JP4545637B2 - X-ray foreign object detection device - Google Patents

X-ray foreign object detection device Download PDF

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JP4545637B2
JP4545637B2 JP2005139689A JP2005139689A JP4545637B2 JP 4545637 B2 JP4545637 B2 JP 4545637B2 JP 2005139689 A JP2005139689 A JP 2005139689A JP 2005139689 A JP2005139689 A JP 2005139689A JP 4545637 B2 JP4545637 B2 JP 4545637B2
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正英 山崎
一毅 永塚
健史 山崎
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アンリツ産機システム株式会社
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Description

本発明は、被検査体を透過したX線量に基づいて生成されたX線画像を処理して被検査体に含まれる異物の有無を検出するX線異物検出装置に関するものである。   The present invention relates to an X-ray foreign object detection device that processes an X-ray image generated based on an X-ray dose that has passed through an object to be inspected to detect the presence or absence of foreign objects contained in the object to be inspected.

従来、X線異物検出装置として、1次元X線検出器からの各画素情報から、マスキング処理により検査不要領域の画素情報を除外したうえで異物の有無を判定するとともに、そのマスキング処理においては、背景部分を分離したのち画像の周囲から内側に向かって画素を除外すること、および、この除外の際に1次元X線検出器の検出素子の配列方向の除外画素数を、それと直交する方向の除外画素数よりも多く設定しているものが知られている(例えば特許文献1参照。)。   Conventionally, as an X-ray foreign matter detection apparatus, from the pixel information from the one-dimensional X-ray detector, the presence or absence of foreign matter is determined after excluding the pixel information of the inspection unnecessary region by masking processing. After separating the background portion, excluding pixels from the periphery to the inside of the image, and at the time of this exclusion, the number of excluded pixels in the arrangement direction of the detection elements of the one-dimensional X-ray detector There are known ones that are set to be larger than the number of excluded pixels (for example, see Patent Document 1).

特許第3567120号明細書(第3−4頁、第3図)Japanese Patent No. 3567120 (page 3-4, Fig. 3)

しかしながら、従来のX線異物検出装置においては、画像の周囲から内側に向かって画素を除外するときに予め設定された画素数に基づいて除外するので、被検査体が搬送されるときのX線源の光軸(X線の広がりの中心軸)に対する被検査体の通過位置によっては、マスキング処理が正しく行われないという問題があった。   However, in the conventional X-ray foreign object detection device, when pixels are excluded from the periphery to the inside of the image, they are excluded based on a preset number of pixels. There is a problem that the masking process is not performed correctly depending on the passing position of the object to be inspected with respect to the optical axis of the source (the central axis of the X-ray spread).

例えば、図28に示すように円柱状の容器981と、容器981内に収納された内容物982とから構成された被検査体980が図29に示すように搬送ベルト990上を搬送される場合、X線源911の光軸911A上を被検査体980の中心軸980Aが通過しないので、1次元X線検出器912からの各画素情報に基づいて被検査体980の輪郭形状が図30(a)に示す画像971として得られる。画像971において、異物の検出が不要な領域である被検査体980の容器981の側壁部分981a(図29参照。)の影は、本来、図30(b)にハッチングを付して示す領域971aに対応する。しかしながら、上述した従来のX線異物検出装置においては、画像971の周囲から内側に向かって画素を除外するときに予め設定された画素数に基づいて除外するので、側壁部分981aの影が例えば図30(c)にハッチングを付して示す領域971bとして誤って抽出される可能性があった。   For example, when an object to be inspected 980 composed of a cylindrical container 981 and a content 982 stored in the container 981 as shown in FIG. 28 is conveyed on the conveyor belt 990 as shown in FIG. Since the central axis 980A of the inspection object 980 does not pass on the optical axis 911A of the X-ray source 911, the contour shape of the inspection object 980 is based on the pixel information from the one-dimensional X-ray detector 912 as shown in FIG. It is obtained as an image 971 shown in a). In the image 971, the shadow of the side wall portion 981a (see FIG. 29) of the container 981 of the inspected object 980, which is an area where foreign object detection is unnecessary, is originally an area 971a indicated by hatching in FIG. Corresponding to However, in the above-described conventional X-ray foreign object detection device, when pixels are excluded from the periphery of the image 971 toward the inside, the pixels are excluded based on a preset number of pixels. There is a possibility that a region 971b indicated by hatching 30 (c) is erroneously extracted.

また、図28に示すような円柱状の被検査体980が4つ合わさった図31に示すような塊が図32に示すように搬送ベルト990上を搬送される場合、1次元X線検出器912からの各画素情報に基づいて被検査体980の塊の輪郭形状が図33(a)に示す画像971として得られる。画像971において、異物の検出が不要な領域である被検査体980の容器981の側壁部分981a(図31参照。)の影は、本来、図33(b)にハッチングを付して示す領域971aに対応する。しかしながら、上述した従来のX線異物検出装置においては、画像971の周囲から内側に向かって画素を除外するときに予め設定された画素数に基づいて除外するので、側壁部分981aの影が例えば図33(c)にハッチングを付して示す領域971bとして誤って抽出される可能性があった。   Further, when a lump as shown in FIG. 31 in which four columnar inspected objects 980 as shown in FIG. 28 are combined is conveyed on the conveyor belt 990 as shown in FIG. 32, a one-dimensional X-ray detector is used. Based on the pixel information from 912, the outline shape of the mass of the inspected object 980 is obtained as an image 971 shown in FIG. In the image 971, the shadow of the side wall portion 981a (see FIG. 31) of the container 981 of the inspected object 980, which is an area where foreign object detection is unnecessary, is originally an area 971a indicated by hatching in FIG. Corresponding to However, in the above-described conventional X-ray foreign object detection device, when pixels are excluded from the periphery of the image 971 toward the inside, the pixels are excluded based on a preset number of pixels. 33 (c) may be erroneously extracted as a region 971b indicated by hatching.

本発明は、従来の問題を解決するためになされたもので、異物の検出が不要な領域を従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができるX線異物検出装置を提供することを目的とする。   The present invention has been made to solve the conventional problems, and can extract a region that does not require the detection of foreign matter more appropriately than before, and can improve the reliability of detection of foreign matter than before. An object of the present invention is to provide a linear foreign object detection device.

本発明のX線異物検出装置は、内容物(82)が収納された複数の容器(81)同士が接触して塊状にされて搬送される被検査体(80)を透過したX線量に基づいて生成されたX線画像(30)を処理して前記被検査体に含まれる異物の有無を検出するX線異物検出装置(10)において、前記X線画像を所定の領域に分割するための第1分割閾値(41)および第2分割閾値(42)を設定する分割閾値設定手段(13a)と、搬送される各被検査体に対応してそれぞれ生成された前記X線画像の画素の濃度分布及び前記分割閾値設定手段によって設定された前記第1分割閾値に基づいて前記X線画像を前記被検査体に対応すると想定される被検査体領域(31)と該被検査体領域外の被検査体外領域(32)とに分割し、分割された該被検査体領域について画素の濃度分布及び前記分割閾値設定手段によって設定された前記第2分割閾値に基づいて前記被検査体の前記器の影響が強いと想定される容器影響候補領域(33a)を分割し、該容器影響候補領域のうち前記被検査体領域の境界に接した領域を分割することにより前記複数の容器同士が接触する接触部分を含んでなる容器影響領域(31a)とし該容器影響領域外を非容器影響領域(31b)として分割する領域分割手段(13b)と、前記非容器影響領域のみに対して前記異物の有無を判断する異物判断手段(13c)とを備えた構成を有している。 The X-ray foreign object detection device of the present invention is based on the X-ray dose transmitted through the object to be inspected (80) conveyed in a lump by bringing a plurality of containers (81) containing the contents (82) into contact with each other. In the X-ray foreign object detection device (10) for processing the X-ray image (30) generated in this way to detect the presence or absence of a foreign substance contained in the inspection object, the X-ray image is divided into predetermined areas. Division threshold value setting means (13a) for setting the first division threshold value (41) and the second division threshold value (42), and the density of the pixel of the X-ray image generated corresponding to each object to be conveyed Based on the distribution and the first division threshold set by the division threshold setting means, the X-ray image is assumed to correspond to the object to be inspected (31) and the object outside the object area. Divided into a region outside the body to be inspected (32) and the divided Container Effect candidate region in which the influence of the container of the device under test is considered to be stronger on the basis of the second dividing threshold set for the inspected area by the density distribution and the dividing threshold setting means pixels (33a) The container influence region (31a) including a contact portion where the plurality of containers come into contact with each other by dividing the region that touches the boundary of the inspected object region among the container influence candidate regions. It has a configuration comprising an area dividing means (13b) for dividing the outside of the area as a non-container influence area (31b), and a foreign substance determination means (13c) for judging the presence or absence of the foreign substance only in the non-container influence area. is doing.

