JP3219780B2 - Method for cutting object to be cut, and cutting device used for the method - Google Patents
Method for cutting object to be cut, and cutting device used for the methodInfo
- Publication number
- JP3219780B2 JP3219780B2 JP41599590A JP41599590A JP3219780B2 JP 3219780 B2 JP3219780 B2 JP 3219780B2 JP 41599590 A JP41599590 A JP 41599590A JP 41599590 A JP41599590 A JP 41599590A JP 3219780 B2 JP3219780 B2 JP 3219780B2
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- cut
- clamp
- cutting line
- cutting device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Description
【０００１】[0001]
【産業上の利用分野】この発明は、切断対象物の切断方
法及び該切断方法に用いる切断装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for cutting an object to be cut and a cutting apparatus used for the method .
【０００２】[0002]
【従来の技術】従来、切断対象物を切断する場合、一般
的には丸型鋸歯状刃物を高速に回転し切断がなされてい
た。2. Description of the Related Art Conventionally, when cutting an object to be cut, generally, a circular saw-toothed blade is rotated at a high speed to perform cutting.
【０００３】[0003]
【解決しようとする課題】しかしながら、この切断対象
物の切断においては、当然切断時に切粉の発生があり、
また、切断時に切断歯に増殖する構成刃先を防止するた
めに加工油を刃物又は切断物に塗布する必要が有る。こ
れらの付着した切粉、油の除去は空圧により吹き飛ばす
か又は洗浄により除去しなくてはならない。また、刃物
で切断するため切断代が必要となり材料の無駄が生じる
等の不具合があり、とくに、本発明の切断対象とする偏
平多孔アルミ管１は例えば車両等の圧縮式熱交換機の放
熱部として狭いスペースに配管されるもので、その断面
形状は図１に示すように所定の肉厚（０．５ｍｍ）を有
する上下片２， ３とこの上下片２， ３の両端に円弧片
４が形成されて偏平管状に形成されるとともに、この上
下片２， ３間には所定の間隔で複数本の区画片５が縦
設されて複数個の孔６が長手方向に沿って形成され、こ
の偏平管の幅Ｈはほぼ１８ｍｍに、厚さＴはほぼ２ｍｍ
に形成され、孔６の内径部の汚れ、切粉等の付着は皆無
であることが必要条件であることから、上記従来の切断
方法では到底切断し得ないものであった。[Problem to be solved] However, this cutting object
When cutting an object , of course, there is the generation of chips when cutting,
Further, it is necessary to apply a processing oil to the cutting tool or the cut product in order to prevent a component edge that grows on the cutting teeth during cutting. Removal of these attached chips and oils must be blown off by air pressure or removed by washing. Further, there is a problem that a cutting margin is required for cutting with a blade, and waste of material is caused. In particular, the flat porous aluminum tube 1 to be cut according to the present invention is used as a heat radiating portion of a compression heat exchanger of a vehicle or the like. As shown in FIG. 1, the upper and lower pieces 2 and 3 having a predetermined thickness (0.5 mm) and arc pieces 4 at both ends of the upper and lower pieces 2 and 3 are formed in a narrow space. The upper and lower pieces 2 and 3 are vertically formed with a plurality of partition pieces 5 at predetermined intervals to form a plurality of holes 6 along the longitudinal direction. The width H of the tube is approximately 18 mm and the thickness T is approximately 2 mm
Since it is a necessary condition that there is no adhesion of dirt, chips and the like on the inner diameter portion of the hole 6, the conventional cutting method cannot be cut at all.
【０００４】本発明は、上記従来の問題点を解決すべく
なされたもので、切断時に切り粉の発生が無く、かつ切
断油を必要としない切断方法と、該切断方法に用いる切
断装置を提供することを目的とするものである。[0004] The present invention has been made to solve the above-mentioned conventional problems, and there is provided a cutting method which does not generate cutting chips at the time of cutting and does not require cutting oil , and a cutting method used in the cutting method.
It is an object to provide a cutting device .
