JP2020183239A - Metallic pallet for coil-like product - Google Patents

Metallic pallet for coil-like product Download PDF

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JP2020183239A
JP2020183239A JP2019086651A JP2019086651A JP2020183239A JP 2020183239 A JP2020183239 A JP 2020183239A JP 2019086651 A JP2019086651 A JP 2019086651A JP 2019086651 A JP2019086651 A JP 2019086651A JP 2020183239 A JP2020183239 A JP 2020183239A
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cushioning material
pallet
legs
coil
coiled
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JP7219151B2 (en
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弘光 菊池
Hiromitsu Kikuchi
弘光 菊池
茜 塙
Akane Hanawa
茜 塙
正徳 ▲柳▼
正徳 ▲柳▼
Masanori Yanagi
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Kobe Steel Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
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    • Y02W30/80—Packaging reuse or recycling, e.g. of multilayer packaging

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Abstract

To provide a metallic pallet for a coil-like product prevented in peeling of a coated surface, causing no positional displacement between an upper pallet and a lower pallet, when transporting in a stacked state.SOLUTION: A metallic pallet 10 for a coil-like product has at least two legs 11, 11, 12 and a coil placing part 20 provided on the legs 11, 11, 12. The coil placing part 20 comprises multiple arms 21a-21d fixed onto the legs 11, 11, 12 orthogonally to the legs 11, 11, 12, a pair of coil supporting parts 22, 22 fixed to the arms 21a-21d, and cushioning material placing parts 30 provided on upper faces of the arms 21a, 21d, or on upper faces of height adjusting members 28 mounted on the arms 21a, 21d and placing cushioning materials 31. The cushioning material placing part 30 has a frame body 32 enclosing side faces of the cushioning material 31 with the cushioning material 31 projected upward, and the frame body 32 is provided at a position overlapping with undersides of the legs 11, 11 in top view.SELECTED DRAWING: Figure 1

Description

本発明は、コイル状製品用金属製パレットに関し、より詳細には、コイル状製品をコンテナ等に搬入して輸送する際に使用されるコイル状製品用金属製パレットに関する。 The present invention relates to a metal pallet for a coiled product, and more particularly to a metal pallet for a coiled product used when the coiled product is carried into a container or the like and transported.

一般に、帯状の金属部材をコイル状に巻回してなるコイル状製品は、パレット等を利用して車や船などの輸送手段によって目的地へ運ばれる。また、コイル状製品は、結束バンドによってパレットに固定され、フォークリフトやクレーン等の搬送手段を用いて、車両の荷台にそのまま載置されたり、コンテナ等に搬入後に載置される。 Generally, a coiled product formed by winding a strip-shaped metal member into a coil is transported to a destination by a means of transportation such as a car or a ship using a pallet or the like. Further, the coiled product is fixed to the pallet by a binding band, and is placed as it is on the loading platform of the vehicle by using a transport means such as a forklift or a crane, or is placed after being carried into a container or the like.

例えば、図１２に示すように、従来のコイル状製品用金属製パレット１００としては、角パイプからなる平行に配された複数の脚部１０１と、コイル状製品を載置するためのコイル載置部１１０と、を備え、コイル載置部１１０は、コイル状製品の軸方向を水平方向に向けた状態で該製品を支持する一対のコイル支持部１１１を有するものが知られている。一対のコイル支持部１１１は、複数の脚部１０１に接合された複数の腕部１１２に固定されている。 For example, as shown in FIG. 12, in the conventional metal pallet 100 for coiled products, a plurality of parallel legs 101 made of square pipes and a coil mounted for mounting the coiled product. It is known that the coil mounting portion 110 includes a portion 110 and has a pair of coil supporting portions 111 that support the coiled product in a state where the axial direction of the coiled product is oriented in the horizontal direction. The pair of coil support portions 111 are fixed to a plurality of arm portions 112 joined to the plurality of leg portions 101.

また、コイル状製品を納入した後のパレット１００は、段積みされた状態で輸送され、コイル状製品の製造メーカーに回収されて、再利用されている。この場合、上段パレット１００の脚部１０１が下段パレット１００の腕部１１２上の高さ調整部材１１３に載せられることで、段積みが行われている。なお、上段パレット１００の脚部１０１は、下段パレット１００の腕部１１２に直接載せられることで、段積みされてもよい。 Further, after the coiled product is delivered, the pallet 100 is transported in a stacked state, collected by the manufacturer of the coiled product, and reused. In this case, the legs 101 of the upper pallet 100 are placed on the height adjusting member 113 on the arm 112 of the lower pallet 100, so that the stacking is performed. The legs 101 of the upper pallet 100 may be stacked by being directly placed on the arm 112 of the lower pallet 100.

また、特許文献１に記載のコイル状重量物用パレットは、コイル載置部にコンテナの側壁面に当接可能な張り出し部材を設けることによって、コンテナ内でのパレットの横移動を阻止して、パレットの段積数を多くすることが記載されている。また、一対の脚部上にこれと直交して固定された複数本の腕部は、左右に分割されており、対向面が谷状に形成された一対の梁部と、一対の梁部を固定する連結部材とを備える。そして、上段パレットのコイル載置部の下部を下段パレットのコイル載置部内に入り込ませるようにして段積みが行われている。 Further, the coiled heavy object pallet described in Patent Document 1 is provided with an overhanging member capable of contacting the side wall surface of the container in the coil mounting portion, thereby preventing the pallet from laterally moving in the container. It is stated that the number of pallet stacks should be increased. Further, the plurality of arms fixed orthogonally to the pair of legs are divided into left and right, and the pair of beams having the facing surfaces formed in a valley shape and the pair of beams are formed. It is provided with a connecting member to be fixed. Then, stacking is performed so that the lower part of the coil mounting portion of the upper pallet is inserted into the coil mounting portion of the lower pallet.

