JP3518180B2 - Male terminal fitting and method of manufacturing the same - Google Patents
Male terminal fitting and method of manufacturing the sameInfo
- Publication number
- JP3518180B2 JP3518180B2 JP19794496A JP19794496A JP3518180B2 JP 3518180 B2 JP3518180 B2 JP 3518180B2 JP 19794496 A JP19794496 A JP 19794496A JP 19794496 A JP19794496 A JP 19794496A JP 3518180 B2 JP3518180 B2 JP 3518180B2
- Authority
- JP
- Japan
- Prior art keywords
- terminal
- contact terminal
- contact
- wire
- auxiliary
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Manufacturing Of Electrical Connectors (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、金属板材からなる
端子本体部に金属ピンを一体化して構成される端子金具
及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a terminal fitting formed by integrating a metal pin with a terminal body made of a metal plate and a method for manufacturing the terminal fitting.
【0002】[0002]
【従来の技術】この種の雄側端子金具は、金属ピンを使
用するから、小型化が可能でありながら、十分な強度を
確保できるという利点があり、図8に示す構造が公知と
なっている。これは、ワイヤバレル1を有する端子本体
部2に角筒部3を形成し、ここに金属ピン4を溶接或い
はカシメにより固定した構造で、ワイヤバレル1に図示
しない電線をカシメ固定して電線が接続される。2. Description of the Related Art Since this type of male terminal fitting uses a metal pin, it has the advantage that it can be downsized while ensuring sufficient strength, and the structure shown in FIG. 8 has become publicly known. There is. This is a structure in which a rectangular tube portion 3 is formed on a terminal main body portion 2 having a wire barrel 1, and a metal pin 4 is welded or fixed thereto by caulking. An electric wire (not shown) is caulked and fixed to the wire barrel 1. Connected.
【0003】[0003]
【発明が解決しようとする課題】ところが、上記構造の
雄側端子金具では、金属板製の端子本体部2と金属ピン
4との2部品から端子が構成され、電気的には金属ピン
4は溶接部(カシメ部)とワイヤバレル1のカシメ部と
の2カ所の接続部を介して電線と連なることになる。However, in the male terminal fitting having the above structure, the terminal is composed of two parts, the terminal body 2 made of a metal plate and the metal pin 4, and the metal pin 4 is electrically It will be connected to the electric wire through two connecting portions of the welded portion (crimped portion) and the crimped portion of the wire barrel 1.
【0004】このため、各接続部で接触不良が生じる可
能性があり、電気的性能が低下するおそれがあった。For this reason, there is a possibility that contact failure may occur at each connection portion, and electrical performance may be degraded.
【0005】本発明は上記事情に鑑みてなされたもの
で、その目的は、金属ピン等の接触端子部を端子本体に
一体化するものでありながら、接触不良等が生じにくく
電線との接続性に優れた端子金具及びその製造方法を提
供するところにある。The present invention has been made in view of the above circumstances, and an object thereof is to integrate a contact terminal portion such as a metal pin or the like into a terminal body, but to prevent a contact failure or the like from easily connecting to an electric wire. An excellent terminal fitting and a manufacturing method thereof are provided.
【0006】[0006]
【課題を解決するための手段】請求項1の発明に係る雄
側端子金具は、導電性の金属板材からなり電線の芯線を
カシメ固定するためのワイヤバレル部を有する端子本体
部と、導電性の金属ピンからなり雌型端子に挿入される
接触端子部とを一体化した雄側端子金具であって、前記
接触端子部の基端部は前記ワイヤバレル部まで延びて前
記電線とともにカシメ固定され、かつ前記端子本体部に
は前記接触端子部の中間部にカシメ固定される補助カシ
メ部が設けられ、さらにこの補助カシメ部の前方には前
記接触端子部の周囲を囲むテーパ部が設けられ、かつこ
のテーパ部と前記補助カシメ部との間であって前記接触
端子部の中間部に対するカシメ固定部位の基端部には高
さ方向に切り込みが入れられているところに特徴を有す
る。A male terminal fitting according to a first aspect of the present invention comprises a terminal main body portion which is made of a conductive metal plate material and has a wire barrel portion for caulking and fixing a core wire of an electric wire. Is a male side terminal fitting that is integrated with a contact terminal portion that is inserted into a female terminal and that is made of a metal pin, the proximal end portion of the contact terminal portion extending to the wire barrel portion, and being caulked and fixed with the electric wire. And on the terminal body
Is an auxiliary caulk fixed by caulking to the middle part of the contact terminal part.
