JP2022041470A - Resin composition, molding material and molded article of the same - Google Patents
Resin composition, molding material and molded article of the same Download PDFInfo
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- JP2022041470A JP2022041470A JP2020146685A JP2020146685A JP2022041470A JP 2022041470 A JP2022041470 A JP 2022041470A JP 2020146685 A JP2020146685 A JP 2020146685A JP 2020146685 A JP2020146685 A JP 2020146685A JP 2022041470 A JP2022041470 A JP 2022041470A
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- mass
- resin composition
- parts
- molding material
- unsaturated polyester
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- 239000011342 resin composition Substances 0.000 title claims abstract description 34
- 239000012778 molding material Substances 0.000 title claims abstract description 27
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical group C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 38
- 229920006305 unsaturated polyester Polymers 0.000 claims abstract description 26
- 239000002270 dispersing agent Substances 0.000 claims abstract description 20
- 239000011256 inorganic filler Substances 0.000 claims abstract description 17
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 17
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims abstract description 16
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims abstract description 15
- 239000003505 polymerization initiator Substances 0.000 claims abstract description 11
- 230000005484 gravity Effects 0.000 claims abstract description 9
- 239000001530 fumaric acid Substances 0.000 claims abstract description 8
- 150000007519 polyprotic acids Polymers 0.000 claims abstract description 8
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 7
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims abstract description 7
- 239000011976 maleic acid Substances 0.000 claims abstract description 7
- 229920000642 polymer Polymers 0.000 claims abstract description 6
- 238000009833 condensation Methods 0.000 claims abstract description 4
- 230000005494 condensation Effects 0.000 claims abstract description 4
- -1 silane compound Chemical class 0.000 claims description 17
- 150000003440 styrenes Chemical class 0.000 claims description 16
- 229920002725 thermoplastic elastomer Polymers 0.000 claims description 15
- 239000003365 glass fiber Substances 0.000 claims description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 4
- 229910000077 silane Inorganic materials 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 22
- 150000005846 sugar alcohols Polymers 0.000 abstract description 3
- 238000009736 wetting Methods 0.000 abstract description 3
- 229920006465 Styrenic thermoplastic elastomer Polymers 0.000 abstract 2
- 239000003677 Sheet moulding compound Substances 0.000 description 18
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- 238000000034 method Methods 0.000 description 9
- 239000000835 fiber Substances 0.000 description 8
- 239000002562 thickening agent Substances 0.000 description 7
- 239000004412 Bulk moulding compound Substances 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000000748 compression moulding Methods 0.000 description 6
- 229920001971 elastomer Polymers 0.000 description 6
- 239000000806 elastomer Substances 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- 239000000178 monomer Substances 0.000 description 6
- 238000000465 moulding Methods 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 239000003112 inhibitor Substances 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000006116 polymerization reaction Methods 0.000 description 5
- 230000004520 agglutination Effects 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- FFUAGWLWBBFQJT-UHFFFAOYSA-N hexamethyldisilazane Chemical compound C[Si](C)(C)N[Si](C)(C)C FFUAGWLWBBFQJT-UHFFFAOYSA-N 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004743 Polypropylene Substances 0.000 description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 3
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000000395 magnesium oxide Substances 0.000 description 3
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 3
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920001155 polypropylene Polymers 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000012779 reinforcing material Substances 0.000 description 3
- 229920006132 styrene block copolymer Polymers 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- RGHNJXZEOKUKBD-SQOUGZDYSA-N D-gluconic acid Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C(O)=O RGHNJXZEOKUKBD-SQOUGZDYSA-N 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000004203 carnauba wax Substances 0.000 description 2
- 235000013869 carnauba wax Nutrition 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000001993 wax Substances 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- ALSTYHKOOCGGFT-KTKRTIGZSA-N (9Z)-octadecen-1-ol Chemical compound CCCCCCCC\C=C/CCCCCCCCO ALSTYHKOOCGGFT-KTKRTIGZSA-N 0.000 description 1
- KMOUUZVZFBCRAM-UHFFFAOYSA-N 1,2,3,6-tetrahydrophthalic anhydride Chemical compound C1C=CCC2C(=O)OC(=O)C21 KMOUUZVZFBCRAM-UHFFFAOYSA-N 0.000 description 1
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- AUFZRCJENRSRLY-UHFFFAOYSA-N 2,3,5-trimethylhydroquinone Chemical compound CC1=CC(O)=C(C)C(C)=C1O AUFZRCJENRSRLY-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- RGHNJXZEOKUKBD-UHFFFAOYSA-N D-gluconic acid Natural products OCC(O)C(O)C(O)C(O)C(O)=O RGHNJXZEOKUKBD-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 229930192627 Naphthoquinone Natural products 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003242 anti bacterial agent Substances 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 1
- 239000008116 calcium stearate Substances 0.000 description 1
- 235000013539 calcium stearate Nutrition 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- HNEGQIOMVPPMNR-IHWYPQMZSA-N citraconic acid Chemical compound OC(=O)C(/C)=C\C(O)=O HNEGQIOMVPPMNR-IHWYPQMZSA-N 0.000 description 1
- 229940018557 citraconic acid Drugs 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 238000007334 copolymerization reaction Methods 0.000 description 1
- 229940079721 copper chloride Drugs 0.000 description 1
- 229940120693 copper naphthenate Drugs 0.000 description 1
- ORTQZVOHEJQUHG-UHFFFAOYSA-L copper(II) chloride Chemical compound Cl[Cu]Cl ORTQZVOHEJQUHG-UHFFFAOYSA-L 0.000 description 1
