JP3844608B2 - Vacuum deposition system - Google Patents
Vacuum deposition system Download PDFInfo
- Publication number
- JP3844608B2 JP3844608B2 JP28962498A JP28962498A JP3844608B2 JP 3844608 B2 JP3844608 B2 JP 3844608B2 JP 28962498 A JP28962498 A JP 28962498A JP 28962498 A JP28962498 A JP 28962498A JP 3844608 B2 JP3844608 B2 JP 3844608B2
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- Prior art keywords
- substrate
- chamber
- vacuum
- plate
- film forming
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- Expired - Fee Related
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/541—Heating or cooling of the substrates
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/46—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for heating the substrate
- C23C16/463—Cooling of the substrate
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Physical Vapour Deposition (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、真空中で液晶用薄膜等の各種の薄膜をスパッタリング、CVDなどの成膜方法により基板に成膜する真空成膜装置に関する。
【0002】
【従来の技術】
従来、この種の真空成膜装置の代表的なものとして、例えば図1に示したような枚葉式のスパッタリング装置が知られている。この装置は、略六角形の真空の搬送室aの周囲に、ガラス基板などの基板bを出し入れする2室の仕込み取出し室c、dと、基板bを加熱する加熱手段を備えた加熱室eと、基板bにエッチングやスパッタリングなどの成膜処理を施す真空処理室f、g、hを設けたもので、該搬送室aの内部に設けた搬送腕iにより仕込み取出し室c又はdからそこに用意された基板bを取出し、加熱室eへ搬入する。該加熱室eに於いて目的の温度にまで加熱されたのち、該搬送腕iで真空処理室f、g、hへ送られ、これらの室内で該基板bに成膜を施し、該搬送腕iで仕込み取出し室c又はdへ戻され、所定温度まで冷却されて大気中へ取り出される。
【0003】
【発明が解決しようとする課題】
従来の真空成膜装置は、独立した加熱室が設備されているので、成膜装置全体が大きくなり、装置価格が高価になる不都合があった。また、基板を該加熱室に搬出入する時間と加熱するための時間が必要であるためタクトが遅くなり、生産性が悪い欠点があった。
【0004】
本発明は、小型で安価に製作でき、生産性の良い真空成膜装置を提供することを目的とするものである。
【0005】
【課題を解決するための手段】
本発明では、基板に成膜処理を施す真空処理室と、該基板を大気圧の外部と該真空処理室との間で搬出入するための、基板冷却手段及び基板加熱手段を備え排気手段を備えた仕込み取出し室とを具備する真空成膜装置に於いて、前記基板冷却手段を前記仕込み取出し室の内部の下方に設けた低温に制御された冷却プレートで形成し、前記仕込み取出し室の内部の上方に該冷却プレートと間隔を存して平行に対向配置したヒータープレートを備えた前記基板加熱手段を設けると共に、該仕込み取出し室に、該冷却プレートと該ヒータープレートとの間に搬入された基板を該冷却プレートに接近又は接触した位置と該ヒータープレートに接近した浮上位置とに移動させる昇降装置を設けることにより、或いは、前記仕込み取出し室の内部を2室に区画し、その一方の区画内に低温に制御されたプレートからなる前記基板冷却手段を設け、もう一方の区画内に前記基板加熱手段を設けることにより、上記目的を達成するようにした。
【0006】
【発明の実施の形態】
本発明の実施の形態を別紙図面に基づき説明すると、図2に於いて符号1は六角形の平面形状を持つ真空成膜装置の搬送室、符号2及び3は該搬送室1の側面にドアバルブ4を介して連設した仕込み取出し室、符号5乃至8は該搬送室1の他の側面にドアバルブ4を介して連設した成膜用のエッチング装置やスパッタリング装置などの公知の成膜装置を収容した真空処理室を示す。これらの室は真空ポンプにより適当な圧力に真空排気され、該搬送室1内には関節を持った昇降伸縮旋回自在の搬送腕9が設けられる。
【0007】