特開２０１５−１５１１３３号公報JP-A-2015-151133

ところで、近年、パレットの脚部や腕部は、防錆性向上のため、角パイプの表面に焼付け塗装が施されている。そのような脚部や腕部の塗装表面は硬質で滑らかであることから、搬送中に段積みした上段パレットが下段パレットに対して位置ずれしてしまい、最悪の場合、荷崩れを起こす懸念があった。 By the way, in recent years, the legs and arms of pallets have been baked and painted on the surface of a square pipe in order to improve rust prevention. Since the painted surface of such legs and arms is hard and smooth, the upper pallets stacked during transportation may be misaligned with respect to the lower pallets, and in the worst case, there is a concern that the load may collapse. there were.

また、上記位置ずれが生じると、上段パレットの脚部と下段パレットの腕部又は高さ調節部材との当接部分が互いに擦れ、いずれかの塗装表面が剥げて、錆や金属粉を生じる可能性がある。これら錆や金属粉は、新たなコイル状製品表面に付着すると、該コイル状製品に表面欠陥を生じる原因となりうる。このため、塗装が剥れたパレットは、錆を除去して再塗装を行う必要があり、また、そのための保全期間を要することから保有パレット数を増やす必要が生じるなど、コストアップの要因となり、近年、その対策が強く求められていた。 Further, when the above misalignment occurs, the legs of the upper pallet and the arm or the height adjusting member of the lower pallet may rub against each other, and one of the painted surfaces may be peeled off to generate rust or metal powder. There is sex. When these rusts and metal powders adhere to the surface of a new coiled product, they can cause surface defects on the coiled product. For this reason, pallets with peeled paint need to be repainted after removing rust, and since a maintenance period is required for that purpose, it becomes necessary to increase the number of pallets owned, which causes cost increase. In recent years, countermeasures have been strongly demanded.

本発明は、前述した課題に鑑みてなされたものであり、その目的は、段積み状態で搬送する際に、上段パレットと下段パレットとの間で位置ずれが生じることがなく、塗装表面が剥がれるのを防止できるコイル状製品用金属製パレットを提供することにある。 The present invention has been made in view of the above-mentioned problems, and an object of the present invention is that when the pallets are transported in a stacked state, the upper pallet and the lower pallet are not misaligned and the painted surface is peeled off. The purpose is to provide a metal pallet for coiled products that can prevent the problem.

本発明の上記目的は、下記の構成により達成される。
即ち、本発明は、コイル状製品を載せるコイル状製品用金属製パレットであって、
平行に配された少なくとも２本の脚部と、前記脚部上に設けられたコイル載置部と、を有し、
前記コイル載置部は、
前記脚部上に前記脚部と直交して固定された複数の腕部と、
前記腕部に固定された一対のコイル支持部と、
前記腕部の上面、又は前記腕部上に取り付けられた高さ調整部材の上面に設けられ、緩衝材を載置するための緩衝材載置部と、
を備え、
前記緩衝材載置部は、前記緩衝材を上方に突出させた状態で、前記緩衝材の側面を囲う枠体を有し、
前記枠体は、上面視で、前記脚部の下面と重なる位置に設けられている。 The above object of the present invention is achieved by the following configuration.
That is, the present invention is a metal pallet for a coiled product on which a coiled product is placed.
It has at least two legs arranged in parallel and a coil mounting portion provided on the legs.
The coil mounting portion is
A plurality of arms fixed on the leg at right angles to the leg,
A pair of coil supports fixed to the arm and
A cushioning material mounting portion provided on the upper surface of the arm portion or the upper surface of the height adjusting member mounted on the arm portion and for mounting the cushioning material.
With
The cushioning material mounting portion has a frame body that surrounds the side surface of the cushioning material in a state where the cushioning material is projected upward.
The frame body is provided at a position overlapping the lower surface of the leg portion in a top view.

本発明のコイル状製品用金属製パレットによれば、段積み状態で搬送する際に、上段パレットの脚部が下段パレットの緩衝材載置部の緩衝材上に載せられるので、上段パレットと下段パレットとの間で位置ずれが生じることがなく、塗装表面が剥がれるのを防止できる。また、緩衝材載置部は、緩衝材を上方に突出させた状態で、緩衝材の側面を囲う枠体を有するので、緩衝材は、不用意に枠体から外れることなく、安定して載置される。 According to the metal pallet for coiled products of the present invention, the legs of the upper pallet are placed on the cushioning material of the cushioning material mounting portion of the lower pallet when the pallet is transported in a stacked state. There is no misalignment with the pallet, and it is possible to prevent the painted surface from peeling off. Further, since the cushioning material mounting portion has a frame body that surrounds the side surface of the cushioning material in a state where the cushioning material is projected upward, the cushioning material is stably placed without being inadvertently removed from the frame body. Be placed.

本発明の第１実施形態に係るコイル状製品用金属製パレットにコイル状製品が梱包された状態を示す斜視図である。It is a perspective view which shows the state which the coiled product is packed in the metal pallet for the coiled product which concerns on 1st Embodiment of this invention. 図１に示すコイル状製品用金属製パレットの平面図である。It is a top view of the metal pallet for a coiled product shown in FIG. 図２の矢印ＩＩＩ方向から見た正面図である。It is a front view seen from the direction of arrow III of FIG. 図２の矢印ＩＶ方向から見た側面図である。It is a side view seen from the arrow IV direction of FIG. 図１のＶ部拡大図である。It is an enlarged view of V part of FIG. 図２のＶＩ部の上面図である。It is a top view of the VI part of FIG. 図２のＶＩ部の側面図である。It is a side view of the VI part of FIG. 図５のＶＩＩ−ＶＩＩ線に沿った断面図である。FIG. 5 is a cross-sectional view taken along the line VII-VII of FIG. パレットが段積みされた状態を示す側面図である。It is a side view which shows the state in which the pallets are stacked. 本発明の第２実施形態に係るコイル状製品用金属製パレットの平面図である。It is a top view of the metal pallet for a coiled product which concerns on 2nd Embodiment of this invention. 図９の矢印Ｘ方向から見た正面図である。It is a front view seen from the arrow X direction of FIG. 図９の矢印ＸＩ方向から見た側面図である。It is a side view seen from the arrow XI direction of FIG. 従来のパレットが段積みされた状態を示す側面図である。It is a side view which shows the state which the conventional pallet is stacked.