- SEVNKWFHTNVOLD-UHFFFAOYSA-L copper;3-(4-ethylcyclohexyl)propanoate;3-(3-ethylcyclopentyl)propanoate Chemical compound [Cu+2].CCC1CCC(CCC([O-])=O)C1.CCC1CCC(CCC([O-])=O)CC1 SEVNKWFHTNVOLD-UHFFFAOYSA-L 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 239000012933 diacyl peroxide Substances 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- DOVJROOSBVOVCS-UHFFFAOYSA-N ethane-1,1,1,2,2-pentol Chemical compound OC(O)C(O)(O)O DOVJROOSBVOVCS-UHFFFAOYSA-N 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007849 furan resin Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000000174 gluconic acid Substances 0.000 description 1
- 235000012208 gluconic acid Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- FLBJFXNAEMSXGL-UHFFFAOYSA-N het anhydride Chemical compound O=C1OC(=O)C2C1C1(Cl)C(Cl)=C(Cl)C2(Cl)C1(Cl)Cl FLBJFXNAEMSXGL-UHFFFAOYSA-N 0.000 description 1
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 150000002791 naphthoquinones Chemical class 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 229940055577 oleyl alcohol Drugs 0.000 description 1
- XMLQWXUVTXCDDL-UHFFFAOYSA-N oleyl alcohol Natural products CCCCCCC=CCCCCCCCCCCO XMLQWXUVTXCDDL-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- NWVVVBRKAWDGAB-UHFFFAOYSA-N p-methoxyphenol Chemical compound COC1=CC=C(O)C=C1 NWVVVBRKAWDGAB-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- LGRFSURHDFAFJT-UHFFFAOYSA-N phthalic anhydride Chemical compound C1=CC=C2C(=O)OC(=O)C2=C1 LGRFSURHDFAFJT-UHFFFAOYSA-N 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920013716 polyethylene resin Polymers 0.000 description 1
- 229920000139 polyethylene terephthalate Polymers 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 210000000329 smooth muscle myocyte Anatomy 0.000 description 1
- MWNQXXOSWHCCOZ-UHFFFAOYSA-L sodium;oxido carbonate Chemical compound [Na+].[O-]OC([O-])=O MWNQXXOSWHCCOZ-UHFFFAOYSA-L 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- CNHDIAIOKMXOLK-UHFFFAOYSA-N toluquinol Chemical compound CC1=CC(O)=CC=C1O CNHDIAIOKMXOLK-UHFFFAOYSA-N 0.000 description 1
- 229920001567 vinyl ester resin Polymers 0.000 description 1
- 238000010947 wet-dispersion method Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L51/00—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
- C08L51/08—Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained otherwise than by reactions only involving unsaturated carbon-to-carbon bonds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/24—Acids; Salts thereof
- C08K3/26—Carbonates; Bicarbonates
- C08K2003/265—Calcium, strontium or barium carbonate
Abstract
Description
本発明は、樹脂組成物、成形材料およびその成形品に関する。 The present invention relates to a resin composition, a molding material and a molded product thereof.
シートモールディングコンパウンド(SMC)は、熱硬化性樹脂、無機充填剤、増粘剤、硬化剤等を混ぜたペースト(コンパウンド)をガラス繊維に含浸させてシート状とし、熟成処理を行って、半硬化させた成形材料である。このSMCを金型によって加熱・加圧成形することで、成形品が得られる。このような成形品は、優れた耐久性や耐水性、機械的強度等の特性を利用して、浴室機器や貯水槽、浄化槽、建築材、床材、電気部品、車両用材料等として幅広く用いられているが、特に車両用材料、航空機材料等においては軽量化が求められている。 Sheet molding compound (SMC) is made by impregnating glass fibers with a paste (compound) mixed with a thermosetting resin, an inorganic filler, a thickener, a curing agent, etc. to form a sheet, which is aged and semi-cured. It is a molded material. A molded product can be obtained by heating and pressure molding this SMC with a mold. Such molded products are widely used as bathroom equipment, water tanks, septic tanks, building materials, flooring materials, electrical parts, vehicle materials, etc. by utilizing their characteristics such as excellent durability, water resistance, and mechanical strength. However, weight reduction is particularly required for vehicle materials, aircraft materials, and the like.
これらのFRPでは、十分な強度を得る為にガラス繊維を用い、またコスト低減の為に炭酸カルシウム等の無機充填材を添加する場合が多く、その比重は1.7~2.0程度であるが、近年、炭酸ガス削減や燃費向上の要求により、自動車部材・船舶部材・航空機部材を中心に軽量化が求められてきた。 In these FRPs, glass fiber is often used to obtain sufficient strength, and an inorganic filler such as calcium carbonate is often added to reduce the cost, and its specific gravity is about 1.7 to 2.0. However, in recent years, due to the demand for reduction of carbon dioxide gas and improvement of fuel efficiency, weight reduction has been required mainly for automobile parts, ship parts, and aircraft parts.
成形品を軽量化する手法として、中空ガラスビーズ、ガラスマイクロバルーンに代表される中空充填剤(バルーン)を添加する方法が提案されている(例えば、特許文献1参照)。しかしながら、バルーンを添加すると表面平滑性が劣ること、コンパウンド粘度が高くなることによりSMC製造適性が損なわれる課題があった。 As a method for reducing the weight of a molded product, a method of adding a hollow filler (balloon) typified by hollow glass beads and glass microballoons has been proposed (see, for example, Patent Document 1). However, when a balloon is added, there are problems that the surface smoothness is inferior and the compound viscosity is increased, so that the suitability for SMC production is impaired.
本発明が解決しようとする課題は、製造適性に優れ、優れた表面平滑性を有する低比重の成形品が得られる樹脂組成物、成形材料及びその成形品を提供することである。 An object to be solved by the present invention is to provide a resin composition, a molding material, and a molded product thereof, which can obtain a molded product having excellent production suitability and excellent surface smoothness and a low specific density.
本発明者等は、特定の不飽和ポリエステル、水素添加スチレン系熱可塑性エラストマー、スチレンモノマー、無機充填材、ガラスバルーン及び湿潤分散剤を特定の比率で含有する樹脂組成物が、上記課題を解決し得ることを見出し、本発明を完成した。 The present inventors have solved the above-mentioned problems with a resin composition containing a specific unsaturated polyester, a hydrogenated styrene-based thermoplastic elastomer, a styrene monomer, an inorganic filler, a glass balloon and a wet dispersant in a specific ratio. We found that we could obtain it, and completed the present invention.
すなわち、マレイン酸及び/又はフマル酸を90モル%以上含有する多塩基酸成分と多価アルコール成分との縮合重合物である不飽和ポリエステル(A)、水素添加スチレン系熱可塑性エラストマー(B)、スチレンモノマー(C)、無機充填材(D)、ガラスバルーン(E)、湿潤分散剤(F)、及び重合開始剤(G)を含有する樹脂組成物であって、前記不飽和ポリエステル(A)、前記水素添加スチレン系熱可塑性エラストマー(B)、及び前記スチレンモノマー(C)の合計100質量部に対して、前記無機充填材(D)が10~100質量部であり、前記ガラスバルーン(E)が5~40質量部であり、前記湿潤分散剤(F)が1~10質量部であることを特徴とするに関する。 That is, unsaturated polyester (A), which is a condensation polymer of a polybasic acid component containing 90 mol% or more of maleic acid and / or fumaric acid and a polyvalent alcohol component, a hydrogenated styrene-based thermoplastic elastomer (B), A resin composition containing a styrene monomer (C), an inorganic filler (D), a glass balloon (E), a wet dispersant (F), and a polymerization initiator (G), wherein the unsaturated polyester (A) is used. , The inorganic filler (D) is 10 to 100 parts by mass with respect to a total of 100 parts by mass of the hydrogenated styrene-based thermoplastic elastomer (B) and the styrene monomer (C), and the glass balloon (E). ) Is 5 to 40 parts by mass, and the wet dispersant (F) is 1 to 10 parts by mass.
