JP2934697B2 - Anti-corrosion rolling bearing - Google Patents
Anti-corrosion rolling bearingInfo
- Publication number
- JP2934697B2 JP2934697B2 JP5158840A JP15884093A JP2934697B2 JP 2934697 B2 JP2934697 B2 JP 2934697B2 JP 5158840 A JP5158840 A JP 5158840A JP 15884093 A JP15884093 A JP 15884093A JP 2934697 B2 JP2934697 B2 JP 2934697B2
- Authority
- JP
- Japan
- Prior art keywords
- bearing
- rolling
- rolling element
- rolling bearing
- outer rings
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/303—Parts of ball or roller bearings of hybrid bearings, e.g. rolling bearings with steel races and ceramic rolling elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C19/00—Bearings with rolling contact, for exclusively rotary movement
- F16C19/22—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings
- F16C19/24—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly
- F16C19/26—Bearings with rolling contact, for exclusively rotary movement with bearing rollers essentially of the same size in one or more circular rows, e.g. needle bearings for radial load mainly with a single row of rollers
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Rolling Contact Bearings (AREA)
- Powder Metallurgy (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、内部にグリースが封入
される形態の電蝕防止型の転がり軸受に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an anti-corrosion type rolling bearing in which grease is sealed.
【0002】[0002]
【従来の技術】例えば、鉄道車両の電動機に用いる軸受
には、電動機から軸受鋼製軸受内部へ電流が流れること
があり、軸受内部を通る電流によって軸受の転動体と内
・外輪との接触部位に電蝕が生じ、寿命が短くなる。そ
こで、この種の軸受については、従来から、内・外輪の
外表面に絶縁性の被膜を形成することにより、電蝕の発
生を防止することが行われている。2. Description of the Related Art For example, in a bearing used for an electric motor of a railway vehicle, an electric current sometimes flows from the electric motor into a bearing steel bearing, and a current passing through the inside of the bearing causes a contact portion between a rolling element of the bearing and inner and outer rings. Electrolytic corrosion occurs and the life is shortened. Therefore, in this type of bearing, it has been conventionally practiced to prevent the occurrence of electrolytic corrosion by forming an insulating film on the outer surfaces of the inner and outer rings.
【0003】[0003]
【発明が解決しようとする課題】ところで、上記従来例
において、被膜が合成樹脂の場合だと、荷重作用時に弾
性変形して軸受そのものの軸心が変動しやすくなった
り、あるいは経時的な収縮によってクリープを招いたり
することが指摘され、また、被膜をセラミックスなどの
硬質なものにした場合だと、必要箇所への組み込み時に
セラミックス被膜が欠けるなど部分的に剥離することが
あり、本来の目的である絶縁機能を発揮できなくなるこ
とが指摘される。In the above conventional example, when the coating is made of a synthetic resin, the bearing is elastically deformed when a load is applied, so that the axis of the bearing itself tends to fluctuate or shrink with time. It has been pointed out that creep may be caused, and if the coating is made of a hard material such as ceramics, the ceramic coating may be partially peeled off, such as chipping, when it is installed in the required places. It is pointed out that a certain insulating function cannot be exhibited.
【0004】さらには、これら絶縁被膜をもってしても
軸受部の絶縁性は絶対的ではなく、すなわち転動体と軌
道輪あるいは保持器との間で発生する鉄粉、銅粉などの
摩耗粉がグリース中に飛散したり、外部から侵入した水
分などがグリース中に混入したりして、これら摩耗粉や
水分が電荷の媒体となり近接するハウジングと外輪との
間の絶縁性を破壊したりすることがある。Further, even with these insulating coatings, the insulating properties of the bearing portion are not absolute, that is, wear powder such as iron powder and copper powder generated between the rolling element and the bearing ring or the cage is greased. The grease may be scattered into the inside or water entering from the outside may be mixed into the grease, and these abrasion powders and water may serve as a medium for electric charge and destroy the insulation between the adjacent housing and the outer ring. is there.
【0005】本発明は、このような事情に鑑み、絶縁機
能に優れているとともに、従来のような組み込み時や組
み込んだ状態においての不具合がない構造とすることを
課題としている。[0005] In view of such circumstances, it is an object of the present invention to provide a structure having an excellent insulating function and having no problems at the time of assembling or assembling as in the related art.