以下、本発明の各実施形態に係るコイル状製品用金属製パレットについて図面に基づいて詳細に説明する。 Hereinafter, the metal pallets for coiled products according to each embodiment of the present invention will be described in detail with reference to the drawings.

（第１実施形態）
図１〜図４に示すように、第１実施形態のコイル状製品用金属製パレット１０は、互いに平行に配された２本の第１の脚部１１、１１と、第１の脚部１１、１１間に設けられ、結束バンド４０が挿通される挿通路１２ａを有する第２の脚部１２と、脚部１１、１１、１２上に設けられたコイル載置部２０と、を有する。第２の脚部１２は、第１の脚部１１、１１間の中間位置に、第１の脚部１１、１１と平行に延在する。第１及び第２の脚部１１、１１、１２は、金属製パレット１０を持ち上げるためのフォークリフトの爪部（不図示）が差し込まれる空間を形成するように、いずれも略等しい高さを有し、床面に載置された際にいずれも水平に延びる。 (First Embodiment)
As shown in FIGS. 1 to 4, the metal pallets 10 for coiled products of the first embodiment have two first leg portions 11 and 11 arranged in parallel with each other and a first leg portion 11. , A second leg portion 12 provided between the legs 11 and having an insertion passage 12a through which the binding band 40 is inserted, and a coil mounting portion 20 provided on the leg portions 11, 11 and 12. The second leg portion 12 extends parallel to the first leg portions 11 and 11 at an intermediate position between the first leg portions 11 and 11. The first and second legs 11, 11, and 12 all have substantially equal heights so as to form a space into which the claws (not shown) of the forklift for lifting the metal pallet 10 are inserted. , When placed on the floor, both extend horizontally.

なお、本実施形態では、第１及び第２の脚部１１、１１、１２が延在する方向をＸ方向とし、第１及び第２の脚部１１、１１、１２と同一平面上で、該Ｘ方向に直交する方向をＹ方向とし、Ｘ方向及びＹ方向に直交する方向をＺ方向とする。 In the present embodiment, the direction in which the first and second legs 11, 11, and 12 extend is the X direction, and the first and second legs 11, 11, and 12 are on the same plane as the first and second legs 11, 11, 12. The direction orthogonal to the X direction is defined as the Y direction, and the directions orthogonal to the X direction and the Y direction are defined as the Z direction.

コイル載置部２０は、第１の脚部１１、１１上に第１の脚部１１、１１と直交して固定され、それぞれ等間隔に配置される複数（本実施形態では、４本）の腕部２１ａ〜２１ｄと、２本の第１の脚部１１、１１の幅方向内側で、該第１の脚部１１、１１と平行に延び、腕部２１ａ〜２１ｄに固定される一対のコイル支持部２２、２２と、を有する。
第１及び第２の脚部１１、１１、１２、及び複数の腕部２１ａ〜２１ｄは、それぞれ断面矩形の長尺状の鋼材（角パイプ）からなり、表面には焼付け塗装が施されている。複数の腕部２１ａ〜２１ｄは、溶接によって、第１及び第２の脚部１１、１１、１２に固定されている。 The coil mounting portions 20 are fixed on the first leg portions 11 and 11 at right angles to the first leg portions 11 and 11, and are arranged at equal intervals (four in the present embodiment). A pair of coils extending in parallel with the first legs 11 and 11 on the inner side in the width direction of the arms 21a to 21d and the two first legs 11 and 11 and fixed to the arms 21a to 21d. It has support portions 22, 22 and.
The first and second legs 11, 11, 12 and the plurality of arms 21a to 21d are each made of a long steel material (square pipe) having a rectangular cross section, and the surfaces thereof are baked. .. The plurality of arm portions 21a to 21d are fixed to the first and second leg portions 11, 11 and 12 by welding.

図３に示すように、各コイル支持部２２、２２は、鋼板を折り曲げることで、断面略台形形状に形成されている。即ち、一対のコイル支持部２２は、脚部１１の長手方向にそれぞれ延び、上方に向かって互いの離間するように傾斜する傾斜面２３をそれぞれ有する。また、一対のコイル支持部２２は、鉛直方向に延びる内側面２４及び外側面２５の各下端部を複数の腕部２１ａ〜２１ｄに溶接することで、複数の腕部２１ａ〜２１ｄに接合される。各傾斜面２３には、硬質ゴム（他の緩衝材）２６が貼り付けられている。また、一対のコイル支持部２２の内側面２４にも、脚部１１の長手方向に離間して、複数の硬質ゴム２７が貼り付けられている。なお、硬質ゴム２６、２７は、硬度６５以上であることが好ましく、また、硬質ゴムの代わりに、樹脂が適用されてもよい。 As shown in FIG. 3, each coil support portion 22, 22 is formed into a substantially trapezoidal cross section by bending a steel plate. That is, each of the pair of coil support portions 22 has inclined surfaces 23 that extend in the longitudinal direction of the leg portions 11 and incline upward so as to be separated from each other. Further, the pair of coil support portions 22 are joined to the plurality of arm portions 21a to 21d by welding the lower ends of the inner side surface 24 and the outer side surface 25 extending in the vertical direction to the plurality of arm portions 21a to 21d. .. Hard rubber (other cushioning material) 26 is attached to each inclined surface 23. Further, a plurality of hard rubbers 27 are also attached to the inner side surfaces 24 of the pair of coil support portions 22 at intervals in the longitudinal direction of the leg portions 11. The hard rubbers 26 and 27 preferably have a hardness of 65 or more, and a resin may be applied instead of the hard rubber.

これにより、図１に示すように、コイル状製品Ｐは、コイル支持部２２の傾斜面２３上に、コイル状製品Ｐの軸方向を水平方向に向けた状態で配置され、さらに、コイル状製品Ｐの内部と第２の脚部１２の挿通路１２ａとに掛け渡された結束バンド４０を固縛することで、コイル状製品Ｐは、該パレット１０に固定される。 As a result, as shown in FIG. 1, the coil-shaped product P is arranged on the inclined surface 23 of the coil support portion 22 in a state where the axial direction of the coil-shaped product P is oriented in the horizontal direction, and further, the coil-shaped product P is arranged. The coiled product P is fixed to the pallet 10 by firmly binding the binding band 40 spanned inside the P and the insertion passage 12a of the second leg portion 12.

