15でそれぞれ上下フロート自在に支持されており、第2切断刃12と第4切断刃14は、振動子28・29の駆動軸30・31でそれぞれ上下フロート自在に支持されている。加えて、第3切断刃13は、第2切断刃12および第4切断刃14のフロート動作に連動して上下フロートできるように構成してある。   The 1st cutting blade 11 to the 4th cutting blade 14 are each supported by the up-and-down float freely independently. More specifically, the first cutting blade 11 and the third cutting blade 13 are supported by the outer blade holder 15 so as to be floatable up and down, and the second cutting blade 12 and the fourth cutting blade 14 are arranged on the vibrators 28 and 29. It is supported by the drive shafts 30 and 31 so as to freely float up and down. In addition, the third cutting blade 13 is configured to float up and down in conjunction with the float operation of the second cutting blade 12 and the fourth cutting blade 14.

詳しくは、図14に示すように第3切断刃13を構成する刃受ピース86の前後面の左右両側に連動片102を突設し、刃受ピース86の前面あるいは後面と対向する第2・第4切断刃12・14の外刃フレーム73に、連動片102の上面に接当する鉤状の連動爪103を設けている。第2・第4切断刃12・14が外刃フレーム15の上方に突出した定常状態において、連動爪103は連動片102に接当しており、したがって、第2・第4切断刃12・14のいずれか一方が左右傾動し、あるいは全体が下方へ僅かでも沈み込むと、第3切断刃13は連動して左右傾動し、あるいは下方へ沈み込むことになる。但し、第3切断刃13が単独で沈み込んだとしても、第2切断刃12および第4切断刃14が沈み込み変位することはない。   Specifically, as shown in FIG. 14, interlocking pieces 102 project from left and right sides of the front and rear surfaces of the blade receiving piece 86 constituting the third cutting blade 13, and face the front or rear surface of the blade receiving piece 86. The outer cutter frame 73 of the fourth cutting blades 12 and 14 is provided with a hook-like interlocking claw 103 that contacts the upper surface of the interlocking piece 102. In the steady state in which the second and fourth cutting blades 12 and 14 protrude above the outer blade frame 15, the interlocking claw 103 is in contact with the interlocking piece 102. Therefore, the second and fourth cutting blades 12 and 14 are in contact with each other. If either one of them tilts left or right, or if the whole sinks even slightly, the third cutting blade 13 tilts left and right in conjunction with it or sinks downward. However, even if the third cutting blade 13 sinks alone, the second cutting blade 12 and the fourth cutting blade 14 do not sink and are displaced.

上記の実施例以外に、本発明に係る第1切断刃11は図16に示す種々の形態で電気かみそりに適用でき、本発明はこれらの形態の全てを含むこととする。図16(a)では、かみそりヘッド6の上部に仕上げ剃り用の第2切断刃12を1個だけ配置し、その後ろ側に第1切断刃11を隣接配置した。   In addition to the above embodiments, the first cutting blade 11 according to the present invention can be applied to an electric shaver in various forms shown in FIG. 16, and the present invention includes all of these forms. In FIG. 16A, only one second cutting blade 12 for finishing shaving is disposed on the upper part of the razor head 6, and the first cutting blade 11 is disposed adjacent to the rear side thereof.

また、図16(b)に示すように、きわ剃り刃ユニット5を備えている電気かみそりにおいて、きわぞり刃を第1切断刃11で構成した。この場合には、かみそりヘッド6に仕上げ剃り用の2個の第2切断刃12と第3切断刃13が設けてある。きわ剃り刃ユニット5は、本体ケース1で上下スライド可能に支持されており、第1切断刃11の上端がかみそりヘッド6の下側の待機位置にある状態と、第1切断刃11の上端が第2・第4の切断刃12・14の上端とほぼ同じ高さにあるコンビ剃り位置と、コンビ剃り位置からさらに上側へ突出する単独使用位置とに切り換えることができる。   In addition, as shown in FIG. 16 (b), in the electric razor provided with the shave blade unit 5, the shave blade is constituted by the first cutting blade 11. In this case, the razor head 6 is provided with two second cutting blades 12 and a third cutting blade 13 for finishing shaving. The sharp shaving blade unit 5 is supported by the main body case 1 so as to be slidable up and down. The upper end of the first cutting blade 11 is in a standby position below the razor head 6, and the upper end of the first cutting blade 11 is It is possible to switch between a combination shaving position that is substantially the same height as the upper ends of the second and fourth cutting blades 12 and 14 and a single use position that protrudes further upward from the combination shaving position.

