JP4813826B2 - Biaxial feeder, sheeting apparatus and kneading system using the same - Google Patents
Biaxial feeder, sheeting apparatus and kneading system using the same Download PDFInfo
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- JP4813826B2 JP4813826B2 JP2005169361A JP2005169361A JP4813826B2 JP 4813826 B2 JP4813826 B2 JP 4813826B2 JP 2005169361 A JP2005169361 A JP 2005169361A JP 2005169361 A JP2005169361 A JP 2005169361A JP 4813826 B2 JP4813826 B2 JP 4813826B2
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- 238000004898 kneading Methods 0.000 title claims description 43
- 239000000463 material Substances 0.000 claims description 19
- 239000004594 Masterbatch (MB) Substances 0.000 claims description 11
- 238000001816 cooling Methods 0.000 description 27
- 239000000498 cooling water Substances 0.000 description 16
- 238000010586 diagram Methods 0.000 description 7
- 238000005096 rolling process Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 5
- 239000011347 resin Substances 0.000 description 5
- 229920005989 resin Polymers 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
- B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
- B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
- B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
- B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
- B29B7/186—Rotors therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/484—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws with two shafts provided with screws, e.g. one screw being shorter than the other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/488—Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/38—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
- B29B7/46—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
- B29B7/48—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
- B29B7/488—Parts, e.g. casings, sealings; Accessories, e.g. flow controlling or throttling devices
- B29B7/489—Screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/34—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
- B29B7/52—Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices with rollers or the like, e.g. calenders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/30—Mixing; Kneading continuous, with mechanical mixing or kneading devices
- B29B7/58—Component parts, details or accessories; Auxiliary operations
- B29B7/60—Component parts, details or accessories; Auxiliary operations for feeding, e.g. end guides for the incoming material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7461—Combinations of dissimilar mixers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/748—Plants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7485—Systems, i.e. flow charts or diagrams; Plants with consecutive mixers, e.g. with premixing some of the components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
- B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
- B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/80—Component parts, details or accessories; Auxiliary operations
- B29B7/82—Heating or cooling
- B29B7/826—Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
- B29C48/07—Flat, e.g. panels
- B29C48/08—Flat, e.g. panels flexible, e.g. films
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/30—Extrusion nozzles or dies
- B29C48/35—Extrusion nozzles or dies with rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/395—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/505—Screws
- B29C48/52—Screws with an outer diameter varying along the longitudinal axis, e.g. for obtaining different thread clearance
- B29C48/525—Conical screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/682—Barrels or cylinders for twin screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/36—Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
- B29C48/50—Details of extruders
- B29C48/68—Barrels or cylinders
- B29C48/685—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads
- B29C48/687—Barrels or cylinders characterised by their inner surfaces, e.g. having grooves, projections or threads having projections with a short length in the barrel direction, e.g. pins
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Description
本発明は、伝熱性能や混練性能に優れた二軸フィーダ並びにこれを用いたシーティング装置及び混練システムに関する。 The present invention relates to a biaxial feeder excellent in heat transfer performance and kneading performance, and a sheeting apparatus and a kneading system using the same.
混練機から排出されたゴム又は樹脂を、ケーシング内に二本のテーパスクリューを配設してなる二軸フィーダにより押出し、次工程(シート化、成形など)に供給する押出装置が、特許文献1や特許文献2で開示されている。
An extrusion apparatus in which rubber or resin discharged from a kneader is extruded by a biaxial feeder in which two taper screws are arranged in a casing and is supplied to the next process (sheeting, molding, etc.) is disclosed in
また、上記二軸フィーダを用いた混練システムとして、例えば図9に示すようなものが知られている。 Further, as a kneading system using the above biaxial feeder, for example, a system shown in FIG. 9 is known.