また、図２に示すように、４本の腕部２１ａ〜２１ｄのうち、Ｘ方向外側に位置する２本の腕部２１ａ、２１ｄには、２つの高さ調整部材２８がそれぞれ取り付けられ、これら４箇所の高さ調整部材２８の上面には、硬質ゴム（緩衝材）３１を載置するための緩衝材載置部３０がそれぞれ設けられている。高さ調整部材２８も、表面に焼付け塗装が施された鋼材であり、コイル支持部２２の外側面２５からＹ方向外側に延出した腕部２１ａ、２１ｄの部分と略等しい長さ、且つ、腕部２１ａ、２１ｄと略等しい幅を有する。高さ調整部材２８は、図５に示すように、コイル支持部２２の外側面２５から外側に延出した腕部２１ａ、２１ｄの上面に設けられ、腕部２１ａ、２１ｄの上面、及びコイル支持部２２の外側面２５と溶接により接合されている。 Further, as shown in FIG. 2, of the four arm portions 21a to 21d, two height adjusting members 28 are attached to the two arm portions 21a and 21d located outside in the X direction, respectively. Cushioning material mounting portions 30 for mounting the hard rubber (cushioning material) 31 are provided on the upper surfaces of the four height adjusting members 28, respectively. The height adjusting member 28 is also a steel material whose surface is baked and painted, and has a length substantially equal to that of the arm portions 21a and 21d extending outward in the Y direction from the outer surface 25 of the coil support portion 22 and. It has a width substantially equal to that of the arms 21a and 21d. As shown in FIG. 5, the height adjusting member 28 is provided on the upper surfaces of the arms 21a and 21d extending outward from the outer surface 25 of the coil support portion 22, and the upper surfaces of the arms 21a and 21d and the coil support. It is joined to the outer surface 25 of the portion 22 by welding.

緩衝材載置部３０は、硬質ゴム３１を上方に突出させた状態で、硬質ゴム３１の側面を囲う鋼製の枠体３２を有する。したがって、硬質ゴム３１は、枠体３２内に僅かなクリアランスを持って着脱自在に嵌まり込んで、高さ調整部材２８の上面に載置される。この硬質ゴム３１も、硬度６５以上であることが好ましい。
図６Ａ及び図６Ｂに示すように、硬質ゴム３１が約１００ｍｍ角の場合、有底載置形状の枠体３２の有底深さ：ｈ（ｍｍ）、緩衝材厚み：ｔ（ｍｍ）、緩衝材幅／枠体内寸：ｗとした時、以下に設定されることが好ましい。
ｔ-ｈ≧３ｍｍ
ｈ≧４ｍｍ
ｗ≧０．９９８９（＝９３．５/９３．６） The cushioning material mounting portion 30 has a steel frame 32 that surrounds the side surface of the hard rubber 31 in a state where the hard rubber 31 is projected upward. Therefore, the hard rubber 31 is detachably fitted in the frame body 32 with a slight clearance, and is placed on the upper surface of the height adjusting member 28. The hard rubber 31 also preferably has a hardness of 65 or more.
As shown in FIGS. 6A and 6B, when the hard rubber 31 is about 100 mm square, the bottomed depth of the bottomed frame 32 is h (mm), the cushioning material thickness is t (mm), and the cushioning material is cushioned. When the material width / frame internal size: w, it is preferably set as follows.
t-h ≥ 3 mm
h ≧ 4mm
w ≧ 0.9989 (= 93.5 / 93.6)

即ち、硬質ゴム３１の収縮代を考慮すると、硬質ゴム３１の厚みｔは、枠体３２の上面から最低３ｍｍ延出するものとする。これにより、パレット１０の段積みにより、例えば、約１００ｍｍ角の１つの硬質ゴム３１に最大５０００Ｎが掛かっても、枠体３２の上面から少なくとも１ｍｍの延出を確保している。 That is, considering the shrinkage allowance of the hard rubber 31, the thickness t of the hard rubber 31 is assumed to extend at least 3 mm from the upper surface of the frame body 32. As a result, by stacking the pallets 10, for example, even if a maximum of 5000 N is applied to one hard rubber 31 having an approximately 100 mm square, an extension of at least 1 mm from the upper surface of the frame body 32 is secured.

また、ｈとｗは、枠体３２から硬質ゴム３１が突出した部分が上段パレット１０の脚部１１、１１に引っ掛り、攀じれが生じた場合でも、硬質ゴム３１が枠体３２から飛び出さない有底深さとクリアランスの目安としている。
即ち、硬質ゴム３１は、接着など行うことなく、枠体３２内に嵌まり込んでおり、また、硬質ゴム３１を交換したい場合には、工具などを使用して取り外すことができる。 Further, in h and w, even if the portion where the hard rubber 31 protrudes from the frame 32 is caught by the legs 11 and 11 of the upper pallet 10 and the hard rubber 31 is squeezed, the hard rubber 31 pops out from the frame 32. It is used as a guide for the bottom depth and clearance.
That is, the hard rubber 31 is fitted in the frame body 32 without being adhered, and when the hard rubber 31 is to be replaced, it can be removed by using a tool or the like.

枠体３２の形状は、硬質ゴム３１の形状に応じて形成される。板状のゴムから作る場合には、硬質ゴム３１及び枠体３２の形状は、余剰部分が発生し難い四角形や三角形とするのが効率的である。
一方、円柱状のゴムから作る場合は、硬質ゴム３１は、輪切りにより形成され、枠体３２の形状も円形とするのが効率的である。なお、硬質ゴム３１及び枠体３２の形状が円形の場合には、ｗは、緩衝材外径／枠体内径で与えられる。 The shape of the frame 32 is formed according to the shape of the hard rubber 31. When made from plate-shaped rubber, it is efficient that the shapes of the hard rubber 31 and the frame 32 are quadrangles or triangles in which excess portions are unlikely to occur.
On the other hand, when made from columnar rubber, it is efficient that the hard rubber 31 is formed by round slices and the shape of the frame 32 is also circular. When the shapes of the hard rubber 31 and the frame 32 are circular, w is given by the outer diameter of the cushioning material / the inner diameter of the frame.

