JP3023496B2 - Antibacterial antifungal enamel and its production method and product - Google Patents

Antibacterial antifungal enamel and its production method and product

Info

Publication number
JP3023496B2
JP3023496B2 JP6239101A JP23910194A JP3023496B2 JP 3023496 B2 JP3023496 B2 JP 3023496B2 JP 6239101 A JP6239101 A JP 6239101A JP 23910194 A JP23910194 A JP 23910194A JP 3023496 B2 JP3023496 B2 JP 3023496B2
Authority
JP
Japan
Prior art keywords
enamel
silver
antibacterial
antifungal
glaze
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP6239101A
Other languages
Japanese (ja)
Other versions
JPH08100274A (en
Inventor
信孝 湯川
淳一 笠井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Takara Standard Co Ltd
Original Assignee
Takara Standard Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takara Standard Co Ltd filed Critical Takara Standard Co Ltd
Priority to JP6239101A priority Critical patent/JP3023496B2/en
Publication of JPH08100274A publication Critical patent/JPH08100274A/en
Application granted granted Critical
Publication of JP3023496B2 publication Critical patent/JP3023496B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/0004Compounds chosen for the nature of their cations
    • C04B2103/0015Noble metal or copper compounds
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/60Agents for protection against chemical, physical or biological attack
    • C04B2103/67Biocides

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Agricultural Chemicals And Associated Chemicals (AREA)
  • Glass Compositions (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、抗菌防カビ性を有する
琺瑯とこの琺瑯製品及びその製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an enamel having antibacterial and antifungal properties, an enamel product and a method for producing the same.

【0002】[0002]

【従来の技術】従来、金属板などに抗菌防かび処理を施
すものとしては、特開平5−309328号に示される
ように抗菌剤粒子と防汚剤を添加混合した塗膜樹脂を鋼
板表面に塗装するようにしたものや特開平6−6501
2号に示されるように基板を金属イオンを含有した酸化
チタン膜で被覆するようにした抗菌防カビ性セラミック
スに関するものなどがあった。しかし、金属の上にガラ
ス質の被覆をかけ密着させた琺瑯に対して抗菌性や防か
び性を付加したものはなかった。
2. Description of the Related Art Conventionally, as a method of subjecting a metal plate or the like to antibacterial and fungicide treatment, a coating resin obtained by adding and mixing an antibacterial agent particle and an antifouling agent as described in JP-A-5-309328 is applied to the steel sheet surface. Painted ones and JP-A-6-6501
As shown in No. 2, there has been an antibacterial and antifungal ceramic in which a substrate is coated with a titanium oxide film containing metal ions. However, none of the enamels having a vitreous coating on a metal and adhered thereto have an antibacterial property and a fungicide property.

【0003】[0003]

【発明が解決しようとする課題】琺瑯は、他の素材に比
べ汚れがつきにくく清潔性に特徴を有しているため抗菌
性や防カビ性については、特に配慮されていなかった。
しかしながら、このような特徴から浴室や厨房などの水
廻りに浴槽やシンク、あるいは壁面材などとして多用さ
れているため手入れを怠ると、琺瑯の表面に人の垢や水
垢、埃、汚れなどの有機物が付着固化する場合があり、
衛生面において問題を生じる虞れがあった。またこのよ
うに有機物が付着固化すると、高温、多湿な使用環境と
あいまって固形物にカビが生じる虞れもあった。
Since enamels are less likely to be stained than other materials and have a characteristic of cleanliness, no special consideration has been given to antibacterial properties and antifungal properties.
However, due to these characteristics, they are often used as bathtubs, sinks, wall materials, etc. around water such as bathrooms and kitchens, and if care is neglected, organic matter such as human dirt, water scale, dust, dirt etc. will be on the surface of the enamel. May be solidified,
There was a risk of causing problems in hygiene. In addition, when the organic substance adheres and solidifies in this manner, there is a possibility that mold may be generated on the solid substance in combination with a high-temperature and humid use environment.

【0004】本発明は、上記従来の琺瑯に発生していた
問題点の解決を課題とする。
[0004] It is an object of the present invention to solve the problems encountered in the above-mentioned conventional enamel.

