JP4539142B2 - Packing cushioning material - Google Patents

Packing cushioning material Download PDF

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Publication number
JP4539142B2
JP4539142B2 JP2004108267A JP2004108267A JP4539142B2 JP 4539142 B2 JP4539142 B2 JP 4539142B2 JP 2004108267 A JP2004108267 A JP 2004108267A JP 2004108267 A JP2004108267 A JP 2004108267A JP 4539142 B2 JP4539142 B2 JP 4539142B2
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Prior art keywords
packing
plate
cushioning
fitting
sides
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JP2005289460A (en
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賢二 石阪
敏之 須藤
康己 細野
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
Fujifilm Business Innovation Corp
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Description

本発明は、事務用製品、家電製品、精密機器などの被梱包体を梱包する際に使用される梱包用緩衝部材に関し、特に、重量が大きい被梱包体の下面に形成される被支持面(梱包用緩衝部材に支持される面)の面積が小さいため、前記小さな被支持面を支持する梱包用緩衝部材の支持面に大きな集中荷重が加わる場合に好適に使用される梱包用緩衝部材に関する。   The present invention relates to a cushioning member for packing used when packing a packaged body such as an office product, a household appliance, or a precision instrument, and in particular, a supported surface formed on the lower surface of the packaged body having a large weight ( Since the area of the surface supported by the packing cushioning member is small, the present invention relates to a packaging cushioning member that is preferably used when a large concentrated load is applied to the supporting surface of the packing cushioning member that supports the small supported surface.

被梱包体を外部からの衝撃より保護するため、輸送条件や被梱包体の質量、製品強度などの条件より、梱包用緩衝部材の材質、厚さ、緩衝受け面積について必要量を算出しているが、被梱包体の一部分に突起部が付いていたり、空洞部や薄肉部を有する形状の場合、必要な緩衝受け面積を均一に得ることができない場合がある。そのような場合、梱包用緩衝部材となる発泡樹脂成形品の一部分を異なる発泡倍率に成形したり、一部分を別材質の成形品に置き換えることで必要な緩衝面積を確保している。   In order to protect the package body from external impacts, the required amount is calculated for the material, thickness, and buffer receiving area of the packing cushioning material based on conditions such as transportation conditions, the mass of the package body, and product strength. However, when a protrusion is attached to a part of the packaged body or a shape having a hollow part or a thin part, the required buffer receiving area may not be obtained uniformly. In such a case, a necessary cushioning area is ensured by molding a part of the foamed resin molded product to be a cushioning member for packing at a different expansion ratio or replacing a part with a molded product of a different material.

前記梱包用緩衝部材としては、下記の技術が従来公知である。
(特許文献1:特開平08−151078号公報)
特許文献1には、被梱包体を梱包箱の内部に緩衝支持する梱包用緩衝部材であって、梱包箱内に配置される一対のブロック状の緩衝材本体を、前記一対の緩衝材本体に両端部が嵌合する板状連結部材により連結した梱包用緩衝部材が記載されている。
この特許文献1記載の技術は、緩衝材本体と連結材とを接着剤を用いることなく、簡単に組み立てたり分解することができると共に供給時や回収時の輸送を効率的に行うことができて、リサイクルを容易とし地球環境保護に最適な梱包用緩衝材を提供することができる。
As the packing cushioning member, the following techniques are conventionally known.
(Patent Document 1: Japanese Patent Application Laid-Open No. 08-1551078)
Patent Document 1 discloses a packing cushioning member that cushions and supports an object to be packed inside a packaging box, and a pair of block-shaped cushioning material bodies disposed in the packaging box is used as the pair of cushioning material bodies. A packing shock-absorbing member connected by plate-like connecting members fitted at both ends is described.
The technology described in Patent Document 1 can easily assemble and disassemble the cushioning material main body and the connecting material without using an adhesive, and can efficiently transport during supply and recovery. Therefore, it is possible to provide a cushioning material that is easy to recycle and is optimal for protecting the global environment.

(特許文献2:特開平2002−137245号公報)
特許文献2には、発泡樹脂材料の発泡倍率が異なる部分を含む発泡樹脂成形品が記載されている。成形体の補強部分を低発泡倍率で発泡成形している。
(特許文献3:特開平06−022929号公報)
特許文献3には、異なる発泡倍率を有する複数の原料の異なる発泡材料を用い、蒸気などの加熱媒体により加熱膨張させて発泡成形品を製造する異種原料同時発泡成形法が記載されている。
(特許文献4:特開平2000−334763号公報)
特許文献4には、異なる発泡倍率を有する複数の発泡材料を用いることなしに部分的に発泡倍率を変化させた緩衝材に用いる発泡成形品の製造方法が記載されている。
(Patent Document 2: Japanese Patent Laid-Open No. 2002-137245)
Patent Document 2 describes a foamed resin molded article including a portion where the foaming ratio of the foamed resin material is different. The reinforcing part of the molded body is foam-molded at a low expansion ratio.
(Patent Document 3: Japanese Patent Laid-Open No. 06-022929)
Patent Document 3 describes a different raw material simultaneous foam molding method in which a foam molded product is manufactured by using a plurality of raw materials having different foaming ratios and different foam materials and being heated and expanded by a heating medium such as steam.
(Patent Document 4: Japanese Patent Laid-Open No. 2000-334763)
Patent Document 4 describes a method for producing a foam molded product used for a cushioning material in which the foaming ratio is partially changed without using a plurality of foaming materials having different foaming ratios.

