JP3204528B2 - Method for manufacturing curved honeycomb panel - Google Patents
Method for manufacturing curved honeycomb panelInfo
- Publication number
- JP3204528B2 JP3204528B2 JP07521092A JP7521092A JP3204528B2 JP 3204528 B2 JP3204528 B2 JP 3204528B2 JP 07521092 A JP07521092 A JP 07521092A JP 7521092 A JP7521092 A JP 7521092A JP 3204528 B2 JP3204528 B2 JP 3204528B2
- Authority
- JP
- Japan
- Prior art keywords
- plate
- curved
- mold
- honeycomb panel
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【０００１】[0001]
【産業上の利用分野】本発明は、曲面ハニカムパネルの
製造方法に関する。すなわち、２次曲面や３次曲面、更
にはこれらの曲面が一体的に連続した曲面その他の多次
曲面を備え、ロケットの先端部外壁を始め各種の機器，
構造材に使用される、曲面ハニカムパネルの製造方法に
関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a curved honeycomb panel. That is, it has a quadratic surface, a cubic surface, a curved surface in which these surfaces are integrally continuous, and other multi-dimensional surfaces.
The present invention relates to a method for manufacturing a curved honeycomb panel used for a structural material.
【０００２】[0002]
【従来の技術】このような曲面ハニカムパネルは、芯材
たるハニカムコアの両面に繊維強化プラスチックス製
（以下単にＦＲＰ製という）の内面板と外面板が接着さ
れ、所定曲率を備えてなるが、その製造方法としては、
いわゆるコ・キュア法と硬化法とが知られている。コ・
キュア法とは、内面板と外面板をハニカムコアの両面
に、硬化させずにプリプレグの状態で接着剤を用いず接
着させるものであり、硬化法とは、内面板と外面板をプ
リプレグの状態から更に硬化させた後、接着剤を用いて
ハニカムコアの両面に接着させるものであるが、コ・キ
ュア法では、プリプレグの状態の内面板および外面板と
ハニカムコアとの間に隙間等が生じ、内面板と外面板の
面板性能が低下するという難点がある。これに対し硬化
法では、硬化させた後に接着剤を用いて接着するので、
内面板と外面板の面板性能に優れている。2. Description of the Related Art Such a curved honeycomb panel has a predetermined curvature by bonding an inner plate and an outer plate made of fiber reinforced plastics (hereinafter simply referred to as FRP) to both surfaces of a honeycomb core as a core material. , As a manufacturing method,
A so-called co-cure method and a curing method are known. Ko
The curing method is a method in which the inner plate and the outer plate are bonded to both surfaces of the honeycomb core without curing using an adhesive in a prepreg state, and the curing method is a state in which the inner plate and the outer plate are in a prepreg state. After being further cured from the honeycomb core, it is bonded to both surfaces of the honeycomb core using an adhesive.However, in the co-cure method, a gap is formed between the inner core plate and the outer core plate in the prepreg state and the honeycomb core. However, there is a disadvantage that the performance of the face plate of the inner plate and the outer plate is reduced. On the other hand, in the curing method, after curing, it is bonded using an adhesive,
Excellent surface performance of inner and outer panels.
【０００３】ところで、図６は、このような硬化法によ
る従来例の曲面ハニカムパネルの製造方法の説明に供す
る正断面図であり、（１）図は外面板の加圧成形時を、
（２）図は内面板の加圧成形時を、（３）図は製造され
た曲面ハニカムパネルの拡大した要部を示す。この図６
にも示すように、ＦＲＰ製の内面板１と外面板２は、ハ
ニカムコア３の肉厚Ｈ分だけ微妙に相互のアールＲが異
なるので、従来の硬化法では各々専用の型Ａ，Ｂが必要
とされ、係る型Ａ，Ｂを使用してそれぞれ加圧成形され
ていた。つまり、内面板１は図６の（２）図に示した専
用の型Ａを用い、又、外面板２は図６の（１）図に示し
た専用の型Ｂを用い、別々に加圧成形されプリプレグの
状態から更に硬化された後、図６の（３）図に示したご
とく、ハニカムコア３の両面に接着剤にて接着され曲面
ハニカムパネル４が加圧成形加工されていた。なお図６
中５は、バキュームシートである。FIG. 6 is a front sectional view for explaining a conventional method for manufacturing a curved honeycomb panel by such a hardening method. FIG.