【０００５】[0005]
【課題を解決するための手段】本発明は、上記課題を解
決するために前記各請求項に記載の発明である。請求項
１に記載の発明に係る切断方法では、切断対象物をその
切断線を中心とした両側においてそれぞれのクランプ体
によってクランプし、前記切断線にカッターを押圧して
前記切断対象物に溝部を形成するとともに、ヒンジ構造
によって回動可能に連結された前記両側のクランプ体の
少なくとも一方を、前記ヒンジ構造の軸を中心として回
動させることで前記溝部に沿って前記切断対象物を切断
する切断方法である。また、請求項２に記載の発明に係
る切断方法では、請求項１に記載の切断対象物の切断方
法であって、ヒンジ構造の軸の軸心が、切断対象物の切
断線と整合して設けられている切断方法である。 また、
請求項３に記載の発明に係る切断装置では、切断対象物
を切断線において切断する切断装置であって、前記切断
対象物を前記切断線を中心とした両側においてそれぞれ
クランプするクランプ体と、前記切断線に沿って前記切
断対象物に溝部を押圧形成するカッターと、前記両側の
クランプ体を回動可能に連結するヒンジ構造とを備え、
前記ヒンジ構造の軸を中心として前記クランプ体の少な
くとも一方を回動させることで前記溝部に沿って前記切
断対象物を切断する切断装置である。 Means for Solving the Problems The present invention is the invention described in each of the above claims in order to solve the above problems . Claim
In the cutting method according to the first aspect, the object to be cut is
Each clamp body on both sides around the cutting line
By clamping and pressing the cutter to the cutting line
A groove is formed in the cutting object, and a hinge structure is formed.
Of the clamp bodies on both sides rotatably connected by
At least one is turned around the axis of the hinge structure.
Cutting the object to be cut along the groove by moving
Cutting method. Further, according to the invention of claim 2,
A cutting method according to claim 1.
Method, wherein the axis of the hinge structure axis is
This is a cutting method provided in alignment with the disconnection. Also,
In the cutting device according to the third aspect of the present invention, an object to be cut
A cutting device that cuts at a cutting line, wherein the cutting
Each object is placed on both sides around the cutting line.
Clamp body to be clamped and said cutting along said cutting line
A cutter for pressing and forming a groove on the object to be cut;
A hinge structure for rotatably connecting the clamp body,
A small amount of the clamp body is centered on the axis of the hinge structure.
By turning at least one, the cut along the groove
It is a cutting device for cutting an object to be cut.
【０００６】[0006]
【実施例】以下、この発明の一実施例を図面にしたがつ
て説明すると、この偏平多孔アルミ管（以下、偏平管と
いう）１は上述したように、その断面形状は図１に示す
ように所定の肉厚（０．５ｍｍ）ｔを有する上下片２，
３とこの上下片２，３の両端に円弧片４が形成されて偏
平管状に形成されるとともに、この上下片２，３間には
所定の間隔で複数本の区画片５が縦設されて複数個の孔
６が長手方向に沿って形成され、この偏平管の幅Ｈはほ
ぼ１８ｍｍに、厚さＴはほぼ２ｍｍに形成されている。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. This flat porous aluminum tube (hereinafter, referred to as a flat tube) 1 has a sectional shape as shown in FIG. Upper and lower pieces 2 having a predetermined thickness (0.5 mm) t
An arc piece 4 is formed at both ends of the upper and lower pieces 2 and 3 to form a flat tube, and a plurality of partition pieces 5 are vertically provided at predetermined intervals between the upper and lower pieces 2 and 3. A plurality of holes 6 are formed along the longitudinal direction. The flat tube has a width H of about 18 mm and a thickness T of about 2 mm.
【０００７】次に、上記のように形成された偏平管１を
切断する切断装置７について説明すると、この切断装置
７はクランプ機構８と切断機構１９とより構成されてい
る。Next, the cutting device 7 for cutting the flat tube 1 formed as described above will be described. The cutting device 7 includes a clamp mechanism 8 and a cutting mechanism 19.
【０００８】このクランプ機構８は偏平管１を切断する
切断線Ｃを中心とする左右に固定クランプ体９と可動ク
ランプ体１０とが配設され、両クランプ体９，１０はほ
ぼ同一に形成されるもので、上下のクランプ部材１１，
１２とからなり、両クランプ部材１１，１２の対向面に
は偏平管１を把持可能に把持凹部１３が対象に凹設さ
れ、上クランプ部材１１はそれぞれ空圧シリンダ１４に
取付けられて上下動可能に設けられているとともに、こ
の両クランプ体９，１０はヒンジ機構１５により連結さ
れている。The clamp mechanism 8 includes a fixed clamp body 9 and a movable clamp 9 on the left and right about a cutting line C for cutting the flat tube 1 .
A lamp body 10 is provided, and both clamp bodies 9 and 10 are formed substantially identically.
Made 12., flat tubes 1 grippable grip recesses 13 on the opposing surfaces of the clamp members 11 and 12 are recessed in the subject, mounted respectively on clamping member 11 to the pneumatic cylinder 14 vertically The clamp bodies 9 and 10 are movably provided, and are connected by a hinge mechanism 15.