これによれば、先ず、原料ゴムと配合剤がマスターバッチ用混練機100でマスター混練され、ここから排出されたマスターバッチゴムは、アンダーミキサ101Aによってシート化され、外部冷却装置102Aによって冷却された後、再びマスターバッチ用混練機100に戻されてリミル混練される。このリミル(再練り)工程は1回又は複数回、行われる。その後、マスターバッチゴムは加硫剤とともにファイナル用混練機103に投入されてファイナル混練される。ここから排出されたマスターバッチゴムは、アンダーミキサ101Bによってシート化され、外部冷却装置102Bによって冷却された後、成形/加硫工程に移行するようになっている。
According to this, first, the raw rubber and the compounding agent are master-kneaded by the
しかしながら、従来の二軸フィーダにあっては、ケーシングが冷却水供給用のジャケット構造を有すると共にテーパスクリューにおけるスクリュー軸の内部に冷却水の循環流路を設けるなどして冷却機能を奏しているが、未だ冷却効果が不十分であった。 However, in the conventional biaxial feeder, the casing has a jacket structure for supplying cooling water and has a cooling function by providing a cooling water circulation passage inside the screw shaft of the taper screw. The cooling effect was still insufficient.
また、二軸フィーダはテーパスクリューによる押出能力のみであり、混練機能は有していなかった。 Moreover, the biaxial feeder was only the extrusion capability by a taper screw, and did not have a kneading function.
また、二軸フィーダは冷却効果が不十分でかつ混練機能を有していないため、次工程においてさらに混練(リミルやファイナル混練)を行う必要がある混練システムにおいては、例えばアンダーミキサ2Aでシート化した後、外部冷却装置3Aを通じて一旦冷却してから再度混練を行う必要があるなどで、プロセスを簡素化して速やかに次工程に移行することができず、生産性の低下でコストアップを招来しているという問題点もあった。 In addition, since the biaxial feeder has an insufficient cooling effect and does not have a kneading function, in a kneading system that requires further kneading (remilling or final kneading) in the next step, for example, a sheet is formed with an undermixer 2A. After that, it is necessary to cool once through the external cooling device 3A and then knead again, so that it is not possible to simplify the process and quickly move to the next step, resulting in an increase in cost due to a decrease in productivity. There was also a problem of being.
本発明は、上記状況に鑑みてなされたものであり、伝熱能力が高く混練機能を有して混練システムの簡素化が図れる二軸フィーダ並びにこれを用いたシーティング装置及び混練システムを提供することを目的とする。 The present invention has been made in view of the above situation, and provides a biaxial feeder that has a high heat transfer capability and has a kneading function and can simplify the kneading system, and a sheeting device and a kneading system using the biaxial feeder. With the goal.
上記目的を達成するための本発明に係る二軸フィーダは、ゴム又はゴム系組成物である被混練物が投入されるケーシング内に二本のテーパスクリューを配設してなる二軸フィーダにおいて、前記テーパスクリューにおけるスクリュー軸径D1とスクリュー翼径D2との比であるD1/D2が、0.35以上であり、前記ケーシングは、熱媒体供給用のジャケット構造を有すると共に、前記テーパスクリューにおけるスクリュー軸の内部に熱媒体の循環流路を設けた、ことを特徴とする。 In order to achieve the above object, the biaxial feeder according to the present invention is a biaxial feeder in which two taper screws are disposed in a casing into which a material to be kneaded that is rubber or a rubber-based composition is placed . wherein the ratio D1 / D2 between the screw shaft diameter D1 and the screw impeller diameter D2 of the taper screw state, and are 0.35 or more, said casing, and has a jacket structure for heating medium supply, in the tapered screw A heat medium circulation channel is provided inside the screw shaft .
上記目的を達成するための本発明に係るシーティング装置は、前述した構成の二軸フィーダの下流にローラヘッドを連設してなることを特徴とする。 In order to achieve the above object, a sheeting apparatus according to the present invention is characterized in that a roller head is provided downstream of a biaxial feeder having the above-described configuration.
