JP4735565B2 - Component mounting apparatus and component mounting method - Google Patents

Component mounting apparatus and component mounting method Download PDF

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JP4735565B2
JP4735565B2 JP2007034817A JP2007034817A JP4735565B2 JP 4735565 B2 JP4735565 B2 JP 4735565B2 JP 2007034817 A JP2007034817 A JP 2007034817A JP 2007034817 A JP2007034817 A JP 2007034817A JP 4735565 B2 JP4735565 B2 JP 4735565B2
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component
mounting
substrate
storage unit
components
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JP2008198927A (en
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敬太 森田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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本発明は、部品実装装置および部品実装方法に関するものである。   The present invention relates to a component mounting apparatus and a component mounting method.

半導体チップや抵抗等の部品の種類によっては、部品とプリント配線基板(以下、基板という。)の接合部にクリーム半田やフラックスを必要とするものがある。このような部品にあっては、従来、クリーム半田やフラックスを薄膜状に貯留した転写面にノズルでピックアップした部品を接地させ、接合端子に適量のクリーム半田やフラックスを転写した後に基板に実装する方法が用いられている(特許文献1参照)。
特開2000−188498号公報
Some types of components such as semiconductor chips and resistors require cream solder or flux at the joint between the component and a printed wiring board (hereinafter referred to as a substrate). For such parts, conventionally, a part picked up by a nozzle is grounded to a transfer surface in which cream solder or flux is stored in a thin film shape, and an appropriate amount of cream solder or flux is transferred to a joining terminal and then mounted on a substrate. The method is used (refer patent document 1).
JP 2000-188498 A

近年、限られた基板面積により多くの部品を実装する高密度実装が要求されており、3次元方向に実装密度を高めるスタック実装が広く行われるようになってきている。従来のスタック実装においては、基板保持部に保持された基板に一段ずつ部品を積み上げていく手法がとられており、基板に部品を一段実装する度に実装ヘッドが部品収納部と基板の間を往復移動する必要があった。この往復移動はスタック実装される部品の段数に相当する回数だけ行われるため、段数が増える毎に実装ヘッドの移動距離が伸びることになっていた。また、実装ヘッドの移動距離が伸びると1つの基板にスタック実装を終えるまでに要する時間が長くなり、実装装置の一定面積を占有する基板保持部に1つの基板が長時間停滞するため、面積生産性が低下するという問題を招来していた。   In recent years, high-density mounting for mounting many components on a limited board area has been demanded, and stack mounting for increasing the mounting density in a three-dimensional direction has been widely performed. In conventional stack mounting, a method is used in which components are stacked one by one on the substrate held by the substrate holding unit, and the mounting head moves between the component storage unit and the substrate every time one component is mounted on the substrate. It was necessary to move back and forth. Since this reciprocating movement is performed a number of times corresponding to the number of stages of the components to be stacked, the moving distance of the mounting head is increased as the number of stages is increased. In addition, as the movement distance of the mounting head increases, the time required to finish stack mounting on one substrate becomes longer, and one substrate stagnates for a long time in the substrate holding part that occupies a certain area of the mounting device. The problem of the decline of sex was invited.

そこで本発明は、面積生産性を向上させる部品実装装置および部品実装方法を提供することを目的とする。   Therefore, an object of the present invention is to provide a component mounting apparatus and a component mounting method that improve area productivity.

請求項1記載の部品実装装置は、第1の部品を複数収納するパーツフィーダから成る第1収納部と、第2の部品を平面状に複数収納したトレイを複数段格納したマガジンから成る第2収納部と、第1の部品に半田若しくはフラックスを転写する転写部と、第1収納部と第2収納部と転写部を含む範囲で移動し、第1の部品を第2の部品に実装する実装ヘッドを備え、転写部にて半田若しくはフラックスが転写された第1の部品を第2収納部であるマガジンの最上段に順に移送されたトレイに収納された状態の第2の部品に実装する。 The component mounting apparatus according to claim 1 is a second storage unit including a first storage unit including a parts feeder that stores a plurality of first components, and a magazine that stores a plurality of trays storing a plurality of second components in a planar shape . The storage unit, the transfer unit that transfers solder or flux to the first component, the first storage unit, the second storage unit, and the transfer unit are moved in a range including the first component and the first component is mounted on the second component. comprising a mounting head, the solder or flux at the transfer unit is mounted on the second part in a state of being accommodated in the tray that is transferred in sequence to the top of the magazine is a second housing portion a first component that has been transferred .

