JPH097649A - Pressure connecting contact - Google Patents

Pressure connecting contact

Info

Publication number
JPH097649A
JPH097649A JP18319195A JP18319195A JPH097649A JP H097649 A JPH097649 A JP H097649A JP 18319195 A JP18319195 A JP 18319195A JP 18319195 A JP18319195 A JP 18319195A JP H097649 A JPH097649 A JP H097649A
Authority
JP
Japan
Prior art keywords
wire
core wire
coating
pressure
crimp
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP18319195A
Other languages
Japanese (ja)
Inventor
Toshio Okamura
敏生 岡村
Masao Takagi
正男 高木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Aviation Electronics Industry Ltd
Original Assignee
Japan Aviation Electronics Industry Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Aviation Electronics Industry Ltd filed Critical Japan Aviation Electronics Industry Ltd
Priority to JP18319195A priority Critical patent/JPH097649A/en
Publication of JPH097649A publication Critical patent/JPH097649A/en
Withdrawn legal-status Critical Current

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  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

PURPOSE: To increase the connecting strength of a wire, suppress the direct addition of an external force such as bending to a core wire part, and increase the reliability of connection by pressure-connecting the core wire part, and providing a coating pressure connecting part to pressure-connect the coating part, too. CONSTITUTION: The wire pressure connecting part 32 of a pressure connecting contact 3 has a core wire pressure connecting part 3a for inserting and pressure-connecting the core wire part 11 of a wire 1 and a coating pressure connecting part 3b for inserting and pressure-connecting a coating part 12, and a core wire insert hole 32b and a coating insert hole 32a are formed thereon, respectively. Each pressure connecting part has confirming holes 32d, 32e to confirm that the inserted core wire 11 and coating part 12 are in prescribed positions, when the wire 1 is connected to the pressure connecting contact 3, and the wire pressure connecting part 32 is pressed by a pressing core to pressure-connect and deform the outer circumferential part. Since the adhesive strength of the wire 1 is increased, and an external force such as bending, when added to the wire 1, thus indirectly acts on the core wire part 11 through the coating in the opening end of the coating insert hole, the possibility of the core wire part 11 being cut near the insert hole is minimized to increase the connecting reliability.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は被覆を除去し芯線を露出
した電線端末部を挿入し、圧着接続する筒状の電線圧着
部を有する圧着コンタクトに関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a crimp contact having a cylindrical electric wire crimping portion for removing a coating and inserting an electric wire terminal portion having an exposed core wire for crimping connection.

【0002】[0002]

【従来の技術】従来、この種の圧着コンタクトとしては
図3に示されるものが一般的に知られている。図3
(a)は圧着コンタクトの側面図、同図(b)は圧着コ
ンタクトの電線圧着部の部分を断面にして示す側面図
で、これに接続する電線と共に示している。電線1は芯
線部11と、芯線部11を被覆する被覆部12からな
る。一方、圧着コンタクト2は導電性金属棒に切削加工
を施すことによって、先端側に相手コンタクトと接続す
るピン状の接触部21、後端側に筒状の電線圧着部2
2、中間部にコネクタに組み込む際インシュレータに保
持させるための鍔部23を形成している。電線圧着部2
2の軸心には、電線1の芯線部11を挿入する芯線挿入
孔22aを有し、その底部近傍の周壁面には、芯線挿入
孔22a内に挿入された芯線部11が所定位置に挿入さ
れていることを確認するための確認孔22bを設けてい
る。
2. Description of the Related Art Conventionally, a crimp contact of this type is generally known as shown in FIG. FIG.
(A) is a side view of the crimp contact, and (b) is a side view showing a section of the electric wire crimp portion of the crimp contact in a cross section, together with an electric wire connected thereto. The electric wire 1 includes a core portion 11 and a covering portion 12 that covers the core portion 11. On the other hand, the crimping contact 2 is formed by cutting a conductive metal rod to form a pin-shaped contact portion 21 for connecting with a mating contact on the tip side and a cylindrical wire crimping portion 2 on the rear end side.
2. A collar portion 23 is formed in the middle portion for holding the insulator when assembled in the connector. Wire crimp part 2
The shaft center of 2 has a core wire insertion hole 22a into which the core wire portion 11 of the electric wire 1 is inserted, and the core wire portion 11 inserted into the core wire insertion hole 22a is inserted into a predetermined position on the peripheral wall surface near the bottom thereof. A confirmation hole 22b is provided to confirm that this is done.