この構成により、本発明のX線異物検出装置は、被検査体領域を、画素の濃度分布及び第2分割閾値に基づいて被検査体のX線画像のうち被検査体中の容器の影響が強いと想定される容器影響候補領域として分割し、容器影響候補領域のうち被検査体領域の境界に接した領域を分割することにより複数の容器同士が接触する接触部分を含んでなる容器影響領域とし容器影響領域外を非容器影響領域として分割するので、異物の検出が不要な領域である容器影響領域を従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができる。即ち、本発明のX線異物検出装置は、被検査体のX線画像から異物の検出が必要な領域を従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができる。 With this configuration, the X-ray foreign object detection device according to the present invention is configured so that the inspected object region is affected by the container in the inspected object in the X-ray image of the inspected object based on the pixel density distribution and the second division threshold. A container influence region including a contact portion where a plurality of containers contact each other by dividing a region that is in contact with the boundary of the inspected region by dividing the container influence candidate region that is assumed to be strong. Since the outside of the container influence area is divided as the non-container influence area, the container influence area, which is an area where foreign object detection is unnecessary, can be extracted more appropriately than before, and the reliability of foreign object detection can be improved. Can do. In other words, the X-ray foreign object detection apparatus of the present invention can more appropriately extract a region where foreign object detection is required from the X-ray image of the object to be inspected, and improve the reliability of foreign object detection compared to the past. Can do.

さらに、本発明のX線異物検出装置は、被検査体のX線画像のうち実際には異物に対応する領域が誤って容器影響領域に含まれる可能性を低減することができる。 Furthermore, the X-ray foreign object detection device of the present invention can reduce the possibility that an area corresponding to a foreign substance in the X-ray image of the object to be inspected is erroneously included in the container influence area.

また、本発明のX線異物検出装置は、画像を表示する表示手段と、前記容器影響領域及び前記非容器影響領域の少なくとも一方を前記X線画像に重ねて前記表示手段に表示させる表示制御手段とを備え、前記分割閾値設定手段は、利用者によって指定された前記分割閾値を設定する構成を有している。   In addition, the X-ray foreign object detection apparatus of the present invention includes a display unit that displays an image, and a display control unit that causes the display unit to display at least one of the container-affected area and the non-container-affected area on the X-ray image. The division threshold setting means sets the division threshold specified by the user.

この構成により、本発明のX線異物検出装置は、分割閾値によって分割された容器影響領域及び非容器影響領域の少なくとも一方を利用者に見させながら利用者に分割閾値を指定させることができるので、利用者に分割閾値を容易に設定させることができる。   With this configuration, the X-ray foreign object detection device of the present invention can allow the user to specify the division threshold while allowing the user to see at least one of the container influence area and the non-container influence area divided by the division threshold. The user can easily set the division threshold.

また、本発明のX線異物検出装置は、画像を表示する表示手段と、前記非容器影響領域の前記X線画像における前記被検査体の搬送方向上の位置が等しい画素のうち濃度が最大の画素の濃度を前記位置毎に表したグラフを前記表示手段に表示させる表示制御手段とを備えた構成を有している。   Further, the X-ray foreign matter detection apparatus of the present invention has the highest density among the display means for displaying an image and the pixels in the X-ray image of the non-container-affected region in the X-ray image having the same position in the transport direction. And a display control unit that causes the display unit to display a graph representing the density of the pixel for each position.

この構成により、本発明のX線異物検出装置は、非容器影響領域のX線画像に対して異物の有無を判断するための閾値を利用者に容易に設定させることができる。   With this configuration, the X-ray foreign object detection device of the present invention can allow the user to easily set a threshold value for determining the presence or absence of foreign objects in the X-ray image of the non-container affected area.

本発明は、異物の検出が不要な領域を従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができるX線異物検出装置を提供することができるものである。   The present invention can provide an X-ray foreign object detection device that can appropriately extract a region that does not require detection of foreign objects and can improve the reliability of detection of foreign objects. .

更に、本発明のX線異物検出装置は、被検査体のX線画像のうち実際には異物に対応する領域が誤って容器影響領域に含まれる可能性を低減することができる。   Furthermore, the X-ray foreign object detection device of the present invention can reduce the possibility that an area corresponding to a foreign substance in the X-ray image of the inspection object is erroneously included in the container influence area.

更に、本発明のX線異物検出装置は、分割閾値によって分割された容器影響領域及び非容器影響領域の少なくとも一方を利用者に見させながら利用者に分割閾値を指定させることができるので、利用者に分割閾値を容易に設定させることができる。   Furthermore, the X-ray foreign object detection device of the present invention can allow the user to specify the division threshold while allowing the user to see at least one of the container influence area and the non-container influence area divided by the division threshold. The person can easily set the division threshold.

更に、本発明のX線異物検出装置は、非容器影響領域のX線画像に対して異物の有無を判断するための閾値を利用者に容易に設定させることができる。   Furthermore, the X-ray foreign object detection device of the present invention can allow the user to easily set a threshold value for determining the presence or absence of a foreign object in the X-ray image of the non-container affected area.

以下、本発明の実施の形態について、図面を用いて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

(第1の実施の形態)
まず、第1の実施の形態に係るX線異物検出装置の構成について説明する。
(First embodiment)
First, the configuration of the X-ray foreign object detection device according to the first embodiment will be described.

図1及び図2に示すように、本実施の形態に係るX線異物検出装置10は、搬送ベルト90によって搬送される被検査体80にX線11aを照射するX線源11と、X線源11によって照射されたX線11aを検出する検出素子が搬送ベルト90による被検査体80の搬送方向とは直交する方向に配列されたX線検出器12と、X線検出器12の検出結果に基づいてX線画像30(図3参照。)を生成し、生成したX線画像30を処理して被検査体80に含まれる異物の有無を判断するコンピュータ13と、コンピュータ13による異物の判断結果等を表示する表示手段としてのディスプレイ14と、ディスプレイ14の画面に重ねて配置されて利用者の操作に応じた信号をコンピュータ13に入力するタッチパネル15とを備えている。   As shown in FIGS. 1 and 2, the X-ray foreign object detection apparatus 10 according to the present embodiment includes an X-ray source 11 that irradiates an X-ray 11 a to an inspection object 80 conveyed by a conveyance belt 90, and an X-ray. An X-ray detector 12 in which detection elements for detecting X-rays 11 a irradiated by the source 11 are arranged in a direction orthogonal to the conveyance direction of the object 80 to be inspected by the conveyance belt 90, and the detection result of the X-ray detector 12 A computer 13 that generates an X-ray image 30 (see FIG. 3) based on the image, processes the generated X-ray image 30 to determine the presence / absence of a foreign object contained in the inspected object 80, and determines the foreign object by the computer 13. A display 14 is provided as a display means for displaying results and the like, and a touch panel 15 is provided so as to overlap the screen of the display 14 and input a signal according to a user operation to the computer 13.

