JP3978929B2 - Method and apparatus for extracting tube expansion jig from pre-mold insulator - Google Patents

Method and apparatus for extracting tube expansion jig from pre-mold insulator Download PDF

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JP3978929B2
JP3978929B2 JP11957299A JP11957299A JP3978929B2 JP 3978929 B2 JP3978929 B2 JP 3978929B2 JP 11957299 A JP11957299 A JP 11957299A JP 11957299 A JP11957299 A JP 11957299A JP 3978929 B2 JP3978929 B2 JP 3978929B2
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Prior art keywords
insulator
tube expansion
expansion jig
jig
premold
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JP11957299A
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JP2000023325A (en
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広治 札本
邦友 加藤
博文 高崎
進 北野
達宏 後藤
祐一 芦辺
俊博 宮崎
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、ゴム、プラスチック電力ケーブルの差込式接続部の形成時に、プレモールド絶縁体から拡管治具を引抜く方法と装置に関するものである。
【0002】
【従来の技術】
ゴム、プラスチック電力ケーブルの差込式接続部の形成時におけるプレモールド絶縁体から拡管治具の引抜き方法については、例えば、刃とこれに係合するツメを用い、レバーの操作によりプレモールド絶縁体からの拡管治具の引抜く作業がある。また、拡管治具とプレモールド絶縁体にはそれぞれ治具を係合させてそれらの治具を油圧ポンプから油圧を送り出して油圧シリンダのピストンを約40mm/秒の速度で移動させることによってこれらの治具を離間する方向に移動させてプレモールド絶縁体から拡管治具を引抜く作業がある。これらの作業は、概してプレモールド絶縁体の一端と拡管治具の一端をいわば内側だけから押し広げるようにしながら引抜くものである。
【0003】
通常の油圧ポンプを使用して油圧シリンダのピストンを移動させることによってこれらの治具を離間する方向に移動させてプレモールド絶縁体から拡管治具を引抜くと、引抜き速度が早いため、空気が逃げ切れずにプレモールド絶縁体とケーブルとの間に巻込まれることによってボイドとして残留し、このため、電気性能が低下する現象が発生することがあった。また、拡管治具がプレモールド絶縁体から抜ける間際になると、ゴムの収縮力によって拡管治具がプレモールド絶縁体から相当な勢いでいわゆるすっぽ抜ける現象が発生する。
【0004】
そこで、発明者らは図3に示すように、プレモールド絶縁体Aがすっぽ抜けないようにするために、プレモールド絶縁体Aの前後に絶縁体保持金具1a,1bを設けた。なお、油圧シリンダS’は、いわゆる単動式であって、シリンダ弁の一方から油圧によって押し出されるが、他方は空気孔8を経て空気Qと接しているものである。このようにして、油圧シリンダS’には絶縁体保持金具1a,1bが固定されていて、プレモールド絶縁体Aから拡管治具Bを引き抜く時は、係止部材把持金具3と絶縁保持金具1aとの間で押し広げる側に力を作用させ、拡管治具Bがプレモールド絶縁体Aから自動的に抜け出して来た場合は、係止部材把持金具3と絶縁保持金具1bとの間で拡管治具Bを固定して自動的に引き抜けるのを防止するようにしたものである。
【0005】
単動式の油圧シリンダS’を用いてプレモールド絶縁体Aから拡管治具Bを引き抜いても、図4に示すように、最初の頃はプレモールド絶縁体Aは拡管治具Bによって長手方向に収縮している。これはプレモールド絶縁体Aに拡管治具Bが挿入される際にプレモールド絶縁体Aの長手方向に圧縮しながら強制的に押し込まれることによってプレモールド絶縁体Aが径方向に拡大していることに他ならない。こうした状態から、フランジ部2と絶縁体保持金具1aとを引き離すことによって、拡管治具Bがプレモールド絶縁体Aから引き抜かれ、自然の長さに復元しながらケーブルKに密着していくのであるが、最初の間は特に問題はない。
