JP2020147841A - Vacuum degrease washing method and vacuum degrease washing station - Google Patents
Vacuum degrease washing method and vacuum degrease washing station Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 37
- 238000005406 washing Methods 0.000 title abstract description 14
- 238000004140 cleaning Methods 0.000 claims abstract description 109
- 239000003960 organic solvent Substances 0.000 claims abstract description 33
- 238000005238 degreasing Methods 0.000 claims description 30
- 239000011261 inert gas Substances 0.000 claims description 5
- 238000005507 spraying Methods 0.000 claims description 4
- 238000010586 diagram Methods 0.000 description 6
- 239000007788 liquid Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000010730 cutting oil Substances 0.000 description 3
- 238000001035 drying Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Cleaning By Liquid Or Steam (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
Description
本発明は、油分が付着した被洗浄物を減圧雰囲気下で洗浄する真空脱脂洗浄方法およびそれに用いる真空脱脂洗浄装置に関する。 The present invention relates to a vacuum degreasing cleaning method for cleaning an object to be cleaned with oil attached under a reduced pressure atmosphere, and a vacuum degreasing cleaning device used therefor.
自動車部品などの鋼製品は、射出成型または鋳造後に余分な部分を切削加工により切断する工程を得て、製造される。その後に、切削加工により付着した潤滑材や切削油を有機溶剤で除去する(洗浄する)工程が必要になる。 Steel products such as automobile parts are manufactured by obtaining a process of cutting an excess portion by cutting after injection molding or casting. After that, a step of removing (cleaning) the lubricating material and cutting oil adhering by the cutting process with an organic solvent is required.
洗浄する工程で有機溶剤を使用する場合、一般的には洗浄室内が減圧された雰囲気で行なう。また、洗浄する方式は、洗浄室内の被洗浄物に対して有機溶剤を噴霧したり、散水方式(シャワー)で洗浄したり、または被洗浄物を有機溶剤中に浸漬させる方式など様々な方法がある。 When an organic solvent is used in the cleaning step, it is generally performed in a decompressed atmosphere in the cleaning chamber. In addition, there are various cleaning methods such as spraying an organic solvent on the object to be cleaned in the cleaning chamber, cleaning with a watering method (shower), or immersing the object to be cleaned in the organic solvent. is there.
被洗浄物には種々の形態が存在するが、断面形状が複雑に入り組んだ形状の製品や開口部が狭くて内部に大きな空洞を有している様な製品である場合、切削加工中の潤滑油などの液体が製品の内部に一旦侵入すると、それらを完全に取り除くことは非常に困難である。 There are various forms of the object to be cleaned, but if the product has a complicated cross-sectional shape or a product with a narrow opening and a large cavity inside, lubrication during cutting Once liquids such as oil have entered the product, it is very difficult to remove them completely.
また、鋼製品を洗浄する場合には一度に多量の製品を洗浄する必要があり、多量の製品をカゴなどの容器に積み上げてからシャワーで洗浄したり、洗浄液中に浸漬することで洗浄される。その場合、鋼製品は容器内で設置される箇所により、製品間で洗浄の効果が大きく異なるという問題があった。 In addition, when cleaning steel products, it is necessary to wash a large number of products at once, and the large number of products are washed by stacking them in a container such as a basket and then washing them in a shower or by immersing them in a cleaning liquid. .. In that case, there is a problem that the cleaning effect of the steel product differs greatly between the products depending on the place where the steel product is installed in the container.
これの問題に対して、例えば特許文献1ないし3では洗浄室内に容器を傾動させる装置を設置することで被洗浄物を揺動しながら洗浄する方式や洗浄室外に揺動装置を設置することで洗浄室全体を上下方向や左右方向に動かしながら洗浄する方式が開示されている。 To solve this problem, for example, in Patent Documents 1 to 3, a method of cleaning the object to be cleaned while swinging by installing a device for tilting the container in the cleaning chamber or installing a swinging device outside the cleaning chamber is used. A method of cleaning while moving the entire cleaning chamber in the vertical direction or the horizontal direction is disclosed.
しかし、特許文献1ないし3に開示された洗浄方式では、洗浄室全体を傾斜させるための大掛かりな装置が必要となり、傾斜させるための電力も過大になる。特に、被洗浄物を洗浄液中に浸漬して洗浄する場合には、洗浄室の重量だけでなく、洗浄液自体の重量も加わるので、これらの重量を傾動させることは非常に困難である。 However, the cleaning method disclosed in Patent Documents 1 to 3 requires a large-scale device for tilting the entire cleaning chamber, and the electric power for tilting is also excessive. In particular, when the object to be cleaned is immersed in the cleaning liquid for cleaning, not only the weight of the cleaning chamber but also the weight of the cleaning liquid itself is added, so that it is very difficult to tilt these weights.