【０００９】このヒンジ機構１５は下クランプ部材１１
にそれぞれ設けられるもので、図示のように略コ字形状
のリンク部材１６，１７とがその両端部が軸１８を介し
て枢着されてリンク部材１７側は適宜手段により、例え
ば下方（矢印ａ方向）へほぼ４５度角度範囲に回動可能
に設けられるとともに、この軸１８の軸心は偏平管１の
切断線Ｃと整合して設けられている。このように設けら
れたクランプ機構８の切断線Ｃ上には切断機構１９が配
設されている。[0009] The hinge mechanism 15 is used for the lower clamp member 11.
As shown in the figure, link members 16 and 17 each having a substantially U-shape are pivotally connected via shafts 18 at both ends thereof, and the link member 17 side is provided with appropriate means, for example, downward (arrow a). The shaft 18 is provided so as to be rotatable in an angle range of approximately 45 degrees in the direction (direction), and the axis of the shaft 18 is aligned with the cutting line C of the flat tube 1. A cutting mechanism 19 is disposed on a cutting line C of the clamp mechanism 8 provided as described above.
【００１０】この切断機構１９は上下に水平状に所定の
間隔で設けられた支持アーム２１，２２を有する略コ字
形状の可動枠２０をこの両支持アーム２１，２２の先端
側には整合して図示縦割り状に溝部２３がそれぞれ形成
され、同溝部２３には対応して回転軸２４を介して所定
の径を有する円板状のカッター２５が回転可能に設けら
れ、この上下の軸２４間の距離は図示はしないが適宜手
段により調整可能に設けられ、この円板状のカッター２
５の円周は尖鋭な略Ｖ形状の刃が形成されている。ま
た、軸２４はそれぞれ可変モータ２６に連結されてカッ
ター２５を所定の回転数で回転するように設けられてい
る。また、可動枠２０の基部側は空圧シリンダ２７に連
結されて、同シリンダ２７の作動により図示しないガイ
ド部材に案内されて上下のカッター２５の刃先が切断線
Ｃに沿って移動するように設けられているとともに、両
カッター２５の刃先間の寸法Ｌの中心はクランプ機構８
には持された偏平管１の断面の中心線Ｐと整合して移動
するように設けられている。The cutting mechanism 19 aligns a substantially U-shaped movable frame 20 having support arms 21 and 22 provided vertically at predetermined intervals vertically with the ends of the support arms 21 and 22. Each of the groove portions 23 is formed in a vertically divided shape in the drawing, and a disk-shaped cutter 25 having a predetermined diameter is rotatably provided in the groove portion 23 via a rotary shaft 24. Although not shown, the distance between them is provided so as to be adjustable by appropriate means.
The circumference of No. 5 is formed with a sharp, substantially V-shaped blade. The shafts 24 are connected to variable motors 26 so as to rotate the cutter 25 at a predetermined rotation speed. The base side of the movable frame 20 is connected to a pneumatic cylinder 27, and is provided so that the cutting edges of the upper and lower cutters 25 move along the cutting line C by being guided by a guide member (not shown) by the operation of the cylinder 27. And the center of the dimension L between the cutting edges of the two cutters 25 is the clamp mechanism 8
Is provided so as to move in alignment with the center line P of the cross section of the flat tube 1 held.
【００１１】なお、カッター２５の刃先間の寸法Ｌは図
６および図７に示すように切断線Ｃに沿って切断した際
に、上下片２，３の肉厚ｔに対してそれぞれ薄肉δｔだ
け残して略Ｖ字形状の溝部２８を押圧成形する寸法Ｌに
調整される。The dimension L between the cutting edges of the cutter 25 is smaller than the thickness t of the upper and lower pieces 2 and 3 by a thin thickness δt when cut along the cutting line C as shown in FIGS. The dimension is adjusted to the dimension L for press-molding the substantially V-shaped groove 28 while leaving it.
【００１２】次に、上記のように構成された切断装置に
より偏平管１を切断する場合について説明する。Next, a case in which the flat tube 1 is cut by the cutting device configured as described above will be described.
