JP2020088323A - Wafer manufacturing device - Google Patents

Wafer manufacturing device Download PDF

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JP2020088323A
JP2020088323A JP2018224982A JP2018224982A JP2020088323A JP 2020088323 A JP2020088323 A JP 2020088323A JP 2018224982 A JP2018224982 A JP 2018224982A JP 2018224982 A JP2018224982 A JP 2018224982A JP 2020088323 A JP2020088323 A JP 2020088323A
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wafer
protective member
grinding
cleaning
peeling
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垣成 清原
Kosei Kiyohara
垣成 清原
桑名 一孝
Kazutaka Kuwana
一孝 桑名
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Disco Corp
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Disco Abrasive Systems Ltd
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Priority to JP2018224982A priority Critical patent/JP2020088323A/en
Priority to KR1020190136614A priority patent/KR20200066168A/en
Priority to CN201911127196.XA priority patent/CN111341694A/en
Priority to TW108142888A priority patent/TWI811489B/en
Publication of JP2020088323A publication Critical patent/JP2020088323A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67092Apparatus for mechanical treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0069Other grinding machines or devices with means for feeding the work-pieces to the grinding tool, e.g. turntables, transfer means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • B24B41/068Table-like supports for panels, sheets or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/22Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain
    • B24B7/228Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding inorganic material, e.g. stone, ceramics, porcelain for grinding thin, brittle parts, e.g. semiconductors, wafers
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02041Cleaning
    • H01L21/02057Cleaning during device manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
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    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/30Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
    • H01L21/302Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
    • H01L21/304Mechanical treatment, e.g. grinding, polishing, cutting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67028Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
    • H01L21/6704Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
    • H01L21/67051Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
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    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67017Apparatus for fluid treatment
    • H01L21/67063Apparatus for fluid treatment for etching
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    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/67207Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
    • H01L21/67219Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one polishing chamber
    • HELECTRICITY
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67763Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
    • H01L21/67766Mechanical parts of transfer devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68764Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
    • HELECTRICITY
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    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices

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  • Engineering & Computer Science (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
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  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
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  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Mechanical Treatment Of Semiconductor (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
  • Internal Circuitry In Semiconductor Integrated Circuit Devices (AREA)
  • Bipolar Transistors (AREA)

Abstract

To reduce work man-hours of an operator in a wafer manufacturing process.SOLUTION: In a wafer manufacturing device 1, a wafer comprising a protective member is transferrable from a protective member forming device 2 to a grinding device 3 by a first transfer robot 21, a delivery cassette part 5 and a second transfer robot 31. Further, the wafer whose front face is ground and which comprises the protective member on a rear face is transferrable from the grinding device 3 to a peeling device 4 by holding means of the peeling device 4. The wafer from which the protective member is peeled is transferrable from the peeling device 4 to the grinding device 3 by the holding means. Therefore, intervention of an operator is not required for the transfer of the wafer between the protective member forming device 2 and the grinding device 3 and between the grinding device 3 and the peeling device 4. As a result, work man-hours of the operator in a wafer manufacturing process is reduced.SELECTED DRAWING: Figure 1

Description

本発明は、ウェーハ製造装置に関する。 The present invention relates to a wafer manufacturing device.

電子部品の材料となる半導体ウェーハは、たとえば以下のように製造される。まず、円柱状のインゴットをワイヤーソーでスライスすることによって、アズスライスウェーハを作る。このウェーハに研削あるいはエッチングを施すことによって、うねりと反りとを除去する。 A semiconductor wafer used as a material for electronic components is manufactured, for example, as follows. First, an as-sliced wafer is made by slicing a cylindrical ingot with a wire saw. Waviness and warpage are removed by grinding or etching this wafer.

