JP5058084B2 - 光電変換装置の作製方法及びマイクロ波プラズマcvd装置 - Google Patents
光電変換装置の作製方法及びマイクロ波プラズマcvd装置 Download PDFInfo
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- JP5058084B2 JP5058084B2 JP2008172148A JP2008172148A JP5058084B2 JP 5058084 B2 JP5058084 B2 JP 5058084B2 JP 2008172148 A JP2008172148 A JP 2008172148A JP 2008172148 A JP2008172148 A JP 2008172148A JP 5058084 B2 JP5058084 B2 JP 5058084B2
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Images
Classifications
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- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
- H01L31/1804—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic Table
- H01L31/182—Special manufacturing methods for polycrystalline Si, e.g. Si ribbon, poly Si ingots, thin films of polycrystalline Si
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
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- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/50—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating using electric discharges
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/0248—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies
- H01L31/036—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes
- H01L31/0392—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate
- H01L31/03921—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by their semiconductor bodies characterised by their crystalline structure or particular orientation of the crystalline planes including thin films deposited on metallic or insulating substrates ; characterised by specific substrate materials or substrate features or by the presence of intermediate layers, e.g. barrier layers, on the substrate including only elements of Group IV of the Periodic Table
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
- H01L31/075—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers the potential barriers being only of the PIN type, e.g. amorphous silicon PIN solar cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/545—Microcrystalline silicon PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
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- Organic Chemistry (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Metallurgy (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Plasma & Fusion (AREA)
- Photovoltaic Devices (AREA)
Description
導波管が並置されることにより、これらに挟まれた細溝状の空間が形成されている。並置される導波管321の対向する面にスリット323を塞ぐ誘電体板324が設けられ、そこからマイクロ波が漏洩してプラズマを生成する。プラズマ発生器327は、並置される導波管321の細溝状の空間に沿って複数設けられている。
12 電極
14 p型半導体層
15 p−型半導体層
16 i型半導体層
17 i’型半導体層
18 n型半導体層
20 電極
22 取出電極
24 保護膜
25 保護フィルム
26 EVA(エチレンビニルアセテート)
27 アルミ箔
28 外皮フィルム
Claims (13)
- 被処理体を載置するサセプタと、前記サセプタの上部に、互いに間隔を置いて並置された複数の導波管と、隣り合う前記導波管で挟まれた空間に設けられたプラズマ発生器と、を有する処理室において、前記サセプタ上に基板を載置し、
前記処理室に反応性気体を供給し、
前記処理室内の圧力を1×102Pa以上1×105Pa以下に保持しつつ、前記空間にマイクロ波を供給して第1のプラズマを生成し、前記基板上に微結晶半導体でなる光電変換層を堆積し、