(2) FIG. 2 shows a state at the time of press forming of the inner face plate, and (3) FIG. 3 shows an enlarged main part of the manufactured curved honeycomb panel. This figure 6
As shown in FIG. 2, the inner plate 1 and the outer plate 2 made of FRP are slightly different from each other in the radius R by the thickness H of the honeycomb core 3. It was required, and pressure molding was performed using the molds A and B, respectively. That is, the inner plate 1 uses the dedicated mold A shown in FIG. 6 (2), and the outer plate 2 uses the dedicated mold B shown in FIG. 6 (1). After being molded and further cured from the state of the prepreg, as shown in FIG. 6 (3), the curved honeycomb panel 4 was bonded to both surfaces of the honeycomb core 3 with an adhesive and pressure-formed. FIG. 6
The middle 5 is a vacuum sheet.
【０００４】[0004]
【発明が解決しようとする課題】ところで、このような
硬化法の従来例にあっては、次の問題が指摘されてい
た。第１に、この従来の曲面ハニカムパネル４の製造方
法において、内面板１と外面板２は、図６の（１）図，
（２）図の加圧成形時においては、基材とレジン等を重
量比で一般に６対４の割合で組み合わせたプリプレグの
状態となっている。そこで内面板１と外面板２は、温
度，圧力，レジンのフロー度等の成形条件次第で公差が
生じ、肉厚，寸法，形状，位置精度等が変動しやすく、
ばらつきがある。他方、ハニカムコア３にも公差があ
り、その肉厚，寸法等にばらつきがある。そこで、この
ようなＦＲＰ製の内面板１と外面板２およびハニカムコ
ア３を用い、これらを接着剤にて接着した場合、図６の
（３）図に示したように、内面板１とハニカムコア３間
および外面板２とハニカムコア３間に、それぞれ隙間Ｐ
が生じやすくなる。従って従来の曲面ハニカムパネル４
にあっては、このような隙間Ｐにより接着不良が発生す
る等、製品不良が多く問題となっていた。第２に、この
従来の曲面ハニカムパネル４の製造方法において、内面
板１と外面板２は、各々専用の型Ａ，Ｂを使用して加圧
成形されていた。そこで、型Ａ，Ｂの製作が長期化す
る、つまり、その木型，鋳物，加工，エージング等が容
易でなく日数がかかると共にコスト高となり、更に、内
面板１と外面板２そして曲面ハニカムパネル４自体の製
造も、手間がかかると共にコスト高となるという問題が
指摘されていた。The following problems have been pointed out in the conventional examples of such a curing method. First, in this conventional method for manufacturing a curved honeycomb panel 4, the inner surface plate 1 and the outer surface plate 2 are formed as shown in FIG.
(2) At the time of pressure molding in the figure, the prepreg is in a state in which the base material and the resin are combined in a weight ratio of generally 6: 4. Therefore, tolerances occur between the inner plate 1 and the outer plate 2 depending on molding conditions such as temperature, pressure, resin flow, and the like, and the thickness, dimensions, shape, positional accuracy, and the like are likely to fluctuate.
There is variation. On the other hand, the honeycomb core 3 also has tolerances, and its thickness, dimensions, and the like vary. Therefore, when such an FRP inner plate 1, outer plate 2 and honeycomb core 3 are used and bonded with an adhesive, as shown in FIG. 6C, the inner plate 1 and the honeycomb are formed. A gap P is provided between the cores 3 and between the outer panel 2 and the honeycomb core 3.
Is more likely to occur. Therefore, the conventional curved honeycomb panel 4
In such a case, there are many problems such as defective products such as poor adhesion caused by such gaps P. Second, in the conventional method of manufacturing the curved honeycomb panel 4, the inner plate 1 and the outer plate 2 are pressure-formed using dedicated dies A and B, respectively. Therefore, the production of the molds A and B is prolonged, that is, the wooden mold, casting, processing, aging, etc. are not easy, which takes days and increases the cost. It has also been pointed out that the production of 4 itself is troublesome and costly.
【０００５】本発明は、このような実情に鑑み、上記硬
化法の従来例の問題点を解決すべくなされたものであっ
て、織基材にレジン等のプラスッチクスを組み合わせた
ものを用い、所定曲率の共通の型にて、内面板と外面板
を加圧成形した後、ハニカムコアの両面への接着等を行
う加圧成形加工を実施するので、第１に、内面板とハニ
カムコア間および外面板とハニカムコア間に、隙間そし
て接着不良が発生せず、第２に、型の製作が容易化され
コスト面に優れ、更に内面板，外面板，曲面ハニカムパ
ネルの製造も容易化されコスト面に優れた、曲面ハニカ
ムパネルの製造方法を提案することを目的とする。The present invention has been made in view of such circumstances, and has been made in order to solve the problems of the above-described conventional curing method, using a combination of a woven base material and a plastic such as resin, Since the inner plate and the outer plate are pressure-formed by a common mold having a predetermined curvature, a pressure forming process for bonding the honeycomb core to both surfaces is performed. Secondly, there is no gap or poor adhesion between the outer plate and the honeycomb core. Secondly, the manufacture of the mold is facilitated and the cost is excellent, and the manufacture of the inner plate, the outer plate and the curved honeycomb panel is also facilitated. An object of the present invention is to propose a method for manufacturing a curved honeycomb panel excellent in cost.