特開平08−151078号公報Japanese Patent Laid-Open No. 08-1551078 特開平2002−137245号公報Japanese Patent Laid-Open No. 2002-137245 特開平06−022929号公報Japanese Patent Laid-Open No. 06-022929 特開平2002−334763号公報Japanese Patent Laid-Open No. 2002-334863

(前記特許文献1記載の技術の問題点)
特許文献1記載の技術では、重量の大きな被梱包体の下面を支持する梱包用緩衝部材としては使用できない。
(前記特許文献2〜4記載の技術の問題点)
特許文献2〜4記載の技術では、同一面内で部分的に緩衝部材の材質が異なると外部からの衝撃が受け面全域に加わる場合に、異なる材質特性により緩衝部材の歪量が異なる事から被梱包体に不均一な衝撃応答応力を発生させることとなり、被梱包体の筐体を損傷させることになる。また、部分的に発泡倍率が異なる発泡成形品を成形するには型が複雑になり、コスト高となる。
(Problems of the technology described in Patent Document 1)
The technique described in Patent Document 1 cannot be used as a cushioning member for packing that supports the lower surface of a heavy packaged body.
(Problems of the techniques described in Patent Documents 2 to 4)
In the techniques described in Patent Documents 2 to 4, if the shock absorbing material is partially different within the same plane, and the impact from the outside is applied to the entire receiving surface, the amount of strain of the shock absorbing member varies depending on the different material characteristics. As a result, non-uniform impact response stress is generated in the packaged body, and the casing of the packaged body is damaged. In addition, a mold becomes complicated to form a foam molded product having partially different foaming ratios, resulting in an increase in cost.

また、発泡倍率の低い部分と高い部分とを同時成形する場合には、発泡倍率の低い部分に対する高い部分の発泡倍率の比(発泡倍率比)を余り大きくすることができない。同一材料を使用する同時発泡成形の場合の前記発泡倍率比は1.5くらいにしかならない。この場合、重量が大きい被梱包物体の下面と、前記緩衝部材の被梱包体支持面との接触面積が小さい場合には、被梱包体支持面を硬く形成するために発泡倍率を低くすると、前記被梱包体支持面以外の部分の緩衝部材の発泡倍率も低くなってしまう。すなわち、緩衝部材全体の発泡倍率が低くなるので、緩衝部材の材料の消費量が多くなって、コスト高となってしまう。
さらに、梱包用緩衝部材の被梱包体支持面との接触面積が小さく重量が大きい被梱包体を、前記被梱包体支持面で支持する場合、低コストの発泡倍率が高い材料で前記被梱包体支持面を形成すると、被梱包体支持面が凹んだり、陥没したりすることにより変形または損傷してしまう。この場合、前記重量の大きい被梱包体は傾斜するため、梱包作業や輸送作業に支障をきたすという問題点もある。
Moreover, when simultaneously molding a portion having a low expansion ratio and a portion having a high expansion ratio, the ratio of the expansion ratio of the high portion to the portion having a low expansion ratio (foaming ratio) cannot be increased too much. In the case of simultaneous foam molding using the same material, the expansion ratio is only about 1.5. In this case, if the contact area between the lower surface of the packaged object having a large weight and the packaged body support surface of the cushioning member is small, the foaming ratio is lowered to form the packaged body support surface hard, The expansion ratio of the cushioning member other than the package support surface is also lowered. That is, since the expansion ratio of the entire cushioning member is reduced, the amount of consumption of the material of the cushioning member is increased and the cost is increased.
Further, when the packing body having a small contact area with the packing body support surface of the packing cushioning member and having a large weight is supported by the packing body support surface, the packing body is made of a low-cost material with a high expansion ratio. When the support surface is formed, the packaged body support surface is deformed or damaged by being recessed or depressed. In this case, since the to-be-packaged body having a large weight is inclined, there is a problem that the packing work and the transportation work are hindered.

本発明は前記事情に鑑み、次の記載内容(O01),(O02)を技術的課題とする。
(O01)発泡倍率の高い梱包用緩衝部材を使用する際、前記被梱包体の重量が大きく且つ前記梱包用緩衝部材との接触面積が小さい場合であっても、前記梱包用緩衝部材が大きく変形したりまたは損傷したりするのを防止すること。
(O02)梱包用緩衝部材との接触面積が小さく重量の大きい被梱包体を梱包した際に大きく変形したり、損傷したりしない低コストの梱包用緩衝部材を提供すること。
In view of the above circumstances, the present invention has the following contents (O01) and (O02) as technical problems.
(O01) When a packing cushioning member having a high expansion ratio is used, the packing cushioning member is greatly deformed even when the weight of the packaged body is large and the contact area with the packaging cushioning member is small. Prevent it from being damaged or damaged.
(O02) To provide a low-cost packing cushioning member that is not greatly deformed or damaged when a packaged body having a small contact area with the packaging cushioning member and a large weight is packed.

次に、前記課題を解決するために案出した本発明を説明するが、本発明の構成要素には、後述の実施例の構成要素との対応を容易にするため、実施例の構成要素の符号をカッコで囲んだものを付記する。
なお、本発明を後述の実施例の符号と対応させて説明する理由は、本発明の理解を容易にするためであり、本発明の範囲を実施例に限定するためではない。
Next, the present invention devised to solve the above problems will be described. In order to facilitate correspondence with the constituent elements of the embodiments described later, the constituent elements of the present invention are not described. Add the code enclosed in parentheses.
The reason why the present invention is described in correspondence with the reference numerals of the embodiments described later is to facilitate understanding of the present invention, and not to limit the scope of the present invention to the embodiments.