The front of this auxiliary caulking part is
There is a taper that surrounds the contact terminal and
Between the taper portion and the auxiliary crimping portion and the contact
The base end of the crimping fixing part for the middle part of the terminal is
The feature is that the notch is made in the depth direction .
【0007】請求項2に係る雄側端子金具の製造方法
は、導電性の金属板材からなり電線の芯線をカシメ固定
するためのワイヤバレル部を有する端子本体部と、導電
性の金属ピンからなり雌型端子に挿入される接触端子部
とを一体化した雄側端子金具を製造する方法であって、
前記端子本体部の先端寄りには、前記接触端子部の中間
部にカシメ固定される補助カシメ部とこれより前方に設
けられ前記接触端子部の周囲を囲むテーパ部とが設けら
れるとともに、このテーパ部と前記補助カシメ部との間
であって前記接触端子部の中間部に対するカシメ固定部
位の基端部には高さ方向に切り込みが入れられ、前記補
助カシメ部に前記接触端子部の中間部をカシメ固定し、
その後に前記接触端子部の基端部を前記ワイヤバレル部
において前記電線とともにカシメ固定するところに特徴
を有する。A method for manufacturing a male terminal fitting according to claim 2
Is made of conductive metal plate material and caulks the core of the wire
A terminal body portion having a wire barrel portion for
Contact part that consists of a flexible metal pin and is inserted into the female terminal
A method of manufacturing a male terminal fitting that integrates
Near the tip of the terminal body, the middle of the contact terminal
The auxiliary caulking part that is caulked to the
And a tapered portion surrounding the contact terminal portion is provided.
Between the taper and the auxiliary crimp
And the crimping fixing portion for the intermediate portion of the contact terminal portion
A notch is made in the height direction at the base end of the
By crimping the intermediate portion of the contact terminal portion to the auxiliary crimping portion,
Then, the base end of the contact terminal portion is connected to the wire barrel portion.
Is characterized in that it is caulked and fixed together with the electric wire .
【0008】[0008]
【0009】[0009]
【0010】[0010]
【発明の作用及び効果】請求項1の雄側端子金具及び請
求項2の製造方法によれば、接触端子部に電線の芯線が
カシメ固定されるから、芯線が接触端子部に直接に接触
することになり、接触不良が生じにくく、電線と接触端
子部との間の良好な電気接続状態が得られる。また、予
め接触端子部が端子本体部に一体化され、その状態で電
線が端子本体部にカシメ固定されるから、電線のカシメ
固定時に接触端子部を安定させることができ、確実なカ
シメ状態が得られる。 According to the male side terminal fitting of the first aspect and the manufacturing method of the second aspect, since the core wire of the electric wire is caulked and fixed to the contact terminal portion, the core wire directly contacts the contact terminal portion. As a result, poor contact is unlikely to occur, and a good electrical connection between the electric wire and the contact terminal portion can be obtained. In addition,
The contact terminal is integrated with the terminal body, and
Since the wire is caulked to the terminal body, caulking the wire
The contact terminal can be stabilized when fixing, and
A crimped state is obtained.
【0011】また、請求項2の雄側端子金具及び請求項
4の製造方法によれば、予め接触端子部が端子本体部に
一体化され、その状態で電線が端子本体部にカシメ固定
されるから、電線のカシメ固定時に接触端子部を安定さ
せることができ、確実なカシメ状態が得られる。Further, according to the male terminal fitting of claim 2 and the manufacturing method of claim 4, the contact terminal portion is previously integrated with the terminal body portion, and in that state, the electric wire is caulked and fixed to the terminal body portion. Therefore, the contact terminal portion can be stabilized when caulking the electric wire, and a reliable caulking state can be obtained.