【0006】
と云うのは、プレモールド絶縁体Aから拡管治具Bを抜いていくと、矢印V方向の力がすでに発生しているにもかかわらず、プレモールド絶縁体Aが中心方向に縮もうとする力によって生じるプレモールド絶縁体Aと拡管治具Bとの間の摩擦力が十分大きいことから、この摩擦力が矢印V方向の力の分力であるケーブルの中心線方向の力にうち勝って、飛び出すことがないからである。
【0007】
引き抜き作業が更に進んで、拡管治具Bとプレモールド絶縁体Aと接する長さがプレモールド絶縁体Aのほぼ3分の1程度になると、矢印V方向の力の分力であるケーブルの中心線方向の力に比べて上述の摩擦力が小さくなりはじめ、その結果、図5に示すようにプレモールド絶縁体Aが拡管治具Bから離脱するごとく自動的に移動して絶縁体保持金具1bに当接する。すると、矢印V方向の力の分力であるケーブルの中心線方向の力と摩擦力との差の力が、フランジ部2と絶縁体保持金具1bとを更に離間させる方向に作用する。拡管治具Bとプレモールド絶縁体Aと接する長さがますます短くなるに従いこの作用が顕著に現れる。また、矢印V方向の力はプレモールド絶縁体Aが大サイズ化するほど大きくなる傾向にある。
【0008】
図6に示すように、引き抜きもほぼ終わり近くになると、プレモールド絶縁体Aは自然長に復帰して太径部AFの両端が絶縁体保持金具1a、1bに当接するようになり、また、プレモールド絶縁体Aと拡管治具Bとの接触長さが小さくなる。この接触長さがますます小さくなるにつれて摩擦力が小さくなり、結果的にはピストンPがすっぽ抜けるように飛び出させることになる。この飛び出す力によって、ピストンPが引抜き方向に力が付加されることにより、空気Q(図3)がOリング9とシリンダSの内壁との間を通過して油Lの方に侵入してくると考えられるのである。
【0009】
【発明が解決しようとする課題】
ケーブル接続個所にプレモールド絶縁体Aをセットするに際し、プレモールド絶縁体Aから拡管治具Bを通常の速度(例えば40mm/秒)で引抜くと、プレモールド絶縁体AとケーブルKとの間に空気を巻込み、電気性能が低下することがあった。また、拡管治具Bがプレモールド絶縁体Aから抜ける間際になると、ゴムの収縮力によって拡管治具Bがプレモールド絶縁体Aから相当な勢いでいわゆるすっぽ抜ける現象が発生し、安全上の面からも問題があった。さらに、プレモールド絶縁体Aが大サイズ化されるに従い、矢印V方向のケーブルの中心線方向の力がより大きくなり、従来技術では拡管治具Bのすっぽ抜けを防止することは困難であった。また、油量を調節する装置を具備しておらず、プレモールド絶縁体Aの全長にわたって引き抜き速度を所定の速度に維持することは困難であった。
【0010】
【課題を解決するための手段】
本発明は、内部に拡管治具が挿入されているプレモールド絶縁体をケーブル導体接続部の外周上に位置せしめ、上記プレモールド絶縁体から前記拡管治具を引抜く方法において、ケーブルとプレモールド絶縁体との間に空気を巻込まない速度で上記拡管治具を引抜くようにしたプレモールド絶縁体からの拡管治具の引抜方法である。空気を巻込まない速度としては、拡管治具を20mm/秒以下の早さで引抜くものである。また、プレモールド絶縁体の両端を支持しうるとともに、プレモールド絶縁体に挿入された拡管治具の一端を該拡管治具の移動方向に対して固定しながら前記拡管治具を流量調節弁を設けた複動式油圧シリンダによって引抜くことにより、拡管治具を所定の速度で引抜けるようにしたものである。更に、供給管又は戻り管への油圧の供給を切替弁によって行う事により油圧ポンプ自体は単動式のものを使用出来るようにしたものである。
【0011】
【発明の実施の形態】
本発明は、図1に示すように、複動式のシリンダSに固定する絶縁体保持金具1a,1bによってプレモールド絶縁体Aの前後を支持するとともに、先端に係止部材把持金具3を固定したピストンPを押出すことによって、フランジ部2を介して拡管治具Bをプレモールド絶縁体Aから引抜くものである。その引抜速度はボイドを巻込まない速度にしており、具体的には20mm/秒以下にするのが望ましい。これは、プレモールド絶縁体AがケーブルKに密着する際に、空気を巻込むことによって密着個所でのボイドの発生を防ぐためである。
【0012】
まず、絶縁体保持金具1a,1bは、一辺がいわばU字状に切込みが切込まれているとともに、プレモールド絶縁体Aの太径部AFの長さだけ隔ててシリンダSに固定されており、プレモールド絶縁体Aの縮径部ASがU字状の切込み個所に挿入されて、プレモールド絶縁体Aの両端を支持するのである。もっとも、U字状の切込みの巾は、縮径部ASが拡管治具Bによって大きくなった径より若干大きく、かつ、拡管治具Bが挿入されていない状態の太径部AFの径よりは小さいものであることは云うまでもない。