【０００６】[0006]
【課題を解決するための手段】この目的を達成する本発
明の技術的手段は、次のとおりである。すなわち、この
製造方法は、芯材たるハニカムコアの両面に内面板と外
面板が接着され、所定曲率を備えた曲面ハニカムパネル
の製造方法に関する。そしてまず、織基材にレジン等の
プラスチックスを組み合わせたものを用い、所定曲率を
備えた型にて該内面板と外面板を加圧成形する。次に、
このように成形された該内面板と外面板間に上記ハニカ
ムコアを接着剤を介し挟み込み、上記型にて加圧成形加
工を実施することにより、上記曲面ハニカムパネルが得
られる。The technical means of the present invention for achieving this object is as follows. That is, this manufacturing method relates to a method for manufacturing a curved honeycomb panel having a predetermined curvature in which an inner plate and an outer plate are bonded to both surfaces of a honeycomb core as a core material. First, the inner plate and the outer plate are pressure-formed by using a combination of plastics such as a resin and a woven base material and using a mold having a predetermined curvature. next,
The curved honeycomb panel is obtained by sandwiching the honeycomb core between the inner plate and the outer plate formed as described above with an adhesive therebetween and performing pressure forming with the mold.
【０００７】[0007]
【作用】本発明は、このような手段よりなるので、次の
ように作用する。この製造方法では所定曲率の共通の型
が使用され、まず加圧成形された内面板と外面板間にハ
ニカムコアを挟み、加圧成形加工を実施することによ
り、曲面ハニカムパネルが得られる。そして第１に、内
面板と外面板は、織基材にレジン等のプラスチックスを
組み合わせたものが用いられており、フレキシブル性・
コントロール性を有している。そこで内面板と外面板
は、後の加圧成形加工時にそれぞれに応じたアールが形
成され、又、先の加圧成形時に公差が生じ肉厚，寸法，
形状，位置精度等にばらつきがあるが、後の加圧成形加
工時にこれらは修正され適切なものとなる。このように
して、内面板とハニカムコア間および外面板とハニカム
コア間に隙間は発生せず、隙間に基づく接着不良が防止
される。第２に、共通の型が使用されるので、型の製作
が容易化されコスト面に優れている。更に、内面板と外
面板そして曲面ハニカムパネル自体の製造も、容易化さ
れコスト面に優れている。The present invention comprises the above-mentioned means, and operates as follows. In this manufacturing method, a common mold having a predetermined curvature is used. First, a honeycomb core is sandwiched between an inner surface plate and an outer surface plate formed by pressure, and a pressure forming process is performed to obtain a curved honeycomb panel. First, the inner plate and the outer plate are made of a combination of plastics such as resin on a woven base material, and are flexible.
Has controllability. Therefore, the inner plate and the outer plate are formed in accordance with the respective radius at the time of the subsequent pressure molding, and a tolerance is generated at the time of the previous pressure molding, and the thickness, dimensions,
Although there are variations in the shape, positional accuracy, and the like, they are corrected and appropriate during the subsequent pressure forming. In this way, no gap is generated between the inner face plate and the honeycomb core and between the outer face plate and the honeycomb core, and poor adhesion due to the gap is prevented. Second, since a common mold is used, the manufacture of the mold is facilitated and the cost is excellent. Further, the manufacture of the inner panel, the outer panel, and the curved honeycomb panel itself is facilitated and excellent in cost.