うねりと反りとを研削によって除去するために、ウェーハの一方の面の全面に、樹脂層を含む保護部材を形成する(たとえば特許文献1)。保護部材の形成後、保護部材を介してウェーハをチャックテーブルによって保持し、ウェーハの他方の面を研削砥石によって研削する。研削後、ウェーハの一方の面から保護部材を剥離し、ウェーハを反転して、ウェーハの他方の面をチャックテーブルによって保持し、ウェーハの一方の面を研削する。これにより、所定の厚みのウェーハが製造される。 In order to remove the waviness and the warp by grinding, a protective member including a resin layer is formed on the entire one surface of the wafer (for example, Patent Document 1). After forming the protective member, the wafer is held by the chuck table through the protective member, and the other surface of the wafer is ground by a grinding wheel. After grinding, the protective member is peeled off from one surface of the wafer, the wafer is turned over, the other surface of the wafer is held by a chuck table, and one surface of the wafer is ground. As a result, a wafer having a predetermined thickness is manufactured.

特開2009−148866号公報JP, 2009-148866, A

上記のようなウェーハの製造工程では、ウェーハに保護部材を形成する保護部材形成装置と、ウェーハを研削する研削装置と、保護部材を剥離する剥離装置と、が用いられる。これら複数の装置を使ってウェーハを製造するために、各装置間でウェーハが搬送される。このために、各装置においてカセットにウェーハが収納され、オペレータがカセットを各装置に運んでいる。そのため、オペレータの作業工数が多いという問題がある。 In the above-described wafer manufacturing process, a protective member forming device that forms a protective member on the wafer, a grinding device that grinds the wafer, and a peeling device that peels the protective member are used. In order to manufacture a wafer using these plural apparatuses, the wafer is transferred between the respective apparatuses. For this reason, wafers are stored in cassettes in each device, and an operator carries the cassettes to each device. Therefore, there is a problem that the number of man-hours required for the operator is large.

本発明の目的は、ウェーハの製造工程におけるオペレータの作業工数を少なくすることにある。 An object of the present invention is to reduce the number of man-hours required for an operator in a wafer manufacturing process.

本発明のウェーハ製造装置(本ウェーハ製造装置)は、変形要素を含むウェーハから該変形要素を除去して、所定の厚みのウェーハを製造するウェーハ製造装置であって、ウェーハの一方の面の全面に保護部材を形成する保護部材形成装置と、チャックテーブルによって保持された該ウェーハを、研削砥石によって研削する研削装置と、該ウェーハから該保護部材を剥離する剥離装置と、該保護部材を備えた該ウェーハを該保護部材形成装置から該研削装置に搬送する第1の搬送機構と、該保護部材を備えた該ウェーハを該研削装置から該剥離装置に搬送する第2の搬送機構と、該保護部材が剥離された該ウェーハを該剥離装置から該研削装置に搬送する第3の搬送機構と、を備える。 The wafer manufacturing apparatus of the present invention (the present wafer manufacturing apparatus) is a wafer manufacturing apparatus for manufacturing a wafer having a predetermined thickness by removing the deformable element from a wafer including the deformable element, and A protective member forming device for forming a protective member, a grinding device for grinding the wafer held by a chuck table with a grinding wheel, a peeling device for peeling the protective member from the wafer, and the protective member. A first transfer mechanism for transferring the wafer from the protective member forming device to the grinding device; a second transfer mechanism for transferring the wafer having the protective member from the grinding device to the peeling device; A third transport mechanism that transports the wafer from which the member has been stripped from the stripping device to the grinding device.

本ウェーハ製造装置は、該保護部材が剥離された該ウェーハの外周部分を洗浄する外周洗浄装置をさらに含んでもよい。 The wafer manufacturing apparatus may further include an outer peripheral cleaning device that cleans an outer peripheral portion of the wafer from which the protective member has been peeled off.

本ウェーハ製造装置では、該保護部材形成装置と、該研削装置と、該剥離装置とが、X方向に並ぶように配置されていてもよい。 In the present wafer manufacturing apparatus, the protective member forming device, the grinding device, and the peeling device may be arranged side by side in the X direction.