(本発明)
前記課題を解決するために本発明の梱包用緩衝部材は、下記の構成要件(A01)〜(A03),(A03a)を備えたことを特徴とする。
(A01)被梱包体(U)を支持する梱包用板状部材(13)の下面が接合状態で装着される板状部材装着面(12a)を有し、発泡樹脂成形品により形成された梱包用緩衝部材本体(12)、
(A02)前記梱包用緩衝部材本体(12)よりも硬い材料により構成された前記梱包用板状部材(13)であって、前記被梱包体(U)を支持する被梱包体支持面が上面に形成された前記梱包用板状部材(13)
(A03)前記板状部材装着面(12a)および前記梱包用板状部材(13)の下面の一方の面に設けた嵌合凹部(12b)と他方の面に設けた嵌合凸部(13b)とが嵌合、離脱可能に形成された前記板状部材装着面(12a)および前記梱包用板状部材(13)の下面、
(A03a)前記梱包用板状部材(13)の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体(12)の前記板状部材装着面(12a)に対して立設する壁面と接触し、且つ、
前記梱包用板状部材(13)の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体(12)の前記壁面に接触せず、且つ、
前記嵌合凹部(12b)および嵌合凸部(13b)は、前記壁面に接触していない2辺よりも、前記壁面に接触している2辺に近い位置に配置された前記梱包用板状部材(13)
(Invention)
In order to solve the above-mentioned problems, the cushioning member for packing according to the present invention is characterized by comprising the following structural requirements (A01) to (A03), (A03a).
(A01) A package formed of a foamed resin molded product having a plate-like member mounting surface ( 12a ) on which the lower surface of the packing plate-like member (13) supporting the packaged body (U) is mounted in a joined state Cushioning member body ( 12 ),
(A02) The packing plate-like member (13) made of a material harder than the packing cushioning member main body ( 12 ), and the packing body support surface for supporting the packing body (U) is an upper surface. The plate member for packing (13) formed on
(A03) A fitting recess (12b) provided on one surface of the plate member mounting surface (12a) and the lower surface of the packing plate member (13 ) and a fitting protrusion (13b ) provided on the other surface. ) And the plate-like member mounting surface (12a) formed to be detachable and the bottom surface of the packing plate-like member (13) ,
(A03a) Two sides among the sides constituting the lower surface and the upper surface of the packing plate-like member (13) stand up against the plate-like member mounting surface (12a) of the packing cushioning member main body (12). In contact with the wall to be installed, and
Of the sides constituting the lower surface and the upper surface of the packing plate-like member (13) , two sides do not contact the wall surface of the packing buffer member body (12) , and
The fitting concave portion (12b) and the fitting convex portion (13b) are arranged in a plate-like shape for packing arranged at positions closer to the two sides that are in contact with the wall surface than the two sides that are not in contact with the wall surface. Member (13) .

(本発明の作用)
前記構成要件(A01)〜(A03),(A03a)を備えた本発明の梱包用緩衝部材では、発泡樹脂成形品により形成された梱包用緩衝部材本体(12)の板状部材装着面(12a)には、被梱包体(U)を支持する梱包用板状部材(13)の下面が接合状態で装着される。前記梱包用緩衝部材本体(12)よりも硬い材料により構成された前記梱包用板状部材(13)は、その上面に形成された被梱包体支持面により被梱包体(U)を支持する。
前記梱包用板状部材(13)は、梱包用緩衝部材本体(12)よりも硬い材料により構成されるので、その上面に形成された被梱包体支持面に載置された被梱包体(U)の重量が大きく且つ前記被梱包体(U)と前記被梱包体支持面との接触面積が小さい場合であっても、被梱包体支持面が凹んだり、陥没したりし難くい。また、被梱包体(U)の大きな重量または輸送時等に被梱包体(U)に作用する衝撃等は、前記梱包用緩衝部材本体(12)よりも硬い前記梱包用板状部材(13)材料から前記梱包用緩衝部材本体(12)の板状部材装着面(12a)の広い面積部分に分散して伝達される。このため、前記梱包用緩衝部材本体(12)は発泡倍率の高い材料により構成しても、梱包用緩衝部材本体(12)の板状部材装着面(12a)が凹んだり、陥没したりし難くい。
このため、梱包用緩衝部材本体(12)の変形または損傷を防止することができるので、被梱包体(U)に不均一な応力が発生することを抑制することができる。
(Operation of the present invention)
In the packing shock-absorbing member of the present invention having the structural requirements (A01) to (A03), (A03a), the plate-shaped member mounting surface (12a ) of the packing shock-absorbing member main body (12) formed of a foamed resin molded product. ) , The lower surface of the packing plate-like member (13) that supports the packaged body (U) is mounted in a bonded state. The packing plate-like member (13) made of a material harder than the packing cushioning member main body (12) supports the package body (U) by the package body support surface formed on the upper surface thereof.
Since the packing plate-like member (13) is made of a material harder than the packing shock-absorbing member main body (12) , the packing object (U) placed on the packing object support surface formed on the upper surface thereof. ) Is heavy, and even if the contact area between the packaged body (U) and the packaged body support surface is small, the packaged body support surface is unlikely to be recessed or depressed. In addition, the packaging plate-like member (13) is harder than the cushioning member main body (12) for packing or the like because of the large weight of the packaged body (U) or the impact acting on the packaged body (U) during transportation. The material is distributed and transmitted to a wide area portion of the plate-like member mounting surface (12a) of the packing cushioning member body (12) . For this reason, even if the said cushioning member main body (12) for packing is comprised with a material with a high expansion ratio, the plate-shaped member mounting surface (12a) of the cushioning member main body (12) for packing is hard to be dented or depressed. Yes.
For this reason, since the deformation | transformation or damage of the buffering member main body (12) for packing can be prevented, it can suppress that a nonuniform stress generate | occur | produces in a to-be-packaged body (U).

また、本発明の梱包用緩衝部材では、前記板状部材装着面(12a)および前記梱包用板状部材(13)の下面の一方の面に設けた嵌合凹部(12b)と他方の面に設けた嵌合凸部(13b)とが嵌合、離脱可能に形成されているので、前記板状部材装着面(12a)および前記梱包用板状部材(13)の下面を位置決めした状態で容易に装着することができる。したがって、装着時の位置決ずれと、衝撃緩衝時の梱包用板状部材(13)の位置ずれとを防止することができる。
さらに、前記梱包用板状部材(13)の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体(12)の前記板状部材装着面(12a)に対して立設する壁面と接触しており、前記梱包用板状部材(13)の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体(12)の前記壁面に接触しない。そして、前記嵌合凹部(12b)および嵌合凸部(13b)は、前記壁面に接触していない2辺よりも、前記壁面に接触している2辺に近い位置に配置されている。
In the packing cushioning member of the present invention, the fitting recess (12b) provided on one surface of the plate member mounting surface (12a) and the lower surface of the packing plate member (13) and the other surface are provided. Since the provided fitting projection (13b) is formed so as to be fitted and removed, it is easy to position the plate-like member mounting surface (12a) and the lower surface of the packing plate-like member (13). Can be attached to. Therefore, it is possible to prevent the positional deviation at the time of mounting and the positional deviation of the packing plate-like member (13) at the time of shock buffering.
Further, two of the sides constituting the lower surface and the upper surface of the packing plate-like member (13 ) are erected with respect to the plate-like member mounting surface (12a) of the packing cushioning member main body (12). 2 of the sides constituting the lower surface and the upper surface of the packing plate-like member (13) do not contact the wall surface of the packing buffer member body (12) . And the said fitting recessed part (12b) and the fitting convex part (13b) are arrange | positioned in the position near two sides which are contacting the said wall surface rather than two sides which are not contacting the said wall surface.