【0012】[0012]
【発明の実施の形態】以下、本発明の一実施形態を図1
ないし図6を参照して説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT An embodiment of the present invention will be described below with reference to FIG.
It will be described with reference to FIGS.
【0013】図1は本発明に係る雄側端子金具20をコ
ネクタハウジング10に収容した状態を示す。コネクタ
ハウジング10には、例えば図示左側にフード部11が
形成されるとともに、そのフード部11内に開口するキ
ャビティ12が上下2段に形成されている。キャビティ
12内には雄側端子金具20を係止するための係止突起
13が突設されるとともに、フード部11側の端部に貫
通孔14を備えた隔壁部15が形成されている。FIG. 1 shows the male terminal fitting 20 according to the present invention housed in a connector housing 10. In the connector housing 10, for example, a hood portion 11 is formed on the left side in the drawing, and cavities 12 that open into the hood portion 11 are formed in upper and lower two stages. A locking projection 13 for locking the male terminal fitting 20 is provided in the cavity 12, and a partition wall portion 15 having a through hole 14 is formed at the end of the hood portion 11 side.
【0014】次に、雄側端子金具20について詳述する
と、これは例えば銅合金製板材を曲げ加工してなる端子
本体部30と、相手側の図示しない雌側端子金具に挿入
される接触端子部40とからなり、その接触端子部40
は例えば銅合金製の角ピンから構成して先端が先細にな
っている。端子本体部30の後半部には、電線70を絶
縁被覆ごとカシメ固定するインシュレーションバレル3
1と、その先端側に位置して電線70の芯線71をカシ
メ固定するワイヤバレル32とが形成されている。ま
た、端子本体部30の前半部には、先端側から後方側に
向けて順に接触端子部40の周囲を囲むテーパ部33
と、接触端子部40に密着してこれを固着する一対の補
助カシメ部34と、接触端子部40を挿通させる角筒部
35とが形成されている。Next, the male terminal fitting 20 will be described in detail. This is, for example, a terminal main body 30 formed by bending a copper alloy plate material, and a contact terminal to be inserted into a mating female terminal fitting (not shown). And a contact terminal portion 40 thereof.
Is made of, for example, a square pin made of copper alloy and has a tapered tip. Insulation barrel 3 for crimping and fixing the electric wire 70 together with the insulation coating to the latter half of the terminal body 30.
1 and a wire barrel 32 located at the tip end side thereof for crimping and fixing the core wire 71 of the electric wire 70 are formed. Further, in the front half of the terminal body portion 30, a tapered portion 33 surrounding the periphery of the contact terminal portion 40 in order from the front end side to the rear side.
A pair of auxiliary caulking portions 34, which are in close contact with and fixed to the contact terminal portion 40, and a square tubular portion 35, through which the contact terminal portion 40 is inserted, are formed.
【0015】そして、接触端子部40の後端部は前記ワ
イヤバレル32内まで延びていて、ここで電線70の芯
線71とともにカシメ固定されている。The rear end of the contact terminal portion 40 extends to the inside of the wire barrel 32, where it is caulked together with the core wire 71 of the electric wire 70.
【0016】なお、上記雄側端子金具20の前半部に
は、保護カバー60が角筒部35に嵌合して取り付けら
れている。この保護カバー60は、雄側端子金具20を
構成する銅合金よりも剛性が高い例えばステンレス鋼の
板材を曲げ加工して角筒状に形成したもので、雄側端子
金具20の角筒部35に嵌合された状態で係止片61を
折り曲げて雄側端子金具20に固定されている。また、
この保護カバー60の上面にはランス62が切り起し状
に形成され、雄側端子金具20がキャビティ12内に挿
入されると、このランス62が前記コネクタハウジング
10の係止突起13と係合することで雄側端子金具20
がコネクタハウジング10内に固定されている。A protective cover 60 is attached to the front half of the male terminal fitting 20 by fitting it into the square tube portion 35. The protective cover 60 is formed by bending a plate material of, for example, stainless steel, which has higher rigidity than the copper alloy forming the male terminal fitting 20, into a rectangular tube shape, and the rectangular tubular portion 35 of the male terminal fitting 20. The engaging piece 61 is bent and fixed to the male side terminal fitting 20 in a state of being fitted to. Also,
A lance 62 is formed in a cut-and-raised shape on the upper surface of the protective cover 60. When the male side terminal fitting 20 is inserted into the cavity 12, the lance 62 engages with the locking projection 13 of the connector housing 10. The male terminal fitting 20
Are fixed in the connector housing 10.
【0017】次に、上記構成の雄型端子金具20の製造
方法について説明する。まず、例えば銅合金製の角ピン
を所要寸法に切断し、先端を先細に加工するとともに、
側壁部に凹部41を形成して接触端子部40を製造して
おく。また、これとは別に、例えば導電性に優れた銅合
金製の板材を所要の形状に打ち抜き、これを曲げ加工し
て図3及び図4に示す端子本体部30を製造する。この
過程で、前述の接触端子部40を上方から供給して端子
本体部30内に位置するようにしてテーパ部33及び角
筒部35に挿通状態とし、これとともに一対の補助カシ
メ部34を曲げて接触端子部40の凹部41形成部分に
巻き付けるようにしてカシメる。これにより、端子本体
部30と接触端子部40とが一体化される。Next, a method of manufacturing the male terminal fitting 20 having the above structure will be described. First, for example, a square pin made of copper alloy is cut to the required size, and the tip is tapered,
The contact terminal portion 40 is manufactured by forming the concave portion 41 on the side wall portion. Separately from this, for example, a plate material made of a copper alloy having excellent conductivity is punched into a desired shape and is bent to manufacture the terminal main body 30 shown in FIGS. 3 and 4. In this process, the above-mentioned contact terminal portion 40 is supplied from above to be inserted into the taper portion 33 and the rectangular tube portion 35 so as to be positioned inside the terminal body portion 30, and the pair of auxiliary caulking portions 34 are bent together therewith. Then, the contact terminal portion 40 is crimped so as to be wound around the portion where the recess 41 is formed. As a result, the terminal body portion 30 and the contact terminal portion 40 are integrated.
【0018】そこで、次にカシメ加工機に先端の芯線7
1を露出させた電線70を供給し(図5参照)、その芯
線71を端子本体部30のワイヤバレル32にカシメ固
定するとともに、絶縁被覆の先端をインシュレーション
バレル31にカシメ固定すれば、作業が終了する。Then, the caulking machine is next provided with a core wire 7 at the tip.
1 is supplied (see FIG. 5), the core wire 71 is caulked to the wire barrel 32 of the terminal body 30, and the tip of the insulating coating is caulked to the insulation barrel 31. Ends.
【0019】この実施形態の構成及び製造方法によれ
ば、電線70の芯線71は接触端子部40の後端部とと
もにワイヤバレル32部分で端子本体部30にカシメ固
定される。従って、芯線71は接触端子部40に対して
直接に接触する状態となり、電気的に確実に導通され、
接触不良や抵抗増大等の問題は確実に防止できる。しか
も、特に本実施形態では、予め接触端子部40が端子本
体部30の補助カシメ部34によって一体化され、その
状態で電線70が端子本体部30にカシメ固定されるか
ら、電線70のカシメ固定時に接触端子部40の姿勢を
安定させることができ、確実なカシメ状態となって電気
的にも安定するという効果が得られる。According to the structure and the manufacturing method of this embodiment, the core wire 71 of the electric wire 70 is caulked to the terminal body portion 30 at the wire barrel 32 portion together with the rear end portion of the contact terminal portion 40. Therefore, the core wire 71 is in a state of directly contacting the contact terminal portion 40, and is electrically conducted with certainty,
Problems such as poor contact and increased resistance can be reliably prevented. Moreover, particularly in the present embodiment, the contact terminal portion 40 is previously integrated by the auxiliary crimp portion 34 of the terminal body portion 30, and the electric wire 70 is caulked and fixed to the terminal body portion 30 in that state. At the same time, the posture of the contact terminal portion 40 can be stabilized, and an effect of being in a reliable crimped state and electrically stable is obtained.