ここで、枠体３２は、図２に示すように、上面視で、第１の脚部１１の下面と重なる位置に設けられている。このため、図８に示すように、上段パレット１０の２本の第１の脚部１１、１１が、下段パレット１０の緩衝材載置部３０の４箇所の硬質ゴム３１によってそれぞれ載置された状態で、複数のパレット１０を段積みすることができる。その際、上段パレット１０の脚部１１、１１と下段パレット１０の硬質ゴム３１の表面との間には大きな摩擦力が生じ、脚部１１、１１の表面に焼付き塗装が施されている場合であっても、上段パレット１０の脚部１１、１１と下段パレット１０の硬質ゴム３１との間で位置ずれするのを防止することができる。この結果、脚部１１、１１、腕部２１ａ〜２１ｄ、高さ調整部材２８の塗装表面が剥がれるのを防止できる。 Here, as shown in FIG. 2, the frame body 32 is provided at a position overlapping the lower surface of the first leg portion 11 in a top view. Therefore, as shown in FIG. 8, the two first legs 11 and 11 of the upper pallet 10 are respectively placed by the four hard rubbers 31 of the cushioning material mounting portion 30 of the lower pallet 10. In this state, a plurality of pallets 10 can be stacked. At that time, a large frictional force is generated between the legs 11 and 11 of the upper pallet 10 and the surface of the hard rubber 31 of the lower pallet 10, and the surfaces of the legs 11 and 11 are baked. Even so, it is possible to prevent the legs 11 and 11 of the upper pallet 10 and the hard rubber 31 of the lower pallet 10 from being displaced from each other. As a result, it is possible to prevent the painted surfaces of the legs 11, 11, the arms 21a to 21d, and the height adjusting member 28 from peeling off.

また、硬質ゴム３１の表面は、粗面化されて梨地状を有しており、摩擦係数をさらに増加し、上段パレット１０の脚部１１、１１が下段パレット１０の硬質ゴム３１の表面で位置ずれするのをより確実に防止することができる。なお、硬質ゴム３１の表面は、粗面化された梨地状とすることが好ましいが、これに限定されない。 Further, the surface of the hard rubber 31 is roughened and has a satin finish, further increasing the coefficient of friction, and the legs 11 and 11 of the upper pallet 10 are positioned on the surface of the hard rubber 31 of the lower pallet 10. It is possible to prevent the displacement more reliably. The surface of the hard rubber 31 is preferably, but not limited to, a roughened satin finish.

また、図５に戻って、枠体３２は、高さ調整部材２８の上面に対して、間隔を空けて断続的に溶接（タップ溶接）される。図７に示すように、高さ調整部材２８の上面の縁部には、面取り３４が施されており、枠体３２の溶接されていない部分の下面は、高さ調整部材２８の上面と非接触となり、開口３３を形成する。このため、硬質ゴム３１と枠体３２との間の隙間から水などが浸入したとしても、開口３３から排出することができる。特に、高さ調整部材２８の上面は、ネジ穴などが形成されていないため、高さ調整部材２８の鋼材の内部に水分が浸入する虞がなく、防錆性のよい構造となる。
なお、枠体３２は、面取り３４のない高さ調整部材２８の上面でタップ溶接された場合であっても、枠体３２と高さ調整部材２８との間の溶接されていない部分から浸入した水を外部に排出することができる。 Further, returning to FIG. 5, the frame body 32 is intermittently welded (tap welded) to the upper surface of the height adjusting member 28 at intervals. As shown in FIG. 7, a chamfer 34 is provided on the edge of the upper surface of the height adjusting member 28, and the lower surface of the unwelded portion of the frame 32 is not the upper surface of the height adjusting member 28. It becomes a contact and forms an opening 33. Therefore, even if water or the like enters through the gap between the hard rubber 31 and the frame 32, it can be discharged from the opening 33. In particular, since the upper surface of the height adjusting member 28 is not formed with screw holes or the like, there is no risk of moisture entering the inside of the steel material of the height adjusting member 28, and the structure has good rust prevention properties.
Even when the frame body 32 is tap-welded on the upper surface of the height adjusting member 28 without the chamfer 34, the frame body 32 has penetrated from the unwelded portion between the frame body 32 and the height adjusting member 28. Water can be discharged to the outside.

以上説明したように、本実施形態のコイル状製品用金属製パレット１０によれば、枠体３２は、上面視で、第１の脚部１１の下面と重なる位置に設けられているので、パレット１０を段積み状態で搬送する際に、上段パレット１０の脚部１１、１１が下段パレット１０の緩衝材載置部３０の硬質ゴム３１上に載せられる。これにより、上段パレット１０と下段パレット１０との間で位置ずれが生じることがなく、塗装表面が剥がれるのを防止できる。
また、緩衝材載置部３０は、硬質ゴム３１を上方に突出させた状態で、硬質ゴム３１の側面を囲う枠体３２を有するので、硬質ゴム３１は、不用意に枠体３２から外れることなく、安定して載置される。 As described above, according to the metal pallet 10 for coiled products of the present embodiment, the frame body 32 is provided at a position overlapping the lower surface of the first leg portion 11 in a top view. When the 10s are transported in a stacked state, the legs 11 and 11 of the upper pallet 10 are placed on the hard rubber 31 of the cushioning material mounting portion 30 of the lower pallet 10. As a result, the upper pallet 10 and the lower pallet 10 are not displaced from each other, and the painted surface can be prevented from peeling off.
Further, since the cushioning material mounting portion 30 has a frame body 32 that surrounds the side surface of the hard rubber 31 with the hard rubber 31 protruding upward, the hard rubber 31 may be carelessly removed from the frame body 32. It is placed stably without any.