(本発明の形態1)
本発明の形態1の梱包用緩衝部材は、前記本発明において、下記の構成要件(A04)を備えたことを特徴とする。
(A04)発泡樹脂、樹脂、段ボール、板紙または紙系積層材のいずれかにより構成された前記梱包用板状部材(13)
(本発明の形態1の作用)
前記構成要件(A04)を備えた本発明の形態1の梱包用緩衝部材では、前記梱包用板状部材(13)としては、発泡樹脂、樹脂、段ボール、板紙または紙系積層材等の低コストの材料を使用することができるので、低コストの梱包用緩衝部材(11)を提供することが可能である。
(Embodiment 1 of the present invention)
The packing shock-absorbing member according to Embodiment 1 of the present invention is characterized in that, in the present invention, the following constituent element (A04) is provided.
(A04) The packing plate-like member (13) formed of any one of foamed resin, resin, cardboard, paperboard, and paper-based laminated material.
(Operation of Form 1 of the Present Invention)
In the packing shock-absorbing member according to the first aspect of the present invention having the above-described structural requirements (A04), the packing plate-like member (13) is a low cost such as foamed resin, resin, cardboard, paperboard, or paper-based laminated material. Therefore, it is possible to provide a low-cost packing cushioning member (11) .

前述の本発明の梱包用板状部材は、下記の効果(E01),(E02)を奏する。
(E01)発泡倍率の高い梱包用緩衝部材を使用する際、前記被梱包体の重量が大きく且つ前記梱包用緩衝部材との接触面積が小さい場合であっても、前記梱包用緩衝部材が大きく変形したりまたは損傷したりするのを防止することができる。
(E02)梱包用緩衝部材との接触面積が小さく重量の大きい被梱包体を梱包した際に大きく変形したり、損傷したりしない低コストの梱包用緩衝部材を提供することができる。
The aforementioned plate member for packing according to the present invention has the following effects (E01) and (E02).
(E01) When using a packing cushioning member having a high expansion ratio, the packing cushioning member is greatly deformed even when the weight of the packaged body is large and the contact area with the packaging cushioning member is small. Can be prevented from being damaged or damaged.
(E02) It is possible to provide a low-cost packing shock-absorbing member that is not greatly deformed or damaged when a packed object having a small contact area with the packing shock-absorbing member and a large weight is packed.

次に図面を参照しながら、本発明の梱包用板状部材を説明するが、本発明は以下の実施例に限定されるものではない。
次に図面を参照しながら、本発明の実施の形態の具体例(実施例)を説明するが、本発明は以下の実施例に限定されるものではない。
なお、以後の説明の理解を容易にするために、図面において、前後方向をX軸方向、左右方向をY軸方向、上下方向をZ軸方向とし、矢印X,−X,Y,−Y,Z,−Zで示す方向または示す側をそれぞれ、前方、後方、右方、左方、上方、下方、または、前側、後側、右側、左側、上側、下側とする。
また、図中、「○」の中に「・」が記載されたものは紙面の裏から表に向かう矢印を意味し、「○」の中に「×」が記載されたものは紙面の表から裏に向かう矢印を意味するものとする。
Next, the packaging plate member of the present invention will be described with reference to the drawings, but the present invention is not limited to the following examples.
Next, specific examples (examples) of the embodiments of the present invention will be described with reference to the drawings, but the present invention is not limited to the following examples.
In order to facilitate understanding of the following description, in the drawings, the front-rear direction is the X-axis direction, the left-right direction is the Y-axis direction, the up-down direction is the Z-axis direction, and arrows X, -X, Y, -Y, The direction indicated by Z and -Z or the indicated side is defined as the front side, the rear side, the right side, the left side, the upper side, the lower side, or the front side, the rear side, the right side, the left side, the upper side, and the lower side, respectively.
In the figure, “•” in “○” means an arrow heading from the back of the page to the front, and “×” in “○” is the front of the page. It means an arrow pointing from the back to the back.

図1は本発明の実施例1の梱包用緩衝部材と前記梱包用緩衝部材により梱包される被梱包体としての画像形成装置とを示す斜視図である。
図1において、被梱包体としての画像形成装置(デジタル複合機)Uは、FAX、プリンタ、スキャナおよび複写機としての機能を備えている。画像形成装置Uは、IOT(イメージアウトプットターミナル、即ち、画像記録装置)、IIT(イメージインプットターミナル、すなわち画像読取装置)を有している。
前記IITの上面には、カバーU1が、その後端部(−X端部)に設けた左右方向に延びるヒンジ軸(図示せず)によりプラテンガラス(図示せず)上面に対して回動可能に支持されており、原稿を作業者が手でプラテンガラス上に置く場合に上方に回動される。
また、前記IITの前部(X部)には、コピースタートや複写枚数等をユーザが入力するためのユーザインタフェースUIが支持されている。
FIG. 1 is a perspective view illustrating a packing cushioning member according to a first embodiment of the present invention and an image forming apparatus serving as a packaged body packed by the packing cushioning member.
In FIG. 1, an image forming apparatus (digital multi-function peripheral) U as a packaged body has functions as a FAX, a printer, a scanner, and a copier. The image forming apparatus U has an IOT (image output terminal, that is, an image recording apparatus) and an IIT (image input terminal, that is, an image reading apparatus).
On the upper surface of the IIT, the cover U1 is rotatable with respect to the upper surface of the platen glass (not shown) by a hinge shaft (not shown) provided in the rear end portion (−X end portion) extending in the left-right direction. The document is supported and rotated upward when the operator places the document on the platen glass by hand.
Further, a user interface UI for the user to input a copy start, the number of copies, etc. is supported at the front part (X part) of the IIT.