【０００８】[0008]
【実施例】以下本発明を、図面に示すその実施例に基づ
いて詳細に説明する。図１，図２，図３，図４は、本発
明の実施例の説明に供し、図１は、その内面板６と外面
板７の加圧成形時の正断面図であり、図２は、加圧成形
された内面板６と外面板７、およびハニカムコア８等の
斜視図であり、図３は、最終的な加圧成形加工時の正断
面図であり、図４の（１）図は、製造された曲面ハニカ
ムパネル９の斜視図であり、図４の（２）図は、その正
断面図である。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail with reference to the embodiments shown in the drawings. 1, 2, 3, and 4 are provided for explaining an embodiment of the present invention. FIG. 1 is a front sectional view of the inner plate 6 and the outer plate 7 at the time of pressure molding. FIG. 3 is a perspective view of the pressure-molded inner plate 6 and outer plate 7, the honeycomb core 8, and the like. FIG. The figure is a perspective view of the manufactured curved honeycomb panel 9, and FIG. 4 (2) is a front sectional view thereof.
【０００９】この製造方法では、まず図１に示すよう
に、織基材にレジン等のプラスチックスを組み合わせた
ものを用い、所定曲率を備えた型Ｃにて、内面板６と外
面板７が加圧成形される。織基材とは、ガラス繊維，ケ
ブラー繊維，カーボン繊維，これらのハイブリット繊維
等が、平織り，朱子織り，綾織り等により、縦糸と横糸
とを備えて織られたものを示し、縦糸のみの一方向基材
たるいわゆるユニと称されるものとは区別される。又、
プラスチックスとしては、例えばエポキシ変性レジン，
フェノール系レジン等が用いられる。そして、このよう
な織基材とレジンとは、重量比で一般に６対４の割合で
用いられ、含浸，付着，重合等により組み合わせて用い
られる。次に型Ｃはアルミニウム，鉄等の金属製又はＦ
ＲＰ製のツール・マンドレルよりなり、一般に木型，鋳
物，加工，エージングの段階を経て製作される。そして
型Ｃは、例えば２次曲面や３次曲面、更にはこれらの曲
面が一体的に連続した曲面その他の多次曲面を備えた形
状よりなり、例えば、従来より使用されている内面板６
又は外面板７用のもののいずれかを使用することが考え
られる（図６の型Ａ又は型Ｂ参照）。いずれにしても、
まず共通の型Ｃを使用して、所定のＦＲＰ製の表面板た
る内面板６と外面板７が加圧成形される。In this manufacturing method, first, as shown in FIG. 1, a combination of a woven base material and plastics such as resin is used, and an inner plate 6 and an outer plate 7 are formed by a mold C having a predetermined curvature. It is pressed. The woven base material refers to a glass fiber, a Kevlar fiber, a carbon fiber, a hybrid fiber thereof, or the like, woven by plain weave, satin weave, twill weave, and the like, with warp and weft yarns. It is distinguished from what is called a unidirectional base material. or,
Examples of plastics include epoxy-modified resin,
A phenolic resin or the like is used. Such a woven base material and a resin are generally used in a weight ratio of 6: 4, and are used in combination by impregnation, adhesion, polymerization and the like. Next, the mold C is made of metal such as aluminum or iron or F
It consists of a tool mandrel made of RP, and is generally manufactured through the steps of wooden mold, casting, processing and aging. The mold C has, for example, a secondary curved surface, a tertiary curved surface, and a shape provided with a curved surface in which these curved surfaces are integrally continuous or other multi-dimensional curved surfaces.
Alternatively, it is conceivable to use either one for the outer panel 7 (see type A or type B in FIG. 6). In any case,
First, using a common mold C, an inner plate 6 and an outer plate 7 which are predetermined FRP surface plates are pressure-formed.
【００１０】そして加圧成形は、バキュームバック法又
はオートクレーブ法等にて行われる。すなわち、型Ｃ上
に織基材にレジン等のプラスチックスを組み合わせたも
のを載せ、その上に非通気性でフレキシブル性に富んだ
バキュームシート１０を被せ、その周囲を型Ｃに取り付
けて密封した後、内部を吸引・減圧・バキュームして外
部から密に加圧することにより（オートクレーブ法の場
合には、これに加え更に外部からエアー圧を加えること
により）、型Ｃに密に圧接されて内面板６と外面板７が
加圧成形される。そして、この内面板６と外面板７は、
その成形温度と時間等により硬化又は硬化直前の状態、
つまり半硬化のプリプレグの状態から最終的に硬化板と
されるか、又はその間の硬化直前の状態となって得られ
る。例えば前者の最終的に硬化したものが、摂氏１５０
度の温度にて６０分間で得られるとしたら、後者の硬化
直前の状態のものは、例えば摂氏１５０度の温度にて３
０分間か又は摂氏１３０度の温度にて６０分間で得られ
る。このようにして、例えば図２中に示したごとく２次
曲面と３次曲面を備えこれらの曲面が一体的に連続し
た、所定曲率のＦＲＰ製の内面板６と外面板７が加圧成
形される。The pressure molding is performed by a vacuum back method or an autoclave method. That is, a material obtained by combining plastics such as resin with a woven base material was placed on the mold C, a non-breathable and highly flexible vacuum sheet 10 was placed thereon, and the periphery thereof was attached to the mold C and sealed. Thereafter, the inside is suctioned, decompressed, and vacuumed, and is pressurized densely from the outside (in the case of the autoclave method, by further applying air pressure from the outside), so that the inside is closely pressed against the mold C and the inside is pressed. The face plate 6 and the outer plate 7 are formed by pressure. The inner plate 6 and the outer plate 7 are
Depending on the molding temperature and time, etc.