【0005】[0005]

【課題を解決するための手段】本発明では、上記の課題
を解決するために含銀釉薬を用いて琺瑯の焼成を行い琺
瑯のガラス質中に銀を混入させるか、あるいは琺瑯を焼
成した後、さらにその表面に含銀物質を塗布焼成するこ
とにより、琺瑯表面に形成されるガラス質層中に銀を混
入させることとした。
According to the present invention, in order to solve the above-mentioned problems, the enamel is baked by using a silver-containing glaze to mix silver in the glass of the enamel, or after the enamel is baked. Further, silver is mixed into the glassy layer formed on the surface of the enamel by applying and baking a silver-containing substance on the surface.

【0006】そして、上記のように表面のガラス質に銀
が混入した琺瑯を用いて洗面化粧台や流し台などのシン
クあるいは浴槽や壁面パネルなどの水廻りに多用される
琺瑯製品を形成した。
As described above, an enamel product which is frequently used in sinks such as vanities and sinks or in waters such as bathtubs and wall panels is formed by using the enamel in which silver is mixed in the glassy surface.

【0007】上記含銀釉薬としては、ミル添加物として
表面に銀被膜を形成した珪石や、リチウム長石を主成分
とする長石に酸化セリウムまたは酸化ネオジウムと共に
硝酸銀溶液を混入し、乾燥焼結したものを用いることと
した。
The silver-containing glaze is obtained by mixing silver nitrate solution together with cerium oxide or neodymium oxide into silica stone or feldspar mainly composed of lithium feldspar as a mill additive, followed by drying and sintering. Was used.

【0008】また琺瑯上に塗布する含銀物質としては、
含銀液、銀ラスター液の他、銀塩またはクロム塩が混入
したほう珪酸ガラスを主成分として製造された釉薬を用
いることとした。
[0008] The silver-containing substance to be coated on the enamel includes
In addition to the silver-containing liquid and the silver raster liquid, a glaze made mainly of borosilicate glass mixed with a silver salt or a chromium salt is used.

【0009】[0009]

【作用】琺瑯中に混入し、あるいは琺瑯の表面に塗布焼
成された銀は、温度や湿度の影響をうけて銀イオンをそ
の表面に選択的に溶出し、溶出した銀イオンは、オリゴ
ナジミー効果により菌の繁殖やカビの発生を防止するよ
うに作用する。
[Effect] Silver mixed into an enamel or coated and baked on the surface of an enamel selectively elutes silver ions on the surface under the influence of temperature and humidity, and the eluted silver ions are caused by an oligonadmy effect. It acts to prevent the growth of fungi and the development of mold.

【0010】銀塩またはクロム塩が混入したほう珪酸ガ
ラスは、ほう酸異常による分相効果により分相成分を温
度や湿度の影響で選択的に溶出し、これに含まれている
銀の網目構造を破壊し、銀をイオン化させるように作用
する。
[0010] Borosilicate glass mixed with silver salt or chromium salt selectively elutes phase-separating components under the influence of temperature and humidity due to the phase-separation effect due to boric acid anomaly, and changes the silver network structure contained therein. Breaks down and acts to ionize silver.

【0011】ミル添加物中に混入された酸化セリウムや
酸化ネオジウムは、光を触媒として励起され、混入され
ている銀を活性、イオン化するように作用する。
Cerium oxide and neodymium oxide mixed in the mill additive are excited by light as a catalyst, and act to activate and ionize the mixed silver.

【0012】[0012]

【実施例】以下、実施例に基づき本発明を詳細に説明す
る。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in detail based on embodiments.

【0013】実施例1 まず珪石の表面に湿式コーティング法(例えば有機化塩
の含銀溶液中に浸漬する)あるいは乾式コーティング法
(例えば銀を加熱蒸着する)で銀被膜を形成する。次
に、この珪石をフリット(長石、ホウ砂などの原料を溶
解してガラス化した後水中に投じて急冷したもの)に、
ミル添加物として他の添加物と共に加え、これをミルで
粉砕し、濃度とPHを適当にした懸濁液として、琺瑯の
釉薬を製造した。なおこの時、上述した珪石を予め製造
された釉薬のスリップ(懸濁液)中に後入れ混合しても
良く、この場合は、珪石の琺瑯釉薬への溶け込みがさら
に抑制されることとなり、銀がイオン化されやすい状態
で保持されることとなる。
EXAMPLE 1 First, a silver film is formed on the surface of silica stone by a wet coating method (for example, immersion in a silver-containing solution of an organic salt) or a dry coating method (for example, heating and depositing silver). Next, this silica stone is fritted (a material that has been melted and vitrified by dissolving raw materials such as feldspar and borax and then rapidly cooled by throwing it into water)
As a mill additive, it was added together with other additives, and this was pulverized by a mill to produce an enamel glaze as a suspension having an appropriate concentration and PH. At this time, the above-mentioned silica stone may be put into a slip (suspension) of a previously produced glaze and then mixed. In this case, the dissolution of the silica stone into the enamel glaze is further suppressed, and silver Is maintained in a state where it is easily ionized.