図16(c)では、かみそりヘッド6の上部に仕上げ剃り用の第2・第4切断刃12・14を設け、これら両者12・14の間にセンター刃として機能する第1切断刃11を配置した。   In FIG. 16 (c), the second and fourth cutting blades 12 and 14 for finishing shaving are provided on the upper portion of the razor head 6, and the first cutting blade 11 that functions as a center blade is disposed between the both 12 and 14. did.

図16(d)では、図16(a)と同様にかみそりヘッド6の上部に仕上げ剃り用の第2切断刃12と第1切断刃11を隣接配置するが、第1切断刃11を第2切断刃12より前側に、しかも第1切刃部38がかみそりヘッド6の前面側へ突出する状態で第1切断刃11を配置した。つまり、図16(a)の電気かみそりの前後の概念を反転すると、図16(d)の電気かみそりが得られるわけであり、本発明はこのように前後が単純に反転された概念の電気かみそりを含むこととする。   In FIG. 16D, the second cutting blade 12 for finishing shaving and the first cutting blade 11 are arranged adjacent to the upper part of the razor head 6 as in FIG. 16A, but the first cutting blade 11 is the second one. The first cutting blade 11 is disposed in front of the cutting blade 12 and the first cutting blade portion 38 protrudes toward the front side of the razor head 6. That is, when the concept before and after the electric razor in FIG. 16 (a) is inverted, the electric razor in FIG. 16 (d) is obtained, and the present invention has the concept of an electric razor whose concept is simply inverted in this way. Is included.

図16(e)では、かみそりヘッド6に2個の仕上げ剃り用の第2切断刃12を配置し、本体ケース1の下部に、粗剃り用の2個の第1切断刃11を背中合わせ状に配置した。不使用時の各切断刃11・12は、それぞれ保護キャップ122・123で覆われている。   In FIG. 16 (e), two second cutting blades 12 for finishing shaving are arranged on the razor head 6, and the two first cutting blades 11 for rough shaving are placed back-to-back at the bottom of the main body case 1. Arranged. The cutting blades 11 and 12 when not in use are covered with protective caps 122 and 123, respectively.

上記の実施例では、第1切断刃11を鋭角に形成したが、縦壁36・48と上壁37・49の折曲げ角度は90度であってもよい。第1切断刃11の固定刃18の上壁37は平坦壁である必要はなく、上突湾曲面状に形成することができる。溝105はハーフエッチング加工で形成する必要はなく、プレス加工や切削加工で形成することができる。第3切断刃13の外刃13は、左右に連続する前後壁79・80を備えている必要はなく、例えば、外刃13の左右方向一定間隔おきに上壁78に連続して下方に伸びる脚片を備えた外刃構造であってもよい。   In the above embodiment, the first cutting blade 11 is formed at an acute angle, but the bending angle between the vertical walls 36 and 48 and the upper walls 37 and 49 may be 90 degrees. The upper wall 37 of the fixed blade 18 of the first cutting blade 11 does not need to be a flat wall, and can be formed in an upwardly curved surface shape. The groove 105 need not be formed by half-etching, but can be formed by pressing or cutting. The outer blade 13 of the third cutting blade 13 does not need to include the front and rear walls 79 and 80 that are continuous to the left and right. For example, the outer blade 13 extends downward continuously from the upper wall 78 at regular intervals in the left and right direction. An outer blade structure provided with leg pieces may be used.