【0013】
シリンダSは油圧ポンプYから供給管4と戻り管5とを内蔵するホースHの供給管4から油液が供給されることによって、引抜方向Mに向けてピストンPを押出す。ピストンPの先端には、フランジ部2に係合する係止部材把持金具3が固定されている。係止部材把持金具3は、フランジ部2の外周に設けた溝21に嵌着しており、フランジ部2の内周面には、拡管治具Bと係合する凹凸(図示せず)によって拡管治具Bの先端において係止されている。
【0014】
フランジ部2は、例えば半円の部材を合せた2つ割りの構造で、外周には、係止部材把持金具3が係合する溝21を設けるとともに、内周には、拡管治具Bと係合する凹凸(図示せず)を付けたものを用いてもよい(特願平10ー005231号で提案済)。そうすれば、接続されるケーブルKに対して直角方向には着脱自在であるが、ケーブルKの長手方向には、拡管治具Bに対しては係止されることになるからである。
【0015】
接続されるケーブルKは、図示しない対向する導体と導体とがスリーブによって電気的に接続している。接続個所には、図1に示すように、拡管治具Bを内蔵するプレモールド絶縁体Aをセットし、油圧ポンプYを作動してホースHの供給管4を介してシリンダSに油液を供給する。すると、ピストンPが引抜方向Mに向けて移動する。拡管治具Bを内蔵するプレモールド絶縁体Aには、当初、内方向に収縮力が働いている。拡管治具Bがプレモールド絶縁体Aから引抜かれていく際、図4乃至図6に示すように、プレモールド絶縁体Aには向きVの力が発生する。
【0016】
この向きVには、分力として引抜方向Mと同じ成分を有することから、前述した通り、拡管治具Bがいわゆるすっぽ抜ける状態が発生する。すると、プレモールド絶縁体Aの内面とケーブルKとの間にに空気貯めが発生していわゆるボイドが発生する。そこで、単動式のシリンダS’における空気の箇所(図3)を油とすることによって安定してピストンを動かせるようにするために、発明者らは複動式のシリンダSを用いたのである。かくて、プレモールド絶縁体Aが引き抜かれる間際になっても複動式のシリンダS内に空気が侵入することがないから、プレモールド絶縁体Aの全長にわたって所定の早さで拡管治具Bを引き抜けることが出来るのである。更に、発明者らは、ボイドの発生を極力防ぐには、拡管治具Bの引抜速度に起因することを見出して種々の実験を繰り返した。その結果、引抜速度は20mm/秒以下にする必要があることを見出した。他方、施工の効率を高めるには、引抜速度は速い方が好ましいことは云うまでもないので、この範囲で適宜選択しうるのである。
【0017】
図2に示すものは、図1に示すものに更に供給管4又は戻り管5に油圧を供給するための切替弁7と戻り管5の途中に流量調節弁6を設けたものである。流量調節弁6は油圧ポンプYへに戻る油量を調節するもので、流量調節弁6の調節によって、ピストンPの速度を厳密に制御することができるのである。しかも、図2における向きVが発生し、ピストンが飛び出すような力が生じたとしても、流量調節弁6によって遮られ、油量が過剰に流れることはなく、実質的に所定の油量が油圧ポンプYに戻ることになり、拡管治具Bの引抜速度をコントロールすることができるのである。また、供給管4又は戻り管5にレバー8によって切り替えて油圧を供給する切替弁7を設けており、いわゆる単動式ポンプでも使用しうるようにしたもので、簡便な設備で作業ができるのである。
【0018】
【実施例】
発明者らは、引抜速度と耐圧との関係について実験を繰り返した結果、次のような関係を見出した。すなわち、油圧ポンプについて何ら制御しなければ、ピストンPの速度は約40mm/秒であった。そのときのAC破壊強度を100と設定する。そして、ピストンPの速度を徐々に遅くしたもので、それぞれの速度についてAC破壊強度測定した。なお、サンプル数は3つであり、その平均値を採用している。
【0019】
【表1】

Figure 0003978929
【0020】
表1から分かるごとく、20mm/秒以下であれば、AC破壊強度は130を維持することが分かった。これは、プレモールド絶縁体Aから拡管治具Bが引抜かれるに従い、プレモールド絶縁体Aの内面がケーブルKの表面に馴染みながらケーブルKの表面にある微細な窪みの空気を追い出して行くことによってボイドの発生を除去できると推察されるのである。
【0021】
【発明の効果】
内部に拡管治具が挿入されているプレモールド絶縁体をケーブル導体接続部の外周上に位置せしめ、上記プレモールド絶縁体から前記拡管治具を引抜く方法において、上記拡管治具を空気を巻込まない程度の早さであり、具体的には20mm/秒以下の早さで引抜くので、ケーブルとプレモールド絶縁体の間に空気を巻込むことがなくなり、その結果、耐圧の低下は生じない。