コンピュータ13は、プログラムが記録された図示していないROM(Read Only Memory)、ROMに記録されたプログラムに基づいて動作する図示していないCPU(Central Processing Unit)、CPUの作業領域である図示していないRAM(Random Access Memory)等を含んで構成されている。   The computer 13 is a ROM (Read Only Memory) (not shown) in which a program is recorded, a CPU (Central Processing Unit) (not shown) that operates based on the program recorded in the ROM, and a work area of the CPU. RAM (Random Access Memory) and the like are included.

本実施の形態に係る被検査体80は、容器81と、容器81内に収納された内容物82とから構成されている。なお、図2に示す容器81の形状は、図4に示すように円柱状である。   The inspected object 80 according to the present embodiment includes a container 81 and a content 82 stored in the container 81. The shape of the container 81 shown in FIG. 2 is a columnar shape as shown in FIG.

次に、X線異物検出装置10の動作について説明する。   Next, the operation of the X-ray foreign object detection device 10 will be described.

まず、X線画像30中の被検査体80に対応すると想定される被検査体領域31(図5参照。)と被検査体領域31以外の被検査体外領域32とを分割するための閾値である第1分割閾値41(図6参照。)と、被検査体領域31のうち被検査体80中の容器81の影響が強いと想定される容器影響領域31a(図7参照。)と容器影響領域31a以外の非容器影響領域31b(図7参照。)とを分割するための閾値である第2分割閾値42(図6参照。)とを設定する動作について説明する。   First, the threshold value for dividing the inspection object region 31 (see FIG. 5) assumed to correspond to the inspection object 80 in the X-ray image 30 and the inspection object outside region 32 other than the inspection object region 31. A certain first division threshold value 41 (see FIG. 6), a container influence region 31a (see FIG. 7) that is assumed to have a strong influence of the container 81 in the inspection object 80 in the inspection object region 31, and the container influence. An operation for setting the second division threshold 42 (see FIG. 6), which is a threshold for dividing the non-container influence region 31b (see FIG. 7) other than the region 31a, will be described.

第1分割閾値41及び第2分割閾値42の設定用の被検査体80が搬送ベルト90によって搬送されると、X線源11によって被検査体80にX線11aが照射され、X線検出器12の検出結果がコンピュータ13に入力される。   When the inspection object 80 for setting the first division threshold value 41 and the second division threshold value 42 is conveyed by the conveyance belt 90, the X-ray source 11 irradiates the inspection object 80 with the X-ray 11a, and the X-ray detector. Twelve detection results are input to the computer 13.

コンピュータ13は、X線検出器12の検出結果が入力されると、図8に示す処理を開始する。なお、第1分割閾値41及び第2分割閾値42は、X線検出器12の検出結果が7ビット(128階調)の場合、図8に示す処理の開始前に初期値として例えば予め“100”に設定されている。   When the detection result of the X-ray detector 12 is input, the computer 13 starts the process shown in FIG. Note that the first division threshold 41 and the second division threshold 42 are, for example, “100” as initial values before the start of the processing shown in FIG. 8 when the detection result of the X-ray detector 12 is 7 bits (128 gradations). "Is set.

即ち、コンピュータ13は、X線検出器12の検出結果に基づいてX線画像30を生成し(S101)、生成したX線画像30を図3に示すようにディスプレイ14のX線画像表示領域14aに表示させる(S102)。   That is, the computer 13 generates an X-ray image 30 based on the detection result of the X-ray detector 12 (S101), and the generated X-ray image 30 is displayed on the X-ray image display area 14a of the display 14 as shown in FIG. (S102).

次いで、コンピュータ13は、X線画像30のうち現在の第1分割閾値41以上の濃度である画素の領域を被検査体領域31とし、X線画像30のうち被検査体領域31以外の領域を被検査体外領域32として分割し(S103)、分割した被検査体領域31のうち現在の第2分割閾値42以上の濃度である画素の領域を容器影響領域31aとし、被検査体領域31のうち容器影響領域31a以外の領域を非容器影響領域31bとして分割する(S104)。   Next, the computer 13 sets an area of a pixel having a density equal to or higher than the current first division threshold 41 in the X-ray image 30 as an inspection object area 31, and sets an area other than the inspection object area 31 in the X-ray image 30. The region outside the inspection object region 32 is divided (S103), and the region of the pixel having a density equal to or higher than the current second division threshold value 42 in the divided inspection object region 31 is defined as the container influence region 31a. An area other than the container influence area 31a is divided as a non-container influence area 31b (S104).

そして、コンピュータ13は、現在の容器影響領域31a、第1分割閾値41及び第2分割閾値42を図9に示すようにディスプレイ14のX線画像表示領域14aに表示させる(S105)。即ち、コンピュータ13は、現在の容器影響領域31aをX線画像30に重ねてディスプレイ14のX線画像表示領域14aに表示させるとともに、ディスプレイ14の第1分割閾値41用の分割閾値表示領域14bに現在の第1分割閾値41を表示させ、ディスプレイ14の第2分割閾値42用の分割閾値表示領域14cに現在の第2分割閾値42を表示させる。   Then, the computer 13 displays the current container influence area 31a, the first division threshold 41, and the second division threshold 42 on the X-ray image display area 14a of the display 14 as shown in FIG. 9 (S105). That is, the computer 13 superimposes the current container influence area 31a on the X-ray image 30 and displays it on the X-ray image display area 14a of the display 14 and also displays it on the division threshold display area 14b for the first division threshold 41 of the display 14. The current first division threshold value 41 is displayed, and the current second division threshold value 42 is displayed in the division threshold value display area 14 c for the second division threshold value 42 of the display 14.

次いで、コンピュータ13は、タッチパネル15のうちディスプレイ14の第1分割閾値41用の分割閾値調整領域14d、14e(図9参照。)に対応する部分が利用者によって触れられたか否かを判断する(S106)。   Next, the computer 13 determines whether or not a portion of the touch panel 15 corresponding to the divided threshold adjustment areas 14d and 14e (see FIG. 9) for the first divided threshold 41 of the display 14 has been touched by the user (see FIG. 9). S106).

そして、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14d、14eに対応する部分が所定時間内に利用者によって触れられたとS106において判断すると、第1分割閾値41を再設定して(S107)、S103の処理に戻る。即ち、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14dに対応する部分が利用者によって触れられたときには第1分割閾値41を1つ減算した値に再設定し、タッチパネル15のうち分割閾値調整領域14eに対応する部分が利用者によって触れられたときには第1分割閾値41を1つ加算した値に再設定して、S103の処理に戻る。   When the computer 13 determines in S106 that the portion of the touch panel 15 corresponding to the divided threshold adjustment areas 14d and 14e has been touched by the user within a predetermined time, the computer 13 resets the first divided threshold 41 (S107). , The process returns to S103. That is, when the part of the touch panel 15 corresponding to the division threshold adjustment area 14d is touched by the user, the computer 13 resets the first division threshold 41 to a value obtained by subtracting one, and the division threshold adjustment of the touch panel 15 is adjusted. When the part corresponding to the area 14e is touched by the user, the first division threshold 41 is reset to a value obtained by adding one, and the process returns to S103.