本ウェーハ製造装置では、該第1の搬送機構は、該保護部材形成装置と該研削装置との間に配設され、該ウェーハを棚状に収納する受渡カセットと、該受渡カセットが載置されるカセットステージと、該保護部材形成装置に配設され、該保護部材を備えた該ウェーハを該受渡カセットに収納する第1の搬送ロボットと、該研削装置に配設され、該保護部材を備えた該ウェーハを該受渡カセットから取り出す第2の搬送ロボットと、を備えていてもよい。 In the present wafer manufacturing apparatus, the first transfer mechanism is arranged between the protective member forming apparatus and the grinding apparatus, and the delivery cassette for storing the wafer in a shelf shape and the delivery cassette are placed. A cassette stage, a first transfer robot disposed in the protective member forming device and storing the wafer having the protective member in the delivery cassette, and a protective member disposed in the grinding device. And a second transfer robot for taking out the wafer from the delivery cassette.

本ウェーハ製造装置では、該研削装置は、スピンナ洗浄ユニットを含み、該スピンナ洗浄ユニットは、該ウェーハを保持するスピンナテーブルと、該ウェーハに洗浄水を噴き付ける洗浄ノズルと、該スピンナテーブルを回転させる回転手段と、を備えてもよく、該第2の搬送機構は、該スピンナテーブルから該剥離装置に該ウェーハを搬送してもよい。 In this wafer manufacturing apparatus, the grinding apparatus includes a spinner cleaning unit, and the spinner cleaning unit rotates the spinner table that holds the wafer, a cleaning nozzle that sprays cleaning water onto the wafer, and the spinner table. Rotating means may be provided, and the second transfer mechanism may transfer the wafer from the spinner table to the peeling device.

本ウェーハ製造装置では、保護部材形成装置と研削装置との間におけるウェーハの搬送に第1の搬送機構を用いるとともに、研削装置と剥離装置との間でのウェーハWの搬送に、第2の搬送機構を用いる。このため、これらの装置間におけるウェーハの搬送に、オペレータが介入する必要がない。その結果、ウェーハの製造工程におけるオペレータの作業工数を少なくすることが可能である。 In the present wafer manufacturing apparatus, the first transfer mechanism is used to transfer the wafer between the protective member forming apparatus and the grinding apparatus, and the second transfer mechanism is used to transfer the wafer W between the grinding apparatus and the peeling apparatus. Use the mechanism. Therefore, it is not necessary for the operator to intervene in the transfer of the wafer between these devices. As a result, it is possible to reduce the number of man-hours required for the operator in the wafer manufacturing process.

なお、本ウェーハ製造装置は、上述の外周洗浄装置を含んでもよく、さらに、剥離装置と外周洗浄装置との間でウェーハを搬送する搬送機構を含んでもよい。これにより、剥離装置と外周洗浄装置との間でのウェーハの搬送に、オペレータが介入する必要がないので、オペレータの作業工数をさらに少なくすることが可能である。 The wafer manufacturing apparatus may include the above-described outer periphery cleaning device, and may further include a transfer mechanism that transfers the wafer between the peeling device and the outer peripheral cleaning device. As a result, the operator does not need to intervene in the transfer of the wafer between the peeling device and the outer periphery cleaning device, so that it is possible to further reduce the work man-hours of the operator.

また、本ウェーハ製造装置では、保護部材形成装置と、研削装置と、剥離装置とが、X方向に並ぶように配置されていると、ウェーハの搬送方向が単純化するため、第1〜第3の搬送機構によるウェーハの搬送を容易化することが可能である。 Further, in the present wafer manufacturing apparatus, if the protective member forming apparatus, the grinding apparatus, and the peeling apparatus are arranged side by side in the X direction, the wafer transfer direction is simplified, so the first to third It is possible to facilitate the transfer of the wafer by the transfer mechanism.

