JP3410434B2 - Method and apparatus for filling casting sand - Google Patents

Method and apparatus for filling casting sand

Info

Publication number
JP3410434B2
JP3410434B2 JP2000189151A JP2000189151A JP3410434B2 JP 3410434 B2 JP3410434 B2 JP 3410434B2 JP 2000189151 A JP2000189151 A JP 2000189151A JP 2000189151 A JP2000189151 A JP 2000189151A JP 3410434 B2 JP3410434 B2 JP 3410434B2
Authority
JP
Japan
Prior art keywords
sand
filling
frame
hollow chamber
molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2000189151A
Other languages
Japanese (ja)
Other versions
JP2002001489A (en
Inventor
公一 金藤
実 平田
豊 波多野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sintokogio Ltd
Original Assignee
Sintokogio Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP2000189151A priority Critical patent/JP3410434B2/en
Application filed by Sintokogio Ltd filed Critical Sintokogio Ltd
Priority to BR0104490-7A priority patent/BR0104490A/en
Priority to CNB2004100879848A priority patent/CN1311933C/en
Priority to PCT/JP2001/000879 priority patent/WO2001060549A1/en
Priority to KR1020017013243A priority patent/KR100837464B1/en
Priority to IDW00200102241A priority patent/ID30333A/en
Priority to US09/958,971 priority patent/US6752196B2/en
Priority to CNB018002471A priority patent/CN1214881C/en
Priority to EP01904343.9A priority patent/EP1184106B1/en
Priority to KR1020077010514A priority patent/KR100824122B1/en
Priority to TW090103100A priority patent/TW471985B/en
Publication of JP2002001489A publication Critical patent/JP2002001489A/en
Application granted granted Critical
Publication of JP3410434B2 publication Critical patent/JP3410434B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/23Compacting by gas pressure or vacuum
    • B22C15/24Compacting by gas pressure or vacuum involving blowing devices in which the mould material is supplied in the form of loose particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C15/00Moulding machines characterised by the compacting mechanism; Accessories therefor
    • B22C15/28Compacting by different means acting simultaneously or successively, e.g. preliminary blowing and finally pressing

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Casting Devices For Molds (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、鋳型造型空間に鋳
物砂を充填するのに好適な方法及びその装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and apparatus suitable for filling a molding space with molding sand.

【0002】[0002]

【従来の技術】従来、鋳物砂を鋳型造型空間に充填する
方法としては、特開昭52−20928号、特開昭52
−20929号公報等で公知のように、砂ホッパ内にお
いて高圧圧縮空気により鋳物砂を鋳型造型空間に吹込み
充填するのが一般的である。
2. Description of the Related Art Conventionally, as a method of filling molding sand with molding sand, Japanese Patent Laid-Open No. 20928/1982 and Japanese Patent Laid-Open No. 52928/1982.
As is known from Japanese Patent Publication No. -20929, etc., it is general to blow and fill molding sand with high-pressure compressed air into a molding space in a sand hopper.

【0003】[0003]

【発明が解決しようとする課題】しかし上記のような鋳
物砂の充填では、鋳物砂を高圧圧縮空気と共に吹込み充
填させるため、鋳物砂がノズルに砂詰りすることが多く
なり、砂詰りの除去のメンテナンスを度々行わなければ
ならないという問題があった。また、鋳型造型空間にお
けるパタ−ンプレ−トの複雑形状部への砂充填が不十分
であるという問題もあった。さらに鋳物砂の充填時に大
きな騒音が発生するという問題があった。本発明は上記
の問題に鑑みて成されたもので、ノズルの砂詰りをなく
して充填を行うことができると共に鋳型造型空間におけ
るパタ−ンプレ−トの複雑形状部の砂充填密度を部分的
に調整することができ、かつ鋳物砂充填時の騒音を減少
させることができる鋳物砂の充填方法及びその装置を提
供することを目的とする。
However, in the filling of molding sand as described above, since the molding sand is blown and filled together with the high-pressure compressed air, the molding sand often clogging the nozzle, and the clogging is removed. There was a problem that maintenance had to be performed frequently. Further, there is also a problem that sand filling is insufficient in the complicated shape portion of the pattern plate in the mold making space. Further, there is a problem that a large noise is generated when the molding sand is filled. The present invention has been made in view of the above problems, and it is possible to perform filling without clogging of the nozzle sand and to partially fill the sand filling density of the complex shaped portion of the pattern plate in the mold molding space. It is an object of the present invention to provide a molding sand filling method and a molding sand filling apparatus that can be adjusted and can reduce noise during molding sand filling.

【0004】[0004]