【0022】
また、複動式油圧シリンダへの油液の供給量は、ポンプの回転数や管路中に適宜しぼり等を適宜配置してコントロールすることにより、容易に拡管治具の引抜速度を制御することができる。また、単動式油圧シリンダに比べて空気の侵入がなくいわゆるすっぽ抜け現象が発生しかけても、引抜きの最後まで一定の速度で安定して引抜くことができる。プレモールド絶縁体の両端を支持するとともに、プレモールド絶縁体に挿入された拡管治具の一端を拡管治具の移動方向に対して固定しながら拡管治具を引抜くので、安定した速度で拡管治具を引抜くことができる。
【0023】
更に、供給管又は戻り管に油液を供給するための切替弁と戻り管5の途中に流量調節弁を設けたものであるから、流量調節弁の調節によってピストンPの速度を厳密に制御することができる。しかも、ピストンが飛び出すような力が生じたとしても、流量調節弁によって遮られて油量が過剰に流れることはなく、実質的に所定の油量が油圧ポンプYに戻ることになり、拡管治具Bの引抜速度をコントロールすることができる。また、レバーによって供給管又は戻り管に切り替えて油を供給する切替弁を設けており、単動式ポンプでも使用しうるようにしたもので、簡便な設備で作業ができるのである。
【図面の簡単な説明】
【図1】本発明の実施例における構成を示す引抜き開始前の概略図である。
【図2】本発明の他の実施例における構成を示す引抜き開始前の概略図である。
【図3】従来技術における構成を示す引抜き開始前の概略図である。
【図4】従来技術における構成を示す引抜き開始直後の概略図である。
【図5】従来技術における構成を示す引抜き途中の概略図である。
【図6】従来技術における構成を示す引抜き終了直前の概略図である。
【符号の説明】
A:プレモールド絶縁体
AF:太径部
AS:縮径部
B:拡管治具
C:スリーブ
K1、K2:ケーブル
P:ピストン
S、S’:シリンダ
Y:油圧ポンプ
1a、1b: 絶縁体保持金具
2:フランジ部
3:係止部材把持金具
4:供給管
5:戻り管
6:流量調節弁
7:切替弁[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method and an apparatus for pulling out a tube expansion jig from a pre-molded insulator when forming a plug-in connection portion of a rubber or plastic power cable.
[0002]
[Prior art]
For the method of pulling out the tube expansion jig from the pre-mold insulator when forming the plug-in connection part of the rubber or plastic power cable, for example, using a blade and a claw that engages with the blade and operating the lever, the pre-mold insulator There is work to pull out the tube expansion jig from In addition, the pipe expansion jig and the pre-mold insulator are engaged with the jigs, respectively, and the hydraulic pressure is sent from the hydraulic pump to move the piston of the hydraulic cylinder at a speed of about 40 mm / second. There is an operation of pulling the tube expansion jig from the pre-mold insulator by moving the jig in the direction of separating. These operations are generally performed by pulling out one end of the pre-mold insulator and one end of the tube expansion jig so as to push only from the inside.