上記の実施例では、第1切刃部38の前後端縁のそれぞれを、平面視において外突湾曲線状に形成したが、第1切刃部38の前端縁(補強リブ40の後端縁)は、平面視において直線状に形成することができる。その場合には、左右中央部付近における切刃の前後長さを充分に確保して、髭の切断機会を向上しながら、左右両端付近の切刃の前後長さを短くして切刃の構造強度を向上できる。第2・第4の両切断刃12・14は、それぞれ往復動式の切断刃である必要はなく、シリンダー構造の内刃が横軸回りに回転するロータリー式の切断刃であってもよい。   In the above embodiment, each of the front and rear end edges of the first cutting edge portion 38 is formed in an outwardly curved line shape in plan view, but the front end edge of the first cutting edge portion 38 (the rear end edge of the reinforcing rib 40). ) Can be formed linearly in plan view. In that case, the front and rear length of the cutting edge near the center of the left and right is sufficiently secured to improve the cutting opportunity of the scissors, while the front and rear length of the cutting edge near the left and right ends is shortened. Strength can be improved. The second and fourth cutting blades 12 and 14 do not need to be reciprocating cutting blades, respectively, and may be rotary cutting blades in which an inner blade of a cylinder structure rotates about a horizontal axis.

第1切断刃の縦断側面図である。It is a vertical side view of a 1st cutting blade. 電気かみそりの正面図である。It is a front view of an electric razor. かみそりヘッドの縦断正面図である。It is a vertical front view of a razor head. かみそりヘッドの平面図である。It is a top view of a razor head. 外刃ホルダーを分離した状態のかみそりヘッドの縦断側面図である。It is a vertical side view of the razor head in the state where the outer blade holder is separated. 一部を破断した第1切断刃の分解背面図である。It is a disassembled rear view of the 1st cutting blade which fractured | ruptured a part. 第1切断刃の分解した状態の縦断側面図である。It is a vertical side view of the state which the 1st cutting blade decomposed | disassembled. 第1切断刃の平面図である。It is a top view of the 1st cutting blade. 第2切断刃の分解正面図である。It is a disassembled front view of a 2nd cutting blade. 一部を破断した第3切断刃の分解正面図である。It is a disassembled front view of the 3rd cutting blade which fractured | ruptured a part. 一部を破断した第3切断刃の平面図である。It is a top view of the 3rd cutting blade which fractured | ruptured a part. 外刃ホルダーのロック構造を示す縦断正面図である。It is a vertical front view which shows the lock structure of an outer blade holder. かみそりヘッドの側面図である。It is a side view of a razor head. 第3切断刃のフロート連動構造を示す縦断側面図である。It is a vertical side view which shows the float interlocking | linkage structure of a 3rd cutting blade. 電気かみそりの使用状態を示す側面図である。It is a side view which shows the use condition of an electric razor. 電気かみそりにおける各切断刃の別の実施例を示す側面図である。It is a side view which shows another Example of each cutting blade in an electric razor.

符号の説明Explanation of symbols

6 かみそりヘッド
11 第1切断刃
12 第2切断刃
18 固定刃
19 可動刃
36 固定刃の縦壁
37 固定刃の上壁
38 第1切刃部
39 第2切刃部
48 可動刃の縦壁
49 可動刃の上壁
59 固定刃支持枠
60 可動刃支持枠
6 Razor Head 11 First Cutting Blade 12 Second Cutting Blade 18 Fixed Blade 19 Movable Blade 36 Fixed Blade Vertical Wall 37 Fixed Blade Upper Wall 38 First Cutting Edge 39 Second Cutting Blade 48 Vertical Wall 49 of Moving Blade Upper wall 59 of movable blade Fixed blade support frame 60 Movable blade support frame

Claims (12)