請求項記載の部品実装方法は、パーツフィーダから成る第1収納部に収納された第1の部品を実装ヘッドによりピックアップする工程と、ピックアップされた第1の部品に転写部にて半田若しくはフラックスを転写する工程と、半田若しくはフラックスが転写された第1の部品をマガジンから成る第2収納部の最上段に順に移送されたて第2の部品を平面状に収納したトレイに収納された状態の第2の部品に実装する工程を含む。 The component mounting method according to claim 2 includes a step of picking up a first component housed in a first housing portion comprising a parts feeder by a mounting head, and a solder or flux at the transfer portion to the picked up first component. And a state in which the first component to which the solder or flux is transferred is sequentially transferred to the uppermost stage of the second storage unit made of a magazine and is stored in a tray that stores the second component in a flat shape. Mounting on the second component.

本発明によれば、第1収納部に収納された第1の部品を第2収納部であるマガジンの最上段に順に移送されたトレイに収納された状態の第2の部品に直接実装することで、実装を行うための領域が不要になり面積生産性が向上する。 According to the present invention, the first component stored in the first storage unit is directly mounted on the second component stored in the tray that is sequentially transferred to the uppermost stage of the magazine as the second storage unit. Thus, the area for mounting is not required, and the area productivity is improved.

本発明の実施の形態について図面を参照して説明する。図1は本発明の実施の形態の部品実装装置の構成を示す斜視図、図2は本発明の実施の形態の部品実装装置における実装方法を示す斜視図、図3は本発明の実施の形態の部品実装装置における実装方法を示す斜視図である。   Embodiments of the present invention will be described with reference to the drawings. 1 is a perspective view showing the configuration of a component mounting apparatus according to an embodiment of the present invention, FIG. 2 is a perspective view showing a mounting method in the component mounting apparatus according to the embodiment of the present invention, and FIG. 3 is an embodiment of the present invention. It is a perspective view which shows the mounting method in the component mounting apparatus.

最初に部品実装装置の構成について説明する。図1において、部品実装装置は、基板1を保持する基板保持部2と、第1の部品3を複数収納する第1収納部4と、第2の部品5を複数収納する第2収納部6と、第1の部品3と第2の部品5の接続端子に半田若しくはフラックスを転写する転写部7と、基板保持部2と第1収納部4と第2収納部6と転写部7を含む範囲で移動する実装ヘッド8とで構成されており、基板1に第1の部品3と第2の部品5をスタック実装する装置である。   First, the configuration of the component mounting apparatus will be described. In FIG. 1, the component mounting apparatus includes a substrate holding unit 2 that holds a substrate 1, a first storage unit 4 that stores a plurality of first components 3, and a second storage unit 6 that stores a plurality of second components 5. A transfer unit 7 that transfers solder or flux to the connection terminals of the first component 3 and the second component 5, a substrate holding unit 2, a first storage unit 4, a second storage unit 6, and a transfer unit 7. The apparatus includes a mounting head 8 that moves within a range, and is a device that stacks the first component 3 and the second component 5 on the substrate 1.

基板保持部2は基板1の両端部を支持した状態で一方向に搬送するとともに所定の位置で一時的に固定して基板1を保持する機能を備えている。第1収納部4はテープフィーダやバルクフィーダ等のパーツフィーダで構成され、第1の部品3を複数個収納している。第2収納部6は第1収納部4に隣接して配置され、第1の部品3より外形が大きい第2の部品5を互いに重ならない平面状に複数個収納したトレイ6a、6b、6cを複数段格納したマガジンで構成されている。トレイ6a、6b、6cは順に最上段に移送され、最上段にあるトレイ6aに収納された全ての第2の部品5が基板1に実装されると、代わって下段のトレイ6bが最上段に移送される。   The substrate holding unit 2 has a function of holding the substrate 1 while being transported in one direction while supporting both ends of the substrate 1 and temporarily fixed at a predetermined position. The first storage unit 4 is constituted by a parts feeder such as a tape feeder or a bulk feeder, and stores a plurality of first parts 3. The second storage unit 6 is disposed adjacent to the first storage unit 4 and includes trays 6a, 6b, and 6c that store a plurality of second components 5 having an outer shape larger than that of the first component 3 in a planar shape so as not to overlap each other. It consists of a magazine that stores multiple levels. The trays 6a, 6b, 6c are sequentially transferred to the uppermost stage, and when all the second components 5 housed in the uppermost tray 6a are mounted on the substrate 1, the lower tray 6b is placed on the uppermost stage instead. Be transported.