各仕込み取出し室2、3は、成膜処理を施す基板10を室内から大気中へ出し入れするための開口11と、室内から搬送室1へ出し入れするための開口12が設けられ、図3に示したように、各室の下方の底面には冷却プレート13aからなる接近又は接触式の冷却手段13をそのプレート面を上方に向けて固定し、その室内の上方にはハロゲンランプ14とリフレクター15及びヒータープレート16で構成された基板加熱手段17を支柱18で固定した。各開口11、12は夫々ドアバルブ4を閉じることにより密閉され、その内部は真空排気口31から真空ポンプに連なる真空排気手段と、リークバルブによる大気の導入とにより、真空圧と大気圧とに制御される。
【0008】
該冷却プレート13aのプレート面と該ヒータープレート16のプレート面は、間隔19を存して互いに対向し、該基板10が該間隔19へ開口11又は12を介して搬送腕9により或いは公知のローディング装置(図示してない)により搬出入される。該冷却プレート13aのプレート面には、基板10の搬送のための受け渡しと基板10の温度調整のために出没自在のピンからなる昇降装置21を設け、該間隔19へ搬送腕9或いはローディング装置に乗せられて基板10が搬入されたとき、該昇降装置21が上昇して基板10を搬送腕9等から持ち上げて浮上位置で受け取り、該搬送腕9等が退去後に該昇降装置21が昇降して冷却プレート13a上に接触した位置或いはヒータープレート16に例えば数mmに接近した位置に基板10を位置させ、基板温度を調節する。この温度調節が終わると、該昇降装置21が昇降して該基板10を搬送腕9又はローディング装置へ渡し、該搬送腕9等により搬送室1又は外部の大気中へ基板10が取り出される。該基板10やこれに形成された膜が急冷などでダメージを受けることが予想される場合は、基板10を冷却プレート13aに接近させ、そうでない場合は接触させて冷却する。
【0009】
該基板10は、これへの真空成膜に先立ち例えば250℃程度の所定の温度に加熱され、その成膜後には例えば50℃程度に冷却して大気中に取り出される。また、該基板10が大気圧の外部から該仕込み取出し室2、3へ搬入されたとき、該仕込み取出し室2、3は大気圧から真空圧にまで排気される。本発明に於いては、この基板10の加熱を該仕込み取出し室2、3に設けた基板加熱手段17により大気圧から真空圧にまで排気する時間を利用して行うもので、該仕込み取出し室2、3内で所定温度に加熱された基板10を搬送腕9により直接に真空処理室5等へ搬入して成膜処理を施すことができ、基板10の加熱のための独立した室が不要になるため真空成膜装置を小型に構成でき、必要な場合には図示のように真空処理室を増設できる。
【0010】
図3の構成の仕込み取出し室2、3では、大気圧の外部から基板10が搬入されたときに昇降装置21により浮上位置30にまで基板10を上昇させ、加熱手段17を作動させながら該仕込み取出し室2、3内を密閉して大気圧から真空圧にまで排気し、該基板10が所定温度になったところで該昇降装置21が下降して開口12を介して室内へ進入した搬送腕9上に基板10を載せ、該搬送腕9が最初の成膜工程を行う処理室5へ基板10を運ぶ。このあと、成膜工程に従い搬送腕9が該処理室5から他の処理室へ搬送し、成膜が完了したところで該仕込み取出し室2、3へ基板10を戻す。成膜を終えた基板10は高温であるため冷却して大気中へ取り出されるが、その冷却のため該昇降装置21が搬送腕9から基板10を受領したのち下降して冷却手段13に基板10を接触させ、所定の低温になったところで該昇降装置21が基板10をローディング装置に受け渡すために上昇し、該仕込み取出し室2、3内を大気圧にしたのち該ローディング装置が室内へ進入して成膜を終えた基板10を大気中に搬出する。
【0011】
図4及び図5に示した例は、1室の真空処理室22のみを備えた真空成膜装置の例であり、この場合は1室の仕込み取出し室23に搬送室1を介して該処理室22を連設し、該仕込み取出し室23の内部を図6に示すように仕込み室区画23aと取出し区画23bとに区画し、仕込み区画23aに加熱手段17を設けるとともに取出し区画23bに基板10を受け止めるための支柱24を設けるようにした。該仕込み取出し室23には昇降旋回自在のベルトコンベアを備えた公知のローディング装置25を接続し、基板10を該ローディング装置25の側方に設けたストックテーブル26から処理室22へ搬送腕9で送り込み、成膜された基板10をもう一方のストックテーブル27上に送り出すようにした。
【0012】
図7に示した仕込み取出し室32は、流体通路28を設けたプレート29を備えたもので、該流体通路28に流れる流体を加熱流体又は低温流体として温度を制御し、該プレート29に接触又は接近する基板10に加熱と冷却のいずれかが与えられるようにした。
【0013】
【発明の効果】
以上のように本発明によるときは、成膜処理を施す基板を冷却する冷却手段及び排気手段を備えた真空成膜装置の仕込み取出し室に、基板加熱手段を設けるようにしたので、成膜を施す際の基板の加熱を仕込み取出し室内を真空に排気する時間を利用して行うことができ、タクト時間を短縮できて生産性が向上し、その加熱のための独立した室が不要になるので成膜装置を小型で安価に製作することが可能になり、必要な場合は成膜の処理室を増設できる等の効果がある。
