JP3443498B2 - Method of manufacturing decorative lightweight cellular concrete panel - Google Patents

Method of manufacturing decorative lightweight cellular concrete panel

Info

Publication number
JP3443498B2
JP3443498B2 JP07640496A JP7640496A JP3443498B2 JP 3443498 B2 JP3443498 B2 JP 3443498B2 JP 07640496 A JP07640496 A JP 07640496A JP 7640496 A JP7640496 A JP 7640496A JP 3443498 B2 JP3443498 B2 JP 3443498B2
Authority
JP
Japan
Prior art keywords
pattern
panel
cured
mold
semi
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP07640496A
Other languages
Japanese (ja)
Other versions
JPH09262817A (en
Inventor
布士人 山口
美智明 金田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Kasei Corp
Original Assignee
Asahi Kasei Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Kasei Corp filed Critical Asahi Kasei Corp
Priority to JP07640496A priority Critical patent/JP3443498B2/en
Publication of JPH09262817A publication Critical patent/JPH09262817A/en
Application granted granted Critical
Publication of JP3443498B2 publication Critical patent/JP3443498B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Description

【発明の詳細な説明】 【0001】 【産業上の利用分野】本発明はパネル表面に化粧仕上げ
をした軽量気泡コンクリートパネルの製法に関するもの
である。 【0002】 【従来の技術】軽量気泡コンクリートパネルは、経済
性、軽量性、耐火断熱性、加工性が優れており、特に建
築物の外壁材として広く使用されている。しかしなが
ら、軽量気泡コンクリートパネルは一般に原料を型内で
半硬化させた後脱型し、ピアノ線などでパネル状に切断
する製法が用いられているので、得られたパネル表面は
平滑であり、パネル表面の意匠性が乏しいという問題が
あった。 【0003】これを改善するためにパネル表面に模様を
つける方法として、(1)半硬化状の気泡性モルタルブ
ロックをパネル状に切断後、凹凸模様を有する型をパネ
ル面に押しつけて模様を形成する方法(特公平5−34
121号公報)が提案されている。この方法によれば、
曲線を含む自由なデザインの模様を高い生産性で製造で
きるという利点がある。 【0004】また、(2)軽量気泡コンクリートパネル
の表面に硬質粒体を投射して、表面に凹凸模様を形成
し、その後、該軽量気泡コンクリートパネルの表面に切
削加工により溝を形成する方法(特公平4−78083
号公報)も提案されている。 【0005】 【発明が解決しようとする課題】しかしながら、上記の
技術において、(1)の方法では、凹凸模様を有する型
を半硬化状のパネル面に押しつけて凹凸模様を成形した
後、凹凸模様の化粧型を脱型する際に、タイル調の目地
部のような、パネル面に対し垂直な凹凸部分は、他の比
較的平滑な模様面に比べ脱型しにくく、化粧型と共にモ
ルタルが剥離し、いわゆる脱型不良となりやすく、この
脱型不良が製品の収率を落とし、生産性を低くする原因
となっていた。これを防止するために、目地部の垂直部
にテーパーをつけ、比較的脱型しやすい化粧型を用いる
と、成形される模様は目地部のエッジが立っていないた
め、全体として鮮明な凹凸模様の印象を与えないという
問題があった。 【0006】さらに、概して凹凸模様の最も深い部分
は、タイル、レンガ調における目地、溝の部分である
が、この模様の凹凸部分が深くなると、半硬化状パネル
を押圧する時に生成する重質部による押圧力が、軽量気
泡コンクリート内部の補強材に影響し、補強材に歪みを
生じさせ、成型時あるいは経年時にパネルに亀裂が発生
する原因となりやすかった。 【0007】また、(2)の方法においては、切削によ
って比較的深いエッジの立った模様溝を成形することが
可能であるが、投射材で削られた部分は粗面となり、ま
たその面の表面強度が弱くなるので粉落ちの問題があ
る。そこで本発明は、曲面を含み明瞭で深い溝部を有し
た凹凸模様の軽量気泡コンクリートパネルを高い生産性
で製造する方法を提供しようというものである。 【0008】 【課題を解決するための手段】上のような問題を解決す
るべく鋭意検討した結果本発明をなすに至った。すなわ
ち本発明は、半硬化状気泡モルタルパネルに凹凸模様を
有する化粧型を押しつけて凹凸模様を形成した後、養
生、硬化させ、該硬化した凹凸模様面に、切削加工によ
り細い模様溝を形成することを特徴とする化粧軽量気泡
コンクリートパネルの製造方法に関するものである。 【0009】 【発明の実施の形態】以下本発明の実施の形態について
さらに詳細に説明する。本発明において、半硬化状気泡
モルタルパネルは、半硬化状の気泡モルタルブロックを
パネル状に切断することによって得ることができる。半
硬化状の気泡モルタルブロックをパネル状に切断する方
法は特に限定されるものではなく、通常の軽量気泡モル
タルを切断するときに用いられる方法でよい。例えば、
緊張配設したピアノ線などの線材で半硬化状の軽量気泡
モルタルブロックを切断する方法や、複数の緊張配線材
を用いて切断し、複数枚のパネル状の半硬化製品を得る
方法を用いることができる。 【0010】気泡モルタルブロックの原料としては一般
に軽量気泡コンクリートとして用いられるものであれば
特に限定されるものではない。たとえば、珪石、セメン
ト、生石灰、水を主原料とし、石膏、起泡剤、解砕屑等
を必要に応じて添加したモルタルスラリーを使用するこ
とができる。気泡の混入方法としてはモルタルスラリー
に起泡剤を混入して発泡させる方法でもよく、あらかじ
め発泡させた気泡をモルタルスラリーに混入する方法で
もよい。 【0011】本発明の半硬化状気泡モルタルブロックは
上のようにして得た気泡モルタルスラリーを予め補強筋
を配筋した型枠に注入、養生し、切断するのに適した硬
度になったとき、型枠から外すことにより得られる。本
発明において、化粧型は半硬化モルタルに凹凸模様を付
与する為に用いられる、凹凸模様を有する型である。こ
の化粧型の材質は、半硬化状パネルに模様を転写できる
強度を有するものであれば特に限定されるものではない
が、たとえば硬質ウレタンゴム、硬質プラスチック、発
泡スチロール、鉄鋼、ステンレス、アルミ、チタン等を
用いることができる。特に、模様の精度、耐久性の点か
らは硬質ウレタンゴム、硬質プラスチック、金属製が好
ましい。又、化粧型の凹凸模様は特に制限されるもので
はなく、たとえば、石調、レンガ調、タイル調等のもの
がよく用いられている。レンガ調、タイル調等の模様に
ある目地部の深い直線部分等は、養生、硬化後に、切削
により形成されるため、上記化粧型に設ける必要は特に
ないが、半硬化モルタルの押圧により形成される重質部
が、切削時あるいは切削後の模様溝の端部の補強となる
ので、切削溝に該当する部分に浅い凹凸溝を設けること
が好ましい。 【0012】凹凸模様を有する化粧型で半硬化モルタル
状パネルを押圧する方法は、特に限定されるものではな
いが、まず凹凸模様を押し当てる面以外の全ての方向の
面にあて板を当てがい、次に凹凸模様を有する化粧型を
前記半硬化状パネルに押しつけて押圧する方法が、押圧
時のパネル端部の亀裂や欠けを防止できるので好まし
い。ここであて板とは、半硬化状パネルに凹凸模様をつ