In other words, the semi-cured prepreg is finally obtained as a hardened plate or is in the state immediately before hardening. For example, the former finally cured is 150 degrees Celsius.
At 60 ° C. for 60 minutes, the latter in a state immediately before curing is, for example, 3 ° C. at 150 ° C.
Obtained in 0 minutes or 60 minutes at a temperature of 130 degrees Celsius. In this manner, for example, as shown in FIG. 2, the inner surface plate 6 and the outer surface plate 7 made of FRP having a predetermined curvature and having a secondary curved surface and a tertiary curved surface, which are integrally continuous, are formed. You.
【００１１】次に図３に示したように、このように成形
された所定のＦＲＰ製の内面板６と外面板７間に、プラ
スチックス製等のハニカムコア８を接着剤を介し挟み込
み、型Ｃを使用して加圧成形加工を実施することによ
り、図４に示した曲面ハニカムパネル９が得られる。す
なわち、前述した型Ｃを再び用い、その上にまず成形さ
れた外面板７、次に、多数のセルの平面的集合体である
ハニカムコア８を一定肉厚Ｈにスライスしたもの、更に
その上に成形された内面板６を、順に積み重ねると共に
相互間に接着剤を介裝し、又、内面板６上にバキューム
シート１０を被せる。そして、前述したところに準じバ
キュームバック法又はオートクレーブ法等にて、加圧成
形加工を実施することにより、図４に示したように、芯
材たるハニカムコア８の両面にＦＲＰ製の表面板である
内面板６と外面板７が接着されると共に、例えば２次曲
面Ｄと３次曲面Ｅを備えこれらが一体的に連続した所定
曲率の曲面ハニカムパネル９が製造される。Next, as shown in FIG. 3, a honeycomb core 8 made of plastics or the like is sandwiched between the predetermined inner surface plate 6 and the outer surface plate 7 made of FRP via an adhesive, and the mold is formed. By performing the pressure forming process using C, the curved honeycomb panel 9 shown in FIG. 4 is obtained. That is, the above-mentioned mold C was used again, and the outer face plate 7 formed first thereon, and then the honeycomb core 8 which was a planar assembly of a large number of cells was sliced to a constant thickness H, and furthermore The inner plates 6 formed in this manner are sequentially stacked, an adhesive is interposed therebetween, and a vacuum sheet 10 is put on the inner plate 6. Then, by performing a pressure forming process according to the vacuum back method or the autoclave method or the like according to the above description, as shown in FIG. 4, both surfaces of the honeycomb core 8 serving as the core material are formed on both surfaces of the FRP surface plate. A certain inner surface plate 6 and an outer surface plate 7 are adhered, and a curved honeycomb panel 9 having a predetermined curvature, for example, having a secondary curved surface D and a tertiary curved surface E, which are integrally continuous, is manufactured.
【００１２】本発明に係る曲面ハニカムパネル９の製造
方法は、以上のようになっている。そこで以下のように
なる。この曲面ハニカムパネル９の製造方法では、所定
曲率の型Ｃが使用され、まず、プリプレグの状態で加圧
成形が行われ、そして硬化又は硬化直前の状態となった
内面板６と外面板７間にハニカムコア８を挟み、接着等
を行う加圧成形加工を実施することにより、所定の曲面
ハニカムパネル９が得られる。そこで、この曲面ハニカ
ムパネル９の製造方法では、次の第１，第２のようにな
る。The method for manufacturing the curved honeycomb panel 9 according to the present invention is as described above. Then, it becomes as follows. In the method of manufacturing the curved honeycomb panel 9, a mold C having a predetermined curvature is used. First, pressure molding is performed in a state of a prepreg, and between the inner surface plate 6 and the outer surface plate 7 that have been cured or immediately before the curing. By pressing the honeycomb core 8 and pressing it to perform bonding or the like, a predetermined curved honeycomb panel 9 can be obtained. Therefore, the method for manufacturing the curved honeycomb panel 9 is as follows.