また、本ウェーハ製造装置では、第1の搬送機構が、上述の受渡カセット、カセットステージ、第1の搬送ロボットおよび第2の搬送ロボットを備えることにより、第1の搬送機構によるウェーハの搬送を容易化することができる。 Further, in the present wafer manufacturing apparatus, the first transfer mechanism is provided with the delivery cassette, the cassette stage, the first transfer robot, and the second transfer robot, so that the wafer can be easily transferred by the first transfer mechanism. Can be converted.

また、本ウェーハ製造装置では、研削装置が上述のスピンナ洗浄ユニットを含み、第2の搬送機構がスピンナテーブルから剥離装置にウェーハを搬送してもよい。この構成では、保護部材を剥離する前にウェーハを洗浄することができるので、剥離装置による保護部材の剥離を適切に実施することができる。 Further, in the present wafer manufacturing apparatus, the grinding apparatus may include the spinner cleaning unit described above, and the second transfer mechanism may transfer the wafer from the spinner table to the peeling apparatus. With this configuration, the wafer can be washed before peeling the protective member, so that the peeling device can appropriately peel the protective member.

一実施形態にかかるウェーハ製造装置を示す説明図である。It is an explanatory view showing a wafer manufacturing device concerning one embodiment. ウェーハを示す説明図である。It is explanatory drawing which shows a wafer. ウェーハ製造装置に備えられた受渡カセットを示す斜視図である。It is a perspective view which shows the delivery cassette with which the wafer manufacturing apparatus was equipped. ウェーハ製造装置の保護部材形成装置の構成を示す斜視図である。It is a perspective view which shows the structure of the protection member formation apparatus of a wafer manufacturing apparatus. 保護部材を備えたウェーハの断面図である。It is sectional drawing of the wafer provided with the protection member. ウェーハ製造装置の研削装置の構成を示す斜視図である。It is a perspective view which shows the structure of the grinding device of a wafer manufacturing apparatus. ウェーハ製造装置の剥離装置の構成を示す斜視図であるIt is a perspective view which shows the structure of the peeling apparatus of a wafer manufacturing apparatus. ウェーハから保護部材が剥離される様子を示す説明図である。It is explanatory drawing which shows a mode that a protection member is peeled from a wafer. 図9(a)〜(c)は、剥離装置に備えられた外周洗浄装置を示す説明図である。FIG. 9A to FIG. 9C are explanatory views showing the outer periphery cleaning device provided in the peeling device. 他の実施形態にかかるウェーハ製造装置を示す説明図である。It is explanatory drawing which shows the wafer manufacturing apparatus concerning other embodiment.

図1に示すウェーハ製造装置1は、うねり、反り等をはじめとする変形要素を含むウェーハから変形要素を除去して、所定の厚みのウェーハを製造する。このウェーハ製造装置1は、ウェーハに保護部材を形成する保護部材形成装置2、ウェーハを研削する研削装置3、および、ウェーハから保護部材を剥離する剥離装置4を備えている。保護部材形成装置2、研削装置3および剥離装置4は、X方向に並ぶように配されている。
さらに、ウェーハ製造装置1は、保護部材形成装置2から研削装置3にウェーハを搬送するために用いられる受渡カセット部5を備えている。受渡カセット部5は、保護部材形成装置2と研削装置3との間に配置される。
The wafer manufacturing apparatus 1 shown in FIG. 1 manufactures a wafer having a predetermined thickness by removing deformable elements from a wafer including deformable elements such as waviness and warpage. The wafer manufacturing apparatus 1 includes a protective member forming device 2 that forms a protective member on the wafer, a grinding device 3 that grinds the wafer, and a peeling device 4 that peels the protective member from the wafer. The protection member forming device 2, the grinding device 3, and the peeling device 4 are arranged side by side in the X direction.
Further, the wafer manufacturing apparatus 1 includes a delivery cassette unit 5 used to transfer the wafer from the protective member forming apparatus 2 to the grinding apparatus 3. The delivery cassette unit 5 is arranged between the protective member forming device 2 and the grinding device 3.