さらに、本実施形態では、緩衝材載置部３０は、腕部２１ａ、２１ｄ上に取り付けられた高さ調整部材２８の上面に設けられるので、脚部１１、１１の高さは、パレット１０の段積みを考慮して設定する必要はなく、金属製パレット１０の軽量化を図ることができる。 Further, in the present embodiment, the cushioning material mounting portion 30 is provided on the upper surface of the height adjusting member 28 mounted on the arm portions 21a and 21d, so that the heights of the legs 11 and 11 are set on the pallet 10. It is not necessary to set in consideration of stacking, and the weight of the metal pallet 10 can be reduced.

加えて、高さ調整部材２８は、コイル支持部２２の外側面２５から外側に延出した腕部２１ａ、２１ｄの上面に接合されているので、高さ調整部材２８は、緩衝材載置部３０を配置するのに必要な腕部２１ａ、２１ｄの上面にのみ設けられ、金属製パレット１０の大幅な重量アップを抑えることができる。 In addition, since the height adjusting member 28 is joined to the upper surfaces of the arms 21a and 21d extending outward from the outer surface 25 of the coil support portion 22, the height adjusting member 28 is a cushioning material mounting portion. It is provided only on the upper surfaces of the arms 21a and 21d required for arranging the 30 and can suppress a significant increase in weight of the metal pallet 10.

（第２実施形態）
次に、本発明の第２実施形態に係るコイル状製品用金属製パレット１０ａについて、図９〜図１１を参照して説明する。なお、第１実施形態と同一又は同等部分については、同一又は相当符号を付して、説明を省略或いは簡略化する。 (Second Embodiment)
Next, the metal pallet 10a for coiled products according to the second embodiment of the present invention will be described with reference to FIGS. 9 to 11. The same or equivalent parts as those in the first embodiment are designated by the same or equivalent reference numerals, and the description thereof will be omitted or simplified.

本実施形態のコイル状製品用金属製パレット１０ａでは、第１実施形態と同様、第１及び第２の脚部１１、１１、１２を有し、コイル載置部２０ａも、複数（本実施形態では、４本）の腕部２１ａ〜２１ｄと、一対のコイル支持部２２と、を有する。一方、本実施形態では、緩衝材載置部３０の枠体３２が固定される高さ調整部材２８ａが脚部１１、１１、１２と略等しい長さ、及び、枠体３２と略等しい幅を有し、複数の腕部２１ａ〜２１ｄの上面に跨って配置されている。 Similar to the first embodiment, the metal pallet 10a for coiled products of the present embodiment has the first and second legs 11, 11 and 12, and a plurality of coil mounting portions 20a (the present embodiment). Then, it has four arm portions 21a to 21d and a pair of coil support portions 22. On the other hand, in the present embodiment, the height adjusting member 28a to which the frame 32 of the cushioning material mounting portion 30 is fixed has a length substantially equal to that of the legs 11, 11 and 12 and a width substantially equal to the frame 32. It has and is arranged so as to straddle the upper surfaces of a plurality of arm portions 21a to 21d.

そして、一対の高さ調整部材２８ａが複数の腕部２１ａ〜２１ｄの上面、及びコイル支持部２２の外側面２５と接合されており、各高さ調整部材２８ａの長手方向両端部に、一対の緩衝材載置部３０がそれぞれ設けられている。 A pair of height adjusting members 28a are joined to the upper surfaces of the plurality of arm portions 21a to 21d and the outer surface 25 of the coil supporting portion 22, and a pair of height adjusting members 28a are attached to both ends in the longitudinal direction. A cushioning material placing portion 30 is provided respectively.

したがって、本実施形態の場合には、複数の腕部２１ａ〜２１ｄの幅に関わらず、緩衝材載置部３０の枠体３２を固定するスペースを高さ調整部材２８ａによって確保することができる。
なお、本実施形態においても、図９に示すように、４箇所の緩衝材載置部３０の枠体３２は、上面視で、脚部１１の下面と重なる位置に設けられている。

その他の構成及び作用については、第１実施形態と同様である。 Therefore, in the case of the present embodiment, the space for fixing the frame body 32 of the cushioning material mounting portion 30 can be secured by the height adjusting member 28a regardless of the widths of the plurality of arm portions 21a to 21d.
Also in this embodiment, as shown in FIG. 9, the frame bodies 32 of the cushioning material mounting portions 30 at the four locations are provided at positions overlapping the lower surface of the leg portions 11 in the top view.

Other configurations and operations are the same as those in the first embodiment.

尚、本発明は、前述した実施形態に限定されるものではなく、適宜、変形、改良、等が可能である。
例えば、本発明の緩衝材載置部の枠体は、上面視で、脚部の下面と部分的に重なるように配置されればよく、特に、上段パレットと下段パレットとがＸ方向やＹ方向に相対的に若干位置ずれしていた場合でも、脚部の下面と部分的に重なるように配置されればよい。
また、上記実施形態では、金属製パレットは、複数の脚部と複数の腕部とにより、上面視略矩形に形成されることから、少なくとも四隅の４箇所の緩衝材載置部が設けられていることが好ましい。但し、緩衝材載置部の個数は、これに限定されず、緩衝材載置部に掛かる負荷等に応じて決定してもよい。 The present invention is not limited to the above-described embodiment, and can be appropriately modified, improved, and the like.
For example, the frame of the cushioning material mounting portion of the present invention may be arranged so as to partially overlap the lower surface of the leg portion in a top view, and in particular, the upper pallet and the lower pallet may be arranged in the X direction or the Y direction. Even if the position is slightly displaced relative to the above, it may be arranged so as to partially overlap the lower surface of the leg portion.
Further, in the above embodiment, since the metal pallet is formed by the plurality of legs and the plurality of arms in a substantially rectangular shape in the upper view, at least four cushioning material placing portions at the four corners are provided. It is preferable to have. However, the number of cushioning material mounting portions is not limited to this, and may be determined according to the load applied to the cushioning material mounting portions and the like.