一方、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14d、14eに対応する部分が利用者によって触れられなかったとS106において判断すると、タッチパネル15のうちディスプレイ14の第2分割閾値42用の分割閾値調整領域14f、14g(図9参照。)に対応する部分が利用者によって触れられたか否かを判断する(S108)。   On the other hand, when the computer 13 determines in S106 that the part corresponding to the division threshold adjustment areas 14d and 14e in the touch panel 15 has not been touched by the user, the division threshold for the second division threshold 42 of the display 14 in the touch panel 15 is obtained. It is determined whether or not portions corresponding to the adjustment areas 14f and 14g (see FIG. 9) have been touched by the user (S108).

そして、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14f、14gに対応する部分が所定時間内に利用者によって触れられたとS108において判断すると、第2分割閾値42を再設定して(S109)、S104の処理に戻る。即ち、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14fに対応する部分が利用者によって触れられたときには第2分割閾値42を1つ減算した値に再設定し、タッチパネル15のうち分割閾値調整領域14gに対応する部分が利用者によって触れられたときには第2分割閾値42を1つ加算した値に再設定して、S104の処理に戻る。   When the computer 13 determines in S108 that the portion of the touch panel 15 corresponding to the divided threshold adjustment areas 14f and 14g has been touched by the user within a predetermined time, the computer 13 resets the second divided threshold 42 (S109). , The process returns to S104. That is, when the part of the touch panel 15 corresponding to the division threshold adjustment area 14 f is touched by the user, the computer 13 resets the second division threshold 42 to a value obtained by subtracting one, and adjusts the division threshold adjustment of the touch panel 15. When the part corresponding to the region 14g is touched by the user, the second division threshold value 42 is reset to a value obtained by adding one, and the process returns to S104.

一方、コンピュータ13は、タッチパネル15のうち分割閾値調整領域14f、14gに対応する部分が利用者によって触れられなかったとS108において判断すると、所定時間が経過したか否かを判断する(S110)。   On the other hand, when the computer 13 determines in S108 that the portion of the touch panel 15 corresponding to the divided threshold adjustment areas 14f and 14g has not been touched by the user, the computer 13 determines whether or not a predetermined time has passed (S110).

そして、コンピュータ13は、所定時間が経過していないとS110において判断するとS106の処理に戻り、所定時間が経過したとS110において判断すると図8に示す一連の処理を終了する。   When the computer 13 determines in S110 that the predetermined time has not elapsed, the process returns to S106. When the computer 13 determines in S110 that the predetermined time has elapsed, the series of processes illustrated in FIG.

次に、被検査体80に含まれる異物の有無を検出する動作について説明する。   Next, an operation for detecting the presence / absence of a foreign substance contained in the inspection object 80 will be described.

異物の検出用の被検査体80が搬送ベルト90によって搬送されると、X線源11によって被検査体80にX線11aが照射され、X線検出器12の検出結果がコンピュータ13に入力される。   When the inspection object 80 for detecting foreign matter is conveyed by the conveyance belt 90, the X-ray source 11 irradiates the inspection object 80 with the X-ray 11a, and the detection result of the X-ray detector 12 is input to the computer 13. The

コンピュータ13は、X線検出器12の検出結果が入力されると、図10に示す処理を開始する。   When the detection result of the X-ray detector 12 is input, the computer 13 starts the process shown in FIG.

即ち、コンピュータ13は、X線検出器12の検出結果に基づいてX線画像30を生成し(S121)、生成したX線画像30のうち図8に示す処理によって予め設定されていた第1分割閾値41以上の濃度である画素の領域を被検査体領域31とし、X線画像30のうち被検査体領域31以外の領域を被検査体外領域32として分割し(S122)、分割した被検査体領域31のうち図8に示す処理によって予め設定されていた第2分割閾値42以上の濃度である画素の領域を容器影響領域31aとし、被検査体領域31のうち容器影響領域31a以外の領域を非容器影響領域31bとして分割する(S123)。   That is, the computer 13 generates an X-ray image 30 based on the detection result of the X-ray detector 12 (S121), and the first division set in advance by the processing shown in FIG. 8 in the generated X-ray image 30. A region of a pixel having a density equal to or higher than the threshold 41 is set as an inspection object region 31, and an area other than the inspection object region 31 in the X-ray image 30 is divided as an inspection object outside region 32 (S122). A region of a pixel having a density equal to or higher than the second division threshold value 42 set in advance by the processing shown in FIG. 8 in the region 31 is defined as a container affected region 31a, and a region other than the container affected region 31a in the inspected region 31 is defined. The non-container influence area 31b is divided (S123).

次いで、コンピュータ13は、S123において分割した非容器影響領域31bのX線画像30に対して画素の濃度と、所定の異物検出閾値51(図11参照。)とに基づいて異物の有無を判断し(S124)、S124における判断の結果をディスプレイ14に表示して(S125)、図10に示す一連の処理を終了する。   Next, the computer 13 determines the presence or absence of foreign matter based on the pixel density and the predetermined foreign matter detection threshold value 51 (see FIG. 11) for the X-ray image 30 of the non-container affected region 31b divided in S123. (S124) The result of determination in S124 is displayed on the display 14 (S125), and the series of processing shown in FIG.

コンピュータ13は、異物の検出用の新たな被検査体80が搬送ベルト90によって搬送される度に、図10に示す一連の処理を行う。   The computer 13 performs a series of processes shown in FIG. 10 each time a new inspection object 80 for detecting a foreign object is conveyed by the conveyance belt 90.

なお、図10に示すS123において分割される容器影響領域31a及び非容器影響領域31bは、例えば被検査体80の容器81の形状が図4に示すように円柱状である場合に第1分割閾値41及び第2分割閾値42の設定用の被検査体80に対して図8に示す処理によって適切な第1分割閾値41及び第2分割閾値42が設定されているとき、異物の検出用の被検査体80がX線源11及びX線検出器12の間を図2に示すように通過した場合に図7に示すようになり、異物の検出用の被検査体80がX線源11及びX線検出器12の間を図12に示すように通過した場合に図13に示すようになる。   Note that the container influence area 31a and the non-container influence area 31b divided in S123 shown in FIG. 10 are, for example, the first division threshold when the shape of the container 81 of the object 80 is cylindrical as shown in FIG. When the appropriate first division threshold 41 and second division threshold 42 are set by the processing shown in FIG. 8 for the inspected object 80 for setting 41 and the second division threshold 42, the object for detecting foreign matter is set. When the inspection object 80 passes between the X-ray source 11 and the X-ray detector 12 as shown in FIG. 2, it becomes as shown in FIG. When passing between the X-ray detectors 12 as shown in FIG. 12, it becomes as shown in FIG.

また、図10に示すS123において分割される容器影響領域31a及び非容器影響領域31bは、例えば被検査体80の容器81の形状が図4に示すように円柱状であって4つの被検査体80が図14に示すように一塊にされている場合に第1分割閾値41及び第2分割閾値42の設定用の4つの被検査体80の塊に対して図8に示す処理によって適切な第1分割閾値41及び第2分割閾値42が設定されているとき、異物の検出用の4つの被検査体80の塊がX線源11及びX線検出器12の間を図15に示すように通過した場合に図16に示すようになる。   Further, the container influence area 31a and the non-container influence area 31b divided in S123 shown in FIG. 10 are, for example, a cylindrical shape as shown in FIG. When 80 is made into one lump as shown in FIG. 14, the process shown in FIG. 8 can be applied to the lump of four inspected objects 80 for setting the first division threshold 41 and the second division threshold 42. When the 1-division threshold value 41 and the second-division threshold value 42 are set, as shown in FIG. 15, the lump of the four inspected objects 80 for detecting foreign matter is between the X-ray source 11 and the X-ray detector 12. When it passes, it becomes as shown in FIG.