図2に示すウェーハWは、図示しないワイヤーソーマシンによってインゴットから切り出されたアズスライスウェーハである。ウェーハWは、たとえば円形状に形成されており、表面Waおよび裏面Wbを有している。
ウェーハWの裏面Wbおよび表面Waは、それぞれ、ウェーハWの一方の面および他方の面の一例に相当する。
The wafer W shown in FIG. 2 is an as-slice wafer cut out from an ingot by a wire saw machine (not shown). The wafer W is formed, for example, in a circular shape and has a front surface Wa and a back surface Wb.
The back surface Wb and the front surface Wa of the wafer W correspond to an example of one surface and the other surface of the wafer W, respectively.

図1に示す保護部材形成装置2は、ウェーハWの裏面Wbの全面に、樹脂層を含む保護部材を形成する。保護部材形成装置2は、第1の搬送ロボット21を有しており、第1の搬送ロボット21は、保護部材を備えたウェーハWを受渡カセット部5に収納する。 The protective member forming apparatus 2 shown in FIG. 1 forms a protective member including a resin layer on the entire back surface Wb of the wafer W. The protection member forming apparatus 2 has a first transfer robot 21, and the first transfer robot 21 stores the wafer W provided with the protection member in the delivery cassette unit 5.

受渡カセット部5は、図3に示すように、ウェーハWを棚状に収納する受渡カセット51と、受渡カセット51が載置されるカセットステージ52とを有している。受渡カセット51は、ウェーハWを収納するための複数の棚511を備えている。棚511は、保護部材形成装置2側から研削装置3側に受渡カセット51を貫通するように設けられており、棚511に対してウェーハWを出し入れするための、保護部材形成装置2側の第1の開口512と、研削装置3側の第2の開口513とを備えている。
図1に示した保護部材形成装置2の第1の搬送ロボット21は、第1の開口512を介して、保護部材を備えたウェーハWを、受渡カセット51の棚511に収納する。
As shown in FIG. 3, the delivery cassette unit 5 has a delivery cassette 51 that stores the wafers W in a shelf shape, and a cassette stage 52 on which the delivery cassette 51 is placed. The delivery cassette 51 includes a plurality of shelves 511 for storing the wafers W. The shelf 511 is provided so as to penetrate the delivery cassette 51 from the protective member forming apparatus 2 side to the grinding apparatus 3 side, and is a first member on the protective member forming apparatus 2 side for loading/unloading the wafer W to/from the shelf 511. The first opening 512 and the second opening 513 on the grinding device 3 side are provided.
The first transfer robot 21 of the protection member forming apparatus 2 shown in FIG. 1 stores the wafer W provided with the protection member in the shelf 511 of the delivery cassette 51 through the first opening 512.

研削装置3は、ウェーハWの表面Waおよび裏面Wbを研削する。研削装置3は、第2の搬送ロボット31を有している。第2の搬送ロボット31は、図3に示した受渡カセット51の棚511から、第2の開口513を介して保護部材を備えたウェーハWを取り出し、研削装置3における所定の位置に載置する。研削装置3は、筐体300を有しており、そのY側の前面には、両面が研削されたウェーハWを収容するロードポートLPが設けられている。 The grinding device 3 grinds the front surface Wa and the back surface Wb of the wafer W. The grinding device 3 has a second transfer robot 31. The second transfer robot 31 takes out the wafer W provided with the protective member from the shelf 511 of the delivery cassette 51 shown in FIG. 3 through the second opening 513, and places it at a predetermined position in the grinding machine 3. .. The grinding device 3 has a housing 300, and a load port LP that accommodates a wafer W whose both surfaces have been ground is provided on the front surface on the Y side.