前記IOT上面には上方のIITとの間にシート排出トレイTRhが設けられている。前記シート排出トレイTRhの左端部上方には、シート排出トレイTRhにシートを排出する排出ローラR1が配置されている。
また、IOTの下部には、給紙される画像記録用のシートを収容する複数の給紙トレイTR1、TR2が、前後方向に挿抜可能に支持されている。また、IOTの左側部には、手差しで給紙されるシートが支持される手差しトレイTR0が支持されている。
A sheet discharge tray TRh is provided between the upper surface of the IOT and the upper IIT. Above the left end of the sheet discharge tray TRh, a discharge roller R1 that discharges the sheet to the sheet discharge tray TRh is disposed.
In addition, a plurality of paper feed trays TR1 and TR2 for storing image recording sheets to be fed are supported in the lower part of the IOT so as to be insertable / removable in the front-rear direction. In addition, a manual feed tray TR0 on which a manually fed sheet is supported is supported on the left side of the IOT.

図2は前記図1に示す梱包用緩衝部材の要部の説明図である。
図3は前記図2に示す第1梱包用板状部材の説明図で、図3Aは斜視図、図3Bは平面図、図3Cは側面図である。
図4は前記図2に示す第2梱包用板状部材の説明図で、図4Aは斜視図、図4Bは平面図、図4Cは側面図である。
図1〜図4において、梱包用緩衝材1は、第1緩衝部材11、第2緩衝部材21、第3緩衝部材31、および第4緩衝部材41を有している。
図2において、第1緩衝部材11は第1緩衝部材本体12と第1梱包用板状部材13とを有している。第1緩衝部材本体12は、発泡ビーズ成形等の通常の成形法により金型を用いて50倍程度の発泡倍率にて成形されたものであり、緩衝部位となる板状部材装着面12aを有している。前記板状部材装着面12aには板状部材嵌合孔(嵌合凹部)12bが形成されている。前記板状部材嵌合孔12bの平面形状は正方形である。
FIG. 2 is an explanatory view of a main part of the cushioning member for packing shown in FIG.
3 is an explanatory view of the first packing plate-like member shown in FIG. 2, FIG. 3A is a perspective view, FIG. 3B is a plan view, and FIG. 3C is a side view.
4 is an explanatory view of the second packing plate-like member shown in FIG. 2, FIG. 4A is a perspective view, FIG. 4B is a plan view, and FIG. 4C is a side view.
1 to 4, the packing cushioning material 1 includes a first cushioning member 11, a second cushioning member 21, a third cushioning member 31, and a fourth cushioning member 41.
In FIG. 2, the first buffer member 11 includes a first buffer member body 12 and a first packing plate member 13. The first buffer member body 12 is formed by a normal molding method such as foamed bead molding using a mold at a foaming ratio of about 50 times, and has a plate-like member mounting surface 12a serving as a buffer part. is doing. A plate-like member fitting hole (fitting recess) 12b is formed in the plate-like member mounting surface 12a. The planar shape of the plate-like member fitting hole 12b is a square.

図2、図3において、前記板状部材装着面12aに装着される第1梱包用板状部材13は、発泡ビーズ成形等の通常の成形法により金型を用いて10倍程度の発泡倍率にて成形されたものであり、長方形の板状部分13aとその下面から下方に突出する円柱状の嵌合凸部13bとを有している。前記円柱状の嵌合凸部13bの外径は、前記正方形の板状部材嵌合孔(嵌合凹部)12bの内径に嵌合する大きさに形成されている。
前記第1梱包用板状部材13を前記第1緩衝部材本体12の板状部材装着面12aに装着する際、前記板状部材装着面12aに形成された板状部材嵌合孔(嵌合凹部)12bに梱包用板状部材13の嵌合凸部13bが嵌合する。このため、板状部材装着面12a上の第1梱包用板状部材13の位置がずれないようになっている。
2 and 3, the first packing plate member 13 mounted on the plate member mounting surface 12a has a foaming ratio of about 10 times using a mold by a normal molding method such as foam bead molding. And has a rectangular plate-like portion 13a and a columnar fitting convex portion 13b projecting downward from the lower surface thereof. The outer diameter of the columnar fitting convex portion 13b is formed to fit into the inner diameter of the square plate-like member fitting hole (fitting concave portion) 12b.
When the first packing plate member 13 is mounted on the plate member mounting surface 12a of the first buffer member body 12, a plate member fitting hole (fitting recess) formed in the plate member mounting surface 12a. ) The fitting convex portion 13b of the packing plate-like member 13 is fitted to 12b. Therefore, the position of the first packing plate member 13 on the plate member mounting surface 12a is not shifted.

図2において、第2緩衝部材21は第2緩衝部材本体22と第2梱包用板状部材23とを有している。第2緩衝部材本体22は、発泡ビーズ成形等の通常の成形法により金型を用いて50倍程度の発泡倍率にて成形されたものであり、緩衝部位となる板状部材装着面22aを有している。前記板状部材装着面22aには板状部材嵌合孔(嵌合凹部)22bが形成されている。前記板状部材嵌合孔22bの平面形状は正方形である。   In FIG. 2, the second buffer member 21 includes a second buffer member body 22 and a second packing plate member 23. The second buffer member main body 22 is molded at a foaming magnification of about 50 times using a mold by a normal molding method such as foamed bead molding, and has a plate-like member mounting surface 22a that serves as a buffer part. is doing. A plate-like member fitting hole (fitting recess) 22b is formed in the plate-like member mounting surface 22a. The planar shape of the plate-like member fitting hole 22b is a square.

図2、図4において、前記板状部材装着面22aに装着される第2梱包用板状部材23は、発泡ビーズ成形等の通常の成形法により金型を用いて10倍程度の発泡倍率にて成形されたものであり、長方形の板状部分23aとその下面から下方に突出する円柱状の嵌合凸部23bとを有している。前記長方形の板状部分23aの1つの角部は切除されて切除部23cが形成されている。前記円柱状の嵌合凸部23bの外径は前記長方形の板状部材嵌合孔(嵌合凹部)22bの内径に嵌合する大きさに形成されている。
前記第2梱包用板状部材23を前記第2緩衝部材本体22の板状部材装着面22aに装着する際、前記板状部材装着面22aに形成された板状部材嵌合孔(嵌合凹部)22bに梱包用板状部材23の嵌合凸部23bが嵌合する。このため、板状部材装着面22a上の第2梱包用板状部材23の位置がずれないようになっている。
2 and 4, the second packing plate member 23 mounted on the plate member mounting surface 22a has a foaming ratio of about 10 times using a mold by a normal molding method such as foam bead molding. And has a rectangular plate-like portion 23a and a cylindrical fitting convex portion 23b protruding downward from the lower surface thereof. One corner of the rectangular plate-like portion 23a is cut off to form a cutout 23c. The outer diameter of the columnar fitting convex portion 23b is formed to fit into the inner diameter of the rectangular plate member fitting hole (fitting concave portion) 22b.
When the second packing plate-like member 23 is attached to the plate-like member mounting surface 22a of the second buffer member main body 22, a plate-like member fitting hole (fitting recess) formed in the plate-like member mounting surface 22a. ) The fitting convex portion 23b of the packing plate-like member 23 is fitted to 22b. For this reason, the position of the 2nd packing plate-shaped member 23 on the plate-shaped member mounting surface 22a does not shift.