【００１３】第１に、内面板６と外面板７は、織基材に
レジン等のプラスチックスを，含浸，付着，重合等によ
り組み合わせたものが用いられており、基材の織りとレ
ジンの相乗作用にて、成形条件に容易にフィットするフ
レキシブル性・コントロール性を有してなる。そこで内
面板６と外面板７は、芯材たるハニカムコア８の肉厚Ｈ
分だけ微妙にアールＲが異なるが、後の加圧成形加工時
において、このフレキシブル性・コントロール性に基づ
き容易にそれぞれに応じたアールＲが、修正的に加工形
成される。又、プリプレグの状態での加圧成形時におい
て、内面板６と外面板７は、温度，圧力，レジンのフロ
ー度等の成形条件次第で公差が生じ、肉厚，寸法，形
状，位置精度等が変動しやすく、ばらつきがあるが、後
の加圧成形加工時において、フレキシブル性・コントロ
ール性に基づきこれらは修正され、適切な肉厚そしてハ
ニカムコア８の両面に対応した形状等のものとなる。こ
のようにして、この曲面ハニカムパネル９の製造方法で
は、内面板６とハニカムコア８間および外面板７とハニ
カムコア８間に、隙間Ｐ（図６の（３）参照）は発生せ
ず、隙間Ｐに基づく接着不良が防止される。First, the inner plate 6 and the outer plate 7 are formed by combining plastics such as resin with a woven base material by impregnation, adhesion, polymerization or the like. By synergistic action, it has flexibility and controllability that easily fits the molding conditions. Therefore, the inner surface plate 6 and the outer surface plate 7 are formed by the thickness H of the honeycomb core 8 as a core material.
Although the radius R is slightly different by the amount, the radius R according to each is easily modified and formed based on the flexibility and controllability in the subsequent pressure molding. Also, during pressure molding in a prepreg state, tolerances occur between the inner surface plate 6 and the outer surface plate 7 depending on molding conditions such as temperature, pressure, resin flow rate, and the like, and the thickness, dimensions, shape, positional accuracy, etc. Are easily fluctuated and vary, but they are corrected based on flexibility and controllability at the time of the subsequent press forming, so that they have an appropriate thickness, a shape corresponding to both surfaces of the honeycomb core 8, and the like. . In this way, in the method for manufacturing the curved honeycomb panel 9, no gap P (see (3) in FIG. 6) is generated between the inner surface plate 6 and the honeycomb core 8 and between the outer surface plate 7 and the honeycomb core 8. Adhesion failure based on the gap P is prevented.
【００１４】第２に、この曲面ハニカムパネル９の製造
方法では、共通の型Ｃが使用されている。そこで、この
種従来例のように各々専用の型Ａ，Ｂ（図６の（１）
図，（２）図参照）が用いられる場合に比し、型Ｃの製
作が容易化され、その木型，鋳物，加工，エージング等
に日数がかからないと共にコスト面に優れている。更
に、内面板６と外面板７そして曲面ハニカムパネル９自
体の製造も、容易化されコスト面に優れている。Second, in the method for manufacturing the curved honeycomb panel 9, a common mold C is used. Therefore, dedicated types A and B (FIG. 6 (1))
Compared to the case where the mold C is used, the production of the mold C is facilitated, and the wooden mold, casting, processing, aging and the like do not take days and are excellent in cost. Furthermore, the manufacture of the inner panel 6, the outer panel 7, and the curved honeycomb panel 9 itself is facilitated and excellent in cost.