【0006】[0006]
【課題を解決するための手段】本発明は、内部にグリー
スが封入される形態の電蝕防止型の転がり軸受におい
て、少なくとも内・外輪間に介装される転動体が、窒化
けい素を主体として加圧焼結により形成され、かつ少な
くともその転動面の粗さが0.2Z以下とされ、内・外
輪間が電気的に絶縁されている構成とした。According to the present invention, there is provided an anti-corrosion type rolling bearing in which grease is sealed therein, wherein at least a rolling element interposed between an inner ring and an outer ring mainly comprises silicon nitride. as formed by pressure sintering, and at least its roughness of the rolling surface is less 0.2Z, inner and outer
The configuration was such that the wheels were electrically insulated .
【0007】[0007]
【作用】保持器を含め内・外輪間の広い空間が絶縁素材
からなる転動体により電気的に絶縁されるので、軸受内
部で電蝕が発生しなくなる。A large space between the inner and outer rings including the retainer is electrically insulated by the rolling elements made of an insulating material, so that no electrolytic corrosion occurs inside the bearing.
【0008】そして、内・外輪の外表面に被膜を形成す
るようにはせずに既存の軸受構成要素を絶縁素材として
いるから、従来のような軸受の組み込み時や組み込んだ
状態においての不具合が生じない。しかも、転動体を窒
化けい素を主体として加圧焼結で形成しているから、結
晶結合が強力で強度的に優れている他、気泡やクラック
の発生率がきわめて少なくなって水分などが吸収されに
くくなる。また、表面粗さを小さく特定することにより
金属摩耗粉や水分を付着させにくくしているから、金属
摩耗粉や水分を媒体とする電流通過も起きなくて済む。
また、金属摩耗粉そのものの絶対量が減るので、それに
よる絶縁破壊の可能性も少なくなる。Since the existing bearing components are made of an insulating material without forming a coating on the outer surfaces of the inner and outer rings, there is a problem that occurs when a conventional bearing is assembled or assembled. Does not occur. In addition, since the rolling elements are formed by pressure sintering mainly using silicon nitride, the crystal bonding is strong and the strength is excellent, and the generation rate of bubbles and cracks is extremely low and moisture is absorbed. It is hard to be done. In addition, since the surface roughness is specified to be small to make it difficult for metal abrasion powder or moisture to adhere thereto, current passing using metal abrasion powder or moisture as a medium does not occur.
Further, since the absolute amount of the metal wear powder itself is reduced, the possibility of dielectric breakdown due to the reduction is also reduced.
【0009】また、転動体は金属製のものに比べて比重
が小さくなるので、転動体の慣性力低減に効果があり、
保持器に対する負担を軽減できるようになる。Further, since the rolling elements have a smaller specific gravity than those made of metal, they are effective in reducing the inertial force of the rolling elements.
The burden on the retainer can be reduced.
【0010】[0010]
【実施例】本発明の詳細を図1および図2に示す一実施
例により説明する。図中、1は内輪、2は外輪、3は円
筒ころよりなる転動体、4は保持器である。そして、図
示しないが、この軸受の内部にはグリースがシール装置
などにより封入される。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention will be explained with reference to an embodiment shown in FIGS. In the figure, 1 is an inner ring, 2 is an outer ring, 3 is a rolling element formed of a cylindrical roller, and 4 is a retainer. Although not shown, grease is sealed inside the bearing by a sealing device or the like.
【0011】内・外輪1,2は軸受鋼などの金属製とさ
れており、転動体3は窒化けい素を主体として加圧焼結
により形成されるセラミックス製とされ、内・外輪間の
導通経路となりうるその転動面の粗さは0.2Z以下と
されている。この加圧焼結としては、例えばHIP(ホ
ット・アイソスタティック・プレス)と称する手法が採
用される。The inner and outer rings 1 and 2 are made of metal such as bearing steel, and the rolling elements 3 are made of ceramics mainly made of silicon nitride and formed by pressure sintering. The roughness of the rolling surface that can be a path is set to 0.2Z or less. As this pressure sintering, for example, a technique called HIP (hot isostatic press) is adopted.