上記目的を達成するための本発明に係る混練システムは、マスターバッチ用混練機とファイナル用混練機とを備えた混練システムにおいて、少なくともマスターバッチ用混練機の下流に前述した構成の二軸フィーダを連設したことを特徴とする。 To achieve the above object, the kneading system according to the present invention is a kneading system comprising a masterbatch kneader and a final kneader, wherein at least the biaxial feeder having the above-described configuration is provided downstream of the masterbatch kneader. It is characterized by the fact that it has been connected.
本発明に係る二軸フィーダによれば、伝熱能力の向上と押出能力に加えて混練機能が得られる。 According to the biaxial feeder according to the present invention, a kneading function can be obtained in addition to improvement in heat transfer capability and extrusion capability.
本発明に係るシーティング装置によれば、ローラヘッドにおける冷却機構の簡素化と低能力仕様が図れる。 According to the sheeting apparatus of the present invention, the cooling mechanism in the roller head can be simplified and low-capacity specifications can be achieved.
本発明に係る混練システムによれば、外部冷却装置の削減やリミルの回数低減等プロセスを簡素化して速やかに次工程に移行することができ、生産性の向上でコストダウンが図れる。 The kneading system according to the present invention simplifies the process such as reducing the number of external cooling devices and reducing the number of remills, and can quickly move to the next step, thereby improving the productivity and reducing the cost.
以下、本発明に係る二軸フィーダ並びにこれを用いたシーティング装置及び混練システムを実施例により図面を用いて詳細に説明する。 DESCRIPTION OF EMBODIMENTS Hereinafter, a biaxial feeder according to the present invention, a sheeting apparatus and a kneading system using the same will be described in detail with reference to the drawings.
図1は本発明の実施例1を示す二軸フィーダの側面図、図2は実験により得られたスクリュー軸径/スクリュー翼径比と冷却性能(ゴム温度)との関係を示すグラフである。 FIG. 1 is a side view of a biaxial feeder showing Example 1 of the present invention, and FIG. 2 is a graph showing a relationship between a screw shaft diameter / screw blade diameter ratio and cooling performance (rubber temperature) obtained by experiment.
図1に示すように、本二軸フィーダ1は、架台2上に設置された、投入口としてのホッパー3を備えたケーシング4内に、二本の(図面上では一本しか図示されていないが)テーパスクリュー5が配設されてなる。この二本のテーパスクリュー5は、ギヤボックスや減速機からなる動力伝達部6を介して図示しないモータにより、異方向に回転駆動されるようになっている。
As shown in FIG. 1, the
前記ケーシング4は、図示しないが、外部から冷却水(熱媒体)が供給・循環されるジャケット構造を有すると共に、前記テーパスクリュー5におけるスクリュー軸5aの内部には、外部から冷却水(熱媒体)が供給・循環される図示しない循環流路が形成されている。図中7がテーパスクリュー5における冷却水供給口である。
Although not shown, the
前記二本のテーパスクリュー5において、ゴム又はゴム系組成物である被混練物がホッパー3より投入されるテーパスクリュー5の根元部は、スクリュー翼5bとスクリュー軸5aの軸径が非常に大きく、被混練物に対して噛み込み、噛み砕きの機能が十分に得られる構造になっている一方、テーパスクリュー5の先端部では、スクリュー翼5bとスクリュー軸5aの軸径が根元部に比べて小さく絞り込まれた構造になっている。
In the two
そして、本実施例では、前記スクリュー軸5aの軸径D1とスクリュー翼5bの翼径D2との比であるD1/D2が、0.35以上、好ましくは0.5以上に設定されている。
In this embodiment, D1 / D2, which is the ratio of the shaft diameter D1 of the