【図面の簡単な説明】
【図1】従来の真空成膜装置の全体平面図
【図2】本発明の実施の形態を示す要部の平面図
【図3】図2の3−3線部分の拡大断面図
【図4】本発明の他の実施の形態を示す斜視図
【図5】図4の平面図
【図6】図4の6−6線部分の拡大断面図
【図7】本発明の更に他の実施の形態を示す断面図
【符号の説明】
1 搬送室、2・3 仕込み取出し室、5・6・7・8 真空処理室、10 基板、13 冷却手段、13a 冷却プレート、16 ヒータープレート、17 基板加熱手段、19 間隔、21 昇降装置、23a・23b 区画、28 流体通路、29 プレート、30 浮上位置、[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a vacuum film forming apparatus for forming various thin films such as liquid crystal thin films on a substrate in a vacuum by a film forming method such as sputtering or CVD.
[0002]
[Prior art]
Conventionally, for example, a single-wafer type sputtering apparatus as shown in FIG. 1 is known as a typical example of this type of vacuum film forming apparatus. In this apparatus, around a substantially hexagonal vacuum transfer chamber a, a heating chamber e provided with two charging and unloading chambers c and d for loading and unloading a substrate b such as a glass substrate, and a heating means for heating the substrate b. And vacuum processing chambers f, g, and h for performing film formation processing such as etching and sputtering on the substrate b, and the transfer arm i provided in the transfer chamber a is used to remove it from the take-out chamber c or d. The substrate b prepared in step 1 is taken out and carried into the heating chamber e. After being heated to a target temperature in the heating chamber e, it is sent to the vacuum processing chambers f, g, h by the transfer arm i, and a film is formed on the substrate b in these chambers. The product is returned to the charge take-out chamber c or d by i, cooled to a predetermined temperature, and taken out to the atmosphere.
[0003]
[Problems to be solved by the invention]
Since the conventional vacuum film forming apparatus is provided with an independent heating chamber, there is a disadvantage that the entire film forming apparatus becomes large and the cost of the apparatus becomes expensive. In addition, since the time for carrying the substrate in and out of the heating chamber and the time for heating are required, the tact time is slow and the productivity is poor.
[0004]
An object of the present invention is to provide a vacuum film-forming apparatus that is small and can be manufactured at low cost and has high productivity.