【課題を解決するのための手段】上記の目的を達成する
ために本発明における鋳物砂の充填方法は、パタ−ンプ
レ−トと;このパタ−ンプレ−トの外周を包囲して上下
摺動する枠状の抜型フレ−ムと;この抜型フレ−ム上に
載置可能な鋳枠と;この鋳枠上に載置可能な盛枠と;上
部が砂貯蔵室に、中部から下方に向かって複数の多数孔
板を具備した二股の下細り状中空室に、さらに下部が該
下細り状中空室の下端に連通したノズルにそれぞれ構成
された砂充填手段と;前記砂充填手段の下部に装着され
た昇降可能な複数個のスクイズフットと;によって画成
された鋳型造型空間に、前記砂充填手段により鋳物砂を
充填する方法であって、鋳物砂を前記鋳型造型空間に加
圧エヤ−により充填する際に、前記複数の多数孔板から
前記二股の下細り状中空室内にそれぞれ適宜圧縮エヤ−
を噴出させて前記二股の下細り状中空室内の鋳物砂を浮
遊流動化させるエヤレ−ションを成すと共に前記盛枠内
からの排気量を制御することにより前記パタ−ンプレ−
トからの排気量を制御し、これにより前記鋳型造型空間
における鋳物砂の充填密度を部分的に調整することを特
徴とする。また、前記鋳物砂を鋳型造型空間に充填させ
る加圧エヤ−の圧力が0.05〜0.18MPaである
ことを特徴とする。さらに、前記エヤレ−ションを成す
際に前記複数の多数孔板から前記二股の下細り状中空室
内にそれぞれ適宜噴出させる圧縮エヤ−の圧力が0.0
5〜0.18MPaであることを特徴とする。本発明に
よれば、ノズルの砂詰まりを無くして鋳物砂を効率よく
充填することができると共に鋳型造型空間におけるパタ
−ンプレ−トの複雑形状部の砂充填密度を部分的に調整
することができる。また、低圧のエヤ−で鋳物砂の充填
が可能であると共に鋳物砂充填時の騒音を減少させるこ
とができる。
In order to achieve the above object, a method for filling molding sand according to the present invention comprises a pattern plate and a vertical slide around the outer periphery of the pattern plate. A frame-shaped die-cutting frame; a casting frame that can be placed on the die-cutting frame; an embedment frame that can be placed on the casting frame; an upper part is a sand storage chamber, and a middle part is a lower part. And a plurality of multi-hole plates provided in the bifurcated lower tapered hollow chamber, and a lower portion of the lower hollow hollow chamber is connected to the lower end of the lower hollow hollow chamber, respectively, sand filling means; A method of filling molding sand into the molding space defined by a plurality of squeeze feet that can be moved up and down; When filling with, from the plurality of multi-hole plates Each appropriate compression Eya the hollow space -
Is sprayed to make the casting sand in the narrowed hollow chamber of the bifurcation float and fluidize, and the exhaust amount from the filling frame is controlled to control the pattern play.
The exhaust amount from the mold is controlled so that the filling density of the molding sand in the mold molding space is partially adjusted. Further, the pressure of the pressure air for filling the molding sand with the molding sand is 0.05 to 0.18 MPa. Furthermore, the pressure of the compression air that is appropriately ejected from the plurality of multi-hole plates into the downward tapered hollow chamber of the bifurcation is 0.0 when the air leakage is performed.
It is characterized by being 5 to 0.18 MPa. According to the present invention, it is possible to eliminate clogging of the nozzle sand and efficiently fill the molding sand with the sand, and to partially adjust the sand filling density of the complicated shape portion of the pattern plate in the mold molding space. .. Further, it is possible to fill the molding sand with a low-pressure air and to reduce noise when the molding sand is filled.

【0005】上記の目的を達成するために本発明におけ
る鋳物砂の充填装置は、パタ−ンプレ−トと;このパタ
−ンプレ−トの外周を包囲して上下摺動する枠状の抜型
フレ−ムと;この抜型フレ−ム上に載置可能な鋳枠と;
この鋳枠上に載置可能な盛枠と;上部が砂貯蔵室に、中
部から下方に向かって複数の多数孔板を具備した二股の
下細り状中空室に、さらに下部が該下細り状中空室の下
端に連通したノズルにそれぞれ構成された砂充填手段
と;前記砂充填手段の下部に装着された昇降可能な複数
個のスクイズフットと;によって画成された鋳型造型空
間に、前記砂充填手段により鋳物砂を充填する装置であ
って、前記複数の多数孔板にそれぞれ装着されて前記二
股の下細り状中空室内に向けて圧縮エヤ−を噴出する圧
縮エヤ−噴出手段と、前記盛枠に装着されて盛枠内から
の排気量を制御する排気制御手段と、を備えたことを特
徴とする。本発明によれば、ノズルの砂詰まりを無くし
て鋳物砂を効率よく充填することができると共に鋳型造
型空間におけるパタ−ンプレ−トの複雑形状部の砂充填
密度を部分的に調整することができる。
In order to achieve the above object, the casting sand filling apparatus according to the present invention comprises a pattern plate; a frame-shaped die-cutting frame which surrounds the outer periphery of the pattern plate and slides vertically. And a frame that can be placed on this die-cut frame;
A filling frame that can be placed on this casting frame; a sand storage chamber at the upper part, a bifurcating tapered hollow chamber provided with a plurality of perforated plates downward from the middle part, and a lower part at the lower tapered part. In the mold forming space defined by: sand filling means respectively configured to nozzles communicating with the lower end of the hollow chamber; a plurality of vertically movable squeeze feet mounted below the sand filling means; A device for filling foundry sand by a filling means, which is mounted on each of the plurality of multi-hole plates and ejects a compression air toward the bifurcated downward tapered hollow chamber; Exhaust control means mounted on the frame for controlling the amount of exhaust from the filling frame. According to the present invention, it is possible to eliminate clogging of the nozzle sand and efficiently fill the molding sand with the sand, and to partially adjust the sand filling density of the complicated shape portion of the pattern plate in the mold molding space. .

【0006】また、上記の目的を達成するために本発明
における鋳物砂の充填装置は、前記二股の下細り状中空
室を形成する前記複数の多数孔板を具備した外側板が垂
直に設けられていると共に前記複数の多数孔板を具備し
た内側板が前記砂充填手段の下部とでほぼ二等辺三角形
を形成して設けられていることを特徴とする。本発明に
よれば、左右双方の下細り状中空室内に鋳物砂を均等に
入れることができると共に鋳物砂を流れやすくすること
ができる。
Further, in order to achieve the above object, in the foundry sand filling apparatus according to the present invention, an outer plate having the plurality of multi-hole plates forming the forked lower hollow chamber is vertically provided. In addition, the inner plate having the plurality of multi-hole plates is provided so as to form a substantially isosceles triangle with the lower portion of the sand filling means. According to the present invention, it is possible to evenly fill the molding sand into both the left and right downward tapered hollow chambers and to facilitate the flow of the molding sand.

【0007】さらに、上記の目的を達成するために本発
明における鋳物砂の充填装置は、前記複数の多数孔板を
具備した内側板と前記砂充填手段の下部とで形成された
ほぼ二等辺三角形の底角の角度が使用する鋳物砂の安息
角以上であることを特徴とする。本発明によれば、二股
の下細り状中空室内の鋳物砂を流れやすくすることがで
きると共に該下細り状中空室内の砂詰まりを防止するこ
とができる。
Further, in order to achieve the above-mentioned object, the foundry sand filling apparatus according to the present invention is a substantially isosceles triangle formed by an inner plate having a plurality of multi-hole plates and a lower part of the sand filling means. It is characterized in that the angle of the bottom angle is greater than the repose angle of the foundry sand used. According to the present invention, it is possible to facilitate the flow of foundry sand in a bifurcated downward tapered hollow chamber and prevent clogging of sand in the downward tapered hollow chamber.