本実施形態では、受渡カセット51、カセットステージ52、第1の搬送ロボット21および第2の搬送ロボット31は、保護部材を備えたウェーハWを保護部材形成装置2から研削装置3に搬送する第1の搬送機構の一例に相当する。 In the present embodiment, the delivery cassette 51, the cassette stage 52, the first transfer robot 21, and the second transfer robot 31 transfer the wafer W having the protection member from the protection member forming apparatus 2 to the grinding apparatus 3. Corresponds to an example of the transport mechanism.

剥離装置4は、研削装置3によって研削されたウェーハWを取得して、ウェーハWから保護部材を剥離する。保護部材が剥離されたウェーハWは、研削装置3に戻される。 The peeling device 4 acquires the wafer W ground by the grinding device 3 and peels the protective member from the wafer W. The wafer W from which the protective member has been peeled off is returned to the grinding device 3.

以下に、ウェーハ製造装置1の動作について説明する。
ウェーハ製造装置1では、まず、保護部材形成装置2が、ウェーハWの裏面Wbの全面に、樹脂層を含む保護部材を形成する。
The operation of the wafer manufacturing apparatus 1 will be described below.
In the wafer manufacturing apparatus 1, first, the protection member forming device 2 forms a protection member including a resin layer on the entire back surface Wb of the wafer W.

図4に示すように、筐体200を有する保護部材形成装置2では、まず、第1の搬送ロボット21が、アズスライスウェーハであるウェーハWを収容しているカセット23aから、1枚のウェーハWを取り出して、第1支持台26aに搬送する。ウェーハ検出部27が、ウェーハWの中心位置及び向きを検出する。その後、ウェーハ搬送部25が、第1支持台26aからウェーハWを搬出して、保持手段250に受け渡す。保持手段250では、保持テーブル252が、ウェーハWの表面Waを吸着保持する。 As shown in FIG. 4, in the protection member forming apparatus 2 having the housing 200, first, the first transfer robot 21 transfers one wafer W from the cassette 23a containing the wafer W that is an as-sliced wafer. Is taken out and conveyed to the first support base 26a. The wafer detector 27 detects the center position and orientation of the wafer W. Then, the wafer transfer unit 25 carries out the wafer W from the first support base 26 a and transfers it to the holding means 250. In the holding unit 250, the holding table 252 sucks and holds the front surface Wa of the wafer W.

ウェーハWの保持手段250への搬送と並行して、シート載置手段230のクランプ部232が、紫外線を透過する透明材料からなるシートFをクランプしてY軸方向に移動することにより、シートFをロール部211から引き出す。シートFは、ガラス製のステージ220のシート保持面221に吸着保持される。 In parallel with the transportation of the wafer W to the holding unit 250, the clamp unit 232 of the sheet placing unit 230 clamps the sheet F made of a transparent material that transmits ultraviolet rays and moves in the Y-axis direction, so that the sheet F is moved. Is pulled out from the roll portion 211. The sheet F is sucked and held on the sheet holding surface 221 of the glass stage 220.

その後、樹脂供給手段240が、樹脂供給ノズル241を旋回させることにより、樹脂供給ノズル241の供給口243を、ステージ220の上方に位置づける。続いて、ディスペンサ242が、樹脂タンク(図示せず)に収容されている、たとえば紫外線硬化樹脂からなる液状樹脂(図示せず)を吸い、樹脂供給ノズル241に送出する。これにより、樹脂供給ノズル241から、ステージ220に吸着保持されているシートFに向けて、所定量の液状樹脂が滴下される。 After that, the resin supply unit 240 positions the supply port 243 of the resin supply nozzle 241 above the stage 220 by rotating the resin supply nozzle 241. Subsequently, the dispenser 242 sucks a liquid resin (not shown) made of, for example, an ultraviolet curable resin contained in a resin tank (not shown) and delivers it to the resin supply nozzle 241. As a result, a predetermined amount of liquid resin is dripped from the resin supply nozzle 241 toward the sheet F suction-held on the stage 220.