【００１５】なお図５は、本発明の他の実施例の説明に
供し、内面板６と外面板７を同時に加圧成形する例の正
断面図であり、（１）図は凹曲状の型Ｃが用いられた場
合を、（２）図は凸曲状の型Ｃ´が用いられた場合を示
す。まず前述した実施例においては、図１に示したごと
く、同一の型Ｃが使用されるものの、内面板６と外面板
７は順次別々に加圧成形されていた。しかしこれによら
ず、この図５の（１）図，（２）図に示したように、内
面板６と外面板７を同時に加圧成形するようにしてもよ
く、この場合は、より一層製造が容易化されコスト面に
優れるという利点がある。なお図中１１は、この場合に
内面板６と外面板７間に介裝された離型紙であるが、代
わりに離型剤を塗布するようにしてもよい。又、前述し
た実施例の図１，図３、およびこの図５の実施例の
（１）図において、型Ｃは凹曲状をなしたものが使用さ
れているが、勿論これに限定されるものではなく、その
反対面に対応した形状のものであってもよい。つまり図
５の（２）図に示した型Ｃ´のように、凸曲状をなすも
のも可能である。FIG. 5 is a front sectional view of another example of the present invention in which the inner plate 6 and the outer plate 7 are simultaneously pressed and formed. FIG. FIG. 2B shows the case where the mold C is used, and FIG. First, in the above-described embodiment, as shown in FIG. 1, although the same mold C is used, the inner plate 6 and the outer plate 7 are separately and separately molded by pressure. However, instead of this, as shown in FIGS. 5A and 5B, the inner plate 6 and the outer plate 7 may be simultaneously pressed and formed. In this case, furthermore, There is an advantage that manufacturing is facilitated and cost is excellent. In this case, reference numeral 11 denotes a release paper interposed between the inner plate 6 and the outer plate 7 in this case, but a release agent may be applied instead. Also, in FIGS. 1 and 3 of the above-described embodiment and FIG. 5 (1) of the embodiment of FIG. 5, a mold C having a concave shape is used, but is of course limited to this. Instead, it may have a shape corresponding to the opposite surface. That is, it is also possible to use a mold having a convex shape, such as the mold C ′ shown in FIG. 5 (2).
【００１６】[0016]
【発明の効果】本発明に係る曲面ハニカムパネルの製造
方法は、以上説明したごとく、織基材にレジン等のプラ
スチックスを組み合わせたものを用い、所定曲率の共通
の型にて、内面板と外面板を加圧成形した後、ハニカム
コアの両面への接着等を行う加圧成形加工を実施するの
で、次の効果を発揮する。第１に、内面板とハニカムコ
ア間および外面板とハニカムコア間に、隙間が発生しな
いので、隙間に基づく接着不良が防止される。このよう
にして製品不良がなく、品質・実用性に優れた曲面ハニ
カムパネルが得られる。第２に、型の製作が容易化され
コスト面に優れ、更に内面板と外面板そして曲面ハニカ
ムパネル自体の製造も、手間取らず容易化されると共に
経費が節約されコスト面に優れている。このように、こ
の種従来例に存した問題点が一掃される等、本発明の発
揮する効果は顕著にして大なるものがある。As described above, the method for manufacturing a curved honeycomb panel according to the present invention uses a combination of a woven base material and plastics such as resin, and forms a common mold having a predetermined curvature with the inner surface plate. After the outer surface plate is pressure-formed, pressure-forming processing for bonding the honeycomb core to both surfaces is performed, so that the following effects are exhibited. First, since no gap is generated between the inner face plate and the honeycomb core and between the outer face plate and the honeycomb core, poor adhesion due to the gap is prevented. In this way, a curved honeycomb panel free from product defects and excellent in quality and practicality can be obtained. Secondly, the manufacture of the mold is facilitated and the cost is excellent, and the manufacture of the inner and outer panels and the curved honeycomb panel itself is facilitated without labor, and the cost is reduced and the cost is excellent. As described above, the effects exhibited by the present invention are remarkable and large, for example, the problems existing in this type of conventional example are eliminated.
【図１】本発明に係る曲面ハニカムパネルの製造方法の
実施例の説明に供し、内面板と外面板の加圧成形時の正
断面図である。FIG. 1 is a front sectional view of an inner plate and an outer plate at the time of press forming for explaining an embodiment of a method for manufacturing a curved honeycomb panel according to the present invention.
【図２】同実施例の説明に供し、加圧成形された内面板
と外面板、およびハニカムコア等の斜視図である。FIG. 2 is a perspective view of a pressure-molded inner and outer plates, a honeycomb core, and the like for the description of the embodiment.
【図３】同実施例の説明に供し、最終的な加圧成形加工
時の正断面図である。FIG. 3 is a front sectional view at the time of final pressure forming for the description of the embodiment.
【図４】同実施例の説明に供し、（１）図は、製造され
た曲面ハニカムパネルの斜視図であり、（２）図は、そ
の正断面図である。FIGS. 4A and 4B are views for explaining the embodiment, and FIG. 4A is a perspective view of a manufactured curved honeycomb panel, and FIG. 4B is a front sectional view thereof.
【図５】本発明の他の実施例の説明に供し、内面板と外
面板を同時に加圧成形する例の正断面図であり、（１）
図は、凹曲状の型が用いられた場合を、（２）図は、凸
曲状の型が用いられた場合を示す。FIG. 5 is a front sectional view of an example in which an inner plate and an outer plate are simultaneously pressure-formed to explain another embodiment of the present invention, and (1).