【0020】<他の実施形態>本発明は上記記述及び図
面によって説明した実施形態に限定されるものではな
く、例えば次のような実施態様も本発明の技術的範囲に
含まれ、さらに、下記以外にも要旨を逸脱しない範囲内
で種々変更して実施することができる。
(1)上記実施形態では、雄側端子金具20に保護カバ
ー60を嵌合する構成としたが、これは必須ではなく省
略することができる。その場合には、端子本体部30に
ランスを切り起し形成してもよく、或いは、コネクタハ
ウジング側に設けた樹脂ランスが係合する係合孔を形成
するようにしてもよい。
(2)上記実施形態では接触端子部40を角ピンとした
が、これに限らず、先端側のみを角ピンとし、後方側は
芯線71と接触しやすいように角を面取りしたピンとし
てもよい(図7参照)。<Other Embodiments> The present invention is not limited to the embodiments described above and illustrated in the drawings. For example, the following embodiments are also included in the technical scope of the present invention. In addition to the above, various modifications can be made without departing from the scope of the invention. (1) In the above embodiment, the protective cover 60 is fitted to the male terminal fitting 20, but this is not essential and can be omitted. In that case, a lance may be formed by cutting and raising in the terminal main body portion 30, or an engagement hole with which a resin lance provided on the connector housing side is engaged may be formed. (2) In the above-described embodiment, the contact terminal portion 40 is a square pin, but the present invention is not limited to this, and only the tip side may be a square pin, and the rear side may be a pin with chamfered corners so as to easily contact the core wire 71 ( (See FIG. 7).
【図1】本発明の雄側端子金具をコネクタハウジングに
収容した状態の縦断面図FIG. 1 is a vertical cross-sectional view of a male terminal fitting of the present invention housed in a connector housing.
【図2】同じく雄側端子金具の正面図[Figure 2] Similarly, a front view of the male terminal fitting
【図3】同じく雄側端子金具の図2のA−A線に沿う断
面図FIG. 3 is a sectional view of the male terminal fitting along the line AA in FIG.
【図4】同じく雄側端子金具の側面図[Fig. 4] Side view of the male terminal fitting
【図5】同じく電線をカシメ固定する前の雄側端子金具
の図2のB−B線に沿う断面図FIG. 5 is a sectional view of the male-side terminal fitting before caulking and fixing the electric wire, taken along line BB in FIG.
【図6】同じく雄側端子金具のワイヤバレル部の断面図FIG. 6 is a sectional view of the wire barrel portion of the male terminal fitting.
【図7】他の実施形態を示す雄側端子金具のワイヤバレ
ル部の断面図FIG. 7 is a cross-sectional view of a wire barrel portion of a male terminal fitting according to another embodiment.
【図8】従来の雄側端子金具を示す斜視図FIG. 8 is a perspective view showing a conventional male terminal fitting.