さらに、洗浄液として有機溶剤を使用する場合には、洗浄室を減圧された雰囲気で行なうので、モータや油圧シリンダーなど電気を動力源とする部品を洗浄室内に設置することは困難である。 Further, when an organic solvent is used as the cleaning liquid, the cleaning chamber is operated in a depressurized atmosphere, so that it is difficult to install parts powered by electricity such as a motor and a hydraulic cylinder in the cleaning chamber.
そこで、本発明は減圧された洗浄室内にて如何なる洗浄方式であっても、被洗浄物を傾斜させながら洗浄および乾燥させる真空脱脂洗浄方法および真空脱脂洗浄装置を提供することを課題とする。 Therefore, an object of the present invention is to provide a vacuum degreasing cleaning method and a vacuum degreasing cleaning apparatus for cleaning and drying an object to be cleaned while tilting it, regardless of the cleaning method in a depressurized cleaning chamber.
本発明は、内部が減圧された(減圧雰囲気)洗浄室内で有機溶媒により被洗浄物を洗浄する真空脱脂洗浄方法を以下の第1ないし第4工程から構成した。すなわち、被洗浄物を洗浄室内へ搬入する第1工程,その後に洗浄室内を減圧する第2工程,その後に被洗浄物に対して有機溶媒を用いて洗浄する第3工程,その後に洗浄室内から被洗浄物を搬出する第4工程を有すると共に、第3工程で被洗浄物を傾斜させた状態で有機溶媒を噴霧または散水する真空脱脂洗浄方法とした。なお、第2工程では洗浄室内を減圧しながら、被洗浄物を徐々に傾斜させても構わない。 The present invention comprises the following first to fourth steps as a vacuum degreasing cleaning method for cleaning an object to be cleaned with an organic solvent in a cleaning chamber in which the inside is depressurized (decompressed atmosphere). That is, the first step of bringing the object to be cleaned into the cleaning chamber, the second step of reducing the pressure in the cleaning chamber, the third step of cleaning the object to be cleaned with an organic solvent, and then from the cleaning chamber. In addition to having a fourth step of carrying out the object to be cleaned, the vacuum degreasing cleaning method of spraying or sprinkling an organic solvent with the object to be cleaned tilted in the third step was used. In the second step, the object to be cleaned may be gradually tilted while depressurizing the cleaning chamber.
また、第3工程においては、有機溶剤を噴霧または散水することで被洗浄物を洗浄したり、第2工程後に洗浄室内へ有機溶媒を導入して被洗浄物を浸漬することで洗浄する方式でも構わない。 Further, in the third step, the object to be cleaned may be washed by spraying or sprinkling an organic solvent, or after the second step, the organic solvent may be introduced into the cleaning chamber to immerse the object to be cleaned. I do not care.
なお、第2工程では洗浄室内を減圧しながら被洗浄物を徐々に傾斜させたり、もしくは第3工程では有機溶媒中に浸漬された被洗浄物を上下方向に揺動しながら洗浄する方法であっても構わない。 In the second step, the object to be cleaned is gradually tilted while depressurizing the cleaning chamber, or in the third step, the object to be cleaned immersed in the organic solvent is washed while swinging in the vertical direction. It doesn't matter.
これらの洗浄方法を行なう真空脱脂洗浄装置については、被洗浄物を内部に収容できる洗浄室、洗浄室内を減圧雰囲気にする真空ポンプ、洗浄室内へ有機溶媒を供給する洗浄タンクを備えて、洗浄室には被洗浄物を設置する積荷台を有しており、積荷台の下方にベローズが設置した真空脱脂洗浄装置とする。また、積荷台の下方には複数のベローズを設置したり、ベローズの内部に不活性ガスを導入する配管を洗浄室の底部に設けても構わない。 The vacuum degreasing cleaning device that performs these cleaning methods is equipped with a cleaning chamber that can accommodate the object to be cleaned, a vacuum pump that creates a decompressed atmosphere in the cleaning chamber, and a cleaning tank that supplies organic solvent to the cleaning chamber. Has a loading platform on which the object to be cleaned is installed, and is a vacuum degreasing cleaning device installed by bellows below the loading platform. Further, a plurality of bellows may be installed below the loading platform, or a pipe for introducing the inert gas may be provided at the bottom of the cleaning chamber inside the bellows.