[0003]
When these pipes are moved away from each other by moving the piston of the hydraulic cylinder using a normal hydraulic pump and the tube expansion jig is pulled out from the pre-mold insulator, the pulling speed is high, so the air When it is wound between the pre-molded insulator and the cable without being able to escape, it remains as a void, which may cause a phenomenon that the electrical performance deteriorates. Further, when the tube expansion jig is about to come out of the pre-mold insulator, a so-called phenomenon occurs in which the tube expansion jig is pulled out of the pre-mold insulator due to the contraction force of rubber.
[0004]
Therefore, the inventors have provided the insulator holding metal fittings 1a and 1b before and after the premold insulator A in order to prevent the premold insulator A from slipping out as shown in FIG. The hydraulic cylinder S ′ is a so-called single-acting type, and is pushed out by hydraulic pressure from one of the cylinder valves. The other is in contact with the air Q through the air hole 8. In this way, the insulator holding metal fittings 1a and 1b are fixed to the hydraulic cylinder S ′, and when the tube expansion jig B is pulled out from the pre-molded insulation A, the locking member holding metal fitting 3 and the insulation holding metal fitting 1a. When the tube expansion jig B is automatically pulled out from the pre-molded insulator A by applying a force to the side that pushes the tube, the tube expansion is performed between the locking member gripping metal fitting 3 and the insulating holding metal fitting 1b. The jig B is fixed and prevented from being pulled out automatically.
[0005]
Even if the tube expansion jig B is pulled out from the premold insulator A using the single-acting hydraulic cylinder S ′, as shown in FIG. Is shrinking. This is because when the tube expansion jig B is inserted into the pre-mold insulator A, the pre-mold insulator A is expanded in the radial direction by being forcibly pushed in while compressing in the longitudinal direction of the pre-mold insulator A. There is nothing else. From this state, by pulling away the flange portion 2 and the insulator holding metal fitting 1a, the tube expansion jig B is pulled out from the pre-molded insulator A and is brought into close contact with the cable K while restoring its natural length. However, there is no particular problem during the beginning.
[0006]
This is because when the tube expansion jig B is pulled out from the pre-mold insulator A, the pre-mold insulator A tends to shrink in the center direction even though the force in the direction of the arrow V has already been generated. Since the frictional force between the pre-molded insulator A and the tube expansion jig B generated by the force is sufficiently large, this frictional force overcomes the force in the direction of the center line of the cable, which is a component of the force in the arrow V direction. Because it does not jump out.
[0007]
When the drawing work is further advanced and the length of contact between the tube expansion jig B and the premolded insulator A is about one third of that of the premolded insulator A, the center of the cable, which is a component of the force in the direction of arrow V As shown in FIG. 5, the above-described frictional force starts to be smaller than the force in the linear direction. As a result, the pre-molded insulator A automatically moves as the detachment from the tube expansion jig B as shown in FIG. Abut. Then, the force of the difference between the force in the center line direction of the cable and the frictional force, which is a component of the force in the direction of arrow V, acts in a direction to further separate the flange portion 2 and the insulator holding metal fitting 1b. This effect becomes more prominent as the length of contact between the tube expansion jig B and the premolded insulator A becomes shorter and shorter. Further, the force in the direction of arrow V tends to increase as the size of the premolded insulator A increases.
[0008]
As shown in FIG. 6, when the drawing is almost finished, the pre-molded insulator A returns to its natural length so that both ends of the large-diameter portion AF come into contact with the insulator holding metal fittings 1a and 1b. The contact length between the pre-mold insulator A and the tube expansion jig B is reduced. As this contact length becomes smaller, the frictional force becomes smaller, and as a result, the piston P pops out so as to completely escape. Due to the force that pops out, the piston P applies a force in the pulling direction, so that the air Q (FIG. 3) passes between the O-ring 9 and the inner wall of the cylinder S and enters the oil L. It is considered.