【0014】このようにして製造された釉薬を素地とな
る金属板の表面に塗布し、通常の琺瑯と同様に800〜
900℃で焼成することにより抗菌性並びに防カビ性を
有する琺瑯を形成した。
The thus produced glaze is applied to the surface of a base metal plate, and the same as that of a normal enamel,
By baking at 900 ° C., an enamel having antibacterial and antifungal properties was formed.

【0015】このようにして形成された琺瑯は、琺瑯の
内部で不均一相をとる珪石から銀イオンが温度や湿度の
影響を受けて選択的に琺瑯のガラス表面に溶出する。よ
ってこの銀イオンのオリゴナジミー効果により、抗菌防
カビ効果が得られた。
In the enamel thus formed, silver ions are selectively eluted from the silica stone, which takes a heterogeneous phase inside the enamel, onto the glass surface of the enamel under the influence of temperature and humidity. Therefore, an antibacterial and antifungal effect was obtained by the oligonagymy effect of the silver ions.

【0016】実施例2 予め焼成された琺瑯の表面に銀ラスター液、あるいは含
銀溶液を塗布し、これを焼成することにより、琺瑯の表
面に含銀物質の塗布焼成層を形成することとした。
Example 2 A silver raster solution or a silver-containing solution was applied to the surface of a previously baked enamel and baked to form a coated and fired layer of a silver-containing substance on the surface of the enamel. .

【0017】この場合も上記実施例と同様に銀イオンが
温度や湿度の影響を受けて選択的に表面に溶出するの
で、この銀イオンのオリゴナジミー効果により、抗菌防
カビ効果が得られた。
Also in this case, silver ions are selectively eluted to the surface under the influence of temperature and humidity as in the above-mentioned embodiment, so that an antibacterial and antifungal effect was obtained by the oligonagic effect of the silver ions.

【0018】実施例3 銀塩またはクロム塩がガラス組成に導入されたほう珪酸
ガラスを微粉砕する。そして、これをスリップに加えて
釉薬を製造し、この釉薬を高耐食性琺瑯の表面に薄く塗
布した後、通常の琺瑯と同様に800〜900℃で焼成
した。
Example 3 A borosilicate glass in which a silver salt or a chromium salt is introduced into a glass composition is pulverized. This was added to a slip to produce a glaze. The glaze was thinly applied to the surface of the highly corrosion-resistant enamel, and then fired at 800 to 900 ° C. in the same manner as a normal enamel.

【0019】このようにして形成された抗菌防カビ琺瑯
では、表面に焼成されたほう珪酸ガラスのほう酸異常に
よる分相効果により、分相成分が温度や湿度の影響を受
けて、選択的に溶け出すので、これに含まれている銀の
網目構造も破壊されることとなる。よって、分相状態で
混入している銀はイオン化し、この銀イオンのオリゴナ
ジミー効果により抗菌防カビ能力が発揮される。
In the antibacterial fungus enamel thus formed, the phase separation component is selectively melted under the influence of temperature and humidity due to the phase separation effect due to the abnormality of boric acid of the borosilicate glass fired on the surface. As a result, the silver network structure contained therein is also destroyed. Therefore, silver mixed in a phase-separated state is ionized, and the antibacterial and antifungal ability is exerted by the oligonagic effect of the silver ions.

【0020】またこの抗菌防カビ琺瑯では、琺瑯層上に
溶け出した分相ガラスを払拭して除去することにより、
表面に固着した汚れも容易に取り除くことができ、その
手入れも一層容易に行える。
Further, in this antibacterial and antifungal enamel, the phase-separated glass that has melted out on the enamel layer is wiped off and removed.
Dirt stuck to the surface can also be easily removed, and its maintenance can be performed more easily.