転写部7は第1収納部4および第2収納部6と基板保持部2の間に配置され、フラックスやクリーム状の半田等の溶剤を上部に貯留している。実装ヘッド8は第1の部品3および第2の部品5を吸装着するノズル8aを備え、基板保持部2と第1収納部4と第2収納部6と転写部7を含む範囲の上方で水平移動可能に構成されている。ノズル8aは実装ヘッド8から下方に向けて装着され、実装ヘッド8に対して相対的な昇降が可能に構成されている。第1収納部4、第2収納部6の上方でノズル8aを昇降させることで第1の部品3、第2の部品5のピックアップを行い、所定の実装位置の上方でノズル8aを昇降させることで第1の部品3、第2の部品5の実装を行う。また、転写部7の上方で第1の部品3をピックアップしたノズル8aを昇降させることで第1の部品3の接続端子に溶剤を転写することができる。   The transfer unit 7 is disposed between the first storage unit 4 and the second storage unit 6 and the substrate holding unit 2 and stores a solvent such as flux or cream-like solder in the upper part. The mounting head 8 includes a nozzle 8 a for sucking and mounting the first component 3 and the second component 5, and above the range including the substrate holding unit 2, the first storage unit 4, the second storage unit 6, and the transfer unit 7. It is configured to be horizontally movable. The nozzle 8a is mounted downward from the mounting head 8, and is configured to be able to move up and down relative to the mounting head 8. The first part 3 and the second part 5 are picked up by moving the nozzle 8a up and down above the first storage part 4 and the second storage part 6, and the nozzle 8a is moved up and down above a predetermined mounting position. Then, the first component 3 and the second component 5 are mounted. Further, the solvent can be transferred to the connection terminal of the first component 3 by moving the nozzle 8 a picking up the first component 3 above and below the transfer portion 7.

実装ヘッド8には、鉛直下方を撮像する撮像手段であるカメラ9が装着されている。実装ヘッド8は、カメラ9により撮像された基板1、第1の部品3、第2の部品5の画像解析結果に基づいて位置制御され、第1の部品3を第2の部品5の所定の実装位置に正確に実装するとともに、第2の部品5を基板1の所定の実装位置に正確に実装する。   The mounting head 8 is equipped with a camera 9 which is an image pickup means for picking up an image in the vertically downward direction. The mounting head 8 is position-controlled based on the image analysis results of the substrate 1, the first component 3, and the second component 5 captured by the camera 9, and the first component 3 is a predetermined component of the second component 5. The second component 5 is accurately mounted at a predetermined mounting position on the substrate 1 while being accurately mounted at the mounting position.

次に、部品実装装置における部品実装方法について説明する。第1の部品3と第2の部品5はリフロー工程における半田接合により両接合端子同士が接合されるため、第1の部品3を第2の部品5の上部にスタック実装する際に荷重を加える必要はなく、位置ずれしない程度に搭載されていればよい。そのため、基板1に既に実装された第2の部品5ではなく、耐荷重性のないトレイ6a、6b、6cに収納した状態の第2の部品5に第1の部品3を直接搭載するこが可能である。従って部品実装においては、図2において、まず第1収納部4からピックアップした第1の部品3を転写部7に移送し(矢印a参照)、接続
端子に溶剤を転写させた第1の部品3を第2収納部6に移送し(矢印b参照)、トレイ6a、6b、6cに収納された状態の第2の部品5に実装する。第2の部品5に複数の第1の部品3を実装する必要があるときは、全ての第1の部品3の実装が完了した段階で既に実装された第1の部品3とともにピックアップした第2の部品5を基板保持部に移送し(矢印c参照)、基板1に実装する。
Next, a component mounting method in the component mounting apparatus will be described. Since both joint terminals of the first component 3 and the second component 5 are joined to each other by solder joining in the reflow process, a load is applied when the first component 3 is stacked on the upper part of the second component 5. It is not necessary, and it only needs to be mounted so as not to be displaced. Therefore, the first component 3 can be directly mounted not on the second component 5 already mounted on the substrate 1 but on the second component 5 stored in the trays 6a, 6b, 6c having no load resistance. Is possible. Therefore, in the component mounting, in FIG. 2, first the first component 3 picked up from the first storage portion 4 is first transferred to the transfer portion 7 (see arrow a), and the first component 3 having the solvent transferred to the connection terminal is transferred. Is transferred to the second storage section 6 (see arrow b) and mounted on the second component 5 stored in the trays 6a, 6b, 6c. When it is necessary to mount a plurality of first components 3 on the second component 5, the second components picked up together with the already mounted first components 3 when all the first components 3 have been mounted. The component 5 is transferred to the substrate holder (see arrow c) and mounted on the substrate 1.

従来のスタック実装では、最初に第2の部品5を基板1に実装した後に全ての第1の部品3を基板1に実装された状態の第2の部品5に実装していたため、実装ヘッド8はスタック実装の段数および第1の部品3の実装点数に相当する回数だけ第1収納部4と基板保持部2の間を往復移動する必要があった。これに対し、上記の順序でスタック実装を行う場合、実装ヘッド8は、第1収納部4、転写部7、第2収納部6の順に移動し、トレイ6a、6b、6cに収納された状態の第2の部品5に全ての第1の部品3をスタック実装した後、基板保持部2に移動し、既に実装された第1の部品3とともに第2の部品5を基板1に実装するため、同じ段数のスタック実装を行うために要する実装ヘッド8の移動距離を従来のそれに比べ短縮できるという利点がある。これによりスタック実装における実装タクトが短縮され、生産効率が向上する。   In the conventional stack mounting, since the second component 5 is first mounted on the substrate 1 and then all the first components 3 are mounted on the second component 5 mounted on the substrate 1, the mounting head 8 Required to reciprocate between the first storage unit 4 and the board holding unit 2 by the number of times corresponding to the number of stack mounting stages and the number of mounting points of the first component 3. On the other hand, when stack mounting is performed in the above order, the mounting head 8 moves in the order of the first storage unit 4, the transfer unit 7, and the second storage unit 6 and is stored in the trays 6a, 6b, and 6c. In order to stack all the first components 3 on the second components 5, move to the substrate holding unit 2, and mount the second components 5 on the substrate 1 together with the already mounted first components 3. There is an advantage that the moving distance of the mounting head 8 required for stack mounting with the same number of stages can be shortened compared to the conventional method. As a result, the mounting tact time in stack mounting is shortened and the production efficiency is improved.

本実施の形態では基板1に第1の部品3と第2の部品5を2段にスタック実装する場合を例に説明を行っているが、本発明はさらに複数段のスタック実装を行う場合にも適用することが可能である。例えば、第1の部品3の上部にさらに小型の第3の部品を実装する場合、第3の部品を複数個収納する第3収納部を第1収納部4、第2収納部6の並びに配置し、トレイ6a、6b、6cに収納された状態の第2の部品5に既に実装された第1の部品3にさらに第3の部品を実装し、第2の部品5は全ての第1の部品3および第3の部品が実装された後に基板1に実装される。   In this embodiment, the case where the first component 3 and the second component 5 are stacked and mounted in two stages on the substrate 1 is described as an example. Can also be applied. For example, when a further small third component is mounted on the upper part of the first component 3, the third storage portion for storing a plurality of third components is arranged in a sequence of the first storage portion 4 and the second storage portion 6. The third component is further mounted on the first component 3 already mounted on the second component 5 in the state of being accommodated in the trays 6a, 6b, and 6c. The component 3 and the third component are mounted on the substrate 1 after being mounted.

なお、上述した部品実装装置では、図3に示すように第2の部品を小型基板10に代えることで基板保持部2を使用せずに第1の部品3の実装を行うことが可能である。従来、小型基板を取り扱う場合、複数個を平面状に連結させた多面取り基板として取り扱うことが多く、基板保持部2に保持された多面取り基板に部品を実装した後に個別の小型基板に分割している。しかし、実装ヘッド8が第1収納部4と基板保持部2の間を何度も往復する必要が生じるため実装タクトの面で不利であり、また、結果として基板保持部2に多面取り基板が長時間停滞することになるため、部品実装装置の一定面積を占有する基板保持部2を有効活用することができず、面積生産性の面でも不利となっていた。   In the component mounting apparatus described above, it is possible to mount the first component 3 without using the substrate holder 2 by replacing the second component with the small substrate 10 as shown in FIG. . Conventionally, when handling a small board, it is often handled as a multi-sided board in which a plurality of boards are connected in a plane, and after mounting components on the multi-sided board held by the board holding part 2, it is divided into individual small boards. ing. However, it is disadvantageous in terms of mounting tact because the mounting head 8 needs to reciprocate between the first storage portion 4 and the substrate holding portion 2 many times. As a result, the substrate holding portion 2 has a multi-chamfered substrate. Since it will be stagnant for a long time, the board | substrate holding | maintenance part 2 which occupies the fixed area of a component mounting apparatus cannot be used effectively, but it was disadvantageous also in terms of area productivity.

これに対し、トレイ6a、6b、6cに収納された状態の小型基板10に第1の部品3を直接実装すると(矢印d、e参照)、実装ヘッド8の移動距離が短縮されるので生産効率が向上し、基板保持部2には他の基板の保持に使用することができるので面積生産性の向上が期待できる。   On the other hand, when the first component 3 is directly mounted on the small substrate 10 stored in the trays 6a, 6b, and 6c (see arrows d and e), the moving distance of the mounting head 8 is shortened, so that the production efficiency is improved. And the substrate holding part 2 can be used for holding other substrates, so that the area productivity can be improved.

本発明によれば、第1収納部に収納された第1の部品を第2収納部であるマガジンの最上段に順に移送されたトレイに収納された状態の第2の部品に直接実装することで、実装を行うための領域が不要になり面積生産性が向上するという利点を有し、小型基板に微小部品を実装する分野において特に有用である。 According to the present invention, the first component stored in the first storage unit is directly mounted on the second component stored in the tray that is sequentially transferred to the uppermost stage of the magazine as the second storage unit. Thus, there is an advantage that the area for mounting is not required and the area productivity is improved, and this is particularly useful in the field of mounting micro components on a small substrate.

本発明の実施の形態の部品実装装置の構成を示す斜視図The perspective view which shows the structure of the component mounting apparatus of embodiment of this invention 本発明の実施の形態の部品実装装置における実装方法を示す斜視図The perspective view which shows the mounting method in the component mounting apparatus of embodiment of this invention 本発明の実施の形態の部品実装装置における実装方法を示す斜視図The perspective view which shows the mounting method in the component mounting apparatus of embodiment of this invention

符号の説明Explanation of symbols

3 第1の部品
4 第1収納部
5 第2の部品
6 第2収納部
7 転写部
8 実装ヘッド
3 First part 4 First storage part 5 Second part 6 Second storage part 7 Transfer part 8 Mounting head

Claims (2)

第1の部品を複数収納するパーツフィーダから成る第1収納部と、第2の部品を平面状に複数収納したトレイを複数段格納したマガジンから成る第2収納部と、第1の部品に半田若しくはフラックスを転写する転写部と、第1収納部と第2収納部と転写部を含む範囲で移動し、第1の部品を第2の部品に実装する実装ヘッドを備え、
転写部にて半田若しくはフラックスが転写された第1の部品を第2収納部であるマガジンの最上段に順に移送されたトレイに収納された状態の第2の部品に実装する部品実装装置。
A first storage portion comprising a parts feeder for storing a plurality of first components; a second storage portion comprising a magazine storing a plurality of trays storing a plurality of second components in a planar shape; and soldering the first components Alternatively, a transfer unit that transfers the flux, and a mounting head that moves within a range including the first storage unit, the second storage unit, and the transfer unit, and mounts the first component on the second component,
Component mounting apparatus for mounting the second part of the state of the solder or flux at the transfer unit is accommodated in the tray that is transferred in sequence to the top of the magazine is a first component second housing portion has been transferred.
パーツフィーダから成る第1収納部に収納された第1の部品を実装ヘッドによりピックアップする工程と、ピックアップされた第1の部品に転写部にて半田若しくはフラックスを転写する工程と、半田若しくはフラックスが転写された第1の部品をマガジンから成る第2収納部の最上段に順に移送されて第2の部品を平面上に収納したトレイに収納された状態の第2の部品に実装する工程を含む部品実装方法。 A step of picking up a first component housed in a first housing portion comprising a parts feeder by a mounting head, a step of transferring solder or flux to the picked up first component by a transfer portion , and solder or flux And transferring the transferred first part to the uppermost stage of the second storage unit composed of a magazine and mounting the second part on the second part stored in a tray stored on a flat surface. Component mounting method.
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Citations (3)

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Publication number Priority date Publication date Assignee Title
JP2004288796A (en) * 2003-03-20 2004-10-14 Matsushita Electric Ind Co Ltd Equipment and method for mounting component
JP2005175263A (en) * 2003-12-12 2005-06-30 Seiko Epson Corp Semiconductor device, manufacturing method therefor, and electronic equipment
WO2005112535A1 (en) * 2004-05-13 2005-11-24 Matsushita Electric Industrial Co., Ltd. Plate storing body for supplying component and component supplying apparatus

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004288796A (en) * 2003-03-20 2004-10-14 Matsushita Electric Ind Co Ltd Equipment and method for mounting component
JP2005175263A (en) * 2003-12-12 2005-06-30 Seiko Epson Corp Semiconductor device, manufacturing method therefor, and electronic equipment
WO2005112535A1 (en) * 2004-05-13 2005-11-24 Matsushita Electric Industrial Co., Ltd. Plate storing body for supplying component and component supplying apparatus

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