このように構成されるため、前述した二本のテーパスクリュー5の構造により、当該テーパスクリュー5が異方向へ回転することによって、ケーシング4内の被混練物は適度に圧縮されて、図示しないローラヘッド等へ安定して連続供給される。
Due to such a configuration, the material to be kneaded in the
また、前述したケーシング4やテーパスクリュー5の冷却水による冷却機構により、ケーシング4内の被混練物は適度に冷却される。
Moreover, the to-be-kneaded material in the
そして、本実施例では、前記スクリュー軸5aの軸径D1とスクリュー翼5bの翼径D2との比であるD1/D2が、0.35以上、好ましくは0.5以上に設定されているので、二軸フィーダ1内の冷却性能が向上される。
In this embodiment, D1 / D2, which is the ratio of the shaft diameter D1 of the
即ち、前記D1/D2の設定により、スクリュー軸5aとケーシング4との間の被混練物の厚みを伝熱能力の面から適正化でき、冷却水による冷却機構の冷却作用を十分に発揮させられて二軸フィーダ1内の冷却性能が高められることから、図2に示す実験結果でも判るように、冷却時間(被混練物の滞留時間)が短くても温度低下の効果が期待でき、被混練物の材料に左右されない汎用性の高い二軸フィーダ1を提供することができる。
That is, by setting D1 / D2, the thickness of the material to be kneaded between the
尚、上記実施例において、被混練物がゴム又はゴム系組成物以外の樹脂等の場合、あるいは比較的低温で供給されるゴム又はゴム系組成物であって成形性を高めるため加温する必要があるような際は、熱媒体として温水が用いられる場合もある。 In the above embodiment, when the material to be kneaded is a rubber or a resin other than the rubber-based composition, or a rubber or a rubber-based composition supplied at a relatively low temperature, it is necessary to heat to improve the moldability. In some cases, hot water may be used as a heat medium.
図3は本発明の実施例2を示す二軸フィーダ1の構造説明図である。
FIG. 3 is an explanatory view of the structure of the
これは、実施例1におけるケーシング4内に、テーパスクリュー5の周囲に位置して複数のピン10を着脱可能に配設した例である。その他の構成は、実施例1と同様なので、図1と同一部材には同一符号を付して重複する説明は省略する。尚、本実施例において、特に、実施例1と同様なD1/D2(図1参照)の設定を行わなくても良いが、行ってもよい。
This is an example in which a plurality of
前記ピン10は、ケーシング4にねじ込み又はねじ止め等されて、周方向に所定間隔離間して複数配置されると共に長手方向(スクリュー軸5aの軸方向)に複数段(図示例では2段)に亙って配置される。勿論、テーパスクリュー5の回転を妨げない位置で、かつ被混練物の押出作用に支障をきたさない本数で配置される。
The
そして、前記ピンの内部には、外部から冷却水(熱媒体)が供給・循環される循環流路11が形成されている。図中12aがその外部冷却水入口で、12bが外部冷却水出口である。
A
これによれば、ケーシング4やテーパスクリュー5の冷却水による冷却機構に加えて、複数のピン10の冷却水による冷却機構により、冷却能力が一段とアップし、被混練物を十分冷却することができる。
According to this, in addition to the cooling mechanism by the cooling water of the
また、本実施例では、複数のピン10の邪魔板効果により、押出能力に加えて混練機能も得られ、汎用性の高い二軸フィーダ1を提供することができる。また、複数のピン10はケーシング4に対し着脱可能であるため、テーパスクリュー5等の交換時に、脱することで、テーパスクリュー5等を容易に交換することができる。
Further, in this embodiment, the kneading function is obtained in addition to the extrusion ability by the baffle effect of the plurality of
尚、上記実施例において、被混練物がゴム又はゴム系組成物以外の樹脂等の場合、あるいは比較的低温で供給されるゴム又はゴム系組成物であって成形性を高めるため加温する必要があるような際は、熱媒体として温水が用いられる場合もある。 In the above embodiment, when the material to be kneaded is a rubber or a resin other than the rubber-based composition, or a rubber or a rubber-based composition supplied at a relatively low temperature, it is necessary to heat to improve the moldability. In some cases, hot water may be used as a heat medium.