【0012】保持器4は、軸方向に2分割とされてい
て、転動体3を回転自在に保持する複数のポケット5の
間の部分がリベット6によって結合された構造であり、
銅合金などの金属で形成されている。この保持器4は、
いわゆる転動体案内となるように設計されていて、内・
外輪1,2のいずれに対しても径方向で比較的大きな隙
間が存在するから、外輪案内形式や内輪案内形式のもの
に比べて内・外輪1,2と保持器4との間の対向隙間へ
グリースなどの潤滑剤を偏らない状態で入れやすくな
る。外輪案内形式や内輪案内形式のものに比べて内・外
輪との接触による摩耗粉の発生も少ない。The retainer 4 is divided into two parts in the axial direction, and has a structure in which portions between a plurality of pockets 5 that rotatably hold the rolling elements 3 are connected by rivets 6.
It is formed of a metal such as a copper alloy. This cage 4
It is designed to be a so-called rolling element guide.
Since a relatively large gap exists in the radial direction with respect to each of the outer rings 1 and 2, the facing gap between the inner / outer rings 1 and the cage 4 is larger than that of the outer ring guide type or the inner ring guide type. Lubricant such as hegrease can be easily added without unevenness. The generation of abrasion powder due to contact with the inner and outer rings is smaller than that of the outer ring guide type or inner ring guide type.
【0013】このように内・外輪1,2間を絶縁素材か
らなる転動体3により電気的に絶縁させているから、軸
受内部で電蝕が発生しなくなる。As described above, the inner and outer rings 1 and 2 are electrically insulated by the rolling elements 3 made of an insulating material, so that no electrolytic corrosion occurs inside the bearing.
【0014】この他、転動体3のセラミックス化によ
り、金属製とする場合に比べて比重が約7.8から約
3.2へと大幅に小さくなるから、回転遠心力による慣
性力を小さくでき、保持器4のポケット5の内壁に対す
る転動体3の衝撃負担を軽減できるようになる。これ
は、下記する軸受回転振動試験により確認できている。
この軸受回転振動試験は、図2に示すような装置を用い
て行う。図2において、Aは試験軸受、7はハウジン
グ、8は片持ち支持される回転軸、9は支持軸受、10
〜12は位置決め用の間座や台座、13は位置決め用の
ナットである。そして、試験条件は、振動加速度:50
G、振動周波数:60Hz(正弦波)、振幅:3.45
mm、回転数:1000rpm、荷重:軸自重のみ
(2.0Kgf)、潤滑:日本石油製の商品名マルチノ
ックNO.2、振動回数:リベット切損またはゆるみま
で、とそれぞれ設定されている。また、試験軸受Aは、
前述した構造の本実施例品と、比較品として構成要素の
全てが軸受鋼(SUJ2)からなるもの(JIS型番N
U219FY)とした。結果として、比較品では振動7
50万回で保持器のリベットが破損したのに対し、本実
施例品では振動2300万回で保持器のリベットゆるみ
が見られた程度で済むなど、明らかに本実施例品のほう
が優れた特性を示している。このように、転動体3のセ
ラミックス化により副次的に保持器4を転動体案内形式
にできるようになるとともに、リベット止めする二分割
構造のものを使用できるようになるなど、コスト面で有
利となる。さらには、転動体の慣性力が小さいことか
ら、転動体案内であっても転動体との間の接触摩耗は軽
減され、摩耗粉の発生は少なくなり絶縁破壊のおそれは
少なくなる。In addition, since the rolling element 3 is made of ceramics, the specific gravity is greatly reduced from about 7.8 to about 3.2 as compared with the case where the rolling element 3 is made of metal, so that the inertial force due to the rotational centrifugal force can be reduced. Thus, the impact load of the rolling element 3 on the inner wall of the pocket 5 of the retainer 4 can be reduced. This has been confirmed by the bearing rotational vibration test described below.
This bearing rotational vibration test is performed using an apparatus as shown in FIG. In FIG. 2, A is a test bearing, 7 is a housing, 8 is a rotating shaft that is cantilevered, 9 is a supporting bearing, 10
Numerals 12 to 12 are positioning spacers and pedestals, and 13 is a positioning nut. The test conditions were as follows: vibration acceleration: 50
G, vibration frequency: 60 Hz (sine wave), amplitude: 3.45
mm, number of revolutions: 1000 rpm, load: only the shaft's own weight (2.0 Kgf), lubrication: Multi-knock NO. 2, the number of vibrations: rivet breakage or looseness is set. Test bearing A is
The product of this embodiment having the above-described structure, and a comparative product in which all of the constituent elements are made of bearing steel (SUJ2) (JIS model number N)
U219FY). As a result, vibration 7
The rivet of the cage was broken after 500,000 times, whereas the rivet of the cage was loosened after 23 million vibrations in the product of the present embodiment. Is shown. In this manner, the ceramics of the rolling elements 3 can make the retainer 4 secondary to the rolling element guide type, and can use a two-part structure with riveting, which is advantageous in terms of cost. Becomes Furthermore, since the rolling element has a small inertial force, contact wear between the rolling element and the rolling element is reduced, the generation of wear powder is reduced, and the possibility of dielectric breakdown is reduced.
【0015】なお、上記実施例では、内外軌道輪1,2
を軸受鋼製としているが、少なくとも導通経路の上流側
である外輪2、さらには加えて内輪1も転動体3と同
様、窒化けい素を主体とするセラミックスで形成しても
よい。また、工作機械などの主軸用軸受の電蝕防止を行
うためには、上記実施例のように転動体3に加えて、導
通経路の上流側となる内輪1を窒化けい素を主体とする
セラミックスで形成してもよい。さらにまた、転動体3
の転動面の粗さのみを0.2Z以下と規定しているが、
水分や摩耗粉の付着を完全に防止するという点から転動
体3の軸方向端面もその粗さを0.2Z以下としてもよ
い。転動体3としては図示したころの他、玉であっても
よい。さらに、保持器なしの総ころ軸受あるいは総玉軸
受であってもよい。In the above embodiment, the inner and outer races 1, 2
Is made of bearing steel, but at least the outer ring 2 on the upstream side of the conduction path, and also the inner ring 1 may be formed of ceramics mainly composed of silicon nitride, like the rolling elements 3. In addition, in order to prevent electrolytic corrosion of a main shaft bearing of a machine tool or the like, in addition to the rolling element 3 as in the above-described embodiment, the inner ring 1 on the upstream side of the conduction path is made of ceramics mainly composed of silicon nitride. May be formed. Furthermore, rolling elements 3
Although only the roughness of the rolling surface is specified to be 0.2Z or less,
The axial end face of the rolling element 3 may have a roughness of 0.2Z or less from the viewpoint of completely preventing adhesion of moisture and wear powder. The rolling element 3 may be a ball in addition to the rollers shown in the drawing. Further, a full roller bearing or a full ball bearing without a cage may be used.
【0016】[0016]
【発明の効果】本発明では、既存の軸受構成要素である
転動体を特定のセラミックスとすることにより内・外輪
間の電気絶縁を行うようにしているから、電気絶縁のた
めの余分な部品や加工が不要であるなど無駄がない他、
従来のような軸受の組み込み時や組み込んだ状態におい
ての不具合がなく、電気絶縁の信頼性が高い。また、こ
の転動体の製法や表面粗さを特定することにより水分吸
収する可能性のある気泡やクラックの発生を抑えるとと
もに表面への水分付着を阻止し、また、金属摩耗粉の付
着をも阻止できるようにしているから、水分や金属摩耗
粉などのような不確定要素による電気導通の発生も確実
に阻止できる点でも電気絶縁の信頼性が高くなってい
る。According to the present invention, the rolling elements, which are the existing bearing components, are made of specific ceramics so as to provide electrical insulation between the inner and outer races. There is no waste such as no need for processing,
There is no problem when the bearing is assembled or in a state where the bearing is assembled as in the related art, and the reliability of electrical insulation is high. In addition, by specifying the manufacturing method and surface roughness of this rolling element, it suppresses the generation of bubbles and cracks that may absorb moisture, prevents moisture from adhering to the surface, and also prevents the adhesion of metal abrasion powder. Since it is made possible, the reliability of the electrical insulation is also high in that the occurrence of electrical continuity due to uncertain factors such as moisture and metal abrasion powder can be reliably prevented.
【図1】本発明の電蝕型の転がり軸受の一実施例の上半
分の縦断面図。FIG. 1 is a longitudinal sectional view of an upper half of an embodiment of an electrolytic corrosion type rolling bearing of the present invention.
【図2】本実施例での軸受回転振動試験装置の概略構成
を示す上半分断面の側面図。FIG. 2 is a side view of an upper half section showing a schematic configuration of a bearing rotational vibration test apparatus according to the present embodiment.
1 内輪 2 外輪 3 転動体 4 保持器 Reference Signs List 1 inner ring 2 outer ring 3 rolling element 4 cage
───────────────────────────────────────────────────── フロントページの続き (72)発明者 三好 通 大阪市中央区南船場三丁目5番8号 光 洋精工株式会社内 (56)参考文献 特開 昭61−92322(JP,A) 実開 昭60−29921(JP,U) (58)調査した分野(Int.Cl.6,DB名) F16C 33/32 ──────────────────────────────────────────────────続 き Continuation of the front page (72) Inventor: Miyoshi, 3-5-8, Minamisenba, Chuo-ku, Osaka-shi Koyo Seiko Co., Ltd. (56) References JP-A-61-92322 (JP, A) 60-29921 (JP, U) (58) Field surveyed (Int. Cl. 6 , DB name) F16C 33/32
Claims (1)
止型の転がり軸受であって、 少なくとも内・外輪間に介装される転動体が、窒化けい
素を主体として加圧焼結により形成され、かつ少なくと
もその転動面の粗さが0.2Z以下とされ、内・外輪間
が電気的に絶縁されている、ことを特徴とする電蝕防止
型の転がり軸受。1. An anti-corrosion type rolling bearing in which grease is sealed inside, wherein at least a rolling element interposed between an inner ring and an outer ring is made of silicon nitride as a main component by pressure sintering. It is formed, and at least its roughness of the rolling surface is less 0.2Z, between the inner and outer rings
A rolling bearing of an anti-corrosion type, wherein the rolling bearing is electrically insulated .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5158840A JP2934697B2 (en) | 1993-06-29 | 1993-06-29 | Anti-corrosion rolling bearing |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP5158840A JP2934697B2 (en) | 1993-06-29 | 1993-06-29 | Anti-corrosion rolling bearing |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0712129A JPH0712129A (en) | 1995-01-17 |
JP2934697B2 true JP2934697B2 (en) | 1999-08-16 |
Family
ID=15680558
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP5158840A Expired - Fee Related JP2934697B2 (en) | 1993-06-29 | 1993-06-29 | Anti-corrosion rolling bearing |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2934697B2 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2006112568A (en) * | 2004-10-15 | 2006-04-27 | Nsk Ltd | Cylindrical roller bearing |
JP2012060772A (en) * | 2010-09-08 | 2012-03-22 | Mitsubishi Electric Corp | Rotor of motor, motor, air handling unit, and manufacturing method of rotor of motor |
JP5728863B2 (en) * | 2010-09-22 | 2015-06-03 | 日本精工株式会社 | Spindle device for electrostatic coating and electrostatic coating machine |
WO2013099586A1 (en) * | 2011-12-29 | 2013-07-04 | Ntn株式会社 | Bearing for main motor, supporting structure for main shaft of main motor, and main motor for railway vehicle |
JP2013139842A (en) * | 2011-12-29 | 2013-07-18 | Ntn Corp | Main motor bearing |
JP2013139841A (en) * | 2011-12-29 | 2013-07-18 | Ntn Corp | Supporting structure for main motor spindle, and main motor for railway vehicle |
JP2013141405A (en) * | 2013-04-04 | 2013-07-18 | Mitsubishi Electric Corp | Electric motor and air conditioner |
-
1993
- 1993-06-29 JP JP5158840A patent/JP2934697B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0712129A (en) | 1995-01-17 |
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