図1、図2において、第3緩衝部材31および第4緩衝部材41は、発泡ビーズ成形等の通常の成形法により金型を用いて50倍程度の発泡倍率にて成形されている。この第3緩衝部材31および第4緩衝部材41は、画像形成装置(被梱包体)Uの左側部分(−Y側部分)よりも軽量な右側部分(Y側部分)を支持するので、前記第1、第2梱包用板状部材11,21で使用する梱包用板状部材は使用されない。
なお、前記第3緩衝部材31および第4緩衝部材41に被梱包体の大きな重量が加わる場合には、梱包用板状部材を使用することが可能である。
1 and 2, the third buffer member 31 and the fourth buffer member 41 are molded at a foaming ratio of about 50 times using a mold by a normal molding method such as foamed bead molding. Since the third buffer member 31 and the fourth buffer member 41 support the right side portion (Y side portion) that is lighter than the left side portion (−Y side portion) of the image forming apparatus (packaged body) U, the third buffer member 31 and the fourth buffer member 41 1. The packaging plate members used in the second packaging plate members 11 and 21 are not used.
In addition, when the big weight of a to-be-packaged body is added to the said 3rd buffer member 31 and the 4th buffer member 41, it is possible to use the plate-shaped member for packing.

(実施例1の作用)
図1において、前記実施例1の第1〜第4梱包用緩衝部材11〜41は、図示しない直方体形状のダンボール紙製の梱包用箱または木の枠体等の底面の4つのコーナに配置して使用される。実施例1で使用される被梱包体としての画像形成装置Uは、左側(−Y側)部分の重量が右側部分よりも重く構成されている。このため、被梱包体(画像形成装置)の左側部分(−Y側部分)の下面を支持する梱包用緩衝部材には右側部分(Y側部分)下面を支持する梱包用緩衝部材よりも大きな荷重が加わる。
(Operation of Example 1)
In FIG. 1, the first to fourth packing cushioning members 11 to 41 of the first embodiment are arranged at four corners on the bottom of a rectangular parallelepiped cardboard packaging box or a wooden frame (not shown). Used. The image forming apparatus U as a packaged body used in Embodiment 1 is configured such that the left side (−Y side) portion is heavier than the right side portion. For this reason, the packing buffer member that supports the lower surface of the left side portion (−Y side portion) of the packaged body (image forming apparatus) has a larger load than the packing buffer member that supports the lower surface of the right side portion (Y side portion). Will be added.

前記4個の梱包用緩衝部材11〜41の中の第1梱包用緩衝部材11および第2梱包用緩衝部材21は、被梱包体の左側(−Y側)部分を支持する位置に配置されており、右側(Y側)部分を支持する第3,第4梱包用緩衝部材31,41よりも大きな荷重が加わる。
したがって、第1、第2梱包用緩衝部材11,21は、梱包用緩衝部材本体12,22と、その板状部材装着面12a,22aに着脱可能に装着される梱包用板状部材13,23とにより構成されるが、第3、第4梱包用緩衝部材31,41は、梱包用板状部材が使用されない。
The first packing cushioning member 11 and the second packing cushioning member 21 among the four packing cushioning members 11 to 41 are arranged at positions that support the left (−Y side) portion of the packaged body. Thus, a larger load is applied than the third and fourth packing cushioning members 31 and 41 that support the right (Y side) portion.
Accordingly, the first and second packing cushioning members 11 and 21 are the packaging cushioning member bodies 12 and 22 and the packaging platelike members 13 and 23 that are detachably attached to the platelike member mounting surfaces 12a and 22a. However, the third and fourth packing buffer members 31 and 41 do not use packing plate-like members.

前記梱包用板状部材13,23は、梱包用緩衝部材本体12,22よりも硬い材料により構成されるので、その上面に形成された被梱包体支持面に載置された被梱包体としての画像形成装置Uの重量が大きく且つ前記画像形成装置Uと前記被梱包体支持面との接触面積が小さい場合であっても、梱包用板状部材13,23の上面に形成された被梱包体支持面が凹んだり、陥没したりし難くい。また、画像形成装置Uの大きな重量または輸送時等に画像形成装置に作用する上下方向の衝撃等は、前記梱包用緩衝部材本体12,22よりも硬い前記梱包用板状部材13,23材料から前記梱包用緩衝部材本体12,22の板状部材装着面12a,22aの広い面積部分に分散して伝達される。このため、前記梱包用緩衝部材本体12,22は発泡倍率の高い材料により構成しても、梱包用緩衝部材本体12,22の板状部材装着面12a,22aが凹んだり、陥没したりし難くい。
このため、梱包用緩衝部材本体12,22の変形または損傷を防止することができるので、画像形成装置Uに局所的な大きな応力が発生することを抑制することができる。
Since the packing plate-like members 13 and 23 are made of a material harder than the packing shock-absorbing member main bodies 12 and 22, the packing plate-like members 13 and 23 are used as packing objects that are placed on the packing object support surface formed on the upper surface thereof. Even if the weight of the image forming apparatus U is large and the contact area between the image forming apparatus U and the support body to be packed is small, the packaged body formed on the top surfaces of the packing plate-like members 13 and 23. The support surface is difficult to dent or sink. Also, the large weight of the image forming apparatus U or the impact in the vertical direction acting on the image forming apparatus during transportation or the like is caused by the material of the packing plate-like members 13 and 23 that is harder than the packing buffer member bodies 12 and 22. It is distributed and transmitted to a wide area portion of the plate-like member mounting surfaces 12a, 22a of the cushioning member main bodies 12, 22 for packing. For this reason, even if the packing buffer member bodies 12 and 22 are made of a material having a high expansion ratio, the plate-like member mounting surfaces 12a and 22a of the packing buffer member bodies 12 and 22 are unlikely to be recessed or depressed. Yes.
For this reason, since deformation or damage to the packing buffer member main bodies 12 and 22 can be prevented, it is possible to suppress the occurrence of large local stress in the image forming apparatus U.