【0008】加えて、上記の目的を達成するために本発
明における鋳物砂の充填装置は、前記ノズルの内側面が
垂直であると共に外側面がノズル下方に向かうにしたが
ってノズル内側面に近くなる傾斜面であることを特徴と
する。本発明によれば、ノズル内側面及び外側面が垂直
である場合はノズル内側面及び外側面と鋳物砂との側面
抵抗が大きいためスクイズ時の鋳物砂の圧縮によってノ
ズルを砂詰まりさせることがあるのに対し、ノズル外側
面がノズル下方に向かうにしたがってノズル内側面に近
くなる傾斜面になっているため、ノズル上方に向かうほ
ど圧縮されようとする鋳物砂の逃げる空間が広く、ノズ
ル外側面と鋳物砂との側面抵抗も小さいのでスクイズ時
の鋳物砂の圧縮によってノズルを砂詰まりさせることが
無い。そのため、次回の鋳物砂充填時に悪影響を与える
ことが無い。また、鋳型造型後、造型された鋳型の上面
からノズルが離れても鋳物砂をこぼすこと無くノズル内
で保持することができる。さらに、鋳物砂を充填むら無
く効率よく充填することができる。
In addition, in order to achieve the above-mentioned object, in the molding sand filling apparatus according to the present invention, the inner surface of the nozzle is vertical and the outer surface is inclined toward the inner surface of the nozzle as it goes downward. It is characterized by being a surface. According to the present invention, when the inner side surface and the outer side surface of the nozzle are vertical, the side surface resistance between the inner side surface and the outer side surface of the nozzle and the foundry sand is large, so the nozzle may be clogged with sand due to the compression of the foundry sand during squeeze. On the other hand, since the outer surface of the nozzle is an inclined surface that is closer to the inner surface of the nozzle as it goes downward, the space for escape of the molding sand, which is about to be compressed, is wider toward the upper side of the nozzle. Since the side resistance to the molding sand is also small, the nozzle is not clogged with the molding sand when it is squeezed. Therefore, there is no adverse effect at the time of filling the molding sand next time. Further, after the molding of the mold, even if the nozzle is separated from the upper surface of the molded mold, the molding sand can be held in the nozzle without spilling. Further, it is possible to efficiently fill the molding sand without uneven filling.

【0009】[0009]

【発明の実施の形態】以下本発明の実施の形態を図面に
基づいて詳しく説明する。図1において、造型基盤1上
の左右両側に枠セットシリンダ2、2が上向きにして立
設されており、該枠セットシリンダ2、2のピストンロ
ッド2A、2A先端間には昇降支持フレ−ム3が架設さ
れている。
BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the present invention will be described in detail below with reference to the drawings. In FIG. 1, frame setting cylinders 2, 2 are erected upright on both left and right sides of a molding base 1, and a lifting support frame is provided between the tip ends of the piston rods 2A, 2A of the frame setting cylinders 2, 2. 3 is installed.

【0010】前記枠セットシリンダ2、2のうちの一方
(図1で左側)下位にはパタ−ン交換装置4の中心部が
水平平面内で回転可能にして支持されており、該パタ−
ン交換装置4の両端部には、パタ−ンプレ−ト5、5A
(上下パタ−ンプレ−ト)を載置したパタ−ンキャリア
6、6Aが図示されないスプリングにより5mm程度持
ち上げられた状態でセットされ、該パタ−ンプレ−ト
5、5Aを前記造型基盤1の中央上部に交互に搬入出さ
せるようにされている。
A central portion of a pattern exchanging device 4 is rotatably supported on one of the frame setting cylinders 2 and 2 (on the left side in FIG. 1) so as to be rotatable in a horizontal plane.
The pattern plates 5 and 5A are provided at both ends of the exchange device 4.
The pattern carriers 6 and 6A on which the (upper and lower pattern plates) are placed are set in a state of being lifted by about 5 mm by a spring (not shown), and the pattern plates 5 and 5A are placed at the center of the molding base 1. It is designed to be loaded and unloaded alternately on the upper part.

【0011】前記パタ−ンキャリア6、6Aにおけるパ
タ−ンプレ−ト5、5Aの四隅外側位置には、抜上げシ
リンダ7、7Aが上向きにして埋設されていて、その先
端には前記パタ−ンプレ−ト5、5Aの外周を包囲して
上下摺動する枠状の抜型フレ−ム8、8Aが連結支持さ
れている。なお抜型フレ−ム8、8Aは、抜上げシリン
ダ7、7Aの伸長端でパタ−ンプレ−ト5、5Aの見切
り面から若干上方に突出(図1参照)され、縮引端でパ
タ−ンプレ−ト5、5Aの見切り面とほぼ同一面になる
ようにされている。
Lifting cylinders 7 and 7A are embedded upward at four corner outside positions of the pattern plates 5 and 5A in the pattern carriers 6 and 6A, and the pattern plates are attached to the tip ends thereof. The frame-shaped removal frames 8 and 8A that surround the outer circumferences of the grate 5 and 5A and slide vertically are connected and supported. The extraction frames 8 and 8A project slightly upward from the parting surfaces of the pattern plates 5 and 5A (see FIG. 1) at the extension ends of the lifting cylinders 7 and 7A, and at the contraction ends. -It is designed to be almost flush with the parting planes of g.

【0012】前記昇降支持フレ−ム3には砂充填手段9
が吊設されており、該砂充填手段9は、上部が砂貯蔵室
10に、中部から下方に向かって複数の多数孔板11、
12を具備した二股の下細り状中空室13に、さらに下
部が該下細り状中空室13の下端に連通したノズル1
4、14にそれぞれ構成されている。また前記砂貯蔵室
10には、上端にスライドゲ−ト15により開閉される
砂投入口16が設けられていると共に上側部に図示され
ない圧縮エヤ−源に連通された切り替え弁17を介して
加圧エヤ−(例えば、0.05〜0.18MPa)を導
入する給気管18が連通されている。
A sand filling means 9 is provided on the lifting support frame 3.
The sand filling means 9 has a plurality of multi-hole plates 11 from the middle to the bottom, and the sand filling means 9 has an upper part in the sand storage chamber 10.
A nozzle 1 having a bifurcated downward tapered hollow chamber 13 provided with 12 and a lower portion communicating with the lower end of the downward tapered hollow chamber 13.
4 and 14, respectively. In addition, the sand storage chamber 10 is provided with a sand inlet 16 which is opened and closed by a slide gate 15 at the upper end, and is pressurized at the upper side through a switching valve 17 which is connected to a compression air source (not shown). An air supply pipe 18 for introducing an air (for example, 0.05 to 0.18 MPa) is connected.

【0013】さらに前記下細り状中空室13は、垂直に
設けられた前記複数の多数孔板11を具備した外側板3
3と、前記砂充填手段9の下部とでほぼ二等辺三角形を
形成して設けられた前記複数の多数孔板12を具備した
内側板34と、で形成されている。また前記ほぼ二等辺
三角形の底角の角度は使用する鋳物砂の安息角(例え
ば、60度)以上にされている。さらに前記ノズル1
4、14は、内側面が垂直にされていると共に外側面が
ノズル14、14下方に向かうにしたがって内側面に近
くなる傾斜面にされている。
Further, the lower tapered hollow chamber 13 has an outer plate 3 provided with the plurality of multi-hole plates 11 provided vertically.
3 and a lower part of the sand filling means 9 and an inner plate 34 provided with the plurality of multi-hole plates 12 provided so as to form an approximately isosceles triangle. Further, the angle of the base angle of the above-mentioned isosceles triangle is set to be equal to or more than the repose angle (for example, 60 degrees) of the foundry sand to be used. Furthermore, the nozzle 1
The inner surface of each of the nozzles 4 and 14 is vertical, and the outer surface of each of the nozzles 14 and 14 is an inclined surface that becomes closer to the inner surface as the nozzles 14 and 14 move downward.

【0014】また前記砂充填手段9には前記複数の多数
孔板11、12にそれぞれ装着されて前記二股の下細り
状中空室13内に向けて低圧(例えば、0.05〜0.
18MPa)の圧縮エヤ−を噴出する圧縮エヤ−噴出手
段19が設けられている。該圧縮エヤ−噴出手段19
は、図2の(イ)、(ロ)に示すように、前記複数の多
数孔板11とで気密の中空室20を形成する外側板33
と、前記中空室20に切り替え弁21、21を介して連
通された図示されない圧縮エヤ−源と、前記複数の多数
孔板11に穿設された多数の細孔22と、で構成されて
おり、複数の多数孔板12とで気密の中空室20を形成
する内側板34についても同様に構成されている。さら
に前記砂充填手段9の下部には昇降可能な複数個のスク
イズフット23が装着されている。
Further, the sand filling means 9 is attached to the plurality of multi-hole plates 11 and 12, respectively, and a low pressure (for example, 0.05 to 0.
A compression air jetting means 19 for jetting a compression air of 18 MPa) is provided. The compression air jetting means 19
As shown in FIGS. 2A and 2B, the outer plate 33 that forms the airtight hollow chamber 20 with the plurality of multi-hole plates 11 is formed.
And a compression air source (not shown) communicated with the hollow chamber 20 via the switching valves 21 and 21, and a large number of pores 22 formed in the plurality of multi-hole plates 11. The inner plate 34 that forms the airtight hollow chamber 20 with the plurality of multi-hole plates 12 has the same structure. Further, a plurality of squeeze feet 23 that can be raised and lowered are attached to the lower part of the sand filling means 9.

【0015】また前記スクイズフット23及びノズル1
4、14の群の外周を上下動可能にして包囲する盛枠2
4(図3参照)が、該盛枠24の左右外側位置において
下向きにして設けられた盛枠シリンダ25、25に連結
して配設されている。さらに前記盛枠24の上部には該
盛枠24内からの圧縮エヤ−の排気量を制御する排気制
御手段26が装着されており、該排気制御手段26は、
前記盛枠24の上部外周に装着されると共に盛枠26と
で気密の中空室27を形成する断面コ字状の枠体28
と、前記中空室27を大気に対して開閉する図示されな
い開閉手段と、前記盛枠24の上部に穿設されたベント
ホ−ル29、29と、で構成されている。また前記昇降
支持フレ−ム3における砂充填手段9の左右外側位置に
は、前記スクイズフット23の下方位置まで伸びるフレ
−ム30、30を介して鋳枠31の搬入出コンベヤ32
が吊設されている。
Further, the squeeze foot 23 and the nozzle 1
Filling frame 2 that surrounds the outer circumference of the group of 4 and 14 by vertically moving
4 (see FIG. 3) is disposed so as to be connected to the filling frame cylinders 25, 25 provided downward at the left and right outside positions of the filling frame 24. Further, an exhaust control means 26 for controlling the exhaust amount of the compression air from the inside of the fill frame 24 is mounted on the top of the fill frame 24.
A frame body 28 having a U-shaped cross section, which is mounted on the outer periphery of the upper portion of the filling frame 24 and forms an airtight hollow chamber 27 with the filling frame 26.
And an opening / closing means (not shown) for opening / closing the hollow chamber 27 with respect to the atmosphere, and vent holes 29, 29 formed in the upper portion of the filling frame 24. Further, in the right and left outer positions of the sand filling means 9 in the elevating and lowering support frame 3, the carry-in / carry-out conveyor 32 of the casting frame 31 through the frames 30, 30 extending to the position below the squeeze foot 23.
Is hung.

【0016】次にこのように構成されたものの作動を詳
しく説明する。図1は、砂充填手段9内に鋳物砂Sが投
入され、スクイズフット23全体が下方のパタ−ンプレ
−ト5の凹凸に相対して凹凸を形成し、かつ搬入出コン
ベヤ32に空の鋳枠31が搬入された状態にある。なお
パタ−ンキャリア6は図示されないスプリングにより5
mm程度持ち上げられた状態でパタ−ン交換装置4上に
セットされて造型基盤1との間に5mm程度の隙間があ
る。また抜型フレ−ム8は抜上げシリンダ7、7により
パタ−ンプレ−ト5の見切面から上方に突出された状態
にある。
Next, the operation of the thus constructed device will be described in detail. In FIG. 1, the foundry sand S is put into the sand filling means 9, the entire squeeze foot 23 forms an unevenness relative to the unevenness of the lower pattern plate 5, and the unloading conveyor 32 has an empty casting. The frame 31 is in a loaded state. The pattern carrier 6 is connected to the spring 5 by a spring (not shown).
It is set on the pattern exchanging device 4 in a state of being lifted by about mm, and there is a gap of about 5 mm between it and the molding base 1. Further, the removal frame 8 is in a state of being projected upward from the parting surface of the pattern plate 5 by the lifting cylinders 7, 7.

【0017】この状態でスライドゲ−ト15を作動させ
て砂投入口16を閉じた後、盛枠シリンダ25、25が
伸長作動して盛枠24を下降させて鋳枠31の上面に押
し付け密着させると共に枠セットシリンダ2、2が縮引
作動して鋳枠31がパタ−ンプレ−ト5の外周で上方に
突出されている抜型フレ−ム8上に押し付けられてパタ
−ンキャリア6を図示されないスプリングに抗して押し
下げ、造型基盤1上に圧着する。この際パタ−ンプレ−
ト5、抜型フレ−ム8、鋳枠31、盛枠24、砂充填手
段9、スクイズフット23で画成する鋳型造型空間は、
スクイズフット23がパタ−ンプレ−ト5の凹凸に相対
する凹凸形状に形成された状態になる。
In this state, the slide gate 15 is operated to close the sand inlet 16, and then the filling frame cylinders 25, 25 are extended to lower the filling frame 24 and press it against the upper surface of the casting frame 31 to bring them into close contact. At the same time, the frame setting cylinders 2 and 2 are contracted to push the molding frame 31 onto the die-cutting frame 8 projecting upward on the outer periphery of the pattern plate 5, so that the pattern carrier 6 is not shown. It is pressed down against the spring and pressed onto the molding base 1. At this time, the pattern play
The mold forming space defined by the mold 5, the die-cutting frame 8, the casting frame 31, the filling frame 24, the sand filling means 9, and the squeeze foot 23 is
The squeeze foot 23 is formed in a concavo-convex shape that faces the concavo-convex shape of the pattern plate 5.

【0018】次に前記圧縮エヤ−噴出手段19により、
前記複数の多数孔板11及び12から前記二股の下細り
状中空室13内にそれぞれ適宜低圧の圧縮エヤ−を噴出
させて前記二股の下細り状中空室13内の鋳物砂Sを浮
遊流動化させるエヤレ−ションをさせながら切り替え弁
17を介して給気管18から加圧エヤ−を砂充填手段9
に供給して鋳物砂Sをエヤ−により鋳型造型空間にノズ
ル14、14を介してエヤレ−ション充填する。この
際、エヤレ−ション充填時のエヤ−は、ベントホ−ル2
9、29又は/及びパタ−ンプレ−ト5の図示されない
ベントホ−ルから排気される。
Next, by the compression air jetting means 19,
From each of the multiple hole plates 11 and 12, a low pressure compression air is jetted into the bifurcated downward tapered hollow chamber 13 to make the casting sand S in the bifurcated downward tapered hollow chamber 13 floating and fluidized. The sand filling means 9 is provided with a pressurized air from the air supply pipe 18 through the switching valve 17 while performing an air pollution.
And the molding sand S is supplied by air to the mold forming space through the nozzles 14 and 14 so as to be filled up with the air. At this time, the air at the time of filling the air hole is the vent hole 2
The air is discharged from a vent hole (not shown) of the pattern plate 5, 9, 29 or / and 5.

【0019】なお、この際、前記排気制御手段26の図
示されない開閉手段により中空室27を任意のタイミン
グで適宜開閉し盛枠24内からのエヤ−の排気量を制御
することにより前記パタ−ンプレ−ト5の図示されない
ベントホ−ルからの排気量を制御することもできる。こ
れにより前記鋳型造型空間におけるパタ−ンプレ−ト5
の複雑形状部の鋳物砂Sの充填密度を部分的に調整する
ことができる。この結果、鋳物砂Sは前記鋳型造型空間
の隅々にまで所要状態に適確に充填されることとなる。
At this time, the opening / closing means (not shown) of the exhaust control means 26 appropriately opens / closes the hollow chamber 27 at an arbitrary timing to control the exhaust amount of air from the filling frame 24, thereby controlling the pattern play. It is also possible to control the exhaust amount from the vent hole (not shown) of the throat 5. As a result, the pattern plate 5 in the molding space is formed.
It is possible to partially adjust the packing density of the molding sand S in the complicated shape part. As a result, the molding sand S can be properly filled into the corners of the molding space in a required state.

【0020】次に枠セットシリンダ2、2がさらに縮引
作動して盛枠シリンダ25、25を縮引させながら昇降
支持フレ−ム3及びこれに支持されている部材を下降さ
せてゆき、スクイズフット23下面全体が平坦になるま
で鋳物砂Sの一次スクイズをすると共にスライドゲ−ト
15を逆作動させて砂投入口16を開放する。
Next, the frame setting cylinders 2 and 2 are further contracted and retracted, and while the contracted frame cylinders 25 and 25 are contracted, the elevating and lowering support frame 3 and the members supported thereby are lowered to squeeze. The primary squeeze of the foundry sand S is performed until the entire bottom surface of the foot 23 becomes flat, and the slide gate 15 is reversely operated to open the sand inlet 16.