ける際に、この半硬化状パネルの、化粧型を押しつける
面以外の全て方向の面を保持するために用いるものであ
る。あて板としては例えば、半硬化状パネルを載せる底
板や、この底板の上に載せた半硬化状パネルの周囲にあ
てる外型枠などがあげられる。あて板の材質は、半硬化
状パネルの面を保持できる強度、耐久性を有するもので
あれば特に限定されないが、例えば硬質ウレタンゴム、
硬質プラスチック、発泡スチロール、鉄鋼、ステンレ
ス、アルミ、チタン等を用いることができる。 【0013】半硬化時に押圧することで、押圧された部
分の気泡がつぶれ重質化するのでパネル模様面の強度が
増し、切削時、あるいは切削後の模様溝の端部の欠けを
防止することができる。押圧により形成された凹凸模様
面を有する半硬化パネルを、養生、硬化させ、図1に示
すような化粧型2によって凹凸模様が付与された硬化パ
ネル1が得られる。その後、切削加工により模様溝を形
成し、図2に示すような明瞭で深い溝部3を有する化粧
軽量気泡コンクリートパネル4が得られる。 【0014】半硬化パネルを養生、硬化させる方法とし
ては、特に限定されるものではなく、通常の軽量気泡コ
ンクリートを養生させる方法を用いることができる。例
えば、常圧蒸気養生、オートクレーブ養生、水中養生な
どがあげられる。硬化した模様パネル面に細い模様溝を
つける方法は、切削加工による方法が用いられ、通常の
フライス盤、NC加工機などがあげられる。 【0015】細い模様溝の幅は意匠性等を考慮して自由
に決めればよいが、特に深い溝の場合等は表面の重質化
層が削り取られることもあり、その部分から粉落ちが生
じることがあるので、粉落ちの面からは溝幅は細い方が
好ましい。また、溝幅が細すぎると溝が目立たなくなり
意匠性が低下する。従って、細い溝の幅は1〜30mm
の範囲が好ましく、2〜15mmの範囲が更に好まし
い。 【0016】 【実施例】以下実施例により本発明の化粧軽量気泡コン
クリートパネルの製造方法を説明する。 【0017】 【実施例1】珪石53重量部、生石灰7.5重量部、セ
メント37重量部、乾燥石膏2.5重量部、これら固形
分100に対し水68重量部、アルミ粉末0.060重
量部を含有する軽量気泡コンクリートモルタルを予め5
50×550mmのメタルラス網(目開き16×32m
m、太さ0.8mm)を配置した型枠に注入し、養生後
半硬化状の気泡性モルタルブロックを得た。このモルタ
ルブロックをピアノ線で切断し、メタルラス網が中央に
配置した37×600×600mmの試験体を得た。こ
の試験体を50×600×600mmの鋼製型枠内に設
置し、上方から離型剤を塗布した化粧型枠を載せ、2k
g/cm2 の圧力で4mmプレスした。化粧型は最大模
様深さ4mmの全面砂岩調で硬質ウレタンゴム製を使用
した。 【0018】プレス後、型枠から外し、オートクレーブ
養生して得られた軽量気泡コンクリートパネルにフライ
ス盤により深さ10mm、幅5mmの溝部を形成した。
得られた軽量気泡コンクリートは、使用した化粧型の模
様を鮮明に写し、さらに、深くエッジの立った溝部を有
し、表面の剥離、欠け、模様溝の欠け等は認められなか
った。。 切断面は、押圧時の化粧型の模様凹凸部に該
当する面の内部のみの気泡がつぶれて高比重となってお
り、そのほかの部分は通常の軽量気泡コンクリート断面
と同一であった。 【0019】 【比較例1】実施例1と同様な軽量気泡モルタルを予め
550×550mmのメタルラス網(目開き16×32
mm、太さ0.8mm)を配置した型枠に注入し、養生
後半硬化状の気泡性モルタルブロックを得た。このモル
タルブロックをピアノ線で切断し、メタルラス網が中央
に配置した37×600×600mmの試験体を得た。
この試験体を50×600×600mmの鋼製型枠内に
設置し、上方から離型剤を塗布した化粧型枠を載せ、2
kg/cm2 の圧力で10mmプレスした。化粧型は硬
質ウレタンゴム製で、最大模様深さ4mmの全面砂岩調
に、押圧後に深さ4mmの溝が形成されるような幅5m
mの凸部を付け、そして、凸部にはテーパーを付けず、
化粧面に対し垂直な溝が形成されるようにした。 【0020】押圧後の脱型時、試験体の溝部端辺に、剥
離、欠けが多数生じた。 【0021】 【比較例2】実施例1と同じ方法で得られた37×60
0×600の半硬化状気泡モルタルパネルを50×60
0×600mmの鋼製型枠内に設置し、上方から離型剤
を塗布した化粧型を載せ、2kg/cm2 の圧力で10
mmプレスした。化粧型は硬質ウレタンゴム製で、最大
模様深さ4mmの全面砂岩調に、押圧後に深さ10mm
の溝が形成されるような1/20のテーパーを設けた幅
5mmの凸部をつけた。 【0022】押圧後、試験体の溝部にメタルラス網の歪
みが原因と思われる亀裂が発生した。 【0023】 【発明の効果】本発明によると、曲面を含み明瞭で深い
溝部を含む凹凸模様を有する軽量気泡コンクリートパネ
ルを、高い生産性で製造することが可能となる。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a lightweight cellular concrete panel having a decorative finish on the panel surface. [0002] Lightweight cellular concrete panels are excellent in economical efficiency, lightness, fire resistance and workability, and are widely used especially as exterior wall materials for buildings. However, lightweight cellular concrete panels are generally manufactured using semi-hardening of raw materials in a mold, followed by demolding and cutting into panels using piano wire or the like. There was a problem that the surface design was poor. As a method of improving the pattern, a method of forming a pattern on the panel surface is as follows: (1) A semi-cured cellular mortar block is cut into a panel shape, and a mold having an uneven pattern is pressed against the panel surface to form a pattern. Method (Japanese Patent Publication No. 5-34)
121 has been proposed. According to this method,
There is an advantage that a freely designed pattern including a curve can be manufactured with high productivity. Further, (2) a method of projecting hard particles on the surface of the lightweight cellular concrete panel to form an uneven pattern on the surface, and then forming a groove by cutting on the surface of the lightweight cellular concrete panel ( Tokuhei 4-78083
Has also been proposed. However, in the above technique, in the method (1), a mold having an uneven pattern is pressed against a semi-cured panel surface to form the uneven pattern. When removing the decorative mold, the uneven parts perpendicular to the panel surface, such as tile joints, are less likely to be removed than other relatively smooth patterned surfaces, and the mortar is peeled off together with the decorative mold However, it is easy to cause a so-called poor mold release, and the poor mold release lowers the product yield and lowers the productivity. To prevent this, if the vertical part of the joint is tapered and a makeup mold that is relatively easy to remove is used, the pattern to be formed does not have the edge of the joint, so the overall uneven pattern is sharp There was a problem that did not give the impression of. Further, generally, the deepest portion of the uneven pattern is a joint or a groove in a tile or a brick tone. When the uneven portion of the pattern is deep, a heavy portion generated when the semi-cured panel is pressed. The pressing force exerted on the panel affected the reinforcing material inside the lightweight cellular concrete, causing the reinforcing material to be distorted and easily causing cracks in the panel during molding or aging. In the method (2), it is possible to form a pattern groove with a relatively deep edge by cutting, but the portion cut by the blast material becomes a rough surface, and Since the surface strength is weak, there is a problem of powder dropping. SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a method for manufacturing a lightweight cellular concrete panel having a concave-convex pattern having a clear and deep groove including a curved surface with high productivity. [0008] As a result of intensive studies to solve the above problems, the present invention has been accomplished. That is, the present invention presses a decorative mold having an uneven pattern onto a semi-cured cellular mortar panel to form an uneven pattern, then cures and cures, and forms a fine pattern groove by cutting on the hardened uneven pattern surface. The present invention relates to a method for producing a decorative lightweight cellular concrete panel. Embodiments of the present invention will be described below in more detail. In the present invention, a semi-cured cellular mortar panel can be obtained by cutting a semi-cured cellular mortar block into a panel shape. The method of cutting the semi-cured cellular mortar block into a panel is not particularly limited, and may be a method used for cutting ordinary lightweight cellular mortar. For example,
Use a method of cutting a semi-cured lightweight cellular mortar block with a tensioned wire such as a piano wire, or a method of cutting with a plurality of tensioned wiring materials to obtain a plurality of panel-shaped semi-cured products. Can be. The raw material of the cellular mortar block is not particularly limited as long as it is generally used as lightweight cellular concrete. For example, a mortar slurry containing silica stone, cement, quicklime, water as a main raw material, and gypsum, a foaming agent, crushed debris, and the like added as necessary can be used. As a method of mixing bubbles, a method of mixing a foaming agent into a mortar slurry to cause foaming, or a method of mixing bubbles that have been foamed in advance into the mortar slurry may be used. The semi-cured cellular mortar block of the present invention is obtained by injecting the cellular mortar slurry obtained as described above into a form in which reinforcing bars are arranged in advance, curing, and then having a hardness suitable for cutting. , By removing it from the mold. In the present invention, the decorative mold is a mold having an uneven pattern used for imparting an uneven pattern to the semi-cured mortar. The material of the decorative mold is not particularly limited as long as