以上の通り、本明細書には次の事項が開示されている。
（１） コイル状製品を載せるコイル状製品用金属製パレットであって、
平行に配された少なくとも２本の脚部と、前記脚部上に設けられたコイル載置部と、を有し、
前記コイル載置部は、
前記脚部上に前記脚部と直交して固定された複数の腕部と、
前記腕部に固定された一対のコイル支持部と、
前記腕部の上面、又は前記腕部上に取り付けられた高さ調整部材の上面に設けられ、緩衝材を載置するための緩衝材載置部と、
を備え、
前記緩衝材載置部は、前記緩衝材を上方に突出させた状態で、前記緩衝材の側面を囲う枠体を有し、
前記枠体は、上面視で、前記脚部の下面と重なる位置に設けられている、コイル状製品用金属製パレット。
この構成によれば、パレットを段積み状態で搬送する際に、上段パレットの脚部が下段パレットの緩衝材載置部の緩衝材上に載せられるので、上段パレットと下段パレットとの間で位置ずれが生じることがなく、塗装表面が剥がれるのを防止できる。また、緩衝材は、その側面を囲う枠体によって、不用意に外れることなく安定して載置される。 As described above, the following matters are disclosed in this specification.
(1) A metal pallet for coiled products on which coiled products are placed.
It has at least two legs arranged in parallel and a coil mounting portion provided on the legs.
The coil mounting portion is
A plurality of arms fixed on the leg at right angles to the leg,
A pair of coil supports fixed to the arm and
A cushioning material mounting portion provided on the upper surface of the arm portion or the upper surface of the height adjusting member mounted on the arm portion and for mounting the cushioning material.
With
The cushioning material mounting portion has a frame body that surrounds the side surface of the cushioning material in a state where the cushioning material is projected upward.
The frame is a metal pallet for coiled products provided at a position overlapping the lower surface of the leg in a top view.
According to this configuration, when the pallets are transported in a stacked state, the legs of the upper pallet are placed on the cushioning material of the cushioning material mounting portion of the lower pallet, so that the position is between the upper pallet and the lower pallet. It is possible to prevent the painted surface from peeling off without causing any deviation. In addition, the cushioning material is stably placed by the frame body surrounding the side surface without being inadvertently removed.

（２） 前記緩衝材の表面は、粗面化されて梨地状を有する、（１）に記載のコイル状製品用金属製パレット。
この構成によれば、パレットを段積み状態で搬送する際に、上段パレットの脚部が下段パレットの緩衝材の表面で位置ずれするのをより確実に防止することができる。 (2) The metal pallet for a coiled product according to (1), wherein the surface of the cushioning material is roughened and has a satin finish.
According to this configuration, when the pallets are transported in a stacked state, it is possible to more reliably prevent the legs of the upper pallet from being displaced on the surface of the cushioning material of the lower pallet.

（３） 前記枠体は、前記腕部の上面、又は前記高さ調整部材の上面に対して、間隔を空けて断続的に溶接される、（１）又は（２）に記載のコイル状製品用金属製パレット。
この構成によれば、緩衝材と枠体との間の隙間に浸入した水などを、枠体内から排出することができ、緩衝材および枠体の劣化などを抑制することができる。 (3) The coiled product according to (1) or (2), wherein the frame is intermittently welded to the upper surface of the arm or the upper surface of the height adjusting member at intervals. For metal pallets.
According to this configuration, water or the like that has entered the gap between the cushioning material and the frame can be discharged from the frame, and deterioration of the cushioning material and the frame can be suppressed.

（４） 前記腕部の上面、又は前記高さ調整部材の上面の縁部には、面取りが施されており、
前記溶接されていない前記枠体の下面は、前記上面と非接触である、（３）に記載のコイル状製品用金属製パレット。
この構成によれば、緩衝材と枠体との間の隙間に浸入した水などを、枠体内からより確実に排出することができる。 (4) The upper surface of the arm or the edge of the upper surface of the height adjusting member is chamfered.
The metal pallet for a coiled product according to (3), wherein the lower surface of the unwelded frame body is not in contact with the upper surface.
According to this configuration, water or the like that has entered the gap between the cushioning material and the frame can be more reliably discharged from the frame.

（５） 前記高さ調整部材は、前記コイル支持部の外側面から外側に延出した前記腕部の上面に接合されている、（１）〜（４）のいずれかに記載のコイル状製品用金属製パレット。
この構成によれば、高さ調整部材は、緩衝材載置部を配置するのに必要な腕部の上面にのみ設けられるので、金属製パレットの重量アップを抑えることができる。 (5) The coiled product according to any one of (1) to (4), wherein the height adjusting member is joined to the upper surface of the arm portion extending outward from the outer surface of the coil support portion. For metal pallets.
According to this configuration, since the height adjusting member is provided only on the upper surface of the arm portion necessary for arranging the cushioning material mounting portion, it is possible to suppress an increase in the weight of the metal pallet.

（６） 前記高さ調整部材は、前記脚部と略等しい長さを有し、前記複数の腕部の上面に跨って配置され、且つ、前記複数の腕部の上面に接合されている、（１）〜（４）のいずれかに記載のコイル状製品用金属製パレット。
この構成によれば、腕部の幅に関わらず、緩衝材載置部の枠体を固定するスペースを高さ調整部材によって確保することができる。 (6) The height adjusting member has a length substantially equal to that of the legs, is arranged over the upper surfaces of the plurality of arms, and is joined to the upper surfaces of the plurality of arms. The metal pallet for coiled products according to any one of (1) to (4).
According to this configuration, regardless of the width of the arm portion, a space for fixing the frame body of the cushioning material mounting portion can be secured by the height adjusting member.

（７） 前記一対のコイル支持部は、前記脚部の長手方向にそれぞれ延び、上方に向かって互いの離間するように傾斜する傾斜面をそれぞれ有し、
前記一対のコイル支持部の傾斜面には、他の緩衝材が貼り付けられている、（１）〜（６）のいずれかに記載のコイル状製品用金属製パレット。
この構成によれば、コイル状製品を他の緩衝材によって安定して一対のコイル支持部に載置することができる。 (7) The pair of coil support portions each have an inclined surface extending in the longitudinal direction of the leg portion and inclined upward so as to be separated from each other.
The metal pallet for a coiled product according to any one of (1) to (6), wherein another cushioning material is attached to the inclined surface of the pair of coil support portions.
According to this configuration, the coiled product can be stably placed on the pair of coil supports by another cushioning material.