【0021】次に抜上げシリンダ7、7の作動流体をリ
リ−フする状態に切り替えると共に枠セットシリンダ
2、2が一次スクイズより高い圧力で縮引作動をするこ
とにより、鋳枠31、盛枠24、スクイズフット23等
が一体となって下降し鋳物砂S全体を二次スクイズす
る。
Next, the working fluid of the lifting cylinders 7 and 7 is switched to a state of relieving, and the frame set cylinders 2 and 2 perform contraction operation at a pressure higher than the primary squeeze, whereby the casting frame 31 and the filling frame are formed. 24, the squeeze foot 23, etc. are integrally lowered to secondarily squeeze the entire foundry sand S.

【0022】次に抜上げシリンダ7、7を伸長作動させ
て鋳枠31を抜型フレ−ム8を介して盛枠24に押し付
けながら枠セットシリンダ2、2が逆作動して抜型をす
る。この際盛枠シリンダ24、24は鋳枠31及びスク
イズフット23等と一体となって上昇される。
Next, while pulling out cylinders 7 and 7 are extended and the casting frame 31 is pressed against the filling frame 24 through the punching frame 8, the frame setting cylinders 2 and 2 are reversely operated to perform the punching. At this time, the filling frame cylinders 24, 24 are raised together with the casting frame 31, the squeeze foot 23, and the like.

【0023】その後、鋳型を造型した鋳枠31は抜上げ
シリンダ7、7により抜型フレ−ム8を介して抜き上げ
支持される一方、盛枠24及びスクイズフット23等は
一体となって上昇されてゆく、途中において鋳型を造型
した鋳枠31は搬入出コンベヤ32により掬い上げられ
てパタ−ンプレ−ト5から完全に分離されると共に鋳物
砂Sが砂充填手段9内に補給される。
After that, the casting frame 31 in which the mold is formed is pulled up and supported by the pulling-up cylinders 7, 7 through the punching frame 8, while the filling frame 24, the squeeze foot 23 and the like are integrally raised. In the middle of the process, the casting frame 31 in which the mold is formed is scooped up by the carry-in / carry-out conveyor 32 to be completely separated from the pattern plate 5 and the molding sand S is supplied into the sand filling means 9.

【0024】次に鋳型を造型した鋳枠31が搬入出コン
ベヤ32を介して搬出され、空の鋳枠31が搬入される
と共にパタ−ン交換装置4が図示されないアクチュエ−
タにより作動してパタ−ンプレ−ト5とパタ−ンプレ−
ト5Aとを入替え、さらにスクイズフット23が作動さ
れてパタ−ンプレ−ト5Aの凹凸に相対した凹凸に形成
され上記の作動を繰り返し行う。
Next, the casting frame 31 in which the mold is formed is carried out through the loading / unloading conveyor 32, the empty casting frame 31 is loaded, and the pattern exchanging device 4 is not shown in the actuator.
To operate the pattern plate 5 and the pattern plate.
5A is replaced, and the squeeze foot 23 is further actuated to form irregularities corresponding to the irregularities of the pattern plate 5A, and the above operation is repeated.

【0025】なお本発明の実施の形態では、複数の多数
孔板11及び12から低圧の圧縮エヤ−を噴出させてエ
ヤレ−ションをさせるようにしたが、複数の多数孔板1
1又は12から低圧の圧縮エヤ−を噴出させてエヤレ−
ションをさせるようにしてもよい。
In the embodiment of the present invention, although the low pressure compression air is jetted from the plurality of multi-hole plates 11 and 12 to cause the abrasion, the plurality of multi-hole plates 1
Low pressure compression air is jetted from 1 or 12
You may want to let them do an action.

【0026】また本発明の実施の形態で示す圧縮エヤ−
噴出手段19は、各々の中空室20に各々の切り替え弁
21を連通させて圧縮エヤ−の噴出を部分的に調整する
ようにしているが、各々の中空室20に対して1個の切
り替え弁を連通させるようにしてもよい。
The compression air shown in the embodiment of the present invention
The jetting means 19 communicates the respective switching valves 21 with the respective hollow chambers 20 so as to partially adjust the jetting of the compression air. However, one switching valve is provided for each hollow chamber 20. May be communicated with each other.

【0027】[0027]

【発明の効果】上記の説明から明らかなように本発明
は、パタ−ンプレ−トと;このパタ−ンプレ−トの外周
を包囲して上下摺動する枠状の抜型フレ−ムと;この抜
型フレ−ム上に載置可能な鋳枠と;この鋳枠上に載置可
能な盛枠と;上部が砂貯蔵室に、中部から下方に向かっ
て複数の多数孔板を具備した二股の下細り状中空室に、
さらに下部が該下細り状中空室の下端に連通したノズル
にそれぞれ構成された砂充填手段と;前記砂充填手段の
下部に装着された昇降可能な複数個のスクイズフット
と;によって画成された鋳型造型空間に、前記砂充填手
段により鋳物砂を充填する方法であって、鋳物砂を前記
鋳型造型空間に加圧エヤ−により充填する際に、前記複
数の多数孔板から前記二股の下細り状中空室内にそれぞ
れ適宜圧縮エヤ−を噴出させて前記二股の下細り状中空
室内の鋳物砂を浮遊流動化させるエヤレ−ションを成す
と共に前記盛枠内からの排気量を制御することにより前
記パタ−ンプレ−トからの排気量を制御し、これにより
前記鋳型造型空間における鋳物砂の充填密度を部分的に
調整するようにしたから、ノズルの砂詰りをなくして鋳
物砂を鋳型造型空間に充填させることができると共に鋳
物砂を低圧エヤ−で充填させることが可能になったた
め、エヤ−の消費量を少なくすることができる。また鋳
物砂充填時の騒音を減少させることができる。さらに鋳
型造型空間におけるパタ−ンプレ−トの複雑形状部の鋳
物砂の充填密度を部分的に調整することができる等種々
の効果がある。
As is apparent from the above description, the present invention provides a pattern plate; a frame-shaped die-cutting frame which surrounds the outer periphery of the pattern plate and slides vertically; A casting frame that can be placed on a die-cut frame; a fill frame that can be placed on this casting frame; a sand storage chamber at the top, and a bifurcated multi-hole plate from the middle to the bottom. In the lower tapered hollow chamber,
Further, the lower part is defined by sand filling means each formed in a nozzle communicating with the lower end of the lower tapered hollow chamber; and a plurality of vertically movable squeeze feet mounted on the lower part of the sand filling means. A method for filling a molding sand into the molding space by the sand filling means, wherein when the molding sand is filled into the molding space by a pressure air, the forked bottom taper is made from the plurality of multi-hole plates. Of the pattern by controlling the amount of exhaust gas from the filling frame while forming an air jet in which the compression sand is appropriately jetted to make the molding sand in the forked hollow hollow chamber fluidize. -The exhaust amount from the template is controlled, and thereby the packing density of the molding sand in the mold molding space is partially adjusted, so that the sand clogging of the nozzle is eliminated and the molding sand is molded into the molding space. Since it has become possible to fill in, Eya - - casting sand it is possible to fill the low-pressure Eya can be reduced consumption. Further, noise when filling the molding sand can be reduced. Further, there are various effects such that the packing density of the molding sand in the complicated shape portion of the pattern plate in the molding space can be partially adjusted.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例を示す縦断面図である。FIG. 1 is a vertical sectional view showing an embodiment of the present invention.