【0021】実施例4 リチウム長石を主成分とする長石に酸化セリウムまたは
酸化ネオジウムを混合し、これに硝酸銀溶液を加え、乾
燥焼結の上、粉砕する。そして、これをミル添加物に加
え、フリットと共にミルで粉砕して微粉とし、この微粉
を濃度とPHの調節をはかった懸濁液として釉薬を製造
した。そして、この釉薬を素地となる金属板上に塗布し
た後、通常の琺瑯と同様に800〜900℃で焼成し
た。
Example 4 Cerium oxide or neodymium oxide is mixed with feldspar containing lithium feldspar as a main component, a silver nitrate solution is added thereto, and the mixture is dried, sintered and pulverized. Then, this was added to a mill additive, milled together with a frit in a mill to produce fine powder, and a glaze was produced as a suspension in which the fine powder was adjusted in concentration and pH. Then, the glaze was applied on a base metal plate, and then fired at 800 to 900 ° C. in the same manner as a normal enamel.

【0022】この場合は、酸化セリウムまたは酸化ネオ
ジウムが光により励起され、銀を活性、イオン化するこ
とにより、表面に銀イオンが溶出するので、太陽光や電
灯などの光を受けて抗菌防カビ効果が発揮される。
In this case, cerium oxide or neodymium oxide is excited by light to activate and ionize silver, and silver ions are eluted on the surface. Is exhibited.

【0023】以上のように本発明の抗菌防カビ琺瑯は、
従来の琺瑯と同様に塗布焼成により形成できるので、従
来琺瑯がその優れた特質から多用されていた洗面化粧台
や流し台などのシンクあるいは浴槽や壁面パネルなどの
琺瑯製品を容易に製造することができ、この抗菌防カビ
琺瑯で製造された琺瑯製品は、金属の丈夫さとガラスの
もつ耐食性と清潔さを兼ね備えると共に、抗菌性や防カ
ビ性も兼ね備え、特に厨房や浴室などの水廻りに利用し
た際には、衛生面での一層の向上が図られることとな
る。また表面の汚れは、払拭することにより容易に除去
できるので、その手入れも一層容易に行える。特にほう
珪酸ガラスを混入させた釉薬を用いて製造されたもので
は、温度や湿度の影響によるほう酸異常により銀イオン
と共に分相ガラスが琺瑯層上に溶けだすので、その効果
はより顕著である。
As described above, the antibacterial and antifungal enamel of the present invention
Since it can be formed by coating and baking in the same manner as conventional enamels, enamels can be easily manufactured, such as sinks such as vanities and sinks, or bathtubs and wall panels, which were often used because of their excellent characteristics. , Enamel products manufactured with this antibacterial and antifungal enamel have both the durableness of metal and the corrosion resistance and cleanliness of glass, as well as antibacterial and antifungal properties, especially when used around kitchens and bathrooms. Therefore, further improvement in hygiene will be achieved. In addition, since dirt on the surface can be easily removed by wiping, it can be more easily cleaned. In particular, in the case of using a glaze mixed with borosilicate glass, the phase separation glass is dissolved on the enamel layer together with silver ions due to an abnormality of boric acid due to the influence of temperature and humidity, so that the effect is more remarkable.

【0024】[0024]

【発明の効果】以上の通り、本発明の抗菌防カビ琺瑯
は、琺瑯中、あるいは琺瑯の表面層に銀が混入されてい
るので、同時に混入された他の物質の影響を受け、温度
や湿度あるいは光を要因として抗菌並びに防カビに効果
を有する銀イオンがその表面に溶出する。よって、殆ど
メインテナンスを要することなく、菌の繁殖やカビの発
生が効果的に防止できる。従って、高温多湿でカビの発
生し易い浴室や、不潔になりがちな台所などでの使用に
好適で、手入れが一層容易に行えるようになると共に、
衛生面での向上も図られることとなる。
As described above, since the antibacterial antifungal enamel of the present invention contains silver in the enamel or in the surface layer of the enamel, it is affected by other substances mixed at the same time, and the temperature and humidity are affected. Alternatively, silver ions having antibacterial and antifungal effects are eluted on the surface due to light. Therefore, propagation of bacteria and generation of mold can be effectively prevented with almost no maintenance. Therefore, it is suitable for use in a bathroom where mold is likely to occur at high temperature and humidity, and in a kitchen that tends to be dirty, and can be more easily cared for.
Improvements in hygiene will also be achieved.