また、図10に示すS123において分割される容器影響領域31a及び非容器影響領域31bは、例えば被検査体80の容器81の形状が図17に示す形状であって4つの被検査体80が図18に示すように一塊にされている場合に第1分割閾値41及び第2分割閾値42の設定用の4つの被検査体80の塊に対して図8に示す処理によって適切な第1分割閾値41及び第2分割閾値42が設定されているとき、異物の検出用の4つの被検査体80の塊がX線源11及びX線検出器12の間を図19に示すように通過した場合に図20に示すようになる。なお、図17に示す被検査体80には容器81の外部に凹部81aが存在するが、4つの被検査体80の塊の製造方法によっては、4つの被検査体80が図18に示すように一塊にされたときに被検査体80同士の接触部分にある凹部81aには異物が存在する可能性が低い場合がある。コンピュータ13は、異物の検出用の4つの被検査体80の塊のうち被検査体80同士の接触部分にある凹部81aに対応するX線画像30の領域を図20に示すように容器影響領域31aとすることができるので、異物の検出用の4つの被検査体80の塊のうち被検査体80同士の接触部分にある凹部81aに対して異物の有無の検出を行わないようにすることができる。   In addition, the container influence area 31a and the non-container influence area 31b divided in S123 shown in FIG. 10 have, for example, the shape of the container 81 of the inspected object 80 shown in FIG. As shown in FIG. 18, an appropriate first division threshold value is obtained by the processing shown in FIG. 8 for the four pieces of the inspected object 80 for setting the first division threshold value 41 and the second division threshold value 42 when they are made into one piece. When 41 and the second division threshold 42 are set, a lump of four inspected objects 80 for detecting foreign matter passes between the X-ray source 11 and the X-ray detector 12 as shown in FIG. As shown in FIG. In addition, although the to-be-inspected object 80 shown in FIG. 17 has the recessed part 81a outside the container 81, depending on the manufacturing method of the lump of the four to-be-inspected objects 80, as shown in FIG. In some cases, there is a low possibility that foreign matter is present in the concave portion 81a at the contact portion between the inspected objects 80 when they are made into one lump. The computer 13 determines the region of the X-ray image 30 corresponding to the concave portion 81a in the contact portion between the inspected bodies 80 among the four inspected bodies 80 for detecting foreign matter as shown in FIG. 31a, so that the presence or absence of foreign matter is not detected in the concave portion 81a at the contact portion between the inspected bodies 80 among the four inspected bodies 80 for detecting foreign matter. Can do.

また、図10に示すS123において分割される容器影響領域31a及び非容器影響領域31bは、例えば被検査体80の容器81の形状が図21に示す形状である場合に第1分割閾値41及び第2分割閾値42の設定用の被検査体80に対して図8に示す処理によって適切な第1分割閾値41及び第2分割閾値42が設定されているとき、異物の検出用の被検査体80がX線源11及びX線検出器12の間を図22に示すように通過した場合に図23に示すようになる。   Further, the container influence area 31a and the non-container influence area 31b divided in S123 shown in FIG. 10 are, for example, when the shape of the container 81 of the object 80 is the shape shown in FIG. When an appropriate first division threshold 41 and second division threshold 42 are set by the process shown in FIG. 8 for the inspected object 80 for setting the two-divided threshold 42, the inspected object 80 for detecting foreign matter is used. When passing between the X-ray source 11 and the X-ray detector 12 as shown in FIG. 22, it becomes as shown in FIG.

以上に説明したように、コンピュータ13は、図8に示すS109において容器影響領域31a及び非容器影響領域31bを分割するための第2分割閾値42を設定するようになっており、分割閾値設定手段(13a)を構成している。また、コンピュータ13は、図8に示すS104や図10に示すS123において画素の濃度分布と、第2分割閾値42とに基づいて容器影響領域31a及び非容器影響領域31bを分割するようになっており、領域分割手段(13b)を構成している。また、コンピュータ13は、図10に示すS124において非容器影響領域31bのX線画像30に対して異物の有無を判断するようになっており、異物判断手段(13c)を構成している。したがって、X線異物検出装置10は、容器影響領域31a及び非容器影響領域31bを画素の濃度分布及び第2分割閾値42に基づいて分割するので、異物の検出が不要な領域である容器影響領域31aを従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができる。即ち、X線異物検出装置10は、被検査体80のX線画像30から異物の検出が必要な非容器影響領域31bを従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができる。 As described above, the computer 13 sets the second division threshold 42 for dividing the container influence area 31a and the non-container influence area 31b in S109 shown in FIG. (13a) is configured. Further, the computer 13 divides the container affected area 31a and the non-container affected area 31b based on the pixel density distribution and the second division threshold 42 in S104 shown in FIG. 8 and S123 shown in FIG. And constitutes an area dividing means (13b) . Further, the computer 13 determines the presence / absence of a foreign substance in the X-ray image 30 of the non-container affected area 31b in S124 shown in FIG. 10, and constitutes a foreign substance determination means (13c) . Therefore, since the X-ray foreign object detection device 10 divides the container influence area 31a and the non-container influence area 31b based on the pixel density distribution and the second division threshold 42, the container influence area that is an area that does not require detection of foreign substances. 31a can be extracted more appropriately than in the past, and the reliability of foreign object detection can be improved as compared with the prior art. In other words, the X-ray foreign object detection apparatus 10 can more appropriately extract the non-container-affected region 31b that needs to detect foreign objects from the X-ray image 30 of the object 80 to be detected. It can be improved further.

なお、コンピュータ13は、各画素と異物検出閾値51とを単純に比較することによって異物の有無を判断するようになっているが、異物の有無をより適切に判断するために、X線画像30に所定のフィルタをかけた後、フィルタをかけたX線画像30に対して所定の閾値に基づいて異物の有無を判断するようになっていても良い。   The computer 13 determines the presence / absence of a foreign object by simply comparing each pixel with the foreign object detection threshold value 51, but in order to more appropriately determine the presence / absence of a foreign object, the X-ray image 30 is used. After applying a predetermined filter, the presence / absence of a foreign substance may be determined based on a predetermined threshold for the filtered X-ray image 30.

また、コンピュータ13は、図8に示すS105において容器影響領域31aをX線画像30に重ねてディスプレイ14に表示させるようになっており、表示制御手段(13d)を構成している。また、コンピュータ13は、図8に示すS109において利用者によって指定された第2分割閾値42を設定するようになっている。したがって、X線異物検出装置10は、第2分割閾値42によって分割された容器影響領域31aを利用者に見させながら利用者に第2分割閾値42を指定させることができるので、利用者に第2分割閾値42を容易に設定させることができる。コンピュータ13は、図8に示すS105において容器影響領域31aをX線画像30に重ねてディスプレイ14に表示させるようになっているが、容器影響領域31aに代えて非容器影響領域31bをX線画像30に重ねてディスプレイ14に表示させるようになっていても良いし、容器影響領域31a及び非容器影響領域31bの両方をX線画像30に重ねてディスプレイ14に表示させるようになっていても良い。 Further, the computer 13 is configured to display the container influence area 31a on the X-ray image 30 on the display 14 in S105 shown in FIG. 8, and constitutes a display control means (13d) . Further, the computer 13 is configured to set the second division threshold 42 designated by the user in S109 shown in FIG. Therefore, the X-ray foreign object detection device 10 can allow the user to specify the second division threshold value 42 while allowing the user to see the container affected area 31a divided by the second division threshold value 42, so that the user can specify the second division threshold value 42. The two-divided threshold value 42 can be easily set. The computer 13 superimposes the container affected area 31a on the X-ray image 30 and displays it on the display 14 in S105 shown in FIG. 8, but instead of the container affected area 31a, the non-container affected area 31b is displayed as an X-ray image. 30 and displayed on the display 14, or both the container-affected area 31 a and the non-container-affected area 31 b may be displayed on the display 14 while being superimposed on the X-ray image 30. .