【0003】次に、電線1を圧着コンタクト2に接続す
るには、図に示す如く、電線1の端末の被覆部12を除
去して芯線部11を必要長露出させる。その後、図4
(a)に示す如く、電線1の芯線部11を圧着コンタク
ト2の芯線挿入孔22a内に挿入する。次いで、電線圧
着部22の確認孔22bから芯線部11が芯線挿入孔2
2a内の所定位置に挿入されていることを確認した後、
適当な押圧手段によって電線圧着部22の外周部に押圧
力を加え、図4(b)の如く電線圧着部22を圧着変形
する。これにより、圧着コンタクト2は電線圧着部22
の芯線挿入孔22aに芯線部11を圧着固定し、電線1
に機械的並びに電気的に接続される。
Next, in order to connect the electric wire 1 to the crimp contact 2, as shown in the figure, the coating portion 12 at the end of the electric wire 1 is removed to expose the core wire portion 11 for a required length. After that, FIG.
As shown in (a), the core wire portion 11 of the electric wire 1 is inserted into the core wire insertion hole 22 a of the crimp contact 2. Then, from the confirmation hole 22b of the wire crimping portion 22 to the core wire portion 11 is inserted into the core wire insertion hole 2
After confirming that it is inserted in the predetermined position in 2a,
A pressing force is applied to the outer peripheral portion of the wire crimping portion 22 by an appropriate pressing means, and the wire crimping portion 22 is crimped and deformed as shown in FIG. 4B. As a result, the crimp contact 2 is attached to the wire crimping portion 22.
The core wire portion 11 is crimped and fixed to the core wire insertion hole 22a of
Mechanically and electrically connected to.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記に
述べた圧着コンタクト2の電線圧着部22は電線1の芯
線部11だけを挿入し圧着接続する構成なので、電線1
が曲げ等の外力によって図4(b)に二点鎖線で示す如
く動かされると、芯線挿入孔22aの開口端において芯
線部11に直接かつ集中的に曲げ応力が加わり、この部
分の芯線部11が切れ易くなりコネクタを構成する上で
信頼性に乏しかった。それ故に、本発明は上述した様な
欠点を解決する為になされたもので有り、電線を信頼性
を増して接続できる圧着コンタクトを提供する。
However, since the wire crimping portion 22 of the crimp contact 2 described above has a structure in which only the core wire portion 11 of the electric wire 1 is inserted and crimped and connected, the electric wire 1
4 is moved by an external force such as bending as shown by the chain double-dashed line in FIG. 4B, bending stress is directly and intensively applied to the core wire portion 11 at the open end of the core wire insertion hole 22a, and the core wire portion 11 of this portion is It was easy to break and was unreliable in constructing the connector. Therefore, the present invention has been made to solve the above-mentioned drawbacks, and provides a crimp contact capable of connecting electric wires with increased reliability.

【0005】[0005]

【課題を解決する為の手段】本発明は被覆を除去し芯線
部を露出した電線端末部を挿入し圧着接続する筒状の電
線圧着部を有する圧着コンタクトにおいて、上記電線圧
着部は上記芯線部を挿入し圧着接続する芯線圧着部と、
上記被覆部を挿入し圧着接続する被覆圧着部とからな
る。以上の如く構成された本発明の圧着コンタクトで
は、上記電線圧着部の芯線圧着部に上記電線の芯線部
を、圧着固定すると共に、上記被覆部も上記被覆圧着部
に圧着固定される。この為、上記電線に曲げ等の外力が
加わった際には、上記被覆圧着部と被覆部との圧着箇所
においても外力を受けることができる為、上記芯線圧着
部近傍の上記芯線部分に負荷が集中せず、芯線部を切断
する恐れのない圧着コンタクトが得られる。
According to the present invention, there is provided a crimp contact having a tubular electric wire crimping portion for crimping connection by inserting an electric wire terminal portion having a sheathed portion exposed to expose the core wire portion, wherein the electric wire crimping portion is the core wire portion. Core wire crimping part for inserting and crimping connection,
And a cover crimping part into which the cover part is inserted and crimped. In the crimp contact of the present invention configured as described above, the core wire portion of the electric wire is crimped and fixed to the core wire crimping portion of the electric wire crimping portion, and the covering portion is also crimped and fixed to the covering crimping portion. Therefore, when an external force such as bending is applied to the electric wire, the external force can be received even at the crimping portion between the covering crimping portion and the covering portion, so that a load is applied to the core wire portion near the core wire crimping portion. A crimp contact that does not concentrate and does not cut the core wire can be obtained.