図4は本発明の実施例3を示すシーティング装置の側面図である。
FIG. 4 is a side view of a sheeting
これは、実施例1又は実施例2における二軸フィーダ1の下流にローラヘッド20を連設してシーティング装置を構成した例である。従って、二軸フィーダ1においては、図1及び図3と同一部材には同一符号を付して重複する説明は省略する。
This is an example in which a sheeting device is configured by connecting a
ローラヘッド20は、ハウジング21内に上下一対の圧延ロール22,23を軸支してなり、これら圧延ロール22,23は、図示しない駆動手段により異方向に回転駆動されるようになっている。圧延ロール22,23の内部には、外部から冷却水(熱媒体)が供給・循環される図示しない循環流路が形成されている。
The
また、ハウジング21は、ベース24上に敷設されたレール25に沿い車輪26を介して移動可能になっており、二軸フィーダ1に対しローラヘッド20が必要に応じて接近離反するようになっている。図中27は、上圧延ロール22を昇降させるボールねじで、圧延ロール22,23間のギャップ(所謂、シート厚さ)を調製し得るようになっている。また、図中28は、二軸フィーダ1から押し出された被混練物を一時的に蓄える受台で、この受台28にも外部から冷却水(熱媒体)が供給・循環される図示しない循環流路が形成されている。
The
このように構成されるため、二軸フィーダ1から押し出された被混練物は、受台28を経て、圧延ロール22,23間を通過することで、所定厚さのシートに形成される。
Since it is comprised in this way, the to-be-kneaded material extruded from the
そして、本実施例では、二軸フィーダ1において前述した高冷却性能により被混練物が十分に冷却されているので、ローラヘッド20においては、その冷却機構の簡素化や低能力仕様で十分対応することができる。
In this embodiment, since the material to be kneaded is sufficiently cooled by the high cooling performance described above in the
尚、上記実施例において、被混練物がゴム又はゴム系組成物以外の樹脂等の場合、あるいは比較的低温で供給されるゴム又はゴム系組成物であって成形性を高めるため加温する必要があるような際は、熱媒体として温水が用いられる場合もある。 In the above embodiment, when the material to be kneaded is a rubber or a resin other than the rubber-based composition, or a rubber or a rubber-based composition supplied at a relatively low temperature, it is necessary to heat to improve the moldability. In some cases, hot water may be used as a heat medium.
図5は本発明の実施例4を示す混練システムの概略構成図である。 FIG. 5 is a schematic configuration diagram of a kneading system showing Example 4 of the present invention.
これは、図9に示した従来の混練システムにおける、マスターバッチ用混練機100下流のアンダーミキサ101Aに代えて、実施例1又は実施例2における二軸フィーダ1を用いるようにした例である。その他の構成は図9と同様なので、図9と同一部材には同一符号を付して重複する説明は省略する。
This is an example in which the
これによれば、二軸フィーダ1が前述したように高冷却性能を有することで、外部冷却装置102A(図9参照)を介さずに次工程のリミルあるいはファイナル混練に移行でき、1パス混練が可能となる。また、二軸フィーダ1が前述したように混練機能を有することで、リミルの回数低減が図れる。
According to this, since the
これらの結果、生産性向上と省力化が図れる。また、外部冷却装置102Aが不要となることで、混練システムの省スペース化及び低コスト化が可能となる。
As a result, productivity can be improved and labor can be saved. Further, since the
尚、上記実施例において、二軸フィーダ1にファイナル用混練機103を連設する場合、図6に示すように、二本の接線式ロータ31や噛合式ロータ32を備えたバッチ式混練装置30A,30Bをファイナル用混練機として用いても良く、図7に示すように、一本又は二本のスクリューセット41を備えた連続式混練装置40をファイナル用混練機として用いても良い。
In the above embodiment, when the
図8は本発明の実施例5を示す混練システムの概略構成図である。 FIG. 8 is a schematic configuration diagram of a kneading system showing Example 5 of the present invention.