【図2】図1におけるA−A矢視図であり、圧縮エヤ−
噴出手段の詳細図である。(イ)はA−A矢視正面図、
(ロ)はA−A矢視右側面図である。
FIG. 2 is a view on arrow AA in FIG. 1, showing a compression air line.
It is a detailed view of a jetting means. (A) is a front view taken along the line AA,
(B) is a right side view taken along the line AA.

【図3】図1におけるB−B矢視拡大図である。FIG. 3 is an enlarged view taken along arrow BB in FIG.

【符号の説明】[Explanation of symbols]

5 5A パタ−ンプレ−ト 8 8A 抜型フレ−ム 9 砂充填手段 10 砂貯蔵室 11 12 多数孔板 13 下細り状中空室 14 ノズル 19 圧縮エヤ−噴出手段 23 スクイズフット 24 盛枠 26 排気制御手段 31 鋳枠 33 外側板 34 内側板 55A pattern plate 8 8A pull-out frame 9 Sand filling means 10 sand storage room 11 12 Multi-hole plate 13 Lower tapered hollow chamber 14 nozzles 19 Compression air ejection means 23 Squeeze Foot 24 high frame 26 Exhaust control means 31 Casting frame 33 outer plate 34 Inner plate

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭60−158949(JP,A) 特開 昭51−114326(JP,A) 特開 昭58−179538(JP,A) 実公 平5−19161(JP,Y2) (58)調査した分野(Int.Cl.7,DB名) B22C 11/00 - 25/00 B22C 5/12 ─────────────────────────────────────────────────── ─── Continuation of front page (56) References JP-A-60-158949 (JP, A) JP-A-51-114326 (JP, A) JP-A-58-179538 (JP, A) Jitsuhei 5- 19161 (JP, Y2) (58) Fields investigated (Int.Cl. 7 , DB name) B22C 11/00-25/00 B22C 5/12