【0006】[0006]

【実施例】以下、本発明の実施例について図1及び図2
を参照しつつ説明する。図1(a)は本発明の圧着コン
タクトの側面図、同図(b)は圧着コンタクトの電線圧
着部の部分を断面して示す側面図で、これに接続する電
線とともに示す。圧着コンタクト3は導電性の金属棒に
切削加工を施すことにより、先端側に相手コンタクトと
接続するピン状の接触部31、後端側に筒状の電線圧着
部32、中間部にコネクタに組み込み固定するための鍔
部33を設けている。
EXAMPLES Examples of the present invention will be described below with reference to FIGS.
Will be described with reference to. FIG. 1 (a) is a side view of a crimp contact of the present invention, and FIG. 1 (b) is a side view showing a section of an electric wire crimp portion of the crimp contact in cross section, together with an electric wire connected thereto. The crimping contact 3 is formed by cutting a conductive metal rod into a pin-shaped contact portion 31 for connecting to a mating contact on the tip side, a cylindrical wire crimping portion 32 on the rear end side, and a connector in the middle portion. A brim portion 33 for fixing is provided.

【0007】この発明では電線圧着部32を、電線1の
芯線部11を挿入し圧着接続する芯線圧着部3aと、被
覆部12を挿入し圧着接続する被覆圧着部3bとで構成
したことを特徴とする。この被覆圧着部3b及び芯線圧
着部3aは電線圧着部32の軸心に沿って被覆挿入孔3
2aと芯線挿入孔32bとを順次形成することにより構
成する。ここで、芯線挿入孔32bは内径が芯線部11
の外径よりも僅かに大きく、また被覆挿入孔32aは内
径が被覆部12の外径より僅かに大きくなるように設定
され、その境界部には段部32cが形成されている。ま
た、芯線挿入孔32b及び被覆挿入孔32aの先端側に
は、挿入された電線端末部の芯線部11及び被覆部12
の端面位置を確認するための外部に通じる確認孔32d
及び確認孔32eをそれぞれ設けている。
In the present invention, the wire crimping portion 32 is composed of a core wire crimping portion 3a into which the core wire portion 11 of the electric wire 1 is inserted and crimp-connected, and a cover crimping portion 3b into which the covering portion 12 is inserted and crimp-connected. And The cover crimping portion 3b and the core wire crimping portion 3a are arranged along the axis of the wire crimping portion 32 to cover the cover insertion hole 3
2a and the core wire insertion hole 32b are sequentially formed. Here, the core wire insertion hole 32b has an inner diameter of the core wire portion 11
Is slightly larger than the outer diameter of the coating portion 12, and the coating insertion hole 32a is set so that the inner diameter is slightly larger than the outer diameter of the coating portion 12, and a step portion 32c is formed at the boundary portion thereof. In addition, the core wire portion 11 and the coating portion 12 of the inserted electric wire terminal portion are provided at the tip ends of the core wire insertion hole 32b and the coating insertion hole 32a.
Confirmation hole 32d leading to the outside to confirm the end face position of
And a confirmation hole 32e are provided.

【0008】尚、芯線挿入孔32bの確認孔32dと被
覆挿入孔32aの確認孔32eは、電線圧着部32の周
面において同一直線上になるように、互いに電線圧着部
32の周方向の位置を一致させている。次に、上記構成
の圧着コンタクト3に電線1を接続する際は、先ず、図
1(b)に示す如く電線1の端末部の被覆部12を除去
して芯線部11を所定長露出させる。その際、芯線部1
1の露出寸法は、芯線挿入孔32bの深さよりも僅かに
小さく設定される。その後、電線1の端末部を電線圧着
部32内に挿入し、被覆部12の切断端面12aを段部
32cに当接させて、図2(a)に示す様に芯線挿入孔
32b内に芯線部11を、又、被覆挿入孔32a内に被
覆部12を位置させる。
It should be noted that the confirmation hole 32d of the core wire insertion hole 32b and the confirmation hole 32e of the coating insertion hole 32a are located at the circumferential position of the wire crimping portion 32 so as to be on the same straight line on the peripheral surface of the wire crimping portion 32. Are matched. Next, when connecting the electric wire 1 to the crimp contact 3 having the above-described structure, first, as shown in FIG. 1B, the covering portion 12 at the end portion of the electric wire 1 is removed to expose the core wire portion 11 for a predetermined length. At that time, the core wire portion 1
The exposed dimension of 1 is set to be slightly smaller than the depth of the core wire insertion hole 32b. After that, the end portion of the electric wire 1 is inserted into the electric wire crimping portion 32, the cut end surface 12a of the covering portion 12 is brought into contact with the step portion 32c, and the core wire is inserted into the core wire insertion hole 32b as shown in FIG. 2A. The portion 11 and the coating portion 12 are positioned in the coating insertion hole 32a.