it has a strength capable of transferring a pattern to a semi-cured panel. For example, hard urethane rubber, hard plastic, styrene foam, steel, stainless steel, aluminum, titanium, etc. Can be used. In particular, hard urethane rubber, hard plastic, and metal are preferable in terms of pattern accuracy and durability. The decorative pattern of the decorative mold is not particularly limited. For example, a stone pattern, a brick pattern, a tile pattern, and the like are often used. Brick tone, deep straight portion of the joints in the pattern of tile tone, etc., after curing, after curing, because it is formed by cutting, it is not particularly necessary to provide in the decorative mold, it is formed by pressing semi-cured mortar Since the heavy portion serves as a reinforcement for the end of the pattern groove at the time of cutting or after cutting, it is preferable to provide a shallow uneven groove at a portion corresponding to the cut groove. The method of pressing the semi-cured mortar-like panel with a decorative mold having a concavo-convex pattern is not particularly limited, but first, a contact plate is applied to a surface in all directions except the surface on which the concavo-convex pattern is pressed. Next, a method of pressing a decorative mold having an uneven pattern against the semi-cured panel by pressing it against the semi-cured panel is preferable because cracking or chipping of the panel end at the time of pressing can be prevented. Here, the hitting plate is used to hold the surface of the semi-cured panel in all directions other than the surface on which the decorative mold is pressed, when the uneven pattern is formed on the semi-cured panel. Examples of the backing plate include a bottom plate on which the semi-cured panel is placed, and an outer mold frame around the semi-cured panel placed on the bottom plate. The material of the backing plate is not particularly limited as long as it has strength and durability that can hold the surface of the semi-cured panel, for example, hard urethane rubber,
Hard plastic, styrene foam, steel, stainless steel, aluminum, titanium and the like can be used. By pressing during semi-curing, the air bubbles in the pressed portion are crushed and heavier, so the strength of the panel pattern surface is increased, and chipping of the end of the pattern groove at the time of cutting or after cutting is prevented. Can be. The semi-cured panel having the uneven pattern surface formed by pressing is cured and cured to obtain a cured panel 1 provided with the uneven pattern by the decorative mold 2 as shown in FIG. Thereafter, pattern grooves are formed by cutting, and a decorative lightweight cellular concrete panel 4 having clear and deep grooves 3 as shown in FIG. 2 is obtained. The method for curing and curing the semi-cured panel is not particularly limited, and a method for curing ordinary lightweight cellular concrete can be used. For example, normal pressure steam curing, autoclave curing, underwater curing and the like can be mentioned. As a method of forming a fine pattern groove on the cured pattern panel surface, a method by cutting is used, and examples thereof include a normal milling machine and an NC processing machine. The width of the fine pattern groove may be freely determined in consideration of the design property, etc., but especially in the case of a deep groove, the heavy layer on the surface may be cut off, and powder may fall off from that portion. Therefore, it is preferable that the groove width is narrow from the viewpoint of powder dropping. On the other hand, if the groove width is too small, the groove becomes inconspicuous and the design property is reduced. Therefore, the width of the narrow groove is 1 to 30 mm
Is more preferable, and the range of 2 to 15 mm is more preferable. EXAMPLES The method for producing a decorative lightweight cellular concrete panel of the present invention will be described below with reference to examples. Example 1 53 parts by weight of silica stone, 7.5 parts by weight of quick lime, 37 parts by weight of cement, 2.5 parts by weight of dry gypsum, 68 parts by weight of water and 0.060 parts by weight of aluminum powder based on 100 of these solid contents 5 parts of lightweight cellular concrete mortar containing
50 × 550 mm metal lath mesh (mesh size 16 × 32 m
m, 0.8 mm in thickness) was placed into a mold, and a cured mortar block in the latter half of curing was obtained. The mortar block was cut with a piano wire to obtain a 37 × 600 × 600 mm test piece having a metal lath net disposed at the center. This test body was placed in a 50 × 600 × 600 mm steel mold, and a decorative mold to which a release agent was applied was placed from above, and 2 k
It was pressed 4 mm at a pressure of g / cm @ 2. The makeup mold was made of hard urethane rubber with a maximum pattern depth of 4 mm and a sandstone tone. After pressing, the mold was removed from the mold, and a lightweight cellular concrete panel obtained by curing in an autoclave was formed with a groove having a depth of 10 mm and a width of 5 mm using a milling machine.
The obtained lightweight cellular concrete clearly copied the pattern of the decorative mold used, and further had a groove with a deep edge, and no peeling, chipping, or chipping of the pattern groove was observed. . The cut surface had a high specific gravity due to the collapse of air bubbles only in the surface corresponding to the decorative pattern of the decorative mold at the time of pressing, and the other portions were the same as a normal lightweight cellular concrete section. Comparative Example 1 A lightweight mortar similar to that in Example 1 was previously placed in a 550 × 550 mm metal lath net (mesh size 16 × 32).
(mm, 0.8 mm in thickness) was placed into a mold, and a cured mortar block in the latter half of curing was obtained. The mortar block was cut with a piano wire to obtain a 37 × 600 × 600 mm test piece having a metal lath net disposed at the center.
This test body was placed in a 50 × 600 × 600 mm steel mold, and a decorative mold coated with a release agent was placed from above,
A 10 mm press was performed at a pressure of kg / cm @ 2. The decorative mold is made of hard urethane rubber and has a maximum pattern depth of 4 mm in a sandstone tone with a width of 5 m so that a groove with a depth of 4 mm is formed after pressing.
m, and without a taper,
A groove perpendicular to the decorative surface was formed. At the time of demolding after pressing, a large number of peelings and chips occurred on the edges of the groove of the test piece. Comparative Example 2 37 × 60 obtained by the same method as in Example 1.
50 × 60 semi-cured cellular mortar panels of 0 × 600
Placed in a 0 × 600 mm steel mold, a makeup mold coated with a release agent is placed from above,
mm. The makeup mold is made of hard urethane rubber and has a maximum pattern depth of 4 mm in a full sandstone style, and a depth of 10 mm after pressing.
A 5 mm wide convex portion having a 1/20 taper so as to form a groove was formed. After pressing, cracks occurred in the grooves of the test piece, which were considered to be caused by distortion of the metal lath net. According to the present invention, it is possible to manufacture a lightweight cellular concrete panel having a concave and convex pattern including a clear and deep groove including a curved surface with high productivity.