【００１３】先ず、クランプ機構８の固定クランプ体９
および可動クランプ体１０に偏平管１の切断位置を適宜
位置決め手段により切断装置７における切断線Ｃに整合
してクランプする。しかる後、切断機構１９の可変モー
タ２６を起動してカッター２５，２５を回転するととも
に、空圧シリンダ２７を作動すると、可動枠２０はガイ
ド部材に案内されて直線的に前進移動され、この前進に
より上下のカッター２５，２５の刃先は切断線Ｃに沿っ
て移動し、同カッター２５，２５が偏平管１に至ると同
偏平管１はカッター２５，２５の回転と上下の支持アー
ム２１，２２の押圧力によりその上下片２，３の肉厚ｔ
に対してそれぞれ薄肉δｔだけ残して略Ｖ字形状の溝部
２８を押圧成形しながら移動する。そしてカッター２
５，２５が通過すると、ヒンジ機構１５の可動クランプ
体１０側のリンク部材１７が軸１８を中心として図示矢
印ａ方向へ所定の角度回動される。First, the fixed clamp body 9 of the clamp mechanism 8
Then, the cutting position of the flat tube 1 is clamped on the movable clamp body 10 by aligning it with the cutting line C of the cutting device 7 by an appropriate positioning means. Thereafter, when the variable motor 26 of the cutting mechanism 19 is started to rotate the cutters 25 and 25 and the pneumatic cylinder 27 is operated, the movable frame 20 is guided by the guide member and linearly moves forward. As a result, the cutting edges of the upper and lower cutters 25, 25 move along the cutting line C, and when the cutters 25, 25 reach the flat tube 1, the flat tube 1 rotates the cutters 25, 25 and the upper and lower support arms 21, 22. Thickness of the upper and lower pieces 2 and 3 due to the pressing force
, And moves while pressing and forming the substantially V-shaped groove portion 28 while leaving only a thin portion δt. And cutter 2
When 5, 25 passes, the movable clamp of the hinge mechanism 15
The link member 17 on the side of the body 10 is rotated about the shaft 18 by a predetermined angle in a direction indicated by an arrow a.
【００１４】このリンク部材１７の回動によりクランプ
体９，１０にクランプされた偏平管１は切断線Ｃに沿っ
て上下に対向状に凹設された略Ｖ字形状の溝部２８の部
分より薄肉δｔと縦方向に設けられた複数の区画片５お
よび左右の円弧片４がほぼ垂直面状に破壊切断される。
そして、リンク部材１７は再び元の位置に復帰され、空
圧シリンダ１４を短縮作動することで偏平管１を取外す
ことができ、以下上記操作により順次切断する。The rotation of the link member 17 causes a clamp.
The flat tube 1 clamped to the bodies 9 and 10 has a thinner δt than a portion of a substantially V-shaped groove portion 28 that is concavely formed vertically opposed along the cutting line C, and a plurality of partition pieces provided in the vertical direction. 5 and the right and left arc pieces 4 are broken and cut into substantially vertical plane shapes.
Then, the link member 17 is returned to the original position again, and the flat tube 1 can be removed by shortening the pneumatic cylinder 14, and the flat tube 1 is sequentially cut by the above operation.
【００１５】上述したように、切断線Ｃに沿って偏平管
１の上下片２，３に上下に対向状に略Ｖ字形状の溝部２
８を凹設し、偏平管１をクランプ体９，１０によってク
ランプした状態で可動クランプ体１０側をヒンジ機構１
５により回動することで、この略Ｖ字形状の溝部２８の
部分より薄肉δｔと縦方向に設けられた複数の区画片５
および左右の円弧片４がほぼ垂直面状に破壊切断するも
のであるから、従来の切断方法に見られる不具合、即ち
切断時の切り粉の発生、切断時の切削油の使用、切断代
の必要性解消され、効率的かつ経済的に偏平管１を切断
することができる。As described above, the flat tube is cut along the cutting line C.
A substantially V-shaped groove portion 2 vertically opposed to the upper and lower pieces 2 and 3 of FIG.
8 and the flat tube 1 is clamped by the clamp bodies 9 and 10 .
The movable clamp body 10 is hinged to the hinge mechanism 1 in a ramped state.
5, a thinner δt than the portion of the substantially V-shaped groove 28 and the plurality of partition pieces 5 provided in the vertical direction.
In addition, since the right and left arc pieces 4 are broken and cut in a substantially vertical plane, there are defects found in the conventional cutting method, that is, generation of cutting powder at the time of cutting, use of cutting oil at the time of cutting, and necessity of cutting allowance. The flat tube 1 can be cut efficiently and economically.
【００１６】[0016]
【発明の効果】以上説明したように、本発明は従来の切
断方法に見られる不具合、即ち切断時の切り粉の発生、
切断時の切削油の使用、切断代の必要性を解消し、効率
的かつ経済的に切断対象物を切断することができる。As described above, the present invention has the disadvantages of the conventional cutting method, that is, the generation of chips at the time of cutting,
The use of cutting oil and the necessity of cutting allowance at the time of cutting can be eliminated, and the object to be cut can be cut efficiently and economically.