前記梱包用緩衝部材本体12,22に装着された梱包用板状部材13,23により、梱包用緩衝部材本体12,22に接触している梱包用板状部材13,23の下面の全面積が、緩衝面積となる。このため、梱包用緩衝部材本体12,22に加わる荷重が分散されるので、衝撃により画像形成装置(被梱包体)に加わる上下方向の衝撃力を分散して緩和することができる。
外部からの衝撃が被梱包体を支持する梱包用板状部材13,23を介して、梱包用緩衝部材本体12,22の板状部材装着面12a,22aに伝達される。このとき、前記板状部材装着面12a,22aの前記梱包用板状部材13,23の下面との接触面全体に衝撃力が分散して伝達される。このため、前記接触面全体が均一に歪むことで被梱包体に不均一な応力発生を抑制することができる。
これにより、輸送環境における外部の衝撃から、被梱包体の一部に局所的応力などを発生させることなく、被梱包体の損傷を未然に防止することを可能にする。
Due to the packing plate-like members 13 and 23 mounted on the packing buffer member main bodies 12 and 22, the entire area of the lower surface of the packing plate-like members 13 and 23 contacting the packing buffer member main bodies 12 and 22 is reduced. It becomes a buffer area. For this reason, since the load applied to the packing cushioning member main bodies 12 and 22 is dispersed, the impact force in the vertical direction applied to the image forming apparatus (packaging body) due to the impact can be dispersed and reduced.
The impact from the outside is transmitted to the plate-like member mounting surfaces 12a and 22a of the packing cushioning member main bodies 12 and 22 through the packing plate-like members 13 and 23 that support the object to be packed. At this time, the impact force is distributed and transmitted to the entire contact surface of the plate member mounting surfaces 12a, 22a with the lower surfaces of the packing plate members 13, 23. For this reason, generation | occurrence | production of a nonuniform stress can be suppressed to the to-be-packaged body because the said whole contact surface is distorted uniformly.
This makes it possible to prevent damage to the packaged body from external impacts in the transport environment without causing local stress or the like in a part of the packaged body.

また、前記第1、第2の梱包用緩衝部材11,21は、前記梱包用緩衝部材本体12,22の板状部材装着面12a,22aに設けた板状部材嵌合孔(嵌合凹部)12b,22bと前記梱包用板状部材13,23の下面に設けた円柱状の嵌合凸部13b,23bとが嵌合、離脱可能に形成されているので、前記板状部材装着面12a,22aおよび前記梱包用板状部材13,23の下面を位置決めした状態で容易に装着することができる。梱包用緩衝部材本体12,22の所定位置に梱包用板状部材13,23を装着する作業を行う際の作業性を向上させることが可能となる。
したがって、装着時の位置ずれと、衝撃緩衝時の梱包用板状部材13,23の位置ずれとを防止することができる。このため、衝撃緩衝時に凹凸部の嵌合により梱包用板状部材13,23が梱包用緩衝部材本体12,22と分離することなく、輸送時における連続的な衝撃についても、衝撃力を吸収することができる。
The first and second packing cushioning members 11, 21 are plate-like member fitting holes (fitting recesses) provided in the plate-like member mounting surfaces 12 a, 22 a of the packing cushioning member bodies 12, 22. 12b, 22b and cylindrical fitting projections 13b, 23b provided on the lower surfaces of the packing plate-like members 13, 23 are formed to be detachable, so that the plate-like member mounting surface 12a, 22a and the packing plate-like members 13 and 23 can be easily mounted in a state in which the lower surfaces thereof are positioned. It is possible to improve the workability when performing the work of attaching the packing plate-like members 13 and 23 to the predetermined positions of the packing shock-absorbing member main bodies 12 and 22.
Therefore, it is possible to prevent the positional deviation at the time of mounting and the positional deviation of the packing plate members 13 and 23 at the time of shock buffering. For this reason, the shock-absorbing force is absorbed even for continuous impacts during transportation without the packing plate-like members 13 and 23 being separated from the packing shock-absorbing member main bodies 12 and 22 due to the fitting of the concavo-convex portions during shock buffering. be able to.

(変更例)
(H01)前記梱包用緩衝部材本体12,22の板状部材装着面12a,22aに板状部材嵌合孔(嵌合凹部)12b,22bを設け、前記梱包用板状部材13,23の下面に嵌合凸部13b,23bを設ける代わりに、板状部材装着面12a,22aに板状部材嵌合孔(嵌合凸部)を設け、前記梱包用板状部材13,23の下面に嵌合凹部を設けることが可能である。
(H02)第1梱包用緩衝部材本体12と、その板状部材装着面12aに装着される梱包用板状部材13とは、着脱可能に装着されるように構成する代わりに、装着した状態で接着材等により固着しておくことも可能である。
(H03)梱包用緩衝部材本体と梱包用板状部材とを有する梱包用緩衝部材は、梱包用箱の底面の4つのコーナ部以外の部分にも配置することが可能である。
(Example of change)
(H01) Plate-like member fitting holes (fitting recesses) 12b, 22b are provided on the plate-like member mounting surfaces 12a, 22a of the packing cushioning member bodies 12, 22, and the lower surfaces of the packing plate-like members 13, 23 Instead of providing the fitting projections 13b and 23b, the plate-like member mounting surfaces 12a and 22a are provided with plate-like member fitting holes (fitting projections) and fitted to the lower surfaces of the packing plate-like members 13 and 23. It is possible to provide a joint recess.
(H02) The first packing buffer member body 12 and the packing plate member 13 mounted on the plate member mounting surface 12a are mounted in place of being detachably mounted. It is also possible to fix it with an adhesive or the like.
(H03) The packing cushioning member having the packing cushioning member main body and the packing plate-like member can be disposed in a portion other than the four corners on the bottom surface of the packaging box.