The figure shows a case where a concavely curved mold is used, and the figure (2) shows a case where a convexly curved mold is used.
【図６】従来例に係る曲面ハニカムパネルの製造方法の
説明に供する正断面図であり、（１）図は、外面板の加
圧成形時を、（２）図は、内面板の加圧成形時を、
（３）図は、製造された曲面ハニカムパネルの拡大した
要部を示す。FIGS. 6A and 6B are front cross-sectional views for explaining a method of manufacturing a curved honeycomb panel according to a conventional example. FIG. During molding,
(3) The figure shows an enlarged main part of the manufactured curved honeycomb panel.
１ 内面板 ２ 外面板 ３ ハニカムコア ４ 曲面ハニカムパネル（従来例のもの） ５ バキュームシート ６ 内面板 ７ 外面板 ８ ハニカムコア ９ 曲面ハニカムパネル（本発明のもの） １０ バキュームシート １１ 離型紙 Ａ 型 Ｂ 型 Ｃ 型 Ｃ´ 型 Ｄ ２次曲面 Ｅ ３次曲面 Ｈ 肉厚 Ｐ 隙間 Ｒ アール DESCRIPTION OF SYMBOLS 1 Inner board 2 Outer board 3 Honeycomb core 4 Curved honeycomb panel (conventional example) 5 Vacuum sheet 6 Inner board 7 Outer board 8 Honeycomb core 9 Curved honeycomb panel (of the present invention) 10 Vacuum sheet 11 Release paper A type B Type C Type C 'Type D Secondary curved surface E Tertiary curved surface H Thickness P Gap R
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.7 識別記号 ＦＩ Ｂ３２Ｂ 3/12 Ｂ３２Ｂ 3/12 Ａ 31/20 31/20 // Ｂ２９Ｋ 105:08 Ｂ２９Ｌ 31:60 (58)調査した分野(Int.Cl.7，ＤＢ名) B29C 69/00 - 69/02 B29C 43/00 - 43/20 B29C 70/00 - 70/56 B32B 3/12 B32B 31/20 ＷＰＩ（ＤＩＡＬＯＧ)────────────────────────────────────────────────── ─── Continued on the front page (51) Int.Cl. 7 Identification code FI B32B 3/12 B32B 3/12 A 31/20 31/20 // B29K 105: 08 B29L 31:60 (58) Int.Cl. 7 , DB name) B29C 69/00-69/02 B29C 43/00-43/20 B29C 70/00-70/56 B32B 3/12 B32B 31/20 WPI (DIALOG)
Claims (1)
外面板が接着され所定曲率を備えた曲面ハニカムパネル
の製造方法であって、 まず、織基材にレジン等のプラスチックスを組み合わせ
たものを用い、所定曲率を備えた型にて該内面板と外面
板を加圧成形し、次に、このように成形された該内面板
と外面板間に上記ハニカムコアを接着剤を介し挟み込
み、上記型にて加圧成形加工を実施することにより、上
記曲面ハニカムパネルを得ること、を特徴とする曲面ハ
ニカムパネルの製造方法。1. A method of manufacturing a curved honeycomb panel having a predetermined curvature with an inner plate and an outer plate bonded to both surfaces of a honeycomb core as a core material, wherein a woven base material is combined with plastics such as resin. Then, the inner plate and the outer plate are pressure-formed by a mold having a predetermined curvature, and then the honeycomb core is sandwiched between the thus formed inner plate and the outer plate via an adhesive. A method of manufacturing a curved honeycomb panel, wherein the curved honeycomb panel is obtained by performing pressure molding with the mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07521092A JP3204528B2 (en) | 1992-02-26 | 1992-02-26 | Method for manufacturing curved honeycomb panel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP07521092A JP3204528B2 (en) | 1992-02-26 | 1992-02-26 | Method for manufacturing curved honeycomb panel |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH05237953A JPH05237953A (en) | 1993-09-17 |
| JP3204528B2 true JP3204528B2 (en) | 2001-09-04 |
Family
ID=13569613
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP07521092A Expired - Fee Related JP3204528B2 (en) | 1992-02-26 | 1992-02-26 | Method for manufacturing curved honeycomb panel |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3204528B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5721557B2 (en) * | 2011-06-17 | 2015-05-20 | 三菱重工業株式会社 | Method for manufacturing reinforced honeycomb core and sandwich panel |
-
1992
- 1992-02-26 JP JP07521092A patent/JP3204528B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH05237953A (en) | 1993-09-17 |
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