【0009】次いで、芯線挿入孔32bの確認孔32d
より芯線部11を、切断端面12aの位置を確認し、
又、被覆挿入孔32aの確認孔32eより被覆部12の
芯線部11及び被覆部12が芯線挿入孔32b及び被覆
挿入孔32aの所定位置に挿入されていることを確認す
る。その後、適当な押圧手段によって電線圧着部32に
押圧力を加え、図2(b)に示す如く被覆圧着部32a
及び芯線圧着部32bの外周部を圧着変形する。これに
より、圧着コンタクト3は芯線挿入孔32bに芯線部1
1を、被覆挿入孔32aに被覆部12を圧着固定した状
態で電線1に接続される。
Next, the confirmation hole 32d of the core wire insertion hole 32b
Check the position of the cutting end face 12a of the core wire portion 11,
Further, it is confirmed from the confirmation hole 32e of the covering insertion hole 32a that the core wire portion 11 and the covering portion 12 of the covering portion 12 are inserted in the predetermined positions of the core wire inserting hole 32b and the covering insertion hole 32a. After that, a pressing force is applied to the wire crimping portion 32 by an appropriate pushing means to cover the wire crimping portion 32a as shown in FIG. 2 (b).
And, the outer peripheral portion of the core wire crimping portion 32b is crimped and deformed. As a result, the crimp contact 3 is inserted into the core wire insertion hole 32b and the core wire portion 1
1 is connected to the electric wire 1 in a state where the covering portion 12 is crimped and fixed to the covering insertion hole 32a.

【0010】[0010]

【発明の効果】以上の説明から明らかなように、本発明
に係る圧着コンタクトは、電線圧着部に電線の芯線だけ
でなく被覆をも圧着することができるので、電線の接続
強度が増す。また、電線に曲げ等の外力が加わっても、
その曲げ等の外力は芯線部には直接作用せず、被覆挿入
孔の開口端において被覆を介して作用するため、従来例
の様に、芯線部が芯線挿入孔近傍で外力によって切断さ
れる恐れが少なく、接続信頼性の高い圧着コンタクトを
提供できる。
As apparent from the above description, the crimp contact according to the present invention can crimp not only the core wire of the electric wire but also the coating to the electric wire crimping portion, so that the connection strength of the electric wire is increased. Also, even if an external force such as bending is applied to the wire,
The external force such as the bending does not act directly on the core wire portion, but acts on the opening end of the coating insertion hole through the coating.Therefore, like the conventional example, the core wire portion may be cut by the external force near the core wire insertion hole. It is possible to provide a crimp contact with low connection reliability.

【図面の簡単な説明】[Brief description of drawings]

【図1】(a)は本発明の圧着コンタクトを示す側面
図、(b)は接続される電線を示すと共に、圧着コンタ
クトの電線圧着部の部分を断面にして示す側面図。
FIG. 1A is a side view showing a crimp contact of the present invention, FIG. 1B is a side view showing an electric wire to be connected, and a sectional view of a wire crimp portion of the crimp contact.

【図2】(a)は本発明の圧着コンタクトに電線を挿入
した状態を示す一部断面した要部拡大図、(b)は本発
明の圧着コンタクトに電線を圧着した状態を示す要部拡
大図。
FIG. 2 (a) is an enlarged view of a partial cross-section showing a state in which an electric wire is inserted into the crimp contact of the present invention, and FIG. 2 (b) is an enlarged main part showing a state of the electric wire being crimped to the crimp contact of the present invention. Fig.

【図3】(a)は従来の圧着コンタクトを示す側面図、
(b)は接続される電線を示すと共に、圧着コンタクト
の電線圧着部の部分を断面にして示す側面図。
FIG. 3A is a side view showing a conventional crimp contact,
(B) is a side view showing the electric wire to be connected and showing the electric wire crimping portion of the crimping contact in section.

【図4】(a)は従来の圧着コンタクトに電線を挿入し
た状態を示す一部断面した要部拡大図、(b)は従来の
圧着コンタクトに電線を圧着した状態を示す要部拡大
図。
FIG. 4A is an enlarged view of a partial cross-section showing a state where an electric wire is inserted in a conventional crimp contact, and FIG. 4B is an enlarged view of a main portion showing a state where an electric wire is crimped to a conventional crimp contact.