本発明の樹脂組成物から得られる成形品は、低比重で、表面平滑性に優れることから、SMC用途として一般的である浴槽や洗面ボウル等の住宅設備部材に加えて、自動車部品、船体部品、航空機部品等に好適に用いることができる。 The molded product obtained from the resin composition of the present invention has a low specific density and excellent surface smoothness. Therefore, in addition to housing equipment members such as bathtubs and washbasins, which are commonly used for SMC, automobile parts and hull parts. , Can be suitably used for aircraft parts and the like.
本発明の樹脂組成物は、マレイン酸及び/又はフマル酸を90モル%以上含有する多塩基酸成分と多価アルコール成分との縮合重合物である不飽和ポリエステル(A)、水素添加スチレン系熱可塑性エラストマー(B)、スチレンモノマー(C)、無機充填材(D)、ガラスバルーン(E)、湿潤分散剤(F)、及び重合開始剤(G)を含有する樹脂組成物であって、前記不飽和ポリエステル(A)、前記水素添加スチレン系熱可塑性エラストマー(B)、及び前記スチレンモノマー(C)の合計100質量部に対して、前記無機充填材(D)が10~100質量部であり、前記ガラスバルーン(E)が5~40質量部であり、前記湿潤分散剤(F)が1~10質量部であるものである。 The resin composition of the present invention comprises unsaturated polyester (A), which is a condensation polymer of a polybasic acid component containing 90 mol% or more of maleic acid and / or fumaric acid and a polyvalent alcohol component, and hydrogenated styrene-based heat. A resin composition containing a plastic elastomer (B), a styrene monomer (C), an inorganic filler (D), a glass balloon (E), a wet dispersant (F), and a polymerization initiator (G). The amount of the inorganic filler (D) is 10 to 100 parts by mass with respect to a total of 100 parts by mass of the unsaturated polyester (A), the hydrogenated styrene-based thermoplastic elastomer (B), and the styrene monomer (C). The glass balloon (E) is 5 to 40 parts by mass, and the wet dispersant (F) is 1 to 10 parts by mass.
前記不飽和ポリエステル(A)は、マレイン酸及び/又はフマル酸を90モル%以上含有する多塩基酸成分と多価アルコール成分とを縮合重合して得られた不飽和ポリエステルである。多塩基酸成分中のマレイン酸及び/又はフマル酸が90モル%未満である場合は、得られる成形品の成形収縮が大きくなり、表面平滑性が悪化すると共に、強度が不十分となる。 The unsaturated polyester (A) is an unsaturated polyester obtained by condensation polymerization of a polybasic acid component containing 90 mol% or more of maleic acid and / or fumaric acid and a polyvalent alcohol component. When the maleic acid and / or fumaric acid in the polybasic acid component is less than 90 mol%, the molding shrinkage of the obtained molded product becomes large, the surface smoothness deteriorates, and the strength becomes insufficient.
前記不飽和ポリエステル(A)の原料となるマレイン酸及びフマル酸以外の前記多塩基酸成分としては、例えば、イタコン酸、シトラコン酸及びこれら二塩基酸の無水物、アジピン酸、セバシン酸、コハク酸、グルコン酸、フタル酸無水物、イソフタル酸、テレフタル酸、テトラヒドロフタル酸無水物、クロレンド酸無水物等が挙げられる。これらの多塩基酸成分は、単独で用いることも2種以上併用することもできる。 Examples of the polybasic acid component other than maleic acid and fumaric acid, which are raw materials for the unsaturated polyester (A), include itaconic acid, citraconic acid and anhydrides of these dibasic acids, adipic acid, sebacic acid and succinic acid. , Gluconic acid, phthalic acid anhydride, isophthalic acid, terephthalic acid, tetrahydrophthalic acid anhydride, chlorendic acid anhydride and the like. These polybasic acid components can be used alone or in combination of two or more.
前記不飽和ポリエステル(A)の原料となる前記多価アルコール成分としては、例えば、エチレングリコール、1,2-プロピレングリコール、1,3-プロピレングリコール、1,3-ブタンジオール、1,4-ブタンジオール、ネオペンチルグリコール、3-メチル-1,5-ペンタンジオール、1,6-ヘキサンジオール、シクロヘキサンジオール、水素添加ビスフェノールA、ジオキシエチレングリコール、トリオキシエチレングリコール、ジオキシプロピレングリコール、トリオキシプロピレングリコール、オクチルアルコール、オレイルアルコール、トリメチロールプロパン等が挙げられる。これらの多価アルコール成分は、単独で用いることも2種以上併用することもできる。 Examples of the polyhydric alcohol component used as a raw material for the unsaturated polyester (A) include ethylene glycol, 1,2-propylene glycol, 1,3-propylene glycol, 1,3-butanediol, and 1,4-butane. Diol, neopentyl glycol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, cyclohexanediol, hydrogenated bisphenol A, dioxyethylene glycol, trioxyethylene glycol, dioxypropylene glycol, trioxypropylene Glycol, octyl alcohol, oleyl alcohol, trimethylol propane and the like can be mentioned. These polyhydric alcohol components can be used alone or in combination of two or more.
前記水素添加スチレン系熱可塑性エラストマー(B)としては、例えば、スチレン/エチレン/プロピレンブロック共重合体、スチレン/エチレン/プロピレン/スチレンブロック共重合体、スチレン/エチレン/ブチレン/スチレンブロック共重合体、スチレン/エチレン/エチレン/プロピレン/スチレンブロック共重合体等が挙げられる。また、これらの水素添加スチレン系熱可塑性エラストマー(B)は、単独で用いることも2種以上併用することもできる。 Examples of the hydrogenated styrene-based thermoplastic elastomer (B) include styrene / ethylene / propylene block copolymers, styrene / ethylene / propylene / styrene block copolymers, and styrene / ethylene / butylene / styrene block copolymers. Examples thereof include styrene / ethylene / ethylene / propylene / styrene block copolymers. Further, these hydrogenated styrene-based thermoplastic elastomers (B) can be used alone or in combination of two or more.