粗剃り用の第1切断刃(11)と、仕上げ剃り用の第2切断刃(12)とを備えており、
第1切断刃(11)を構成する固定刃(18)および可動刃(19)のそれぞれが、縦壁(36・48)と、縦壁(36・48)の上端に連続して折り曲げられる上壁(37・49)とで逆L字状に形成されており、
上壁(37・49)の遊端側にスリット刃状の第1切刃部(38・50)が形成され、上壁(37・49)から縦壁(36・48)にわたってスリット刃状の第2切刃部(39・51)が形成してある電気かみそり。
A first cutting blade (11) for rough shaving and a second cutting blade (12) for finishing shaving,
Each of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11) is continuously bent at the vertical wall (36, 48) and the upper end of the vertical wall (36, 48). It is formed in an inverted L shape with the walls (37, 49),
A slit blade-shaped first cutting edge portion (38, 50) is formed on the free end side of the upper wall (37, 49), and the slit blade-like shape extends from the upper wall (37, 49) to the vertical wall (36, 48). An electric razor in which the second cutting edge (39, 51) is formed.
第1切断刃(11)を構成する固定刃(18)および可動刃(19)の上壁(37・49)のそれぞれに、第1切刃部(38・50)と第2切刃部(39・51)とを区分する補強リブ(40・52)が形成してある請求項1に記載の電気かみそり。   A first cutting edge (38/50) and a second cutting edge (on the upper wall (37/49) of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11) ( The electric shaver according to claim 1, wherein reinforcing ribs (40, 52) for separating the ridges are formed. 第1切断刃(11)を構成する固定刃(18)および可動刃(19)の左右両側に、それぞれ切刃を構成しない逆L字状の刃形保持壁(41・57)が設けられており、
これら刃形保持壁(41・57)の間に補強リブ(40・52)が形成してある請求項2に記載の電気かみそり。
On both the left and right sides of the fixed blade (18) and the movable blade (19) constituting the first cutting blade (11), inverted L-shaped blade-shaped holding walls (41, 57) not constituting the cutting blade are provided. And
The electric shaver according to claim 2, wherein a reinforcing rib (40, 52) is formed between the blade-shaped holding walls (41, 57).
前記縦壁(36・48)と前記上壁(37・49)とで挟む角度(θ1・θ2)が鋭角に設定してある請求項2または3に記載の電気かみそり。   The electric shaver according to claim 2 or 3, wherein an angle (θ1 · θ2) sandwiched between the vertical wall (36 · 48) and the upper wall (37 · 49) is set to an acute angle. 可動刃(19)を構成する縦壁(48)と上壁(49)とで挟む角度(θ2)が、固定刃(18)を構成する縦壁(36)と上壁(37)とで挟む角度(θ1)より僅かに小さく設定してある請求項4に記載の電気かみそり。   The angle (θ2) sandwiched between the vertical wall (48) and the upper wall (49) constituting the movable blade (19) is sandwiched between the vertical wall (36) and the upper wall (37) constituting the fixed blade (18). The electric shaver according to claim 4, which is set to be slightly smaller than the angle (θ1). 固定刃(18)が固定刃支持体(59)に固定され、可動刃(19)が可動刃支持体(60)に固定されており、
固定刃(18)は、縦壁(36)の下端に設けた取付座(46)を縦壁(36)と対向する固定刃支持体(59)の装着座(65)に固定して、固定刃支持体(59)と隙間を介して対向する状態で固定されており、
可動刃(19)および可動刃支持体(60)が、固定刃(18)と固定刃支持体(59)との対向隙間(E)に収容されて、固定刃(18)の内面に沿って摺動可能に固定刃支持体(59)で支持してある請求項2、3、4または5に記載の電気かみそり。
The fixed blade (18) is fixed to the fixed blade support (59), and the movable blade (19) is fixed to the movable blade support (60).
The fixed blade (18) is fixed by fixing the mounting seat (46) provided at the lower end of the vertical wall (36) to the mounting seat (65) of the fixed blade support (59) facing the vertical wall (36). It is fixed in a state of facing the blade support (59) through a gap,
The movable blade (19) and the movable blade support (60) are accommodated in the opposing gap (E) between the fixed blade (18) and the fixed blade support (59), and along the inner surface of the fixed blade (18). The electric shaver according to claim 2, 3, 4 or 5, wherein the electric shaver is supported by a fixed blade support (59) so as to be slidable.
第1切断刃(11)を構成する固定刃(18)の後端において、第1切刃部(38)の小刃(43)が下向きに折り曲げられており、