[0009]
[Problems to be solved by the invention]
When the pre-mold insulator A is set at the cable connection point, the tube expansion jig B is pulled out from the pre-mold insulator A at a normal speed (for example, 40 mm / second). In some cases, air was entrained and the electrical performance deteriorated. Further, when the tube expansion jig B is about to come out of the pre-mold insulator A, a phenomenon that the tube expansion jig B is pulled out of the pre-mold insulator A with a considerable momentum due to the contraction force of the rubber occurs. There was also a problem from the aspect. Further, as the pre-mold insulator A is increased in size, the force in the direction of the center line of the cable in the direction of arrow V becomes larger, and it has been difficult to prevent the tube expansion jig B from being pulled out by the prior art. It was. Moreover, it did not have a device for adjusting the oil amount, and it was difficult to maintain the drawing speed at a predetermined speed over the entire length of the pre-mold insulator A.
[0010]
[Means for Solving the Problems]
The present invention relates to a method of positioning a pre-molded insulator having a tube expansion jig inserted therein on the outer periphery of a cable conductor connecting portion and pulling out the tube expansion jig from the pre-molded insulator. This is a method of pulling out the tube expanding jig from the pre-molded insulator in which the tube expanding jig is pulled out at a speed at which air is not involved with the insulator. As a speed at which air is not involved, the tube expansion jig is pulled out at a speed of 20 mm / second or less. In addition, both ends of the pre-mold insulator can be supported, and the tube expansion jig is fixed to the moving direction of the tube expansion jig while fixing the one end of the tube expansion jig inserted into the pre-mold insulator. The tube expansion jig is pulled out at a predetermined speed by being pulled out by the provided double-acting hydraulic cylinder. Furthermore, the hydraulic pump itself can use a single-acting type by supplying hydraulic pressure to the supply pipe or the return pipe by a switching valve.
[0011]
DETAILED DESCRIPTION OF THE INVENTION
In the present invention, as shown in FIG. 1, the insulator holding metal fittings 1a and 1b fixed to the double-acting cylinder S support the front and back of the premolded insulator A, and the locking member holding metal fitting 3 is fixed to the tip. The tube expansion jig B is pulled out from the pre-mold insulator A through the flange portion 2 by extruding the piston P. The drawing speed is set to a speed at which no voids are involved, and specifically, it is preferably 20 mm / second or less. This is because, when the pre-molded insulator A is in close contact with the cable K, the generation of voids at the contact points is prevented by entraining air.
[0012]
First, the insulator holding metal fittings 1a and 1b are cut into a U-shape so that one side is so-called, and are fixed to the cylinder S with a distance of the large-diameter portion AF of the premolded insulator A. The reduced-diameter portion AS of the pre-mold insulator A is inserted into the U-shaped cut portion to support both ends of the pre-mold insulator A. However, the width of the U-shaped cut is slightly larger than the diameter of the reduced diameter portion AS increased by the tube expansion jig B, and more than the diameter of the large diameter portion AF in the state where the tube expansion jig B is not inserted. Needless to say that it is small.
[0013]
The cylinder S pushes the piston P in the drawing direction M when oil is supplied from the supply pipe 4 of the hose H including the supply pipe 4 and the return pipe 5 from the hydraulic pump Y. A locking member gripping fitting 3 that engages with the flange portion 2 is fixed to the tip of the piston P. The locking member gripping metal fitting 3 is fitted in a groove 21 provided on the outer periphery of the flange portion 2, and the inner peripheral surface of the flange portion 2 is provided with unevenness (not shown) that engages with the tube expansion jig B. Locked at the tip of the tube expansion jig B.
[0014]
The flange portion 2 has, for example, a split structure in which semicircular members are combined. The outer periphery is provided with a groove 21 that engages with the locking member gripping fitting 3, and the inner periphery includes a tube expansion jig B and A material with engaging irregularities (not shown) may be used (proposed in Japanese Patent Application No. 10-005231). By doing so, it is detachable in the direction perpendicular to the cable K to be connected, but is locked to the tube expansion jig B in the longitudinal direction of the cable K.
[0015]
In the cable K to be connected, opposing conductors (not shown) and the conductors are electrically connected by a sleeve. As shown in FIG. 1, a pre-molded insulator A containing a pipe expansion jig B is set at the connection location, and the hydraulic pump Y is operated to supply oil to the cylinder S via the supply pipe 4 of the hose H. Supply. Then, the piston P moves toward the pulling direction M. The pre-molded insulator A containing the tube expansion jig B initially has a contracting force inward. When the tube expansion jig B is pulled out from the premold insulator A, a force in the direction V is generated in the premold insulator A as shown in FIGS.