拡張手段260は、昇降板264により、保持手段250の支持構造251を保持している。拡張手段260は、モータ262によりボールネジ261を回動させることにより、昇降板264とともに保持手段250を下降させる。保持手段250の下降に伴い、吸着保持されたウェーハWの裏面Wbが、ステージ220に吸着保持されているシートF上の液状樹脂を、所定の厚みを有するように押し拡げる。 The expansion means 260 holds the support structure 251 of the holding means 250 by the lift plate 264. The expansion means 260 lowers the holding means 250 together with the elevating plate 264 by rotating the ball screw 261 with the motor 262. As the holding means 250 descends, the back surface Wb of the sucked and held wafer W pushes and spreads the liquid resin on the sheet F sucked and held by the stage 220 so as to have a predetermined thickness.

その後、硬化手段270が、ウェーハWの裏面Wbによって押し拡げられた液状樹脂に向けて、ステージ220を介して、紫外光を照射する。その結果、液状樹脂が硬化して、液状樹脂からなる所定の厚みの樹脂層が、ウェーハWの裏面Wbに形成される。 Then, the curing unit 270 irradiates the liquid resin spread by the back surface Wb of the wafer W with ultraviolet light through the stage 220. As a result, the liquid resin is cured, and a resin layer having a predetermined thickness made of the liquid resin is formed on the back surface Wb of the wafer W.

その後、ウェーハWは、ウェーハ搬送部25によって第2支持台26bに搬送され、シートカッター28によって、ウェーハWの外形に沿って、余分なシートFが切断される。この際、シートFの径は、ウェーハWの径よりも少し大きくされる。
このようにして、図5に示すように、ウェーハWの裏面Wbの全面に、樹脂層RおよびシートFを含む保護部材Pが形成される。保護部材Pの形成後、第1の搬送ロボット21が、保護部材Pを備えたウェーハWを、表面Waが上向きとなるように、第1の開口512を介して受渡カセット51に収容する。
After that, the wafer W is transferred to the second support base 26b by the wafer transfer unit 25, and the extra sheet F is cut along the outer shape of the wafer W by the sheet cutter 28. At this time, the diameter of the sheet F is made slightly larger than the diameter of the wafer W.
In this way, as shown in FIG. 5, the protective member P including the resin layer R and the sheet F is formed on the entire back surface Wb of the wafer W. After forming the protection member P, the first transfer robot 21 stores the wafer W provided with the protection member P in the delivery cassette 51 through the first opening 512 so that the front surface Wa faces upward.

保護部材形成装置2による保護部材Pの形成後、研削装置3が、ウェーハWの表面Waを研削する。
図6に示す研削装置3では、まず、第2の搬送ロボット31が、受渡カセット部5内の保護部材Pを備えたウェーハWを、第2の開口513を介して取り出す。第2の搬送ロボット31は、ウェーハWを、表面Waが上向きとなるように、仮置きテーブル32に載置する。そして、第1搬送手段313aがウェーハWの表面Waを吸着保持し、搬出入領域Aに位置するチャックテーブル302に搬送する。チャックテーブル302は、ウェーハWの裏面Wbに形成された保護部材Pを吸着保持する。これにより、表面Waが露出した状態で、ウェーハWがチャックテーブル302に保持される。
After the protection member P is formed by the protection member forming device 2, the grinding device 3 grinds the front surface Wa of the wafer W.
In the grinding device 3 shown in FIG. 6, first, the second transfer robot 31 takes out the wafer W provided with the protective member P in the delivery cassette unit 5 through the second opening 513. The second transfer robot 31 places the wafer W on the temporary placement table 32 so that the front surface Wa faces upward. Then, the first transfer means 313a sucks and holds the front surface Wa of the wafer W and transfers it to the chuck table 302 located in the carry-in/out area A. The chuck table 302 adsorbs and holds the protective member P formed on the back surface Wb of the wafer W. As a result, the wafer W is held on the chuck table 302 with the front surface Wa exposed.