なお、コンピュータ13は、非容器影響領域31bのX線画像30における被検査体80の搬送方向上の位置が等しい画素のうち濃度が最大の画素の濃度を被検査体80の搬送方向上の位置毎に表したグラフ、即ち図11に示すようなグラフをディスプレイ14に表示させるようになっていれば、非容器影響領域31bのX線画像30に対して異物の有無を判断するための異物検出閾値51を利用者に容易に設定させることができる。   The computer 13 determines the density of the pixel having the highest density among the pixels having the same position in the transport direction of the inspection object 80 in the X-ray image 30 of the non-container affected area 31b in the transport direction of the inspection object 80. If the graph shown every time, that is, the graph as shown in FIG. 11 is displayed on the display 14, the foreign object detection for determining the presence or absence of the foreign object in the X-ray image 30 of the non-container affected area 31 b. The threshold 51 can be easily set by the user.

また、コンピュータ13は、図8に示す処理の開始前に第1分割閾値41及び第2分割閾値42が初期値として予め“100”に設定されるようになっているが、X線検出器12の検出結果の入力後、図8に示す処理の開始前に第1分割閾値41及び第2分割閾値42の少なくとも一方を自動的に設定するようになっていても良い。例えば、コンピュータ13は、X線検出器12の検出結果が入力されると、第1分割閾値41及び第2分割閾値42の設定用の被検査体80の図6に示すようなX線画像30における画素の濃度分布に基づいて、最適な第1分割閾値41及び第2分割閾値42を自動的に設定した後、図8に示す処理を開始するようになっていても良い。   Further, the computer 13 is configured such that the first division threshold 41 and the second division threshold 42 are set to “100” in advance as initial values before the start of the process shown in FIG. After the detection result is input, at least one of the first division threshold value 41 and the second division threshold value 42 may be automatically set before the processing shown in FIG. 8 is started. For example, when the detection result of the X-ray detector 12 is input to the computer 13, the X-ray image 30 as shown in FIG. 6 of the inspected object 80 for setting the first division threshold value 41 and the second division threshold value 42. The process shown in FIG. 8 may be started after the optimum first division threshold value 41 and the second division threshold value 42 are automatically set based on the pixel density distribution in FIG.

(第2の実施の形態)
第2の実施の形態に係るX線異物検出装置の構成は、コンピュータ13に記録されたプログラムが異なることを除いて、第1の実施の形態に係るX線異物検出装置10(図1参照。)の構成とほぼ同様であるので、X線異物検出装置10の構成と同一の符号を付して説明する。
(Second Embodiment)
The configuration of the X-ray foreign object detection device according to the second embodiment is the same as that of the X-ray foreign object detection device 10 according to the first embodiment (see FIG. 1) except that the program recorded in the computer 13 is different. ), The same reference numerals as those of the X-ray foreign object detection apparatus 10 are used.

本実施の形態に係るX線異物検出装置の動作について説明する。   An operation of the X-ray foreign object detection device according to the present embodiment will be described.

まず、第1分割閾値41及び第2分割閾値42を設定する動作について説明する。   First, an operation for setting the first division threshold 41 and the second division threshold 42 will be described.

コンピュータ13は、図24に示すように、図8に示すS101からS103までの処理と同様に、S141からS143までの処理を実行する。次いで、コンピュータ13は、S143において分割した被検査体領域31のうち現在の第2分割閾値42以上の濃度である画素の領域を容器影響領域31aの候補である容器影響候補領域33a(図25参照。)として分割し(S144)、分割した容器影響候補領域33aのうち被検査体領域31の境界に接した領域を図26に示すように容器影響領域31aとし、被検査体領域31のうち容器影響領域31a以外の領域を非容器影響領域31bとして分割する(S145)。そして、コンピュータ13は、図8に示すS105からS110までの処理と同様に、S146からS151までの処理を実行して、図24に示す一連の処理を終了する。   As shown in FIG. 24, the computer 13 executes the processing from S141 to S143 in the same manner as the processing from S101 to S103 shown in FIG. Next, the computer 13 selects a region of a pixel having a density equal to or higher than the current second division threshold value 42 of the inspected region 31 divided in S143 as a container influence candidate region 33a that is a candidate for the container influence region 31a (see FIG. 25). .) Is divided (S144), and among the divided container influence candidate areas 33a, an area in contact with the boundary of the inspected object area 31 is defined as a container affected area 31a as shown in FIG. An area other than the influence area 31a is divided as a non-container influence area 31b (S145). And the computer 13 performs the process from S146 to S151 similarly to the process from S105 to S110 shown in FIG. 8, and complete | finishes a series of processes shown in FIG.

次に、被検査体80に含まれる異物の有無を検出する動作について説明する。   Next, an operation for detecting the presence / absence of a foreign substance contained in the inspection object 80 will be described.

コンピュータ13は、図27に示すように、図10に示すS121及びS122の処理と同様に、S161及びS162の処理を実行する。次いで、コンピュータ13は、S162において分割した被検査体領域31のうち図24に示す処理によって予め設定されていた第2分割閾値42以上の濃度である画素の領域を容器影響領域31aの候補である容器影響候補領域33aとして分割し(S163)、分割した容器影響候補領域33aのうち被検査体領域31の境界に接した領域を容器影響領域31aとし、被検査体領域31のうち容器影響領域31a以外の領域を非容器影響領域31bとして分割する(S164)。そして、コンピュータ13は、図10に示すS124及びS125の処理と同様に、S165及びS166の処理を実行して、図27に示す一連の処理を終了する。   As shown in FIG. 27, the computer 13 executes the processes of S161 and S162 in the same manner as the processes of S121 and S122 shown in FIG. Next, the computer 13 is a candidate for the container influence region 31a in the region to be inspected 31 divided in S162, the pixel region having a density equal to or higher than the second division threshold value 42 set in advance by the process shown in FIG. The container influence candidate area 33a is divided (S163), and the area in contact with the boundary of the inspected object area 31 in the divided container influence candidate area 33a is defined as the container influence area 31a. The other area is divided as the non-container influence area 31b (S164). Then, the computer 13 executes the processing of S165 and S166 similarly to the processing of S124 and S125 shown in FIG. 10, and ends the series of processing shown in FIG.

以上に説明したように、本実施の形態に係るX線異物検出装置のコンピュータ13は、画素の濃度分布及び第2分割閾値42に基づいて容器影響候補領域33aを分割し、被検査体領域31の境界に接した容器影響候補領域33aを容器影響領域31aとして分割するようになっている。したがって、本実施の形態に係るX線異物検出装置は、被検査体80のX線画像30のうち実際には異物に対応する領域が誤って容器影響領域31aに含まれる可能性を低減することができる。   As described above, the computer 13 of the X-ray foreign object detection device according to the present embodiment divides the container influence candidate region 33a based on the pixel density distribution and the second division threshold value 42, and the object region 31 to be inspected. The container influence candidate area 33a in contact with the boundary is divided as a container influence area 31a. Therefore, the X-ray foreign object detection device according to the present embodiment reduces the possibility that the region actually corresponding to the foreign substance in the X-ray image 30 of the inspected object 80 is erroneously included in the container affected region 31a. Can do.

以上のように、本発明に係るX線異物検出装置は、異物の検出が不要な領域を従来より適切に抽出することができ、異物の検出の信頼性を従来より向上することができるという効果を有し、食品等の生産ライン上に設置されるX線異物検出装置等として有用である。   As described above, the X-ray foreign object detection device according to the present invention can appropriately extract a region where foreign object detection is unnecessary, and can improve the reliability of foreign object detection compared to the conventional technique. It is useful as an X-ray foreign matter detection device installed on a production line for foods and the like.