本発明の真空脱脂洗浄方法は、減圧された洗浄室内にて如何なる洗浄方式であっても、被洗浄物を傾斜させながら洗浄および乾燥させるという効果を奏する。また、本発明の真空脱脂洗浄装置は従来の洗浄装置のような大掛かりな装置を用いることなく、簡易な装置(ベローズ)のみで洗浄中や乾燥中などに被洗浄物を傾動させて、複雑な形状の被洗浄物でも洗浄できるという効果を奏する。 The vacuum degreasing cleaning method of the present invention has the effect of cleaning and drying the object to be cleaned while inclining the object to be cleaned, regardless of the cleaning method in the decompressed cleaning chamber. Further, the vacuum degreasing cleaning device of the present invention is complicated because the object to be cleaned is tilted during cleaning or drying with only a simple device (bellows) without using a large-scale device such as a conventional cleaning device. It has the effect of being able to clean even the shape of the object to be cleaned.
本発明を実施するための形態について、図面を用いて説明する。本発明の真空脱脂洗浄方法を実施する傾動機器(第1実施形態)10の正面図を図1、平面図を図2に示す。また、異なる形態の傾動機器(第2実施形態)20の正面図を図3、平面図を図4に示す。複数の傾動機器30,40を用いて被洗浄物Wを積載台50上に載置した状態の正面図を図5、左側面図を図6、平面図を図7に示す。また、図1に示す傾動機器10が作動した状態の正面図を図8に示す。
A mode for carrying out the present invention will be described with reference to the drawings. FIG. 1 shows a front view and FIG. 2 shows a plan view of a tilting device (first embodiment) 10 that implements the vacuum degreasing cleaning method of the present invention. Further, a front view of a tilting device (second embodiment) 20 having a different form is shown in FIG. 3, and a plan view is shown in FIG. A front view of a state in which the object to be cleaned W is placed on the
傾動機器(第1実施形態)10は、図1および図2に示すように長方形状のテーブル11とその下方に4個のベローズ(蛇腹)12a〜12dがほぼ等間隔で配置されており、ベローズ12a〜12dがテーブル11を支持している。また、テーブル11の両端にはストッパー部材13と押し上げ部材14が設置されている。
In the tilting device (first embodiment) 10, as shown in FIGS. 1 and 2, a rectangular table 11 and four bellows (bellows) 12a to 12d are arranged below the rectangular table 11 at substantially equal intervals. 12a-12d support the table 11. Further, stopper
また、別の実施形態である傾動機器(第2実施形態)20は、図3および図4に示すように図1等に示す傾動機器(第1実施形態)10と同様に長方形状のテーブル21とその下方に3個のベローズ(蛇腹)22a〜22cが等間隔で配置されている。テーブル21の両端にはストッパー部品23と2枚の押し上げ部材24(24a,24b)が並んで設置されている。
Further, the tilting device (second embodiment) 20 which is another embodiment is a rectangular table 21 similar to the tilting device (first embodiment) 10 shown in FIG. 1 and as shown in FIGS. 3 and 4. And three bellows (bellows) 22a to 22c are arranged at equal intervals below the bellows. A
次に、傾動装置が洗浄室内の減圧雰囲気下で作用した場合について説明する。傾動装置を洗浄室内で使用する場合には、図5ないし図7に示す様に傾動装置30,40上に積載台50を設置した上で被洗浄物(ワーク)Wを積載する。
Next, a case where the tilting device operates in a reduced pressure atmosphere in the washing chamber will be described. When the tilting device is used in the cleaning chamber, the object to be cleaned (work) W is loaded after installing the
傾動装置30,40が洗浄室内において、大気圧から徐々に減圧された雰囲気になるに従い、ベローズ32,42(42a〜42d)内の雰囲気は大気圧のままであるため、ベローズ32,42が徐々に膨張を始める。ベローズ32,42が膨張することでテーブル31,41が上方に持ち上がる。
As the tilting
テーブル31,41が持ち上がると、テーブル31,41の端部に設置された押し上げ部材34,44が被洗浄物Wを載置した積載台50に接触すると、その積載台50が傾き始める。このときに、積載台50の端部はテーブル31,41上のストッパー部品33,43と接触しているので、積載台50が斜め方向に滑り落ちることを阻止する。
When the tables 31 and 41 are lifted, when the push-up
また、各ベローズの底部に外部から窒素やアルゴン等の不活性ガスを供給できる配管(図示なし)が接続されている場合には、ベローズの膨張量(上昇量)が不足して被洗浄物Wを載置した積載台50に接触できない場合でも、不活性ガスをベローズ内に追加で供給することでベローズの上昇量を補うことができる。