【符号の説明】[Explanation of symbols]

1 電線 11 芯線部 12 被覆部 2,3 圧着コンタクト 3a 芯線圧着部 3b 被覆圧着部 32 電線圧着部 32d,32e 確認孔 DESCRIPTION OF SYMBOLS 1 Electric wire 11 Core wire part 12 Cover part 2,3 Crimp contact 3a Core wire crimp part 3b Cover crimp part 32 Electric wire crimp part 32d, 32e Confirmation hole

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 被覆を除去し芯線部を露出した電線端末
部を挿入し圧着接続する筒状の電線圧着部を有する圧着
コンタクトにおいて、上記電線圧着部は上記芯線部を挿
入し圧着接続する芯線圧着部と、上記被覆部を挿入し圧
着接続する被覆圧着部とからなることを特徴とする圧着
コンタクト。
1. A crimp contact having a tubular electric wire crimping portion for removing the coating and inserting an electric wire terminal portion having an exposed core wire portion for crimping connection, wherein the electric wire crimping portion inserts the core wire portion for crimping connection. A crimp contact comprising a crimp portion and a covered crimp portion into which the cover portion is inserted and crimp-connected.
【請求項2】 請求項1の圧着コンタクトにおいて、上
記芯線圧着部及び被覆圧着部の周面には、上記芯線及び
被覆が所定の位置に挿入されたことを確認するための確
認孔をそれぞれ設けたことを特徴とする圧着コンタク
ト。
2. The crimp contact according to claim 1, wherein confirmation holes for confirming that the core wire and the coating are inserted in predetermined positions are provided on the peripheral surfaces of the core wire crimping portion and the coating crimping portion, respectively. Crimp contact characterized by
JP18319195A 1995-06-15 1995-06-15 Pressure connecting contact Withdrawn JPH097649A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18319195A JPH097649A (en) 1995-06-15 1995-06-15 Pressure connecting contact

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18319195A JPH097649A (en) 1995-06-15 1995-06-15 Pressure connecting contact

Publications (1)

Publication Number Publication Date
JPH097649A true JPH097649A (en) 1997-01-10

Family

ID=16131372

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18319195A Withdrawn JPH097649A (en) 1995-06-15 1995-06-15 Pressure connecting contact

Country Status (1)

Country Link
JP (1) JPH097649A (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007048600A (en) * 2005-08-10 2007-02-22 Sekisui Chem Co Ltd Terminal crimping jig
JP2012248458A (en) * 2011-05-30 2012-12-13 Sumitomo Wiring Syst Ltd Electric wire with terminal and terminal
JP2013038293A (en) * 2011-08-10 2013-02-21 Sharp Corp Terminal box for solar cell module, insertion inspection method of lead wire, insertion inspection device, and manufacturing system and method of solar cell module
JP5567237B1 (en) * 2013-02-22 2014-08-06 古河電気工業株式会社 Crimp terminal, crimp connection structure, and method of manufacturing crimp connection structure
JP5567236B1 (en) * 2013-02-22 2014-08-06 古河電気工業株式会社 Crimp terminal, crimp connection structure, and method of manufacturing crimp connection structure
JP5603521B1 (en) * 2013-02-23 2014-10-08 古河電気工業株式会社 Method for manufacturing connection structure, connection structure, wire harness, crimping member, and crimping apparatus
US10418772B2 (en) 2014-08-25 2019-09-17 Furukawa Electric Co., Ltd. Method for manufacturing terminal-equipped electrical wires
JP2021150101A (en) * 2020-03-18 2021-09-27 矢崎総業株式会社 Wire with terminal and terminal fitting

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007048600A (en) * 2005-08-10 2007-02-22 Sekisui Chem Co Ltd Terminal crimping jig
JP2012248458A (en) * 2011-05-30 2012-12-13 Sumitomo Wiring Syst Ltd Electric wire with terminal and terminal
JP2013038293A (en) * 2011-08-10 2013-02-21 Sharp Corp Terminal box for solar cell module, insertion inspection method of lead wire, insertion inspection device, and manufacturing system and method of solar cell module
WO2014129080A1 (en) * 2013-02-22 2014-08-28 古河電気工業株式会社 Crimp terminal, crimp connection structure, and method for manufacturing crimp connection structure
JP5567236B1 (en) * 2013-02-22 2014-08-06 古河電気工業株式会社 Crimp terminal, crimp connection structure, and method of manufacturing crimp connection structure
WO2014129079A1 (en) * 2013-02-22 2014-08-28 古河電気工業株式会社 Crimp terminal, crimp connection structure, and production method for crimp connection structure
JP5567237B1 (en) * 2013-02-22 2014-08-06 古河電気工業株式会社 Crimp terminal, crimp connection structure, and method of manufacturing crimp connection structure
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