図1は本発明の実施例1の梱包用緩衝部材と前記梱包用緩衝部材により梱包される被梱包体としての画像形成装置とを示す斜視図である。FIG. 1 is a perspective view illustrating a packing cushioning member according to a first embodiment of the present invention and an image forming apparatus serving as a packaged body packed by the packing cushioning member. 図2は前記図1に示す梱包用緩衝部材の要部の説明図である。FIG. 2 is an explanatory view of a main part of the cushioning member for packing shown in FIG. 図3は前記図2に示す第1梱包用板状部材の説明図で、図3Aは斜視図、図3Bは平面図、図3Cは側面図である。3 is an explanatory view of the first packing plate-like member shown in FIG. 2, FIG. 3A is a perspective view, FIG. 3B is a plan view, and FIG. 3C is a side view. 図4は前記図2に示す第2梱包用板状部材の説明図で、図4Aは斜視図、図4Bは平面図、図4Cは側面図である。4 is an explanatory view of the second packing plate-like member shown in FIG. 2, FIG. 4A is a perspective view, FIG. 4B is a plan view, and FIG. 4C is a side view.

符号の説明Explanation of symbols

U…被梱包体(画像形成装置)、
11,21…梱包用緩衝部材、
12,22…梱包用緩衝部材本体、
12a,22a…板状部材装着面、
13,23…梱包用板状部材、
12b,22b…嵌合凹部、
13b,23b…嵌合凸部、

U: object to be packed (image forming apparatus),
11, 21 ... cushioning member for packing,
12, 22... Cushioning body for packing,
12a, 22a ... Plate member mounting surface,
13, 23 ... Plate-like member for packing,
12b, 22b ... fitting recess,
13b, 23b ... fitting convex part,

Claims (2)

下記の構成要件(A01)〜(A03),(A03a)を備えた梱包用緩衝部材、
(A01)被梱包体を支持する梱包用板状部材の下面が接合状態で装着される板状部材装着面を有し、発泡樹脂成形品により形成された梱包用緩衝部材本体、
(A02)前記梱包用緩衝部材本体よりも硬い材料により構成された前記梱包用板状部材であって、前記被梱包体を支持する被梱包体支持面が上面に形成された前記梱包用板状部材、
(A03)前記板状部材装着面および前記梱包用板状部材の下面の一方の面に設けた嵌合凹部と他方の面に設けた嵌合凸部とが嵌合、離脱可能に形成された前記板状部材装着面および前記梱包用板状部材の下面、
(A03a)前記梱包用板状部材の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体の前記板状部材装着面に対して立設する壁面と接触し、且つ、
前記梱包用板状部材の下面と上面とを構成する辺のうち2辺は、前記梱包用緩衝部材本体の前記壁面に接触せず、且つ、
前記嵌合凹部および嵌合凸部は、前記壁面に接触していない2辺よりも、前記壁面に接触している2辺に近い位置に配置された前記梱包用板状部材。
A cushioning member for packing provided with the following structural requirements (A01) to (A03), (A03a),
(A01) A packaging buffer member body formed of a foamed resin molded product, having a plate-shaped member mounting surface on which the lower surface of the packaging plate-shaped member supporting the packaged body is mounted in a bonded state;
(A02) The packing plate-like member made of a material harder than the packing shock-absorbing member main body, wherein the packing plate support surface for supporting the packed body is formed on the upper surface. Element,
(A03) The fitting concave portion provided on one surface of the plate-like member mounting surface and the lower surface of the packing plate-like member and the fitting convex portion provided on the other surface are formed to be detachable. The plate member mounting surface and the lower surface of the packing plate member;
(A03a) Two sides among the sides constituting the lower surface and the upper surface of the packing plate-like member are in contact with a wall surface standing on the plate-like member mounting surface of the packing buffer member body, and
Of the sides constituting the lower surface and the upper surface of the packing plate-like member, two sides do not contact the wall surface of the packing buffer member body, and
The said fitting recessed part and a fitting convex part are the said plate-shaped members for packing arrange | positioned in the position close | similar to two sides which are contacting the said wall surface rather than two sides which are not contacting the said wall surface.
下記の構成要件(A04)を備えた請求項1記載の梱包用緩衝部材、
(A04)発泡樹脂、樹脂、段ボール、板紙または紙系積層材のいずれかにより構成された前記梱包用板状部材。
The cushioning member for packing according to claim 1, comprising the following structural requirements (A04):
(A04) The packing plate-like member made of any of foamed resin, resin, cardboard, paperboard, and paper-based laminate.
JP2004108267A 2004-03-31 2004-03-31 Packing cushioning material Expired - Fee Related JP4539142B2 (en)

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JP5515519B2 (en) * 2009-08-28 2014-06-11 コニカミノルタ株式会社 Buffer member
JP5276555B2 (en) * 2009-09-10 2013-08-28 積水化成品工業株式会社 Parts packing unit

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51143668U (en) * 1975-05-12 1976-11-18
JPS5441862U (en) * 1977-08-29 1979-03-20
JPS54149586U (en) * 1978-04-06 1979-10-17
JPS60172677A (en) * 1984-02-09 1985-09-06 松下電器産業株式会社 Packaging member
JP2002145338A (en) * 2000-11-10 2002-05-22 Tohoku Ricoh Co Ltd Packaging pad and packaging device
JP2002302161A (en) * 2001-04-03 2002-10-15 Matsushita Electric Ind Co Ltd Package cushioning material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51143668U (en) * 1975-05-12 1976-11-18
JPS5441862U (en) * 1977-08-29 1979-03-20
JPS54149586U (en) * 1978-04-06 1979-10-17
JPS60172677A (en) * 1984-02-09 1985-09-06 松下電器産業株式会社 Packaging member
JP2002145338A (en) * 2000-11-10 2002-05-22 Tohoku Ricoh Co Ltd Packaging pad and packaging device
JP2002302161A (en) * 2001-04-03 2002-10-15 Matsushita Electric Ind Co Ltd Package cushioning material

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