If a pipe (not shown) capable of supplying an inert gas such as nitrogen or argon from the outside is connected to the bottom of each bellows, the amount of expansion (rise) of the bellows is insufficient and the object to be cleaned W Even when the
次に、これらの傾動装置(第1実施形態)10を利用した洗浄工程について、図面を用いて説明する。傾動装置(第1実施形態)10による洗浄工程の模式図を図9〜図14に示す。まず、第1工程では、真空脱脂洗浄装置における洗浄室100内に被洗浄物(ワーク)Wを搬入する(図9)。その際の装置内は大気圧下であるので、被洗浄物Wの搬入が完了すると、同装置内の圧力を減圧する、いわゆる真空引きを行なう。洗浄室100内の雰囲気が減圧されると(第2工程)、ベローズ42内は大気圧と同じ1気圧であるため、ベローズ42内の空気が膨張することでベローズ42が上方に伸びる(図10)。その結果、テーブル41が上昇して積載台50が傾くので被洗浄物Wも傾斜して上面に残存していた切削油が流れ落ちる。
Next, a cleaning process using these tilting devices (first embodiment) 10 will be described with reference to the drawings. 9 to 14 show schematic views of the cleaning process by the tilting device (first embodiment) 10. First, in the first step, the object to be cleaned (work) W is carried into the
次の工程(第3工程)では、被洗浄物Wが傾いた状態で洗浄室100の天井に設置された配管P1から有機溶剤Sを散水(シャワー)する(図11)。それにより、被洗浄物Wの凹部に残存した切削油を洗い流す。その工程(第3工程)においては、有機溶剤Sの散水に替えて、被洗浄物Wを有機溶剤内に浸漬させる場合には、大気圧の状態で洗浄室内に有機溶剤Lを導入する(図12)。その後、ベローズ42内に窒素ガスなどの不活性ガスを床下に設けられた配管P2を介して送り込むことでベローズ42を上昇させる(図13)。
In the next step (third step), the organic solvent S is sprinkled (showered) from the pipe P1 installed on the ceiling of the
その結果、図11に示す状態と同様に被洗浄物Wが傾くので、被洗浄物Wの底面に滞留している気泡を外部に放出するされて、底面を有機溶剤Lに接触することで洗浄が可能となる。また、被洗浄物Wを有機溶剤L中に浸漬した状態で洗浄する場合には、窒素ガス等の導入量を変化させることで被洗浄物Wの傾きを自在に調整できる。そのため、被洗浄物Wを有機溶剤L中で揺動することで被洗浄物Wの全域にわたり有機溶剤Lと接触させることができる。 As a result, since the object to be cleaned W is tilted as in the state shown in FIG. 11, air bubbles staying on the bottom surface of the object to be cleaned W are released to the outside, and the bottom surface is cleaned by contacting with the organic solvent L. Is possible. Further, when cleaning the object W to be cleaned while being immersed in the organic solvent L, the inclination of the object W to be cleaned can be freely adjusted by changing the amount of nitrogen gas or the like introduced. Therefore, by swinging the object W to be cleaned in the organic solvent L, the object W to be cleaned can be brought into contact with the organic solvent L over the entire area.
散水や浸漬による洗浄が終了した後、洗浄室100内を大気圧に戻し、有機溶剤Lを洗浄室100外へ排出する。その後、再び洗浄室100を減圧し、傾動機器40のベローズ42を上昇させると、被洗浄物Wが傾くので、被洗浄物Wの上面に残存した有機溶剤Lを外部に排出できる(図14)。洗浄室内における有機溶剤Lの排出が完了し、傾動機器40のベローズ42がすべて収縮することで被洗浄物Wが水平に保持されていることを確認して、洗浄室100から被洗浄物Wを搬出する(第4工程)。
After cleaning by sprinkling water or immersion is completed, the inside of the
10,20,30,40 傾動機器
11,21,31,41 テーブル
12,22,32,42 ベローズ(蛇腹)
13,23,33,43 ストッパー部材
14,24,34,44 押し上げ部材
50 積載台
100 洗浄室
L,S 有機溶剤
P1,P2 配管
10, 20, 30, 40
13, 23, 33, 43
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JPH07275816A (en) * | 1994-04-13 | 1995-10-24 | Uchinami Techno Clean:Kk | One chamber type underwater cleaning and draining device |
JP2001038310A (en) * | 1999-07-30 | 2001-02-13 | Matsushita Electric Ind Co Ltd | Sheet-fed rinsing by liquid chemical and its device |
JP2010012417A (en) * | 2008-07-03 | 2010-01-21 | Mitsubishi Materials Techno Corp | Cleaning apparatus and cleaning method |
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