前記水素添加スチレン系熱可塑性エラストマー(B)の製造法は、特に限定されないが、スチレン/共役ジエン共重合体の二重結合を水素添加して得る方法が挙げられる。 The method for producing the hydrogenated styrene-based thermoplastic elastomer (B) is not particularly limited, and examples thereof include a method obtained by hydrogenating a double bond of a styrene / conjugated diene copolymer.
表面平滑性がより向上することから、前記不飽和ポリエステル(A)、前記エラストマー(a2)、及び前記スチレンモノマー(C)からなる成分中の前記不飽和ポリエステル(A)は、20~50質量%が好ましく、前記エラストマー(B)は、1~30質量%が好ましく、前記スチレンモノマー(C)は、30~60質量%が好ましい。 Since the surface smoothness is further improved, the unsaturated polyester (A) in the component composed of the unsaturated polyester (A), the elastomer (a2), and the styrene monomer (C) is 20 to 50% by mass. The elastomer (B) is preferably 1 to 30% by mass, and the styrene monomer (C) is preferably 30 to 60% by mass.
前記無機充填材(D)としては、例えば、炭酸カルシウム、水酸化ナトリウム、クレー、タルク、カオリン、シリカ等が挙げられる。これらの無機充填材(D)は、単独で用いることも、2種類以上を併用することもできる。 Examples of the inorganic filler (D) include calcium carbonate, sodium hydroxide, clay, talc, kaolin, silica and the like. These inorganic fillers (D) can be used alone or in combination of two or more.
前記無機充填材(D)は、前記不飽和ポリエステル(A)、前記エラストマー(a2)、及び前記スチレンモノマー(C)の合計100質量部に対し、10~100質量部であるが、表面平滑性及び製造適性がより向上することから、10~70質量部が好ましい。 The inorganic filler (D) has a surface smoothness of 10 to 100 parts by mass with respect to a total of 100 parts by mass of the unsaturated polyester (A), the elastomer (a2), and the styrene monomer (C). In addition, 10 to 70 parts by mass is preferable because the manufacturing suitability is further improved.
前記ガラスバルーン(E)としては、特に限定されないが、表面平滑性がより向上することから、シラン化合物で表面処理されたものが好ましく、シラザンで表面処理されたものがより好ましい。また、ガラスバルーンの表面処理方法は特に限定されないが、均一処理により表面平滑性が高くなる湿式処理法による表面処理が好ましい。 The glass balloon (E) is not particularly limited, but is preferably surface-treated with a silane compound, and more preferably surface-treated with silazane, because the surface smoothness is further improved. The surface treatment method for the glass balloon is not particularly limited, but surface treatment by a wet treatment method in which the surface smoothness is improved by uniform treatment is preferable.
前記ガラスバルーン(E)は、前記不飽和ポリエステル(A)、前記エラストマー(a2)、及び前記スチレンモノマー(C)の合計100質量部に対し、5~40質量部であるが、表面平滑性及び製造適性がより向上することから、10~30質量部が好ましい。 The glass balloon (E) has 5 to 40 parts by mass with respect to a total of 100 parts by mass of the unsaturated polyester (A), the elastomer (a2), and the styrene monomer (C), but has surface smoothness and surface smoothness. 10 to 30 parts by mass is preferable because the manufacturing suitability is further improved.
前記湿潤分散剤(F)としては、特に限定されないが、酸基を有する高分子湿潤分散剤が好ましい。その具体例としては、ビックケミー・ジャパン株式会社製の高分子湿潤分散剤、例えば、BYK-W940、BYK-W972、BYK-W974、BYK-W996、BYK-W9010、BYK-W9011、Disper-BYK110、Disper-BYK111、Disper-BYK180等が挙げられる。これらの湿潤分散剤(F)は、単独で用いることも、2種類以上を併用することもできる。 The wet dispersant (F) is not particularly limited, but a polymer wet dispersant having an acid group is preferable. Specific examples thereof include polymer wetting and dispersing agents manufactured by Big Chemie Japan Co., Ltd., for example, BYK-W940, BYK-W972, BYK-W974, BYK-W996, BYK-W9010, BYK-W9011, Disper-BYK110, Disper. -BYK111, Disper-BYK180 and the like can be mentioned. These wet dispersants (F) can be used alone or in combination of two or more.
前記湿潤分散剤(F)は、前記不飽和ポリエステル(A)、前記エラストマー(a2)、及び前記スチレンモノマー(C)の合計100質量部に対し、1~10質量部であるが、1質量部よりも少ない場合は表面平滑性及び製造適性に問題があり、10質量部よりも多い場合は湿潤分散剤が表面にブリードアウトするため好ましくない。 The wet dispersant (F) is 1 to 10 parts by mass with respect to a total of 100 parts by mass of the unsaturated polyester (A), the elastomer (a2), and the styrene monomer (C), but 1 part by mass. If it is less than 10 parts by mass, there is a problem in surface smoothness and manufacturing suitability, and if it is more than 10 parts by mass, the wet dispersant bleeds out to the surface, which is not preferable.
前記重合開始剤(G)は、特に限定されないが、有機過酸化物が好ましく、例えば、ジアシルパーオキサイド化合物、パーオキシエステル化合物、ハイドロパーオキサイド化合物、ケトンパーオキサイド化合物、アルキルパーエステル化合物、パーカーボネート化合物等が挙げられ、成形条件に応じて適宜選択できる。これらの重合開始剤(G)は、単独で用いることも2種以上併用することもできる。 The polymerization initiator (G) is not particularly limited, but is preferably an organic peroxide, for example, a diacyl peroxide compound, a peroxy ester compound, a hydroperoxide compound, a ketone peroxide compound, an alkyl per ester compound, or a per carbonate. Examples thereof include compounds, which can be appropriately selected according to the molding conditions. These polymerization initiators (G) can be used alone or in combination of two or more.
本発明の樹脂組成物中の前記重合開始剤(G)の含有量は、本発明の目的を達成する範囲であれば特に限定されるものではないが、本発明の成形材料の硬化特性と保存安定性が共に優れることから、重合性不飽和基を有する成分に対して、0.3~3質量%の範囲が好ましい。 The content of the polymerization initiator (G) in the resin composition of the present invention is not particularly limited as long as the object of the present invention is achieved, but the curing characteristics and storage of the molding material of the present invention are not particularly limited. Since both are excellent in stability, the range of 0.3 to 3% by mass is preferable with respect to the component having a polymerizable unsaturated group.