本発明の第1の実施の形態に係るX線異物検出装置のブロック図The block diagram of the X-ray foreign material detection apparatus which concerns on the 1st Embodiment of this invention (a)図1に示すX線異物検出装置のX線源及びX線検出器の正面図 (b)図2(a)に示す状況における図2(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the X-ray foreign object detection device shown in FIG. 1 (b) X-ray source and X-ray detection shown in FIG. 2 (a) in the situation shown in FIG. 2 (a) Side view 図1に示すX線異物検出装置のディスプレイに表示される画像を示す図The figure which shows the image displayed on the display of the X-ray foreign material detection apparatus shown in FIG. (a)図2に示す被検査体の上面図 (b)図4(a)に示す被検査体の側面図(A) Top view of the test object shown in FIG. 2 (b) Side view of the test object shown in FIG. 図1に示すX線異物検出装置によって生成されたX線画像の被検査体領域及び被検査体外領域を示す図The figure which shows the to-be-inspected object area | region of the X-ray image produced | generated by the X-ray foreign material detection apparatus shown in FIG. 図1に示すX線異物検出装置によって生成されたX線画像における画素の濃度分布を示す図The figure which shows the density distribution of the pixel in the X-ray image produced | generated by the X-ray foreign material detection apparatus shown in FIG. 図1に示すX線異物検出装置によって生成されたX線画像の被検査体領域の容器影響領域及び非容器影響領域を示す図The figure which shows the container influence area | region and non-container influence area | region of the to-be-inspected object area | region of the X-ray image produced | generated by the X-ray foreign material detection apparatus shown in FIG. 利用者によって分割閾値が設定されるときの図1に示すX線異物検出装置の動作のフローチャートA flowchart of the operation of the X-ray foreign object detection device shown in FIG. 1 when the division threshold is set by the user. 利用者によって分割閾値が設定されるときに図1に示すX線異物検出装置のディスプレイに表示される画像を示す図The figure which shows the image displayed on the display of the X-ray foreign material detection apparatus shown in FIG. 1 when a division | segmentation threshold value is set by the user. 被検査体に含まれる異物の有無を検出するときの図1に示すX線異物検出装置の動作のフローチャートA flowchart of the operation of the X-ray foreign matter detection apparatus shown in FIG. 1 when detecting the presence or absence of foreign matter contained in the object to be inspected. 図1に示すX線異物検出装置によって分割された非容器影響領域のX線画像における被検査体の搬送方向上の位置が等しい画素のうち濃度が最大の画素の濃度を被検査体の搬送方向における位置毎に表したグラフを示す図In the X-ray image of the non-container-affected area divided by the X-ray foreign substance detection apparatus shown in FIG. 1, the density of the pixel having the highest density among the pixels having the same position in the transport direction of the test object is determined in the transport direction of the test object. The figure which shows the graph which represents every position in (a)図2に示す被検査体が図2に示す状況とは異なる状況で搬送されたときの図1に示すX線異物検出装置のX線源及びX線検出器の正面図 (b)図12(a)に示す状況における図12(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the X-ray foreign object detection device shown in FIG. 1 when the object shown in FIG. 2 is conveyed in a situation different from the situation shown in FIG. Side view of the X-ray source and X-ray detector shown in FIG. 12A in the situation shown in FIG. 図12に示す状況で被検査体が搬送されたときに図1に示すX線異物検出装置によって分割される容器影響領域及び非容器影響領域を示す図The figure which shows the container influence area | region and non-container influence area | region divided | segmented by the X-ray foreign material detection apparatus shown in FIG. 1 when a to-be-inspected object is conveyed in the condition shown in FIG. (a)図4に示す被検査体の塊の上面図 (b)図14(a)に示す塊の側面図(A) Top view of the mass of the test object shown in FIG. 4 (b) Side view of the mass shown in FIG. 14 (a) (a)図14に示す塊が搬送されたときの図1に示すX線異物検出装置のX線源及びX線検出器の正面図 (b)図15(a)に示す状況における図15(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the X-ray foreign object detection device shown in FIG. 1 when the lump shown in FIG. 14 is conveyed (b) FIG. 15 (FIG. 15 () in the situation shown in FIG. Side view of X-ray source and X-ray detector shown in a) 図15に示す状況で図14に示す塊が搬送されたときに図1に示すX線異物検出装置によって分割される容器影響領域及び非容器影響領域を示す図The figure which shows the container influence area | region and non-container influence area | region divided | segmented by the X-ray foreign material detection apparatus shown in FIG. 1 when the lump shown in FIG. 14 is conveyed in the situation shown in FIG. 図4に示す被検査体とは異なる被検査体の外観斜視図FIG. 4 is an external perspective view of an inspection object different from the inspection object shown in FIG. (a)図17に示す被検査体の塊の上面図 (b)図18(a)に示す塊の側面図(A) Top view of the lump of the test object shown in FIG. 17 (b) Side view of the lump shown in FIG. 18 (a) (a)図18に示す塊が搬送されたときの図1に示すX線異物検出装置のX線源及びX線検出器の正面図 (b)図19(a)に示す状況における図19(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and the X-ray detector of the X-ray foreign object detection device shown in FIG. 1 when the lump shown in FIG. 18 is conveyed (b) FIG. 19 (19) in the situation shown in FIG. Side view of X-ray source and X-ray detector shown in a) 図19に示す状況で図18に示す塊が搬送されたときに図1に示すX線異物検出装置によって分割される容器影響領域及び非容器影響領域を示す図The figure which shows the container influence area | region and non-container influence area | region divided | segmented by the X-ray foreign material detection apparatus shown in FIG. 1 when the lump shown in FIG. 18 is conveyed in the situation shown in FIG. (a)図4に示す被検査体及び図17に示す被検査体とは異なる被検査体の上面図 (b)図21(a)に示す被検査体の側面図(A) Top view of the test object shown in FIG. 4 and the test object different from the test object shown in FIG. 17 (b) Side view of the test object shown in FIG. (a)図21に示す被検査体が搬送されたときの図1に示すX線異物検出装置のX線源及びX線検出器の正面図 (b)図22(a)に示す状況における図22(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the X-ray foreign object detection device shown in FIG. 1 when the object to be inspected shown in FIG. 21 is transported. (B) Diagram in the situation shown in FIG. Side view of X-ray source and X-ray detector shown in Fig. 22 (a) 図22に示す状況で図21に示す被検査体が搬送されたときに図1に示すX線異物検出装置によって分割される容器影響領域及び非容器影響領域を示す図22 is a diagram showing a container-affected region and a non-container-affected region that are divided by the X-ray foreign object detection device shown in FIG. 1 when the inspection object shown in FIG. 21 is conveyed in the situation shown in FIG. 利用者によって分割閾値が設定されるときの本発明の第2の実施の形態に係るX線異物検出装置の動作のフローチャートA flowchart of the operation of the X-ray foreign object detection device according to the second embodiment of the present invention when the division threshold is set by the user. 本発明の第2の実施の形態に係るX線異物検出装置によって分割される容器影響候補領域を示す図The figure which shows the container influence candidate area | region divided | segmented by the X-ray foreign material detection apparatus which concerns on the 2nd Embodiment of this invention. 本発明の第2の実施の形態に係るX線異物検出装置によって分割される容器影響領域及び非容器影響領域を示す図The figure which shows the container influence area | region and non-container influence area | region divided | segmented by the X-ray foreign material detection apparatus which concerns on the 2nd Embodiment of this invention. 被検査体に含まれる異物の有無を検出するときの本発明の第2の実施の形態に係るX線異物検出装置の動作のフローチャートFlowchart of the operation of the X-ray foreign matter detection apparatus according to the second embodiment of the present invention when detecting the presence or absence of foreign matter contained in the object to be inspected. (a)従来のX線異物検出装置によって異物の有無が検出される被検査体の上面図 (b)図28(a)に示す被検査体の側面図(A) Top view of an object to be inspected with or without foreign matter detected by a conventional X-ray foreign object detection device (b) Side view of the object to be inspected shown in FIG. (a)図28に示す被検査体が搬送されたときの従来のX線異物検出装置のX線源及びX線検出器の正面図 (b)図29(a)に示す状況における図29(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the conventional X-ray foreign object detection device when the object to be inspected shown in FIG. 28 is conveyed (b) FIG. 29 (FIG. 29 () in the situation shown in FIG. Side view of X-ray source and X-ray detector shown in a) (a)図29に示す状況で被検査体が搬送されたときにX線異物検出装置によって生成される被検査体の画像を示す図 (b)図29に示す状況で搬送された被検査体の容器の側壁部分の本来の影を示す図 (c)図29に示すX線異物検出装置によって抽出された被検査体の容器の側壁部分の影を示す図(A) The figure which shows the image of the to-be-inspected object produced | generated by the X-ray foreign material detection apparatus, when the to-be-inspected object is conveyed in the condition shown in FIG. 29 (b) The to-be-inspected object conveyed in the condition shown in FIG. The figure which shows the original shadow of the side wall part of the container of (c) The figure which shows the shadow of the side wall part of the container of the to-be-inspected object extracted by the X-ray foreign material detection apparatus shown in FIG. (a)図28に示す被検査体の塊の上面図 (b)図31(a)に示す塊の側面図(A) Top view of the mass of the test object shown in FIG. 28 (b) Side view of the mass shown in FIG. 31 (a) (a)図31に示す塊が搬送されたときの従来のX線異物検出装置のX線源及びX線検出器の正面図 (b)図32(a)に示す状況における図32(a)に示すX線源及びX線検出器の側面図(A) Front view of the X-ray source and X-ray detector of the conventional X-ray foreign object detection device when the lump shown in FIG. 31 is conveyed (b) FIG. 32 (a) in the situation shown in FIG. 32 (a) Side view of X-ray source and X-ray detector shown in (a)図32に示す状況で被検査体が搬送されたときにX線異物検出装置によって生成される被検査体の画像を示す図 (b)図32に示す状況で搬送された被検査体の容器の側壁部分の本来の影を示す図 (c)図32に示すX線異物検出装置によって抽出された被検査体の容器の側壁部分の影を示す図(A) The figure which shows the image of the to-be-inspected object produced | generated by the X-ray foreign material detection apparatus, when the to-be-inspected object is conveyed in the condition shown in FIG. 32 (b) The to-be-inspected object conveyed in the condition shown in FIG. The figure which shows the original shadow of the side wall part of the container of (c) The figure which shows the shadow of the side wall part of the container of the to-be-inspected object extracted by the X-ray foreign material detection apparatus shown in FIG.