【0025】またその製造方法は、琺瑯釉薬のミル添加
物として含銀物質を混入させるか、含銀物質を直接琺瑯
上に塗布焼成するだけであるので、新たな製造設備など
を要さず、従来の琺瑯焼成設備がそのまま利用できる。
また製造工程数も単にミル添加物として含銀物質を混入
させるだけであれば、従来と殆ど変わらない。従って必
要な材料費のみの追加で琺瑯に抗菌防カビ機能を付加さ
せることができ、製造コストの上昇は最小限に抑えられ
る。さらに釉薬に混入されたり、表面に塗布焼成される
物質は、琺瑯自体の性質に影響を及ぼすものではないの
で、防汚性、耐熱性、耐蝕性などの琺瑯自体が持つ優れ
た特性を損なう虞れもないという多くの優れた効果を奏
する。
In addition, the production method involves simply adding a silver-containing substance as a mill additive to the enamel glaze or directly applying the silver-containing substance onto the enamel and firing it, so that no new production equipment is required. Conventional enamel firing equipment can be used as it is.
Also, the number of production steps is almost the same as that of the conventional method if only a silver-containing substance is mixed as a mill additive. Therefore, an antibacterial and antifungal function can be added to the enamel by adding only necessary material costs, and an increase in manufacturing cost can be minimized. Furthermore, since the substance mixed into the glaze or applied and baked on the surface does not affect the properties of the enamel itself, it may impair the excellent properties of the enamel itself such as antifouling properties, heat resistance, and corrosion resistance. There are many excellent effects that there is not.

───────────────────────────────────────────────────── フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C23D 5/00 ──────────────────────────────────────────────────続 き Continued on front page (58) Field surveyed (Int. Cl. 7 , DB name) C23D 5/00

Claims (5)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 銀塩またはクロム塩が混入したほう珪酸
ガラスの焼成層が表面に形成されたことを特徴とする抗
菌防カビ琺瑯。
An antibacterial antifungal enamel, wherein a fired layer of borosilicate glass mixed with a silver salt or a chromium salt is formed on the surface.
【請求項2】 琺瑯を焼成する釉薬のミル添加物とし
て、リチウム長石を主成分とする長石に酸化セリウムま
たは酸化ネオジウムを混合すると共に硝酸銀溶液を添加
して乾燥焼結させたものを用いたことを特徴とする抗菌
防カビ琺瑯の製造方法。
2. As a mill additive for a glaze for firing enamel, a feldspar mainly composed of lithium feldspar mixed with cerium oxide or neodymium oxide and added with a silver nitrate solution and dried and sintered. A method for producing an antibacterial and antifungal enamel.
【請求項3】 琺瑯を焼成する釉薬のミル添加物とし
て、表面に銀被膜が形成された珪石を用いたことを特徴
とする抗菌防カビ琺瑯の製造方法。
3. A method for producing an antibacterial antifungal enamel, comprising using silica stone having a silver film formed on a surface thereof as a mill additive of a glaze for firing the enamel.
【請求項4】 焼成された琺瑯の表面に、さらに銀塩ま
たはクロム塩を含有したほう珪酸ガラスを主成分とする
釉薬を塗布焼成することを特徴とする抗菌防カビ琺瑯の
製造方法。
4. A method for producing an antibacterial antifungal enamel, comprising applying a glaze mainly composed of borosilicate glass containing a silver salt or a chromium salt to the surface of the fired enamel, followed by firing.
【請求項5】 上記請求項2から請求項4の何れかに記
載の方法により、琺瑯のガラス質中、または琺瑯の表面
に形成されたガラス層中に、銀が分相状態で混入された
ことを特徴とする洗面化粧台や流し台などのシンクある
いは浴槽や壁面パネルなどの琺瑯製品。
5. The method according to claim 2, wherein silver is mixed in a phase-separated state in the vitreous enamel or the glass layer formed on the surface of the enamel. An enamel product such as a sink for a vanity table or a sink, or a bathtub or a wall panel.
JP6239101A 1994-10-03 1994-10-03 Antibacterial antifungal enamel and its production method and product Expired - Fee Related JP3023496B2 (en)

Priority Applications (1)

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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6239101A JP3023496B2 (en) 1994-10-03 1994-10-03 Antibacterial antifungal enamel and its production method and product

Publications (2)

Publication Number Publication Date
JPH08100274A JPH08100274A (en) 1996-04-16
JP3023496B2 true JP3023496B2 (en) 2000-03-21

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