前記小刃(43)の折り曲げ部の下方に隣接して、小刃(43)の変形を防ぐ防護壁(63)が固定刃支持体(59)に設けてある請求項6に記載の電気かみそり。
At the rear end of the fixed blade (18) constituting the first cutting blade (11), the small blade (43) of the first cutting blade portion (38) is bent downward,
The electric shaver according to claim 6, wherein a protective wall (63) for preventing deformation of the small blade (43) is provided on the fixed blade support (59) adjacent to the lower portion of the bent portion of the small blade (43). .
可動刃支持体(60)が、可動刃(19)の縦壁(48)を支持する主面壁(66)と、主面壁(66)の両側に突設されて可動刃(19)の両側の刃形保持壁(57)を支持する逆L字状の上突壁(67)とを一体に備えており、
縦壁(48)の下端中央に設けた取付座(58)を主面壁(66)に設けた装着座(68)に固定して、可動刃(19)が可動刃支持体(60)と一体化してある請求項6または7に記載の電気かみそり。
A movable blade support (60) is provided on the main surface wall (66) for supporting the vertical wall (48) of the movable blade (19) and on both sides of the main surface wall (66) so as to be provided on both sides of the movable blade (19). An upper L-shaped upper protruding wall (67) supporting the blade-shaped holding wall (57) is integrally provided;
The mounting seat (58) provided at the center of the lower end of the vertical wall (48) is fixed to the mounting seat (68) provided on the main surface wall (66), and the movable blade (19) is integrated with the movable blade support (60). The electric shaver according to claim 6 or 7, wherein
固定刃(18)を構成する縦壁(36)と上壁(37)との折り曲げ部の内面および/または外面に、縦壁(36)と上壁(37)との折り曲げ線に沿う溝(105)が凹み形成してある請求項6、7または8に記載の電気かみそり。   On the inner surface and / or outer surface of the bent portion of the vertical wall (36) and the upper wall (37) constituting the fixed blade (18), a groove along the bending line of the vertical wall (36) and the upper wall (37) ( The electric shaver according to claim 6, 7 or 8, wherein 105) is recessed. 固定刃(18)が、エッチング処理された金属板材にプレス加工を施して形成されており、
前記溝(105)がハーフエッチング加工で形成してある請求項9に記載の電気かみそり。
The fixed blade (18) is formed by pressing an etched metal plate material,
The electric shaver according to claim 9, wherein the groove (105) is formed by a half-etching process.
第1切断刃(11)を構成する固定刃(18)の第1切刃部(38)の遊端縁が平面視において外突湾曲線状に形成してある請求項6から10のいずれかに記載の電気かみそり。   11. The free edge of the first cutting blade portion (38) of the fixed blade (18) constituting the first cutting blade (11) is formed in an outwardly curved line shape in plan view. Electric razor as described in 第1切刃部(38)に形成される刃穴(42)と小刃(43)のそれぞれが、かみそりヘッド(6)の遊端側へ向かって拡がる向きに放射配置してある請求項6から11のいずれかに記載の電気かみそり。   Each of the blade hole (42) and the small blade (43) formed in the first cutting edge portion (38) is radially arranged so as to expand toward the free end side of the razor head (6). To 11. The electric shaver according to any one of 11 to 11.
JP2008322953A 2008-12-18 2008-12-18 Electric razor Expired - Fee Related JP5288406B2 (en)

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US2215099A (en) * 1938-02-10 1940-09-17 Remington Rand Inc Electric dry shaver
IT493135A (en) * 1951-10-17
DE1553713C3 (en) * 1966-05-21 1974-10-31 Otto 8000 Muenchen Huebner Shaving head for a dry shaver
JPS504476Y1 (en) * 1970-03-09 1975-02-06
JPS5937986B2 (en) * 1980-05-27 1984-09-13 松下電工株式会社 Reciprocating electric razor blade structure
JPH08141226A (en) * 1994-11-16 1996-06-04 Sanyo Electric Co Ltd Outer razor for reciprocating electrical razor unit
JP2000157755A (en) * 1998-11-30 2000-06-13 Sanyo Electric Co Ltd Electric razor
JP4827227B2 (en) * 2005-03-18 2011-11-30 株式会社泉精器製作所 Reciprocating electric razor
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