本発明の樹脂組成物には、前記不飽和ポリエステル(A)、前記水素添加スチレン系熱可塑性エラストマー(B)、スチレンモノマー(C)、無機充填材(D)、ガラスバルーン(E)、湿潤分散剤(F)、及び重合開始剤(G)以外の成分として、前記不飽和ポリエステル(A)以外の熱硬化性樹脂、前記水素添加スチレン系熱可塑性エラストマー(B)以外の熱可塑性樹脂、スチレンモノマー(C)以外の重合性不飽和単量体、重合禁止剤、増粘剤、離型剤、顔料、減粘剤、老化防止剤、可塑剤、難燃剤、抗菌剤、安定剤、補強材、光硬化剤等を含有することができる。 The resin composition of the present invention contains the unsaturated polyester (A), the hydrogenated styrene-based thermoplastic elastomer (B), a styrene monomer (C), an inorganic filler (D), a glass balloon (E), and a wet dispersion. As components other than the agent (F) and the polymerization initiator (G), a thermoplastic resin other than the unsaturated polyester (A), a thermoplastic resin other than the hydrogenated styrene-based thermoplastic elastomer (B), and a styrene monomer Polymerizable unsaturated monomers other than (C), polymerization inhibitor, thickener, mold release agent, pigment, thickener, antiaging agent, plasticizer, flame retardant, antibacterial agent, stabilizer, reinforcing material, It can contain a photohardening agent and the like.
前記熱硬化性樹脂としては、例えば、ビニルエステル樹脂、フェノール樹脂、メラミン樹脂、フラン樹脂等が挙げられる。また、これらの熱硬化性樹脂は、単独で用いることも2種以上併用することもできる。 Examples of the thermosetting resin include vinyl ester resin, phenol resin, melamine resin, furan resin and the like. Further, these thermosetting resins can be used alone or in combination of two or more.
前記熱可塑性樹脂としては、例えば、ナイロン樹脂、ポリエチレンテレフタレート樹脂、ポリブチレンテレフタレート樹脂、ポリカーボネート樹脂、ポリプロピレン樹脂、ポリエチレン樹脂、ポリスチレン樹脂、アクリル樹脂、およびこれらを共重合等により変性させたものが挙げられる。また、これらの熱硬化性樹脂は、単独で用いることも2種以上併用することもできる。 Examples of the thermoplastic resin include nylon resin, polyethylene terephthalate resin, polybutylene terephthalate resin, polycarbonate resin, polypropylene resin, polyethylene resin, polystyrene resin, acrylic resin, and those modified by copolymerization or the like. .. Further, these thermosetting resins can be used alone or in combination of two or more.
前記重合性不飽和単量体としては、例えば、ビニル単量体;(メタ)アクリル酸メチル、(メタ)アクリル酸ブチル等の(メタ)アクリル酸エステル単量体などが挙げられる。また、これらの重合性不飽和単量体は、単独で用いることも2種以上併用することもできる。 Examples of the polymerizable unsaturated monomer include vinyl monomers; (meth) acrylic acid ester monomers such as methyl (meth) acrylate and butyl (meth) acrylate. Further, these polymerizable unsaturated monomers may be used alone or in combination of two or more.
前記重合禁止剤としては、例えば、ハイドロキノン、トリメチルハイドロキノン、p-t-ブチルカテコール、t-ブチルハイドロキノン、トルハイドロキノン、p-ベンゾキノン、ナフトキノン、ハイドロキノンモノメチルエーテル、フェノチアジン、ナフテン酸銅、塩化銅等が挙げられる。これらの重合禁止剤は、単独で用いることも、2種以上を併用することもできる。これらの重合禁止剤は、前記樹脂組成物(A)中に、10~1000ppm含有することが好ましい。 Examples of the polymerization inhibitor include hydroquinone, trimethylhydroquinone, pt-butylcatechol, t-butylhydroquinone, toluhydroquinone, p-benzoquinone, naphthoquinone, hydroquinone monomethyl ether, phenothiazine, copper naphthenate, copper chloride and the like. Be done. These polymerization inhibitors may be used alone or in combination of two or more. These polymerization inhibitors are preferably contained in the resin composition (A) at 10 to 1000 ppm.
前記増粘剤としては、例えば、酸化マグネシウム、水酸化マグネシウム、酸化カルシウム、水酸化カルシウム等の金属酸化物や金属水酸化物、イソシアネート化合物等が挙げられ、本発明の加熱圧縮成形材料の取り扱い性によって適宜選択肢できる。これらの増粘剤は、単独で用いることも、2種以上を併用することもできる。これらの中でも、酸化マグネシウムが好ましい。 Examples of the thickener include metal oxides such as magnesium oxide, magnesium hydroxide, calcium oxide and calcium hydroxide, metal hydroxides, isocyanate compounds and the like, and the handleability of the heat compression molding material of the present invention can be mentioned. Can be selected as appropriate. These thickeners can be used alone or in combination of two or more. Of these, magnesium oxide is preferred.
前記離型剤としては、例えば、ステアリン酸亜鉛、ステアリン酸カルシウム、パラフィンワックス、ポリエチレンワックス、カルナバワックスなどが挙げられる。好ましくは、パラフィンワックス、ポリエチレンワックス、カルナバワックス等が挙げられる。これらの離型剤は、単独で用いることも、2種以上を併用することもできる。 Examples of the mold release agent include zinc stearate, calcium stearate, paraffin wax, polyethylene wax, carnauba wax and the like. Preferred examples include paraffin wax, polyethylene wax, carnauba wax and the like. These release agents can be used alone or in combination of two or more.
本発明の成形材料は、前記樹脂組成物及びガラス繊維を含有するものである。 The molding material of the present invention contains the resin composition and glass fiber.
前記ガラス繊維としては、例えば、ロービングと呼ばれる長繊維をカットした繊維、予め短くカットされたチョップドストランドと呼ばれる短繊維等が挙げられる。また、繊維を平織り、朱子織り、不織布、マット状の形態にしたものも使用できる。これらのガラス繊維は、単独で用いることも、2種以上を併用することもできる。 Examples of the glass fiber include a fiber obtained by cutting a long fiber called roving, a short fiber called a chopped strand which has been cut short in advance, and the like. Further, plain weave, satin weave, non-woven fabric, and mat-like fibers can also be used. These glass fibers may be used alone or in combination of two or more.