これは、実施例4における、ファイナル用混練機103下流のアンダーミキサ101Bに代えて、実施例1又は実施例2における二軸フィーダ1を用いるようにした例である。その他の構成は図5と同様なので、図5と同一部材には同一符号を付して重複する説明は省略する。
This is an example in which the
これによれば、二軸フィーダ1が前述したように高冷却性能を有することで、外部冷却装置102B(図5参照)を介さずに次工程の成形/加硫工程に移行できる。
According to this, since the
この結果、実施例4に比べてより一層の生産性向上と省力化が図れる。また、外部冷却装置102Bが不要となることで、混練システムのより一層の省スペース化及び低コスト化が可能となる。
As a result, productivity can be further improved and labor can be saved as compared with the fourth embodiment. Further, since the
尚、上記実施例においても、二軸フィーダ1にファイナル用混練機103を連設する場合、図6に示すように、二本の接線式ロータ31や噛合式ロータ32を備えたバッチ式混練装置30A,30Bをファイナル用混練機として用いても良く、図7に示すように、一本又は二本のスクリューセット41を備えた連続式混練装置40をファイナル用混練機として用いても良い。
Also in the above-described embodiment, when the
本発明に係る二軸フィーダ並びにこれを用いたシーティング装置及び混練システムは、ゴムあるいは各種配合剤などを添加したゴムからなる被混練物に限らず、樹脂等からなる被混練物にも適用することができる。 The biaxial feeder and the sheeting apparatus and kneading system using the biaxial feeder according to the present invention are not limited to a kneaded material made of rubber or rubber to which various compounding agents are added, but also to a kneaded material made of resin or the like. Can do.
1 二軸フィーダ、2 架台、3 ホッパー、4 ケーシング、5 テーパスクリュー、5a スクリュー軸、5b スクリュー翼、6 動力伝達部、7 冷却水供給口、10 ピン、11 循環流路、20 ローラヘッド、21 ハウジング、22,23 圧延ロール、24 ベース、25 レール、26 車輪、27 ボールねじ、28 受台、30A,30B バッチ式混練装置、40 連続式混練装置、100 マスターバッチ用混練機、101A,101B アンダーミキサ、102A,102B 外部冷却装置、D1 スクリュー軸5aの軸径、D2 スクリュー翼5bの翼径。
DESCRIPTION OF
Claims (3)
前記テーパスクリューにおけるスクリュー軸径D1とスクリュー翼径D2との比であるD1/D2が、0.35以上であり、
前記ケーシングは、熱媒体供給用のジャケット構造を有すると共に、
前記テーパスクリューにおけるスクリュー軸の内部に熱媒体の循環流路を設けた、
ことを特徴とする二軸フィーダ。 In a biaxial feeder comprising two taper screws arranged in a casing into which a material to be kneaded that is rubber or a rubber-based composition is charged,
The ratio D1 / D2 between the screw shaft diameter D1 and the screw impeller diameter D2 of the tapered screw state, and are 0.35 or more,
The casing has a jacket structure for supplying a heat medium,
Provided a circulation path of the heat medium inside the screw shaft in the taper screw,
A biaxial feeder characterized by that.
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JPS5551543A (en) * | 1978-10-12 | 1980-04-15 | Toshiba Mach Co Ltd | Conical multi-shaft extruder screw |
JPS62211114A (en) * | 1986-03-12 | 1987-09-17 | Masao Moriyama | Device for forming resin material into sheet |
JPH0655409B2 (en) * | 1990-08-22 | 1994-07-27 | 正夫 森山 | Tapered twin screw extruder |
JPH06270230A (en) * | 1993-03-23 | 1994-09-27 | Kobe Steel Ltd | Screw of twin-screw extruder |
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