Claims (7)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 パタ−ンプレ−トと;このパタ−ンプレ
−トの外周を包囲して上下摺動する枠状の抜型フレ−ム
と;この抜型フレ−ム上に載置可能な鋳枠と;この鋳枠
上に載置可能な盛枠と;上部が砂貯蔵室に、中部から下
方に向かって複数の多数孔板を具備した二股の下細り状
中空室に、さらに下部が該下細り状中空室の下端に連通
したノズルにそれぞれ構成された砂充填手段と;前記砂
充填手段の下部に装着された昇降可能な複数個のスクイ
ズフットと;によって画成された鋳型造型空間に、前記
砂充填手段により鋳物砂を充填する方法であって、鋳物
砂を前記鋳型造型空間に加圧エヤ−により充填する際
に、前記複数の多数孔板から前記二股の下細り状中空室
内にそれぞれ適宜圧縮エヤ−を噴出させて前記二股の下
細り状中空室内の鋳物砂を浮遊流動化させるエヤレ−シ
ョンを成すと共に前記盛枠内からの排気量を制御するこ
とにより前記パタ−ンプレ−トからの排気量を制御し、
これにより前記鋳型造型空間における鋳物砂の充填密度
を部分的に調整することを特徴とする鋳物砂の充填方
法。
1. A pattern plate; a frame-shaped die-cutting frame which surrounds the outer periphery of the pattern plate and slides up and down; and a casting frame which can be placed on the die-cut frame. And; a filling frame that can be placed on this casting frame; an upper part is a sand storage chamber, a bifurcated tapered hollow chamber provided with a plurality of perforated plates from the middle part to the lower part, and a lower part is the lower part. A sand filling means each formed in a nozzle communicating with the lower end of the thin hollow chamber; a plurality of vertically movable squeeze feet attached to the lower portion of the sand filling means; A method of filling foundry sand by the sand filling means, wherein when the foundry sand is filled into the mold molding space by a pressure air, the plurality of multi-hole plates are respectively inserted into the forked narrow hollow chambers. Casting in the above-mentioned bifurcated lower hollow chamber by appropriately ejecting a compression air Controlling the exhaust volume from the pattern plate by controlling the exhaust volume from the inside of the embankment frame while forming an air flow for floating the sand,
Thereby, the filling density of the molding sand in the mold molding space is partially adjusted, and the molding sand filling method is characterized.
【請求項2】 前記鋳物砂を鋳型造型空間に充填させる
加圧エヤ−の圧力が0.05〜0.18MPaであるこ
とを特徴とする請求項1記載の鋳物砂の充填方法。
2. The method for filling molding sand according to claim 1, wherein a pressure of a pressure air for filling the molding sand in the molding space is 0.05 to 0.18 MPa.
【請求項3】 前記エヤレ−ションを成す際に前記複数
の多数孔板から前記二股の下細り状中空室内にそれぞれ
適宜噴出させる圧縮エヤ−の圧力が0.05〜0.18
MPaであることを特徴とする請求項1又は2のいずれ
かに記載の鋳物砂の充填方法。
3. The pressure of the compression air, which is appropriately jetted from the plurality of multi-hole plates into the downward tapered hollow chamber of the bifurcation, is 0.05 to 0.18 at the time of performing the air leak.
It is MPa, The filling method of the molding sand in any one of Claim 1 or 2 characterized by the above-mentioned.
【請求項4】 パタ−ンプレ−トと;このパタ−ンプレ
−トの外周を包囲して上下摺動する枠状の抜型フレ−ム
と;この抜型フレ−ム上に載置可能な鋳枠と;この鋳枠
上に載置可能な盛枠と;上部が砂貯蔵室に、中部から下
方に向かって複数の多数孔板を具備した二股の下細り状
中空室に、さらに下部が該下細り状中空室の下端に連通
したノズルにそれぞれ構成された砂充填手段と;前記砂
充填手段の下部に装着された昇降可能な複数個のスクイ
ズフットと;によって画成された鋳型造型空間に、前記
砂充填手段により鋳物砂を充填する装置であって、前記
複数の多数孔板にそれぞれ装着されて前記二股の下細り
状中空室内に向けて圧縮エヤ−を噴出する圧縮エヤ−噴
出手段と、前記盛枠に装着されて盛枠内からの排気量を
制御する排気制御手段と、を備えたことを特徴とする鋳
物砂の充填装置。
4. A pattern plate; a frame-shaped die-cutting frame which surrounds the outer periphery of the pattern plate and slides up and down; and a casting frame mountable on the die-cut frame. And; a filling frame that can be placed on this casting frame; an upper part is a sand storage chamber, a bifurcated tapered hollow chamber provided with a plurality of perforated plates from the middle part to the lower part, and a lower part is the lower part. A sand filling means each formed in a nozzle communicating with the lower end of the thin hollow chamber; a plurality of vertically movable squeeze feet attached to the lower portion of the sand filling means; A device for filling foundry sand by the sand filling device, which is mounted on each of the plurality of multi-hole plates and ejects a compression air toward the bifurcated downward tapered hollow chamber, An exhaust control hand attached to the filling frame to control the amount of exhaust from the filling frame. A filling device for foundry sand, comprising a step.
【請求項5】 前記二股の下細り状中空室を形成する前
記複数の多数孔板を具備した外側板が垂直に設けられて
いると共に前記複数の多数孔板を具備した内側板が前記
砂充填手段の下部とでほぼ二等辺三角形を形成して設け
られていることを特徴とする請求項4記載の鋳物砂の充
填装置。
5. An outer plate having the plurality of multi-hole plates forming the bifurcated tapered hollow chamber is vertically provided, and an inner plate having the plurality of multi-hole plates is the sand filling. The casting sand filling device according to claim 4, wherein the filling device is provided so as to form an isosceles triangle with the lower part of the means.
【請求項6】 前記複数の多数孔板を具備した内側板と
前記砂充填手段の下部とで形成されたほぼ二等辺三角形
の底角の角度が使用する鋳物砂の安息角以上であること
を特徴とする請求項5記載の鋳物砂の充填装置。
6. The bottom angle of a substantially isosceles triangle formed by the inner plate having the plurality of multi-hole plates and the lower part of the sand filling means is equal to or more than the repose angle of the foundry sand used. The casting sand filling device according to claim 5.
【請求項7】 前記ノズルの内側面が垂直であると共に
外側面がノズル下方に向かうにしたがってノズル内側面
に近くなる傾斜面であることを特徴とする請求項4乃至
6のいずれかに記載の鋳物砂の充填装置。
7. The nozzle according to claim 4, wherein the inner surface of the nozzle is vertical, and the outer surface of the nozzle is an inclined surface that is closer to the inner surface of the nozzle as it goes downward. Foundry sand filling device.
JP2000189151A 2000-02-17 2000-06-23 Method and apparatus for filling casting sand Expired - Fee Related JP3410434B2 (en)

Priority Applications (11)

Application Number Priority Date Filing Date Title
JP2000189151A JP3410434B2 (en) 2000-06-23 2000-06-23 Method and apparatus for filling casting sand
EP01904343.9A EP1184106B1 (en) 2000-02-17 2001-02-08 Method and device for filling casting sand
PCT/JP2001/000879 WO2001060549A1 (en) 2000-02-17 2001-02-08 Method and device for filling casting sand
KR1020017013243A KR100837464B1 (en) 2000-02-17 2001-02-08 An apparatus for introducing and compacting molding sand, and a method for blowing and introducing molding sand
IDW00200102241A ID30333A (en) 2000-02-17 2001-02-08 EQUIPMENT AND METHODS INTRODUCTION OF MOLD SAND
US09/958,971 US6752196B2 (en) 2000-02-17 2001-02-08 Method and device for filling casting sand
BR0104490-7A BR0104490A (en) 2000-02-17 2001-02-08 Apparatus and method for introducing molding sand into a mold space defined by a standard plate
CNB2004100879848A CN1311933C (en) 2000-02-17 2001-02-08 Method and device for filling casting sand
KR1020077010514A KR100824122B1 (en) 2000-02-17 2001-02-08 An apparatus for introducing and compacting molding sand, and a method for blowing and introducing molding sand
CNB018002471A CN1214881C (en) 2000-02-17 2001-02-08 Method and device for filling casting sand
TW090103100A TW471985B (en) 2000-02-17 2001-02-13 Method and device for filling molding sand

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2000189151A JP3410434B2 (en) 2000-06-23 2000-06-23 Method and apparatus for filling casting sand

Publications (2)

Publication Number Publication Date
JP2002001489A JP2002001489A (en) 2002-01-08
JP3410434B2 true JP3410434B2 (en) 2003-05-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110090931A (en) * 2019-06-17 2019-08-06 保定锐泓机械制造有限公司 A kind of two-way mould on end device

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