前記ガラス繊維の種類としては、例えば、Eガラス、Cガラス、Rガラス、ARガラス、または低ホウ素含有率ガラス等を、繊維径10~25μmで、線密度1000~5000g/km(TEX)で集束したものなどを用いることができる。また、集束剤としては、例えば、アクリル樹脂、ウレタン樹脂、ビニル樹脂等の熱可塑性樹脂と、シランカップリング剤とを併用することが好ましい。 As the type of the glass fiber, for example, E glass, C glass, R glass, AR glass, low boron content glass and the like are focused at a fiber diameter of 10 to 25 μm and a linear density of 1000 to 5000 g / km (TEX). Can be used. Further, as the sizing agent, for example, it is preferable to use a thermoplastic resin such as an acrylic resin, a urethane resin, or a vinyl resin in combination with a silane coupling agent.
本発明の成形材料は、前記樹脂組成物を、前記ガラス繊維に含浸させて得られるものであるが、成形材料中の前記ガラス繊維の含有量は、得られる成形品の強度及び表面平滑性がより向上することから、10~50質量%の範囲が好ましく、20~40質量%の範囲がより好ましい。 The molding material of the present invention is obtained by impregnating the glass fiber with the resin composition, and the content of the glass fiber in the molding material is determined by the strength and surface smoothness of the obtained molded product. From the viewpoint of further improvement, the range of 10 to 50% by mass is preferable, and the range of 20 to 40% by mass is more preferable.
また、本発明の成形材料は、成形材料としての取り扱いや成形性の観点から、SMC又はバルクモールディングコンパウンド(以下、BMCと略記する。)であることが好ましい。 Further, the molding material of the present invention is preferably SMC or a bulk molding compound (hereinafter abbreviated as BMC) from the viewpoint of handling as a molding material and moldability.
前記SMCの製造方法としては、通常のロール、インターミキサー、プラネタリーミキサー、ニーダー、押し出し機などの混合機を用いて、不飽和ポリエステル(A)、水素添加スチレン系熱可塑性エラストマー(B)、スチレンモノマー(C)、無機充填材(D)、ガラスバルーン(E)、湿潤分散剤(F)、及び重合開始剤(G)等の樹脂組成物の各成分を混合分散し、上下に設置されたキャリアフィルムに均一な厚さになるように塗布し、所定の長さにカットされたガラス繊維を、前記上下に設置されたキャリアフィルムの樹脂組成物に挟み込み、次いで、全体を含浸ロールの間に通して、圧力を加えて繊維補強材に樹脂組成物を含浸させた後、ロール状に巻き取るか又はつづら折りに畳んでSMCが得られる。必要に応じて、この後に熟成等を行う。増粘剤を配合した場合は、25~60℃の温度で熟成することが好ましい。キャリアフィルムとしては、ポリエチレンフィルム、ポリプロピレンフィルム等を用いることができる。 As a method for producing the SMC, an unsaturated polyester (A), a hydrogenated styrene-based thermoplastic elastomer (B), and a styrene are used in a mixer such as a normal roll, an intermixer, a planetary mixer, a kneader, and an extruder. Each component of the resin composition such as the monomer (C), the inorganic filler (D), the glass balloon (E), the wet dispersant (F), and the polymerization initiator (G) was mixed and dispersed, and placed above and below. The glass fibers applied to the carrier film to a uniform thickness and cut to a predetermined length are sandwiched between the resin compositions of the carrier films placed above and below, and then the whole is sandwiched between the impregnating rolls. After the fiber reinforcing material is impregnated with the resin composition by applying pressure, the fiber reinforcing material is wound into a roll or folded into a zigzag fold to obtain SMC. If necessary, aging is performed after this. When a thickener is blended, it is preferably aged at a temperature of 25 to 60 ° C. As the carrier film, a polyethylene film, a polypropylene film or the like can be used.
前記BMCの製造方法としては、前記SMCの製造方法と同様に、通常のロール、インターミキサー、プラネタリーミキサー、ニーダー、押し出し機などの混合機を用いて、不飽和ポリエステル(A)、水素添加スチレン系熱可塑性エラストマー(B)、スチレンモノマー(C)、無機充填材(D)、ガラスバルーン(E)、湿潤分散剤(F)、及び重合開始剤(G)等を含む前記樹脂組成物を分散させた後、最後に前記ガラス繊維を混合・分散させる方法が好ましい。BMCの場合、前記ガラス繊維としては、分散性の観点から比較的短繊維を使用するのが好ましく、例えば、5~13mm長さの範囲である。また、SMCと同様に増粘剤を混合した場合は、25~60℃の温度で熟成することが好ましい。 As the method for producing the BMC, as in the method for producing the SMC, an unsaturated polyester (A) and hydrogenated styrene are used using a mixer such as a normal roll, an intermixer, a planetary mixer, a kneader, and an extruder. Disperse the resin composition containing a thermoplastic elastomer (B), a styrene monomer (C), an inorganic filler (D), a glass balloon (E), a wet dispersant (F), a polymerization initiator (G), and the like. A method of mixing and dispersing the glass fibers at the end is preferable. In the case of BMC, it is preferable to use relatively short fibers as the glass fibers from the viewpoint of dispersibility, and the length is, for example, in the range of 5 to 13 mm. Further, when a thickener is mixed in the same manner as SMC, it is preferable to ripen at a temperature of 25 to 60 ° C.
本発明の成形品は、前記成形材料より得られるが、成形材料としての取り扱いや成形性の観点から、その成形方法としては、SMC又はBMCの加熱圧縮成形法が好ましい。 The molded product of the present invention can be obtained from the above-mentioned molding material, but from the viewpoint of handling as a molding material and moldability, a heat compression molding method of SMC or BMC is preferable as the molding method.