【図面の簡単な説明】 【図1】化粧型の押圧によって凹凸模様が付与された硬
化パネルの正面模式図。 【図2】凹凸模様が付与された硬化パネルの模様面に更
に切削により模様溝が形成された本発明の軽量気泡コン
クリートパネルの正面模式図。 【符号の説明】 1 硬化パネル 2 化粧型 3 模様溝 4 化粧軽量気泡コンクリートパネル
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic front view of a cured panel provided with a concavo-convex pattern by pressing a decorative mold. FIG. 2 is a schematic front view of a lightweight cellular concrete panel of the present invention in which a pattern groove is further formed by cutting on a pattern surface of a cured panel provided with an uneven pattern. [Description of Signs] 1 Cured panel 2 Makeup mold 3 Pattern groove 4 Makeup lightweight cellular concrete panel

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭60−27506(JP,A) 特開 昭60−149408(JP,A) 特開 昭63−109006(JP,A) 特開 昭63−82702(JP,A) 特開 昭63−134204(JP,A) (58)調査した分野(Int.Cl.7,DB名) B28B 1/00 - 1/54 C04B 38/00 - 38/10 C04B 41/00 - 41/91 ──────────────────────────────────────────────────続 き Continuation of front page (56) References JP-A-60-27506 (JP, A) JP-A-60-149408 (JP, A) JP-A-63-109006 (JP, A) JP-A-63-109006 82702 (JP, A) JP-A-63-134204 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B28B 1/00-1/54 C04B 38/00-38/10 C04B 41/00-41/91