[0016]
Since this direction V has the same component as the drawing direction M as a component force, as described above, a state in which the tube expansion jig B is completely pulled out occurs. Then, air accumulation occurs between the inner surface of the pre-molded insulator A and the cable K, and so-called voids are generated. Therefore, the inventors used a double-acting cylinder S in order to make it possible to move the piston stably by using oil as the air location (FIG. 3) in the single-acting cylinder S ′. . Thus, since the air does not enter the double-acting cylinder S even before the premold insulator A is pulled out, the tube expansion jig B can be moved at a predetermined speed over the entire length of the premold insulator A. Can be pulled through. Furthermore, the inventors have found that this is due to the drawing speed of the tube expansion jig B in order to prevent the generation of voids as much as possible, and repeated various experiments. As a result, it has been found that the drawing speed needs to be 20 mm / second or less. On the other hand, it is needless to say that a higher pulling speed is preferable in order to increase the construction efficiency, so that it can be selected as appropriate within this range.
[0017]
2 is provided with a switching valve 7 for supplying hydraulic pressure to the supply pipe 4 or the return pipe 5 and a flow rate adjusting valve 6 in the middle of the return pipe 5 in addition to the one shown in FIG. The flow rate adjusting valve 6 adjusts the amount of oil returning to the hydraulic pump Y, and the speed of the piston P can be strictly controlled by adjusting the flow rate adjusting valve 6. In addition, even if the direction V in FIG. 2 occurs and a force that causes the piston to jump out is generated, the flow control valve 6 blocks it and the oil amount does not flow excessively. Returning to the pump Y, the drawing speed of the tube expansion jig B can be controlled. In addition, a switching valve 7 for switching the supply pipe 4 or the return pipe 5 with a lever 8 to supply hydraulic pressure is provided, so that it can be used with a so-called single-acting pump, and can be operated with simple equipment. is there.
[0018]
【Example】
As a result of repeating experiments on the relationship between the drawing speed and the pressure resistance, the inventors have found the following relationship. That is, the speed of the piston P was about 40 mm / sec without any control of the hydraulic pump. The AC breaking strength at that time is set to 100. Then, the speed of the piston P was gradually decreased, and the AC breaking strength was measured for each speed. The number of samples is 3, and the average value is adopted.
[0019]
[Table 1]
Figure 0003978929
[0020]
As can be seen from Table 1, the AC breaking strength was maintained at 130 if it was 20 mm / second or less. This is because, as the tube expansion jig B is pulled out from the pre-mold insulator A, the inner surface of the pre-mold insulator A conforms to the surface of the cable K and expels the air of the fine depressions on the surface of the cable K. It is assumed that the generation of voids can be eliminated.
[0021]
【The invention's effect】
In the method of positioning a pre-molded insulator having a tube-expanding jig inserted therein on the outer periphery of the cable conductor connecting portion and pulling out the tube-expanding jig from the pre-molded insulator, the tube-expanding jig is entrained with air. Since it is not fast enough, specifically, it is pulled out at a speed of 20 mm / second or less, air is not trapped between the cable and the pre-molded insulator, and as a result, no breakdown voltage is reduced. .
[0022]
In addition, the amount of oil supplied to the double-acting hydraulic cylinder can be controlled easily by appropriately adjusting the number of rotations of the pump and the amount of squeezing in the pipe. Can do. Further, even if a so-called slip-out phenomenon occurs as compared with the single-acting hydraulic cylinder, air can be stably extracted at a constant speed until the end of the extraction. While supporting both ends of the pre-mold insulator, the tube expansion jig is pulled out while fixing one end of the tube expansion jig inserted in the pre-mold insulator with respect to the moving direction of the tube expansion jig. The jig can be pulled out.
[0023]
Further, since the switching valve for supplying the liquid oil to the supply pipe or the return pipe and the flow rate adjusting valve are provided in the middle of the return pipe 5, the speed of the piston P is strictly controlled by adjusting the flow rate adjusting valve. be able to. In addition, even if a force that causes the piston to jump out is generated, the oil amount is not excessively blocked by the flow control valve, and the predetermined amount of oil is substantially returned to the hydraulic pump Y. The pulling speed of the tool B can be controlled. In addition, a switching valve that supplies oil by switching to a supply pipe or a return pipe by a lever is provided so that it can be used even with a single-acting pump and can be operated with simple equipment.