20…雄側端子金具 30…端子本体部 31…インシュレーションバレル 32…ワイヤバレル 34…補助カシメ部 40…接触端子部 70…電線 71…芯線 20 ... Male side terminal fitting 30 ... Terminal body 31 ... Insulation barrel 32 ... Wire barrel 34 ... Auxiliary caulking section 40 ... Contact terminal 70 ... Electric wire 71 ... Core wire
───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) H01R 13/04 H01R 4/18 H01R 43/048 ─────────────────────────────────────────────────── ─── Continuation of the front page (58) Fields surveyed (Int.Cl. 7 , DB name) H01R 13/04 H01R 4/18 H01R 43/048
Claims (2)
カシメ固定するためのワイヤバレル部を有する端子本体
部と、導電性の金属ピンからなり雌型端子に挿入される
接触端子部とを一体化した雄側端子金具であって、前記
接触端子部の基端部は前記ワイヤバレル部まで延びて前
記電線とともにカシメ固定され、かつ前記端子本体部には前記接触端子部の中間部にカシ
メ固定される補助カシメ部が設けられ、さらにこの補助
カシメ部の前方には前記接触端子部の周囲を囲むテーパ
部が設けられ、かつこのテーパ部と前記補助カシメ部と
の間であって前記接触端子部の中間部に対するカシメ固
定部位の基端部には高さ方向に切り込みが入れられてい
る ことを特徴とする雄側端子金具。 1. A terminal main body portion made of a conductive metal plate material and having a wire barrel portion for crimping and fixing a core wire of an electric wire, and a contact terminal portion made of a conductive metal pin to be inserted into a female terminal. In the integrated male side terminal fitting, the base end portion of the contact terminal portion extends to the wire barrel portion and is caulked and fixed with the electric wire, and the terminal main body portion is caulked at an intermediate portion of the contact terminal portion.
There is an auxiliary caulking part that is fixed, and this auxiliary
A taper surrounding the contact terminal portion is provided in front of the caulking portion.
And a tapered portion and the auxiliary crimping portion.
Between the contact terminals and the intermediate portion of the contact terminal portion.
There is a notch in the height direction at the base end of the fixed part.
The male-side terminal fitting that is characterized by
カシメ固定するためのワイヤバレル部を有する端子本体
部と、導電性の金属ピンからなり雌型端子に挿入される
接触端子部とを一体化した雄側端子金具を製造する方法
であって、前記端子本体部の先端寄りには、前記接触端子部の中間
部にカシメ固定される補助カシメ部とこれより前方に設
けられ前記接触端子部の周囲を囲むテーパ部とが設けら
れるとともに、このテーパ部と前記補助カシメ部との間
であって前記接触端子部の中間部に対するカシメ固定部
位の基端部には高さ方向に切り込みが入れられ、 前記補助カシメ部に前記接触端子部の中間部をカシメ固
定し、その後に前記接触端子部の基端部を前記ワイヤバ
レル部において前記電線とともにカシメ固定する ことを
特徴とする雄側端子金具の製造方法。 2. A terminal main body portion made of a conductive metal plate material and having a wire barrel portion for crimping and fixing a core wire of an electric wire; and a contact terminal portion made of a conductive metal pin to be inserted into a female terminal. A method of manufacturing an integrated male side terminal fitting , wherein the contact terminal portion has an intermediate portion near the tip of the terminal main body portion.
The auxiliary caulking part that is caulked to the
And a tapered portion surrounding the contact terminal portion is provided.
Between the taper and the auxiliary crimp
And the crimping fixing portion for the intermediate portion of the contact terminal portion
A notch is made in the height direction at the base end of the position, and the intermediate portion of the contact terminal portion is caulked to the auxiliary caulking portion.
The contact terminal and then attach the base end of the contact terminal to the wire bar.
A method for manufacturing a male-side terminal fitting , comprising caulking and fixing together with the electric wire in a rel section .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19794496A JP3518180B2 (en) | 1996-07-26 | 1996-07-26 | Male terminal fitting and method of manufacturing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP19794496A JP3518180B2 (en) | 1996-07-26 | 1996-07-26 | Male terminal fitting and method of manufacturing the same |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH1040987A JPH1040987A (en) | 1998-02-13 |
JP3518180B2 true JP3518180B2 (en) | 2004-04-12 |
Family
ID=16382903
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP19794496A Expired - Fee Related JP3518180B2 (en) | 1996-07-26 | 1996-07-26 | Male terminal fitting and method of manufacturing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3518180B2 (en) |
-
1996
- 1996-07-26 JP JP19794496A patent/JP3518180B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH1040987A (en) | 1998-02-13 |
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