Claims (1)

(57)【特許請求の範囲】 【請求項1】 半硬化状気泡モルタルパネルに凹凸模様
を有する化粧型を押しつけて凹凸模様を形成した後、養
生、硬化させ、該硬化した凹凸模様面に、切削加工によ
り細い模様溝を形成することを特徴とする化粧軽量気泡
コンクリートパネルの製造方法。
(57) [Claims 1] A semi-cured cellular mortar panel is pressed against a decorative mold having an uneven pattern to form an uneven pattern, and then cured and cured. A method for producing a decorative lightweight cellular concrete panel, wherein a fine pattern groove is formed by cutting.
JP07640496A 1996-03-29 1996-03-29 Method of manufacturing decorative lightweight cellular concrete panel Expired - Lifetime JP3443498B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07640496A JP3443498B2 (en) 1996-03-29 1996-03-29 Method of manufacturing decorative lightweight cellular concrete panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP07640496A JP3443498B2 (en) 1996-03-29 1996-03-29 Method of manufacturing decorative lightweight cellular concrete panel

Publications (2)

Publication Number Publication Date
JPH09262817A JPH09262817A (en) 1997-10-07
JP3443498B2 true JP3443498B2 (en) 2003-09-02

Family

ID=13604333

Family Applications (1)

Application Number Title Priority Date Filing Date
JP07640496A Expired - Lifetime JP3443498B2 (en) 1996-03-29 1996-03-29 Method of manufacturing decorative lightweight cellular concrete panel

Country Status (1)

Country Link
JP (1) JP3443498B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3256178B2 (en) * 1998-03-24 2002-02-12 旭化成株式会社 Method of manufacturing patterned lightweight cellular concrete panel
JP4625298B2 (en) * 2004-09-27 2011-02-02 ケイミュー株式会社 Mold and method for producing inorganic plate using the same
JP5537066B2 (en) * 2009-04-21 2014-07-02 ケイミュー株式会社 Molded plate manufacturing method
JP6298235B2 (en) * 2013-02-21 2018-03-20 東洋工業株式会社 Design block mass production manufacturing equipment and mass production method
JP2014162011A (en) * 2013-02-21 2014-09-08 Toyo Kogyo Kk Production method of design block and production apparatus of design block

Also Published As

Publication number Publication date
JPH09262817A (en) 1997-10-07

Similar Documents

Publication Publication Date Title
CA2196119A1 (en) Method and Apparatus for the Production of Slabs of Granulated Stone Materials and/or Sands Bound with a Hardenable Resin
JP2014527477A (en) Laminate produced by placing a layer on a partially cured semi-solid substrate
JP3443498B2 (en) Method of manufacturing decorative lightweight cellular concrete panel
JPH09157056A (en) Production of lightweight aerated concrete panel having figure pattern
JPH09263468A (en) Production of decorative lightweight cellular concrete
CN1718966A (en) Decorative stone material and its processing method
JP2811573B2 (en) Cement-based tile and method and apparatus for manufacturing the same
JP4294113B2 (en) Lightweight cellular concrete panel and surface treatment method thereof
JP3645022B2 (en) Lightweight cellular concrete panel
CN201137249Y (en) Plastering-free heat-insulation wall plate
JP4279924B2 (en) Lightweight cellular concrete panel with surface treatment
JPH11151712A (en) Preparation of lightweight foamed concrete panel with pattern
JP3333027B2 (en) Manufacturing method of precast panel with tile-like decorative board
JP4249276B2 (en) Lightweight cellular concrete board with high specific gravity reinforcement and its manufacturing method
JP4251687B2 (en) Method for producing lightweight cellular concrete panel
JP2975726B2 (en) Manufacturing method of inorganic plate
JP3969811B2 (en) Surface processing method for lightweight cellular concrete panels
JP2005014554A (en) Alc panel and manufacturing method thereof
JP4387045B2 (en) Design panel having crushing surface and cutting groove and manufacturing method thereof
JP2005138592A (en) Manufacturing method for autoclaved lightweight concrete panel
JP4070855B2 (en) Method for producing lightweight lightweight concrete panel with pattern
JPH09110550A (en) Lightweight aerated concrete panel and its production
JPH11147215A (en) Manufacture of lightweight foamed concrete
JP4046799B2 (en) Method for producing lightweight cellular concrete
JP2000016880A (en) Patterned air-bubbled lightweight concrete panel and its production

Legal Events

Date Code Title Description
A02 Decision of refusal

Free format text: JAPANESE INTERMEDIATE CODE: A02

Effective date: 20010206

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080620

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090620

Year of fee payment: 6

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090620

Year of fee payment: 6

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090620

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100620

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110620

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110620

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120620

Year of fee payment: 9

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120620

Year of fee payment: 9

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130620

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130620

Year of fee payment: 10

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140620

Year of fee payment: 11

EXPY Cancellation because of completion of term