[Brief description of the drawings]
FIG. 1 is a schematic view showing a configuration in an embodiment of the present invention before starting drawing.
FIG. 2 is a schematic view showing a configuration in another embodiment of the present invention before starting drawing.
FIG. 3 is a schematic diagram showing a configuration in the prior art before starting drawing.
FIG. 4 is a schematic view immediately after the start of drawing showing the configuration in the prior art.
FIG. 5 is a schematic view in the middle of drawing showing the configuration in the prior art.
FIG. 6 is a schematic view just before the end of drawing showing the configuration in the prior art.
[Explanation of symbols]
A: Premolded insulator AF: Large diameter part AS: Reduced diameter part B: Tube expansion jig C: Sleeve K1, K2: Cable P: Piston S, S ′: Cylinder Y: Hydraulic pump 1a, 1b: Insulator holding bracket 2: Flange part 3: Locking member holding metal fitting 4: Supply pipe 5: Return pipe 6: Flow rate adjusting valve 7: Switching valve

Claims (5)

内部に拡管治具が挿入されているプレモールド絶縁体をケーブル導体接続部の外周上に位置せしめ、上記プレモールド絶縁体から前記拡管治具を引抜く方法において、前記ケーブルと前記プレモールド絶縁体との間にボイドを巻込まない20mm/秒以下の速度で上記拡管治具を引抜くことを特徴とするプレモールド絶縁体からの拡管治具の引抜方法。In the method of positioning a premold insulator having a tube expansion jig inserted therein on the outer periphery of a cable conductor connecting portion and pulling out the tube expansion jig from the premold insulator, the cable and the premold insulator The tube expansion jig is pulled out from the premold insulator, wherein the tube expansion jig is pulled out at a speed of 20 mm / second or less so that no void is involved between the tube expansion jig and the tube. プレモールド絶縁体の両端を支持するとともに、前記プレモールド絶縁体に挿入された拡管治具の一端を該拡管治具の移動方向に対して係止しながら前記拡管治具を引抜く請求項1に記載のプレモールド絶縁体からの拡管治具の引抜方法。2. The tube expansion jig is pulled out while supporting both ends of the premold insulator and locking one end of the tube expansion jig inserted into the premold insulator with respect to the moving direction of the tube expansion jig. A method for pulling out the tube expansion jig from the pre-molded insulator described in 1. シリンダから油圧ポンプへの戻り管に設けた流量調節弁によってピストンの送り速度を制御する請求項1又は請求項2に記載のプレモールド絶縁体からの拡管治具の引抜方法。3. The method of pulling out a pipe expanding jig from a pre-molded insulator according to claim 1, wherein a feed rate of the piston is controlled by a flow rate adjusting valve provided in a return pipe from the cylinder to the hydraulic pump. 供給管又は戻り管に切り替える切替弁によって油圧を供給する請求項2又は請求項3に記載のプレモールド絶縁体からの拡管治具の引抜方法。4. The method for pulling out a pipe expanding jig from a pre-molded insulator according to claim 2, wherein hydraulic pressure is supplied by a switching valve that switches to a supply pipe or a return pipe. プレモールド絶縁体の両端を支持しうる1対の絶縁体保持金具と前記プレモールド絶縁体に挿入されている拡管治具の一端を移動方向に対して係止する係止部材と前記1対の絶縁体保持金具及び前記係止部材を相対的に移動させる複動式油圧シリンダとを具備し、複動式油圧シリンダに連通する戻り管に流量調整弁が設置されているプレモールド絶縁体からの拡管治具の引抜装置。A pair of insulator holding metal fittings that can support both ends of the pre-mold insulator, a locking member that locks one end of a tube expansion jig inserted in the pre-mold insulator with respect to the moving direction, and the pair of A double-acting hydraulic cylinder that relatively moves the insulator-holding metal fitting and the locking member, and is provided with a flow control valve in a return pipe that communicates with the double-acting hydraulic cylinder. Pulling device for tube expansion jig.
JP11957299A 1998-04-28 1999-04-27 Method and apparatus for extracting tube expansion jig from pre-mold insulator Expired - Fee Related JP3978929B2 (en)

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