【図１】偏平多孔アルミ管の断面図である。FIG. 1 is a sectional view of a flat porous aluminum tube.
【図２】切断装置の側面図である。FIG. 2 is a side view of the cutting device.
【図３】切断装置の正面図である。FIG. 3 is a front view of the cutting device.
【図４】切断装置の平面図である。FIG. 4 is a plan view of the cutting device.
【図５】切断装置の作用を説明する側面図である。FIG. 5 is a side view illustrating the operation of the cutting device.
【図６】切断装置の作用を説明する正面図である。FIG. 6 is a front view illustrating the operation of the cutting device.
【図７】略Ｖ字形状を形成した一部破断面図である。FIG. 7 is a partially broken sectional view in which a substantially V-shape is formed.
１ 偏平多孔アルミ管 ２ 上片 ３ 下片 ５ 区画片 ６ 孔 ７ 切断装置８ クランプ機構 ９ 固定クランプ体 １０ 可動クランプ体 １５ ヒンジ機構 １６ リンク部材 １７ リンク部材 ２５ カッター ２８ 略Ｖ字形状の溝部 δｔ 薄肉DESCRIPTION OF SYMBOLS 1 Flat porous aluminum pipe 2 Upper piece 3 Lower piece 5 Partition piece 6 Hole 7 Cutting device 8 Clamp mechanism 9 Fixed clamp body 10 Movable clamp body 15 Hinge mechanism 16 Link member 17 Link member 25 Cutter 28 Substantially V-shaped groove δt Thin wall
Claims (3)
心とした両側においてそれぞれのクランプ体によってク
ランプし、前記切断線にカッターを押圧して前記切断対
象物に溝部を形成するとともに、ヒンジ構造によって回
動可能に連結された前記両側のクランプ体の少なくとも
一方を、前記ヒンジ構造の軸を中心として回動させるこ
とで前記溝部に沿って前記切断対象物を切断する切断方
法。 An object to be cut is cut along a cutting line of the object to be cut.
The clamps are clamped on both sides
Ramp and press the cutter against the cutting line to
A groove is formed in the elephant, and the hinge structure turns it.
At least one of the two clamp bodies movably connected to each other;
One of them can be rotated about the axis of the hinge structure.
Cutting method for cutting the object to be cut along the groove with
Law.
であって、 ヒンジ構造の軸の軸心が、切断対象物の切断線と整合し
て設けられている切断方法。 2. A method for cutting an object to be cut according to claim 1.
Wherein the axis of the hinge structure axis is aligned with the cutting line of the object to be cut.
Cutting method provided.
断装置であって、 前記切断対象物を前記切断線を中心とした両側において
それぞれクランプするクランプ体と、 前記切断線に沿って前記切断対象物に溝部を押圧形成す
るカッターと、 前記両側のクランプ体を回動可能に連結するヒンジ構造
とを備え、 前記ヒンジ構造の軸を中心として前記クランプ体の少な
くとも一方を回動させることで前記溝部に沿って前記切
断対象物を切断する切断装置。 3. A cutting device for cutting an object to be cut at a cutting line.
A cutting device, wherein the object to be cut is placed on both sides around the cutting line.
A clamp body to be clamped, and a groove is formed on the object to be cut along the cutting line by pressing.
Structure for rotatably connecting the cutter body and the clamp bodies on both sides
And a small amount of the clamp body around the axis of the hinge structure.
By turning at least one, the cut along the groove
A cutting device that cuts an object to be cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41599590A JP3219780B2 (en) | 1990-12-27 | 1990-12-27 | Method for cutting object to be cut, and cutting device used for the method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP41599590A JP3219780B2 (en) | 1990-12-27 | 1990-12-27 | Method for cutting object to be cut, and cutting device used for the method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04250915A JPH04250915A (en) | 1992-09-07 |
| JP3219780B2 true JP3219780B2 (en) | 2001-10-15 |
Family
ID=18524252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP41599590A Expired - Fee Related JP3219780B2 (en) | 1990-12-27 | 1990-12-27 | Method for cutting object to be cut, and cutting device used for the method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3219780B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10212309C1 (en) * | 2002-03-20 | 2003-02-13 | Erbsloeh Aluminium Gmbh | Separation method for aluminium or aluminium alloy flat tubular profiles has solder coating removed from flat tubular profile at separation point before separation |
| JP5349926B2 (en) * | 2008-12-01 | 2013-11-20 | 昭和電工株式会社 | Pipe cutting method and photosensitive drum substrate manufacturing method |
-
1990
- 1990-12-27 JP JP41599590A patent/JP3219780B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04250915A (en) | 1992-09-07 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |