JP2635293B2 - Fitting product block, its manufacturing apparatus and construction method - Google Patents
Fitting product block, its manufacturing apparatus and construction methodInfo
- Publication number
- JP2635293B2 JP2635293B2 JP6209767A JP20976794A JP2635293B2 JP 2635293 B2 JP2635293 B2 JP 2635293B2 JP 6209767 A JP6209767 A JP 6209767A JP 20976794 A JP20976794 A JP 20976794A JP 2635293 B2 JP2635293 B2 JP 2635293B2
- Authority
- JP
- Japan
- Prior art keywords
- block
- fitting
- view
- wall
- fitting product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Moulds, Cores, Or Mandrels (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は嵌合組積するコンクリー
トブロックとその製造装置およびその施工方法に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a concrete block to be fitted and laid, an apparatus for manufacturing the same, and a method for installing the same.
【0002】[0002]
【従来の技術】コンクリートブロックで壁体を組積する
にはブロックとブロックの上・下接合にはモルタル又は
接着剤による目地によってその各々が組積固着される。
嵌合する凹凸をもつブロックを成型するのにそのブロッ
クの上・下面に凹凸を形成するとき、即時脱型式コンク
リートブロックの成型機では細密な形状の成型には無理
で成型後に切削、研削によって所定の精度に形成され
る。又、これらブロックの組積は同一の形状、寸法のブ
ロックにおいては垂直壁としてその壁面は凹凸面を構成
する施工はできない。なおこれらのブロックの施工は技
術者により安全な壁体に構築される。そのためその施工
には技術を要する。2. Description of the Related Art When masonrying a wall with a concrete block, each of the blocks is masonically fixed to the upper and lower joints of the block by mortar or an adhesive joint.
When forming irregularities on the upper and lower surfaces of a block that has mating irregularities, it is not possible to form a fine shape with a molding machine for immediate demolding concrete blocks. Formed with the precision of Also, the masonry of these blocks cannot be constructed as a vertical wall in a block having the same shape and dimensions so that the wall surface has an uneven surface. The construction of these blocks will be constructed on a safe wall by a technician. Therefore, the construction requires technology.
【0003】[0003]
【発明が解決しようとする課題】このように、ブロック
壁の施工は、最近、技術者が高齢化し、その数が不足し
てきた。本発明は、ブロック同士の嵌合を容易にし、か
つ、切削、研削せずに精度の高い凹凸を形成できる形状
のブロックを用いることによって、安全な壁体を容易に
施工することができる方法を提供しようとするものであ
る。更に、最近需要の多い、景観的な壁体を構築するた
め壁面に凹凸を表現し、更に、スプリット破断面をもつ
装飾効果を有する壁体を施工する方法を提供しようとす
るものである。As described above, the construction of the block wall has recently been aged by technicians, and the number thereof has been insufficient. The present invention provides a method capable of easily constructing a safe wall by using a block having a shape capable of forming a highly accurate unevenness without cutting and grinding, which facilitates fitting of the blocks. It is something to offer. Further, it is an object of the present invention to provide a method of constructing a wall having a decorative effect having a split fractured surface by expressing irregularities on the wall in order to construct a scenic wall, which is in great demand in recent years.
【0004】[0004]
【課題を解決するための手段】上記課題を解決するため
の本発明の構成とその効果は下記のとおりである。 (1)積重ね面に、隣接するブロックの凸部と嵌合する
凹部を一面に有し、反対面には凸部を有する嵌合積ブロ
ックにおいて、凸部の数に対して、その凸部と噛み合う
凹部の数が二倍以上である嵌合積ブロックであり、この
ブロックの積み方によって、壁面に凹凸部を形成するこ
とができる。このブロックの製造装置としては、(2)
コンクリートブロック成型装置の型枠内を、縦方向に平
行で、かつ、互に嵌合し得る形状の凹凸を有し、その凸
部の数が凹部の二倍以上である仕切ライナーで分割し
て、複数の成型空間を形成し、更に、この空間内に給材
されたコンクリートを加圧し得るような振動加圧装置を
備えた嵌合積ブロックの製造装置であり、この装置によ
って精度の高い嵌合積ブロックを成型することができ
る。このブロックの施工方法としては、(3)嵌合積ブ
ロックを積重ねる際、下部のブロック上面の凸部に嵌合
する上部ブロック下面の凹部の噛み合わせを前後にずら
して、壁体の壁面に凹凸形状を形成する嵌合積ブロック
の施工方法であり、これによって美観のある壁面が形成
できる。The constitution of the present invention for solving the above-mentioned problems and the effects thereof are as follows. (1) On a stacking surface, on one surface, a concave portion that fits with a convex portion of an adjacent block and on the opposite surface has a convex portion. This is a fitting product block in which the number of engaging recesses is twice or more, and the unevenness can be formed on the wall surface by the method of stacking the blocks. As a manufacturing apparatus of this block, (2)
The inside of the mold of the concrete block molding device is divided by a partition liner that is parallel to the vertical direction, and has irregularities of a shape that can be fitted together, and the number of convex portions is twice or more the concave portion. , Forming a plurality of molding spaces, and further comprising a vibrating pressurizing device capable of pressurizing the concrete supplied in the space, and a device for manufacturing a fitting product block having a high precision. A composite block can be molded. (3) When stacking fitting blocks, the engagement of the recesses on the lower surface of the upper block, which are fitted to the protrusions on the upper surface of the lower block, is shifted back and forth so that This is a method of applying a fitting product block that forms an uneven shape, whereby a beautiful wall surface can be formed.
【0005】[0005]
【作用】この様に精度の高いブロックの凹凸面の形成に
よって施工性が良く、安全に安定した壁体を構築するこ
とができる。又、凹凸部の嵌合部を前後にずらすことに
よって構築する壁体面に凹凸部を構成し壁面に美観を表
現し、更にスプリット面とすることにより更に自然石の
景観壁を表現することを得る。The construction of the highly accurate uneven surface of the block makes it possible to construct a stable and stable wall body with good workability. Also, by shifting the fitting portion of the uneven portion back and forth, the uneven surface is formed on the wall body surface to be constructed, and the aesthetic appearance is expressed on the wall surface, and further the natural stone landscape wall is expressed by forming the split surface. .
【0006】[0006]
【実施例】実施例を図面によって具体的に説明する。図
1は本発明の嵌合積ブロック9,9−2,10,10−
2を形成する型枠1の平面図を示す。型枠1は前後左右
の枠を有し、振動体2が左右に装着され枠内に凹凸のあ
る仕切板3,4,5,4−2,3−2が配置され、6の
固定板で型枠1の前後枠に固着される。型枠の中央部7
は仕切板又は破断する箇所で前後対照形のブロックが成
型できることを示し、8は目地額を示す。この9,9−
2,10,10−2の空間にコンクリート材を給材して
振動と加圧によってブロック成型機でブロックを成型す
る。このブロックは成型後養生乾燥して中央部7を破断
機でスプリットするか仕切板7によって分割される。実
施例ではブロックの高さの異なる成型において平面的に
見ると幅の異なるブロック9,9−2が4ケと10,1
0−2のブロック4ケが形成されこれが基本ブロックと
なる。嵌合する突起となる凸部13と凹部14は各々
3,4,5,4−2,3−2の仕切板に加工され、更に
加圧する押形も同形状となる。図2は図1のブロックの
役物用の型枠の平面図で基礎用ブロック11,11−2
で18の配筋用溝を形成し、又、天端用ブロック12,
12−2を形成する。中央の仕切板5は突起となる凸部
は形成されない。仕切板3,4,4−2,3−2には各
々突起となる13の凸部と14の凹部となる凹凸が加工
形成され6の固定板で型枠の前後枠に固定される。DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments will be specifically described with reference to the drawings. FIG. 1 shows a fitting product block 9, 9-2, 10, 10- according to the present invention.
FIG. 2 shows a plan view of a mold 1 for forming the mold 2. The mold 1 has front, rear, left and right frames, and vibrating bodies 2 are mounted on the left and right, and partition plates 3, 4, 5, 4-2, and 3-2 having irregularities are arranged in the frame. It is fixed to the front and rear frames of the mold 1. Central part of formwork 7
Indicates that a front-back contrast block can be molded at the partition plate or at the location where it breaks, and 8 indicates the joint value. This 9,9-
A concrete material is supplied to the spaces 2, 10, and 10-2, and a block is formed by a block forming machine by vibration and pressure. This block is cured and dried after molding, and the central portion 7 is split by a breaker or divided by a partition plate 7. In the embodiment, four blocks 9, 9-2 having different widths when viewed in a plan view are formed by molding with different block heights.
Four blocks 0-2 are formed, and these become basic blocks. The projections 13 and recesses 14 to be fitted projections are formed into 3, 4, 5, 4-2, and 3-2 partition plates, respectively, and the pressing shape for further pressing also has the same shape. FIG. 2 is a plan view of the formwork for the accessory of the block of FIG.
To form 18 grooves for reinforcement, and
Form 12-2. The central partition plate 5 does not have a projection serving as a projection. The partition plates 3, 4, 4-2, and 3-2 are each formed with 13 projections serving as projections and projections and depressions serving as recesses, and are fixed to the front and rear frames of the mold frame by 6 fixing plates.
【0007】図3は嵌合ブロック10の正面図とその断
面を示す。ブロック上部の突起13に各々13−A,1
3−B,13−Cがあり、7は正面部で8は目地額を示
す。又、ブロック下面には凹部14には各凹部14−
A,14−B,14−C,14−D,14−E,14−
F,14−Gがある。図4は図3の高さの倍の嵌合ブロ
ックを示し、凹凸構成は図3と同じである。図5は施工
例を示しブロック断面の嵌合状態を示した通常壁体面7
が垂直の場合ブロックの各凸部13−A,13−B,1
3−C部は積重るブロックの各凹部14−C,14−
D,14−Eと嵌合される。成型した状態から90度横
転した状態で組付する。FIG. 3 shows a front view of the fitting block 10 and its cross section. 13-A, 1 on the projection 13 at the top of the block
There are 3-B and 13-C, 7 is the front part, and 8 is the joint value. Also, on the lower surface of the block, each recess 14-
A, 14-B, 14-C, 14-D, 14-E, 14-
F, 14-G. FIG. 4 shows a fitting block having a height twice that of FIG. 3, and the concavo-convex structure is the same as that of FIG. FIG. 5 shows an example of construction and a normal wall surface 7 showing a fitted state of a block cross section.
Is vertical, each convex portion 13-A, 13-B, 1 of the block
The 3-C portion is each concave portion 14-C, 14- of the stacked block.
D, 14-E. Assemble in a state where it is turned 90 degrees from the molded state.
【0008】図6に示した施工例では実際に嵌合ブロッ
ク11,9,12の組合せを図示した。最下段の基礎用
ブロック11の嵌合突起部13−A,13−B,13−
Cは上部に積重ねるブロック9の凹部14−C,14−
D,14−Eと嵌合し、更に9−a上部の突起部13−
A,13−B,13−Cはその上に積重ねるブロック9
−bの下面凹部の14−D,14−E,14−Fに嵌合
し、9−bブロックは垂直壁面より前面に突出する。9
−bの突起部13−A,13−B,13−Cはその上に
重ねるブロック9−cの凹部14−A,14−B,14
−Cに嵌合し、9−cのブロックは壁面より後退する。
更に9−cのブロックの突起部13−A,13−B,1
3−Cは上面に嵩ねる笠部の下面凹部の14−D,14
−E,14−F部に嵌合し、ブロック積の壁面7部が凹
凸を形成する壁体が構築される。なお基礎ブロック11
のコアー部分の鉄筋溝18には基礎より立上った鉄筋1
9を配筋して固定する。図7は基礎ブロックの断面、平
面、正面図を示す。図8はこのブロックの施工に要する
コーナー部の嵌合仕様のコーナブロック15−Aと15
−Bを示し、7−2と7−3の破断スプリット面を形成
する17は積重ねるブロックの上面突起部13に嵌合
し、図9はその状態を側面より示した。図10はこれら
本発明の嵌合ブロックの施工の斜視図を示したもので特
にコーナー部を表現した。In the construction example shown in FIG. 6, a combination of the fitting blocks 11, 9 and 12 is actually shown. Fitting projections 13-A, 13-B, 13- of the lowermost foundation block 11
C is a concave portion 14-C, 14- of the block 9 stacked on the upper portion.
D, 14-E, and 9-a upper projection 13-
A, 13-B and 13-C are blocks 9 stacked on top of them.
The -b is fitted into the recesses 14-D, 14-E and 14-F of the lower surface, and the 9-b block projects forward from the vertical wall surface. 9
The projections 13-A, 13-B and 13-C of -b are recesses 14-A, 14-B and 14 of the block 9-c which are overlaid thereon.
-C is fitted, and the block 9-c is retracted from the wall surface.
Further, the projections 13-A, 13-B, 1 of the block 9-c.
3-C is 14-D, 14 of the concave part on the lower surface of the cap part which is bulky on the upper surface.
-E, 14-F is fitted, and a wall body is constructed in which the wall 7 of the block product forms irregularities. The basic block 11
Reinforcing bar 1 rises from the foundation in reinforcing groove 18 in the core part of
9 is arranged and fixed. FIG. 7 shows a cross section, a plan view and a front view of the basic block. Fig. 8 shows corner blocks 15-A and 15-
FIG. 9B shows a side view of FIG. 9B, which shows a broken split surface of 7-2 and 7-3 fitted to the upper surface projection 13 of the stacked blocks. FIG. 10 is a perspective view showing the construction of the fitting block according to the present invention, and particularly shows a corner portion.
【0009】[0009]
【発明の効果】本発明は手軽に且つ高度の熟練も要せ
ず、又モルタルや接着剤による上下の固着をせずに施工
ができると共に嵌合部を成型によって精度の高い凹凸部
によって型成し、施工の目地を必要としない、又、高齢
化している施工業者の省力化が図れる効果をもつ。According to the present invention, the present invention can be carried out easily and without a high level of skill, and can be carried out without fixing up and down by mortar or an adhesive. In addition, there is no need for a joint for construction, and there is an effect that labor saving can be achieved for aging construction contractors.
【図1】嵌合ブロックの基本型を成型する型枠の平面
図、FIG. 1 is a plan view of a mold for molding a basic mold of a fitting block,
【図2】嵌合ブロックの役物型を成型する型枠の平面
図、FIG. 2 is a plan view of a mold for molding the accessory block of the fitting block;
【図3】基本型の嵌合ブロックの正面図a及び側面図
b、FIG. 3 is a front view a and a side view b of a basic type fitting block;
【図4】図3の高さの倍の型状の嵌合ブロックの正面図
a及び側面図b、FIG. 4 is a front view a and a side view b of a fitting block having a shape twice the height of FIG. 3;
【図5】施工図を示し嵌合を示した側面図、FIG. 5 is a side view showing a construction drawing and showing fitting;
【図6】施工例の具体的の説明のための側面図、FIG. 6 is a side view for concrete explanation of a construction example,
【図7】基礎用ブロックの正面図a、平面図b、側面図
c、FIG. 7 is a front view a, a plan view b, and a side view c of a foundation block;
【図8】コーナー用の嵌合ブロックの平面図a及び正面
図b、FIG. 8 is a plan view a and a front view b of a fitting block for a corner;
【図9】コーナー用の嵌合部を側面図、FIG. 9 is a side view of a fitting portion for a corner,
【図10】施工例の斜視図。FIG. 10 is a perspective view of a construction example.
1 型枠 2 振動体 3 仕切板 4 仕切板 5 仕切板 4−2 仕切板 3−2 仕切板 6 仕切板固定具 7 中間仕切 8 目地額 9 嵌合ブロック基本 9−2 嵌合ブロック基本 10 嵌合ブロック基本 10−2 嵌合ブロック基本 11 嵌合ブロック基礎用 11−2 嵌合ブロック基礎用 12 嵌合ブロック笠用 12−2 嵌合ブロック笠用 13 上面突起 14 下面凹部 15 コーナー用ブロック 16 空洞部コーナー 17 コーナー用凹部 18 鉄筋溝 19 鉄筋 DESCRIPTION OF SYMBOLS 1 Form frame 2 Vibration body 3 Partition plate 4 Partition plate 5 Partition plate 4-2 Partition plate 3-2 Partition plate 6 Partition plate fixing tool 7 Intermediate partition 8 Joint 9 Basic fitting block 9-2 Basic fitting block 10 Fitting Matching block basic 10-2 Fitting block basic 11 Fitting block basic 11-2 Fitting block basic 12 Fitting block cap 12-2 Fitting block cap 13 Upper projection 14 Lower recess 15 Corner block 16 Hollow Section corner 17 recess for corner 18 rebar groove 19 rebar
Claims (3)
嵌合する凹部を一面に有し、反対面には凸部を有する嵌
合積ブロックにおいて、凸部の数に対して、その凸部と
噛み合う凹部の数が二倍以上であることを特徴とする嵌
合積ブロック。1. A mating product block having, on one surface, a concave portion for fitting with a convex portion of an adjacent block on a stacking surface and a convex portion on an opposite surface. A fitting product block characterized in that the number of concave portions that mesh with the portion is twice or more.
を、縦方向に平行で、かつ、互に嵌合し得る形状の凹凸
を有し、その凸部の数が凹部の二倍以上である仕切ライ
ナーで分割して、複数の成型空間を形成し、更に、この
空間内に給材されたコンクリートを加圧し得るような振
動加圧装置を備えたことを特徴とする嵌合積ブロックの
製造装置。2. A partition in which the inside of a mold of a concrete block molding device has unevenness which is parallel to the longitudinal direction and has a shape capable of fitting with each other, and the number of the protrusions is at least twice the number of the recesses. An apparatus for manufacturing a fitting product block, comprising: a plurality of molding spaces divided by a liner to form a plurality of molding spaces; and a vibration pressure device capable of pressing the concrete supplied in the spaces. .
際、下部のブロック上面の凸部に嵌合する上部ブロック
下面の凹部の噛み合わせを前後にずらして、壁体の壁面
に凹凸形状を形成することを特徴とする嵌合積ブロック
の施工方法。3. When the fitting product blocks according to claim 1 are stacked, the engagement of the recesses on the lower surface of the upper block, which are fitted to the projections on the upper surface of the lower block, is shifted back and forth, so that the uneven shape is formed on the wall surface of the wall. A method for constructing a fitting product block, characterized by forming
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6209767A JP2635293B2 (en) | 1994-09-02 | 1994-09-02 | Fitting product block, its manufacturing apparatus and construction method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6209767A JP2635293B2 (en) | 1994-09-02 | 1994-09-02 | Fitting product block, its manufacturing apparatus and construction method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0874351A JPH0874351A (en) | 1996-03-19 |
JP2635293B2 true JP2635293B2 (en) | 1997-07-30 |
Family
ID=16578285
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6209767A Expired - Fee Related JP2635293B2 (en) | 1994-09-02 | 1994-09-02 | Fitting product block, its manufacturing apparatus and construction method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP2635293B2 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113605570B (en) * | 2021-08-19 | 2023-04-28 | 湖南中天杭萧钢构科技股份有限公司 | Steel tube bundle and production method thereof |
-
1994
- 1994-09-02 JP JP6209767A patent/JP2635293B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JPH0874351A (en) | 1996-03-19 |
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Legal Events
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---|---|---|---|
LAPS | Cancellation because of no payment of annual fees |