前記加熱圧縮成形法としては、例えば、SMC、BMC等の成形材料を所定量計量し、予め110℃~180℃に加熱した金型に投入し、圧縮成形機にて型締めを行い、成形材料を賦型させ、0.1~20MPaの成形圧力を保持することによって、成形材料を硬化させ、その後成形品を取り出し成形品を得る製造方法が用いられる。この場合シェアエッジを有する金型内で金型温度120℃~160℃にて、成形品の厚さ1mm当たり1~2分間という規定の時間、1~10MPaの成形圧力を保持し、加熱圧縮成形する製造方法が好ましい。 As the heat compression molding method, for example, a predetermined amount of a molding material such as SMC or BMC is weighed, put into a mold preheated to 110 ° C. to 180 ° C., molded by a compression molding machine, and the molding material is formed. Is molded and a molding pressure of 0.1 to 20 MPa is maintained to cure the molding material, and then the molded product is taken out to obtain a molded product. In this case, in a mold having a share edge, the molding pressure of 1 to 10 MPa is maintained for a specified time of 1 to 2 minutes per 1 mm of the thickness of the molded product at a mold temperature of 120 ° C to 160 ° C, and heat compression molding is performed. The manufacturing method is preferable.
本発明の成形品は、軽量かつ強度に優れることから、比重が1.1~1.6の範囲内であることが好ましい。 Since the molded product of the present invention is lightweight and excellent in strength, the specific gravity is preferably in the range of 1.1 to 1.6.
なお、本発明における成形品の比重は、各原料成分の比重及び組成比から求めた計算比重とする。 The specific gravity of the molded product in the present invention is a calculated specific gravity obtained from the specific gravity and the composition ratio of each raw material component.
本発明の成形材料から得られる成形品は、低比重で且つ表面平滑性が優れた成形品が得られることから、浴槽や洗面ボウル等の住宅設備部材に加えて、自動車部品、船体部品、航空機部品等に好適に用いることができる。 Since the molded product obtained from the molding material of the present invention has a low specific density and excellent surface smoothness, in addition to housing equipment members such as bathtubs and wash bowls, automobile parts, hull parts, and aircraft It can be suitably used for parts and the like.
以下に本発明を具体的な実施例を挙げてより詳細に説明する。 Hereinafter, the present invention will be described in more detail with reference to specific examples.
(製造例1:不飽和ポリエステル(A-1)の製造)
温度計、攪拌機、不活性ガス導入口および還流冷却器を備えた四口フラスコにフマル酸3モル及びプロピレングリコール3.15モルを仕込み、205℃にて10時間、脱水縮合反応した。次いで、スチレンを添加し、不飽和ポリエステル(A-1)の60質量%スチレン溶液を得た。
(Production Example 1: Production of unsaturated polyester (A-1))
3 mol of fumaric acid and 3.15 mol of propylene glycol were placed in a four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet and a reflux condenser, and a dehydration condensation reaction was carried out at 205 ° C. for 10 hours. Then, styrene was added to obtain a 60% by mass styrene solution of unsaturated polyester (A-1).
(製造例2:ガラスバルーン(E-1)の製造)
攪拌機、不活性ガス導入口および還流冷却器を備えた四口フラスコにガラスバルーン(スリーエムジャパン株式会社製「グラスバブルズK37」;比重0.37、平均粒子径(D50)45μm)200gとトルエン1000gを仕込み、次いで1,1,1,3,3,3-ヘキサメチルジシラザン(信越化学製「SZ-31」)10gを仕込み、2時間撹拌した。このガラスバルーンを濾過、乾燥させることで、1,1,1,3,3,3-ヘキサメチルジシラザンで表面処理されたガラスバルーン(E-1)を得た。
(Manufacturing Example 2: Manufacture of glass balloon (E-1))
A glass balloon (“Glass Bubbles K37” manufactured by 3M Japan Co., Ltd .; specific gravity 0.37, average particle size (D50) 45 μm) 200 g and toluene 1000 g in a four-necked flask equipped with a stirrer, an inert gas inlet and a reflux condenser. Then, 10 g of 1,1,1,3,3,3-hexamethyldisilazane (“SZ-31” manufactured by Shin-Etsu Chemical Co., Ltd.) was charged and stirred for 2 hours. The glass balloon was filtered and dried to obtain a glass balloon (E-1) surface-treated with 1,1,1,3,3,3-hexamethyldisilazane.
(製造例3:ガラスバルーン(E-2)の製造)
攪拌機、不活性ガス導入口および還流冷却器を備えた四口フラスコにガラスバルーン(スリーエムジャパン株式会社製「グラスバブルズK37」;比重0.37、平均粒子径(D50)45μm)200gとトルエン1000gを仕込み、次いで3-メタクリロキシプロピルトリメトキシシラン(信越化学製「KBM-503」)15gを仕込み、2時間撹拌した。このガラスバルーンを濾過、乾燥させることで、3-メタクリロキシプロピルトリメトキシシランで表面処理されたガラスバルーン(E-2)を得た。
(Manufacturing Example 3: Manufacture of glass balloon (E-2))
A glass balloon (“Glass Bubbles K37” manufactured by 3M Japan Co., Ltd .; specific gravity 0.37, average particle size (D50) 45 μm) 200 g and toluene 1000 g in a four-necked flask equipped with a stirrer, an inert gas inlet and a reflux condenser. Then, 15 g of 3-methacryloxypropyltrimethoxysilane (“KBM-503” manufactured by Shin-Etsu Chemical Co., Ltd.) was charged and stirred for 2 hours. The glass balloon was filtered and dried to obtain a glass balloon (E-2) surface-treated with 3-methacryloxypropyltrimethoxysilane.
(実施例1)
製造例1で得られた不飽和ポリエステル(A-1)の60質量%スチレン溶液58質量部(不飽和ポリエステルとして35質量部)、水素添加スチレン系熱可塑性エラストマー(株式会社クラレ製「セプトン1020」)の30質量%スチレン溶液50質量部(水素添加スチレン系熱可塑性エラストマーとして15質量部)、スチレン2質量部、重質炭酸カルシウム50質量部、ガラスバルーン(E-1)20質量部、ステアリン酸亜鉛5質量部、湿潤分散剤(ビックケミー株式会社製「BYK-W9010」)4質量部、重合開始剤(化薬ヌーリオン株式会社製「トリゴノックス129-75」)1質量部、重合禁止剤(精工化学製「PBQ」)0.05質量部、及び酸化マグネシウム2質量部をディゾルバーにより混合し、樹脂組成物(1)を得た。
この樹脂組成物(1)を上下に設置された2枚のポリプロピレン製キャリアフィルム上に均一な厚さになるように塗布し、25.4mmにカットしたガラス繊維(日東紡績株式会社製「PB-549」)61質量部を前記上下に設置されたキャリアフィルム上の樹脂組成物の間に挟み込み、全体を含浸ロールの間に通して圧力を加えて樹脂組成物(A-1)をガラス繊維に含浸させた後、45℃で24時間養生し、SMCとして成形材料(1)を得た。
(Example 1)
58 parts by mass of 60% by mass styrene solution of unsaturated polyester (A-1) obtained in Production Example 1 (35 parts by mass as unsaturated polyester), hydrogenated styrene-based thermoplastic elastomer ("Septon 1020" manufactured by Claret Co., Ltd. ), 50 parts by mass of 30% by mass styrene solution (15 parts by mass as hydrogenated styrene-based thermoplastic elastomer), 2 parts by mass of styrene, 50 parts by mass of heavy calcium carbonate, 20 parts by mass of glass balloon (E-1), stearic acid. 5 parts by mass of zinc, 4 parts by mass of wet dispersant (“BYK-W9010” manufactured by Big Chemie Co., Ltd.), 1 part by mass of polymerization initiator (“Trigonox 129-75” manufactured by Chemical Nurion Co., Ltd.), polymerization inhibitor (Seiko Kagaku) Manufactured by "PBQ") 0.05 parts by mass and 2 parts by mass of magnesium oxide were mixed with a dissolver to obtain a resin composition (1).