[0005]
[Means for Solving the Problems]
In the present invention, a vacuum processing chamber for forming a film on the substrate, and a substrate cooling means and a substrate heating means for carrying the substrate between the outside of the atmospheric pressure and the vacuum processing chamber are provided. In the vacuum film-forming apparatus provided with the charging / unloading chamber provided , the substrate cooling means is formed by a cooling plate controlled at a low temperature provided below the charging / unloading chamber, and the inside of the charging / unloading chamber The substrate heating means provided with a heater plate arranged in parallel with the cooling plate at an interval above the cooling plate is provided, and is loaded into the charging / unloading chamber between the cooling plate and the heater plate. by kicking setting an elevating device for moving the substrate in a floating position close to approach or contact position and the heater plate to the cooling plate, or the inside of the charged extraction chamber into two chambers Fractionated, the substrate cooling means comprising a controlled plates to low temperatures on the one compartment is provided, by providing the substrate heating means in the other compartment, and to achieve the above object.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
The embodiment of the present invention will be described with reference to the accompanying drawings. In FIG. 2, reference numeral 1 is a transfer chamber of a vacuum film forming apparatus having a hexagonal plane shape, and
[0007]
Each of the loading /
[0008]
The plate surface of the cooling plate 13a and the plate surface of the
[0009]
The
[0010]
In the preparation take-out
[0011]
The example shown in FIGS. 4 and 5 is an example of a vacuum film forming apparatus having only one
[0012]
7 is provided with a
[0013]
【The invention's effect】
As described above, according to the present invention, since the substrate heating means is provided in the charging / unloading chamber of the vacuum film forming apparatus provided with the cooling means and the exhaust means for cooling the substrate to be subjected to the film forming process, the film forming is performed. The substrate can be heated at the time of application by using the time required to evacuate the inside of the take-out chamber, the tact time can be shortened, the productivity is improved, and an independent chamber for the heating becomes unnecessary. It is possible to manufacture the film forming apparatus in a small size and at a low cost, and there is an effect that a film forming processing chamber can be added if necessary.
[Brief description of the drawings]
FIG. 1 is an overall plan view of a conventional vacuum film forming apparatus. FIG. 2 is a plan view of a main part showing an embodiment of the present invention. FIG. 3 is an enlarged cross-sectional view taken along line 3-3 in FIG. FIG. 5 is a perspective view showing another embodiment of the present invention. FIG. 5 is a plan view of FIG. 4. FIG. 6 is an enlarged sectional view taken along line 6-6 of FIG. Sectional view showing form 【Explanation of symbols】
DESCRIPTION OF SYMBOLS 1 Transfer chamber, 2.3 Charge preparation chamber, 5, 6, 7, 8 Vacuum processing chamber, 10 Substrate, 13 Cooling means, 13a Cooling plate, 16 Heater plate, 17 Substrate heating means, 19 Interval, 21 Lifting device,
Claims (2)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28962498A JP3844608B2 (en) | 1998-10-12 | 1998-10-12 | Vacuum deposition system |
KR10-1999-0043798A KR100508744B1 (en) | 1998-10-12 | 1999-10-11 | Vacuum film deposition apparatus |
TW088117608A TW439100B (en) | 1998-10-12 | 1999-10-12 | Vacuum film forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28962498A JP3844608B2 (en) | 1998-10-12 | 1998-10-12 | Vacuum deposition system |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2000119848A JP2000119848A (en) | 2000-04-25 |
JP3844608B2 true JP3844608B2 (en) | 2006-11-15 |
Family
ID=17745653
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28962498A Expired - Fee Related JP3844608B2 (en) | 1998-10-12 | 1998-10-12 | Vacuum deposition system |
Country Status (3)
Country | Link |
---|---|
JP (1) | JP3844608B2 (en) |
KR (1) | KR100508744B1 (en) |
TW (1) | TW439100B (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5021112B2 (en) * | 2000-08-11 | 2012-09-05 | キヤノンアネルバ株式会社 | Vacuum processing equipment |
JP6024372B2 (en) | 2012-10-12 | 2016-11-16 | Tdk株式会社 | Substrate processing apparatus and substrate processing chamber module |
KR102226624B1 (en) * | 2018-03-30 | 2021-03-12 | 시바우라 메카트로닉스 가부시끼가이샤 | Apparatus for forming organic film and method for producing organic film |
CN110616406A (en) * | 2018-11-29 | 2019-12-27 | 爱发科豪威光电薄膜科技(深圳)有限公司 | Magnetron sputtering coating machine |
-
1998
- 1998-10-12 JP JP28962498A patent/JP3844608B2/en not_active Expired - Fee Related
-
1999
- 1999-10-11 KR KR10-1999-0043798A patent/KR100508744B1/en active IP Right Grant
- 1999-10-12 TW TW088117608A patent/TW439100B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
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KR100508744B1 (en) | 2005-08-17 |
TW439100B (en) | 2001-06-07 |
JP2000119848A (en) | 2000-04-25 |
KR20000028980A (en) | 2000-05-25 |
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