１０、１０ａ コイル状製品用金属製パレット
１１ 第１の脚部（脚部）
１２ 第２の脚部（脚部）
２０、２０ａ コイル載置部
２１ａ、２１ｂ、２１ｃ、２１ｄ 腕部
２２ コイル支持部
２６ 硬質ゴム（他の緩衝材）
２８、２８ａ 高さ調整部材
３０ 緩衝材載置部
３１ 硬質ゴム（緩衝材）
３２ 枠体
４０ 結束バンド
Ｐ コイル状製品 10, 10a Metal pallet for coiled products 11 1st leg (leg)
12 Second leg (leg)
20, 20a Coil mounting part 21a, 21b, 21c, 21d Arm part 22 Coil support part 26 Hard rubber (other cushioning material)
28, 28a Height adjusting member 30 Cushioning material mounting part 31 Hard rubber (cushioning material)
32 Frame 40 Binding band P Coiled product

Claims (7)

コイル状製品を載せるコイル状製品用金属製パレットであって、
平行に配された少なくとも２本の脚部と、前記脚部上に設けられたコイル載置部と、を有し、
前記コイル載置部は、
前記脚部上に前記脚部と直交して固定された複数の腕部と、
前記腕部に固定された一対のコイル支持部と、
前記腕部の上面、又は前記腕部上に取り付けられた高さ調整部材の上面に設けられ、緩衝材を載置するための緩衝材載置部と、
を備え、
前記緩衝材載置部は、前記緩衝材を上方に突出させた状態で、前記緩衝材の側面を囲う枠体を有し、
前記枠体は、上面視で、前記脚部の下面と重なる位置に設けられている、コイル状製品用金属製パレット。 A metal pallet for coiled products on which coiled products are placed.
It has at least two legs arranged in parallel and a coil mounting portion provided on the legs.
The coil mounting portion is
A plurality of arms fixed on the leg at right angles to the leg,
A pair of coil supports fixed to the arm and
A cushioning material mounting portion provided on the upper surface of the arm portion or the upper surface of the height adjusting member mounted on the arm portion and for mounting the cushioning material.
With
The cushioning material mounting portion has a frame body that surrounds the side surface of the cushioning material in a state where the cushioning material is projected upward.
The frame is a metal pallet for coiled products provided at a position overlapping the lower surface of the leg in a top view. 前記緩衝材の表面は、粗面化されて梨地状を有する、請求項１に記載のコイル状製品用金属製パレット。 The metal pallet for a coiled product according to claim 1, wherein the surface of the cushioning material is roughened and has a satin finish. 前記枠体は、前記腕部の上面、又は前記高さ調整部材の上面に対して、間隔を空けて断続的に溶接される、請求項１又は２に記載のコイル状製品用金属製パレット。 The metal pallet for a coiled product according to claim 1 or 2, wherein the frame body is intermittently welded to the upper surface of the arm portion or the upper surface of the height adjusting member at intervals. 前記腕部の上面、又は前記高さ調整部材の上面の縁部には、面取りが施されており、
前記溶接されていない前記枠体の下面は、前記上面と非接触である、請求項３に記載のコイル状製品用金属製パレット。 The upper surface of the arm or the edge of the upper surface of the height adjusting member is chamfered.
The metal pallet for a coiled product according to claim 3, wherein the lower surface of the unwelded frame body is not in contact with the upper surface. 前記高さ調整部材は、前記コイル支持部の外側面から外側に延出した前記腕部の上面に接合されている、請求項１〜４のいずれか１項に記載のコイル状製品用金属製パレット。 The metal for coiled products according to any one of claims 1 to 4, wherein the height adjusting member is joined to the upper surface of the arm portion extending outward from the outer surface of the coil support portion. palette. 前記高さ調整部材は、前記脚部と略等しい長さを有し、前記複数の腕部の上面に跨って配置され、且つ、前記複数の腕部の上面に接合されている、請求項１〜４のいずれか１項に記載のコイル状製品用金属製パレット。 1. The height adjusting member has a length substantially equal to that of the legs, is arranged over the upper surfaces of the plurality of arms, and is joined to the upper surfaces of the plurality of arms. 4. The metal pallet for a coiled product according to any one of 4. 前記一対のコイル支持部は、前記脚部の長手方向にそれぞれ延び、上方に向かって互いの離間するように傾斜する傾斜面をそれぞれ有し、
前記一対のコイル支持部の傾斜面には、他の緩衝材が貼り付けられている、請求項１〜６のいずれか１項に記載のコイル状製品用金属製パレット。 The pair of coil supports each have inclined surfaces extending in the longitudinal direction of the legs and inclined upward so as to be separated from each other.
The metal pallet for a coiled product according to any one of claims 1 to 6, wherein another cushioning material is attached to the inclined surface of the pair of coil support portions.
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JP2004224423A (en) * 2003-01-27 2004-08-12 Sumitomo Metal Logistics Service Co Ltd Pallet for heavy object, and heavy object supporting method
JP2005219811A (en) * 2004-01-09 2005-08-18 Kambara Kisen Co Ltd Heavy load transferring table and transferring method of heavy load using it
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* Cited by examiner, † Cited by third party
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JPH11343034A (en) * 1998-03-30 1999-12-14 Toyota Steel Center Kk Heavy object outputting inputting stage for conveyance container and heavy object outputting and inputting method
JPH11342945A (en) * 1998-03-30 1999-12-14 Toyota Steel Center Kk Pallet for coil-like heavy object, structure for attaching pallet to transportation container, and method for carrying coil-like heavy object into/out of transportation container
JP2002019321A (en) * 2000-07-10 2002-01-23 Fuji Photo Film Co Ltd Storage implement of lithographic printing plate material and method for storing as well as lithographic printing plate
JP2004224423A (en) * 2003-01-27 2004-08-12 Sumitomo Metal Logistics Service Co Ltd Pallet for heavy object, and heavy object supporting method
JP2005219811A (en) * 2004-01-09 2005-08-18 Kambara Kisen Co Ltd Heavy load transferring table and transferring method of heavy load using it
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