前記プラズマ発生器は、ガスノズルと、前記ガスノズルの外側に放電用電極と、を有し、
前記第1のプラズマの生成において、前記放電用電極にマイクロ波電力が印可されることによって第2のプラズマが生成され、前記第2のプラズマの生成により放電が開始されることを特徴とする光電変換装置の作製方法。 - 請求項1において、複数の前記導波管は、導波管同士が対向する側にそれぞれスリットを有し、前記スリットから供給される前記マイクロ波により前記第1のプラズマを生成することを特徴とする光電変換装置の作製方法。
- 請求項2において、前記スリットは誘電体板で塞がれており、前記誘電体板を介して前記マイクロ波が供給されることを特徴とする光電変換装置の作製方法。
- 請求項1乃至3のいずれか一において、複数の前記導波管は、2mm以上10mm以下の間隔で並置されていることを特徴とする光電変換装置の作製方法。
- 請求項1乃至4のいずれか一において、前記反応性気体は、ヘリウムを含むことを特徴とする光電変換装置の作製方法。
- 請求項1乃至5のいずれか一において、前記第1のプラズマは電子密度が1×1011cm−3以上1×1013cm−3以下であり、電子温度が0.2eV以上2.0eV以下であることを特徴とする光電変換装置の作製方法。
- 被処理体を載置する第1のサセプタと、前記第1のサセプタの上部に、互いに間隔を置いて並置された複数の第1の導波管と、隣り合う前記第1の導波管で挟まれた第1の空間に設けられた第1のプラズマ発生器と、を有する第1の処理室において、前記第1のサセプタ上に基板を載置し、
前記第1の処理室に第1の反応性気体を供給し、
前記第1の処理室内の圧力を1×102Pa以上1×105Pa以下に保持しつつ、前記第1の空間に第1のマイクロ波を供給して第1のプラズマを生成し、前記基板上に微結晶半導体でなる第1の半導体層を堆積し、
前記基板を大気に晒すことなく前記第1の処理室から搬出して第2の処理室に移動させ、
被処理体を載置する第2のサセプタと、前記第2のサセプタの上部に、互いに間隔を置いて並置された複数の第2の導波管と、隣り合う前記第2の導波管で挟まれた第2の空間に設けられた第2のプラズマ発生器と、を有する前記第2の処理室において、前記第2のサセプタ上に前記基板を載置し、
前記第2の処理室に第2の反応性気体を供給し、
前記第2の処理室内の圧力を1×102Pa以上1×105Pa以下に保持しつつ、前記第2の空間に第2のマイクロ波を供給して第2のプラズマを生成し、前記第1の半導体層上に微結晶半導体でなる第2の半導体層を堆積し、
前記基板を大気に晒すことなく前記第2の処理室から搬出して第3の処理室に移動させ、
被処理体を載置する第3のサセプタと、前記第3のサセプタの上部に、互いに間隔を置いて並置された複数の第3の導波管と、隣り合う前記第3の導波管で挟まれた第3の空間に設けられた第3のプラズマ発生器と、を有する前記第3の処理室において、前記第3のサセプタ上に前記基板を載置し、
前記第3の処理室に第3の反応性気体を供給し、
前記第3の処理室内の圧力を1×102Pa以上1×105Pa以下に保持しつつ、前記第3の空間に第3のマイクロ波を供給して第3のプラズマを生成し、前記第2の半導体層上に微結晶半導体でなる第3の半導体層を堆積し、
前記第1のプラズマ発生器は、第1のガスノズルと、前記第1のガスノズルの外側に第1の放電用電極と、を有し、
前記第1のプラズマの生成において、前記第1の放電用電極にマイクロ波電力が印可されることによって第4のプラズマが生成され、前記第4のプラズマの生成により放電が開始され、
前記第2のプラズマ発生器は、第2のガスノズルと、前記第2のガスノズルの外側に第2の放電用電極と、を有し、
前記第2のプラズマの生成において、前記第2の放電用電極にマイクロ波電力が印可されることによって第5のプラズマが生成され、前記第5のプラズマの生成により放電が開始され、
前記第3のプラズマ発生器は、第3のガスノズルと、前記第3のガスノズルの外側に第3の放電用電極と、を有し、
前記第3のプラズマの生成において、前記第3の放電用電極にマイクロ波電力が印可されることによって第6のプラズマが生成され、前記第6のプラズマの生成により放電が開始されることを特徴とする光電変換装置の作製方法。 - 請求項7において、前記第1乃至前記第3の導波管は、各導波管同士が対向する側にそれぞれスリットを有し、前記スリットから供給される前記第1乃至前記第3のマイクロ波により前記第1乃至前記第3のプラズマを生成することを特徴とする光電変換装置の作製方法。
- 請求項8において、前記スリットは誘電体板で塞がれており、前記誘電体板を介して前記第1乃至前記第3のマイクロ波が供給されることを特徴とする光電変換装置の作製方法。
- 請求項7乃至9のいずれか一において、前記第1乃至前記第3の導波管はそれぞれ、2mm以上10mm以下の間隔で並置されていることを特徴とする光電変換装置の作製方法。
- 請求項7乃至10のいずれか一において、前記第1乃至前記第3の反応性気体は、ヘリウムを含むことを特徴とする光電変換装置の作製方法。
- 請求項7乃至11のいずれか一において、前記第1乃至前記第3のプラズマは電子密度が1×1011cm−3以上1×1013cm−3以下であり、電子温度が0.2eV以上2.0eV以下であることを特徴とする光電変換装置の作製方法。
- 被処理体を載置するサセプタと、
前記サセプタの上部に互いに間隔を置いて並置された複数の導波管と、
隣り合う前記導波管で挟まれた空間に設けられたプラズマ発生器と、
ガス供給手段と、
前記複数の導波管に接続されたマイクロ波電源と、を有し、
前記プラズマ発生器は、前記ガス供給手段に接続されたガスノズルと、前記ガスノズルの外側に放電用電極と、を有し、
前記放電用電極にマイクロ波電力が印可されることによってプラズマが生成され、前記プラズマの生成により放電が開始されることを特徴とするマイクロ波プラズマCVD装置。
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TWI390752B (zh) | 2013-03-21 |
CN101355116A (zh) | 2009-01-28 |
TW200926432A (en) | 2009-06-16 |
JP2009054997A (ja) | 2009-03-12 |
US7736933B2 (en) | 2010-06-15 |
CN101355116B (zh) | 2012-02-08 |
US20090029503A1 (en) | 2009-01-29 |
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