符号の説明Explanation of symbols

10 X線異物検出装置
13 コンピュータ(分割閾値設定手段、領域分割手段、異物判断手段、表示制御手段)
14 ディスプレイ(表示手段)
30 X線画像
31 被検査体領域
31a 容器影響領域
31b 非容器影響領域
33a 容器影響候補領域
42 第2分割閾値(分割閾値)
80 被検査体
81 容器
10 X-ray foreign matter detection device 13 Computer (division threshold setting means, area division means, foreign matter judgment means, display control means)
14 Display (display means)
30 X-ray image 31 Object region 31a Container influence region 31b Non-container influence region 33a Container influence candidate region 42 Second division threshold (division threshold)
80 Inspected object 81 Container

Claims (3)

内容物(82)が収納された複数の容器(81)同士が接触して塊状にされて搬送される被検査体(80)を透過したX線量に基づいて生成されたX線画像(30)を処理して前記被検査体に含まれる異物の有無を検出するX線異物検出装置(10)において、
前記X線画像を所定の領域に分割するための第1分割閾値(41)および第2分割閾値(42)を設定する分割閾値設定手段(13a)と、搬送される各被検査体に対応してそれぞれ生成された前記X線画像の画素の濃度分布及び前記分割閾値設定手段によって設定された前記第1分割閾値に基づいて前記X線画像を前記被検査体に対応すると想定される被検査体領域(31)と該被検査体領域外の被検査体外領域(32)とに分割し、分割された該被検査体領域について画素の濃度分布及び前記分割閾値設定手段によって設定された前記第2分割閾値に基づいて前記被検査体の前記器の影響が強いと想定される容器影響候補領域(33a)を分割し、該容器影響候補領域のうち前記被検査体領域の境界に接した領域を分割することにより前記複数の容器同士が接触する接触部分を含んでなる容器影響領域(31a)とし該容器影響領域外を非容器影響領域(31b)として分割する領域分割手段(13b)と、前記非容器影響領域のみに対して前記異物の有無を判断する異物判断手段(13c)とを備えたことを特徴とするX線異物検出装置。
An X-ray image (30) generated based on the X-ray dose transmitted through the object to be inspected (80) conveyed in a lump by contacting a plurality of containers (81) containing the contents (82 ) In the X-ray foreign matter detection device (10) for detecting the presence or absence of foreign matter contained in the inspection object by processing
A division threshold value setting means (13a) for setting a first division threshold value (41) and a second division threshold value (42) for dividing the X-ray image into predetermined regions, and corresponding to each object to be inspected. The X-ray image assumed to correspond to the object to be inspected based on the density distribution of the pixels of the X-ray image respectively generated and the first division threshold set by the division threshold setting means The second area set by the pixel density distribution and the division threshold setting means is divided into the area (31) and the area outside the object to be inspected (32) outside the area to be inspected. wherein dividing the container effects candidate region influence of the container of the device under test is considered to be stronger (33a) on the basis of the dividing threshold, in contact with the boundary of the inspection object areas of the vessel affected candidate region area by dividing the Serial plurality of containers come into contact with each other and the contact portions comprising at vessel affected area (31a) region division means for dividing the outer container affected area as a non-vessel region of influence (31b) and (13b), said non-container impact area An X-ray foreign matter detection apparatus comprising: a foreign matter judgment means (13c) for judging the presence or absence of the foreign matter only for
画像を表示する表示手段(14)と、前記容器影響領域(31a)及び前記非容器影響領域(31b)の少なくとも一方を前記X線画像(30)に重ねて前記表示手段に表示させる表示制御手段(13d)とを備え、
前記分割閾値設定手段(13)は、利用者によって指定された前記分割閾値(42)を設定することを特徴とする請求項1に記載のX線異物検出装置(10)。
Display means (14) for displaying an image, and display control means for displaying at least one of the container affected area (31a) and the non-container affected area (31b) on the X-ray image (30) on the display means. (13d)
The X-ray foreign object detection device (10) according to claim 1, wherein the division threshold setting means (13) sets the division threshold (42) designated by a user.
画像を表示する表示手段(14)と、前記非容器影響領域(31b)の前記X線画像(30)における前記被検査体(80)の搬送方向上の位置が等しい画素のうち濃度が最大の画素の濃度を前記位置毎に表したグラフを前記表示手段に表示させる表示制御手段(13d)とを備えたことを特徴とする請求項1に記載のX線異物検出装置(10)。   The display unit (14) for displaying an image and the non-container-affected region (31b) in the X-ray image (30) have the highest density among pixels having the same position in the transport direction of the inspected object (80). The X-ray foreign object detection device (10) according to claim 1, further comprising display control means (13d) for causing the display means to display a graph representing pixel density for each position.
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