This resin composition (1) was applied onto two polypropylene carrier films placed one above the other to have a uniform thickness, and glass fiber cut to 25.4 mm ("PB-" manufactured by Nitto Spinning Co., Ltd.). 549 ") 61 parts by mass is sandwiched between the resin compositions on the carrier films installed above and below, and the whole is passed between the impregnated rolls and pressure is applied to make the resin composition (A-1) into glass fibers. After impregnation, it was cured at 45 ° C. for 24 hours to obtain a molding material (1) as SMC.
(実施例2~4)
実施例1で使用した各成分を表1の通りに変更した以外は、実施例1と同様にして、樹脂組成物(2)~(4)、及びSMCとして成形材料(2)~(4)を得た。
(Examples 2 to 4)
The resin compositions (2) to (4) and the molding materials (2) to (4) as SMCs are the same as in Example 1 except that the components used in Example 1 are changed as shown in Table 1. Got
(比較例1~2)
実施例1で使用した各成分を表1の通りに変更した以外は、実施例1と同様にして、樹脂組成物(R1)~(R2)、及びSMCとして成形材料(R2)を得た。なお、粘度が高すぎたため樹脂組成物(R1)からはSMCが得られなかった。
(Comparative Examples 1 and 2)
The resin compositions (R1) to (R2) and the molding material (R2) as SMC were obtained in the same manner as in Example 1 except that the components used in Example 1 were changed as shown in Table 1. Since the viscosity was too high, SMC could not be obtained from the resin composition (R1).
[製造適性の評価]
上記で得られた樹脂組成物の30℃での粘度を測定し、下記の基準により、製造適性を評価した。粘度計は、東機産業製RB-85Hを使用した。
〇:30Pa・s未満
×:30Pa・s以上
[Evaluation of manufacturing aptitude]
The viscosity of the resin composition obtained above at 30 ° C. was measured, and the production suitability was evaluated according to the following criteria. As the viscometer, RB-85H manufactured by Toki Sangyo was used.
〇: Less than 30 Pa ・ s ×: 30 Pa ・ s or more
[成形材料(SMC)の外観の評価]
上記で得られた成形材料(SMC)の表面を目視で確認し、下記の基準により、外観を評価した。
〇:ガラスバルーンの凝集なし
×:ガラスバルーンの凝集あり
[Evaluation of appearance of molding material (SMC)]
The surface of the molding material (SMC) obtained above was visually confirmed, and the appearance was evaluated according to the following criteria.
〇: No glass balloon agglutination ×: Glass balloon agglutination
[成形品の作製]
上記で得られた成形材料600gを300×300mmの金型を用いて加熱圧縮成形し、厚さ4mmの平板上の成形品を得た。加熱圧縮成形条件は、金型温度(下)130℃/(上)145℃、加圧時間6分、圧力5MPaであった。
[Manufacturing of molded products]
600 g of the molding material obtained above was heat-compressed using a mold of 300 × 300 mm to obtain a molded product on a flat plate having a thickness of 4 mm. The conditions for heat compression molding were a mold temperature (bottom) of 130 ° C./(top) of 145 ° C., a pressurization time of 6 minutes, and a pressure of 5 MPa.
[成形品の表面平滑性の評価1]
上記で得られた成形品の表面を目視で確認し、下記の基準により、外観を評価した。
〇:ガラスバルーンの凝集なし
×:ガラスバルーンの凝集あり
[Evaluation of surface smoothness of molded product 1]
The surface of the molded product obtained above was visually confirmed, and the appearance was evaluated according to the following criteria.
〇: No glass balloon agglutination ×: Glass balloon agglutination
[成形品の表面平滑性の評価2]
上記で得られた成形品について、コニカミノルタ株式会社製「Rhopoint IQ-s」を用いて、像鮮明度DOI及び像鮮明度指数RIQを測定した。これらの数値が高いほど、表面平滑性に優れる。
[Evaluation of surface smoothness of molded product 2]
For the molded product obtained above, the image sharpness DOI and the image sharpness index RIQ were measured using "Rhopoint IQ-s" manufactured by Konica Minolta Co., Ltd. The higher these values, the better the surface smoothness.
上記で得た成形材料(1)~(4)の組成及び評価結果を表1に示す。 Table 1 shows the compositions and evaluation results of the molding materials (1) to (4) obtained above.
上記で得た成形材料(R1)~(R2)の組成及び評価結果を表2に示す。 Table 2 shows the compositions and evaluation results of the molding materials (R1) to (R2) obtained above.
実施例1~4の樹脂組成物から得られた成形品は、表面平滑性に優れることが確認された。 It was confirmed that the molded products obtained from the resin compositions of Examples 1 to 4 were excellent in surface smoothness.
比較例1は樹脂組成物中に本発明の必須成分である湿潤分散剤を含有しない例であるが、SMCの製造適性が不十分であることが確認された。 Comparative Example 1 is an example in which the wet dispersant, which is an essential component of the present invention, is not contained in the resin composition, but it was confirmed that the production suitability of SMC was insufficient.
比較例2は、樹脂組成物中に本発明の必須成分である湿潤分散剤を含有せず、スチレンモノマー量を増量した例であるが、成形品の表面平滑性が劣ることが確認された。 Comparative Example 2 is an example in which the wet dispersant, which is an essential component of the present invention, was not contained in the resin composition and the amount of styrene monomer was increased, but it was confirmed that the surface smoothness of the molded product was inferior.
Claims (5)
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