次に、ウェーハWを保持したチャックテーブル302が、搬出入領域Aから、加工領域B内に設置されている研削手段303の研削ホイール334の下方に移動する。そして、チャックテーブル302が回転されるとともに、研削砥石340を有する研削ホイール334が回転される。さらに、研削送り手段306が研削手段303を下方に送ることにより、回転する研削砥石340がウェーハWの表面Waに接触し、表面Waが研削される。ウェーハWが所定の厚みとなるまで研削されると、研削送り手段306が研削手段303を上昇させて、研削が終了する。 Next, the chuck table 302 holding the wafer W moves from the carry-in/out area A to below the grinding wheel 334 of the grinding means 303 installed in the processing area B. Then, the chuck table 302 is rotated and the grinding wheel 334 having the grinding wheel 340 is rotated. Further, the grinding feed means 306 feeds the grinding means 303 downward, whereby the rotating grinding wheel 340 comes into contact with the front surface Wa of the wafer W, and the front surface Wa is ground. When the wafer W is ground to a predetermined thickness, the grinding feed means 306 raises the grinding means 303 and the grinding is completed.

研削終了後、チャックテーブル302が搬出入領域Aに移動し、第2搬送手段313bが、ウェーハWの表面Waを吸着保持し、ウェーハWをスピンナ洗浄ユニット350に搬送する。 After the grinding is completed, the chuck table 302 moves to the carry-in/out area A, and the second transfer means 313b sucks and holds the front surface Wa of the wafer W and transfers the wafer W to the spinner cleaning unit 350.

スピンナ洗浄ユニット350は、中央に配されたスピンナテーブル352、スピンナテーブル352から径方向に延びる4本のエッジクランプ351、スピンナテーブル352およびエッジクランプ351を回転させる回転手段354、および、Z軸方向を旋回軸として旋回可能な洗浄ノズル353を有している。4本のエッジクランプ351は、たとえば、略90度の角度間隔をおいて、スピンナテーブル352に取り付けられている。 The spinner cleaning unit 350 includes a spinner table 352 arranged in the center, four edge clamps 351 extending in the radial direction from the spinner table 352, a rotating unit 354 for rotating the spinner table 352 and the edge clamp 351, and a Z-axis direction. It has a cleaning nozzle 353 which can be swung as a swivel axis. The four edge clamps 351 are attached to the spinner table 352, for example, at angular intervals of approximately 90 degrees.

ウェーハWの表面Waの研削後の洗浄では、スピンナテーブル352が、第2搬送手段313bによって搬送されてきたウェーハWの裏面Wbを吸着保持する。その後、回転手段354が、スピンナテーブル352を高速で回転させ、これにより、ウェーハWが高速回転する。そして、洗浄ノズル353からウェーハWの表面Waに向けて洗浄水が噴射され、表面Waが洗浄される。 In the cleaning after grinding the front surface Wa of the wafer W, the spinner table 352 sucks and holds the back surface Wb of the wafer W transferred by the second transfer unit 313b. After that, the rotating means 354 rotates the spinner table 352 at a high speed, whereby the wafer W rotates at a high speed. Then, the cleaning water is sprayed from the cleaning nozzle 353 toward the front surface Wa of the wafer W to clean the front surface Wa.

洗浄水の噴射が停止された後、回転手段354によるウェーハWの高速回転を維持することにより、ウェーハWを乾燥させる。この際、図示しないエア用ノズルから高圧エアをウェーハWに向けて噴射してもよい。乾燥の終了後、スピンナテーブル352によるウェーハWの吸着が解除されて、ウェーハWは、スピンナテーブル352に単に載置された状態となる。このウェーハWは、剥離装置4に搬送される。 After the injection of the cleaning water is stopped, the wafer W is dried by maintaining the high speed rotation of the wafer W by the rotating means 354. At this time, high-pressure air may be jetted toward the wafer W from an air nozzle (not shown). After completion of the drying, the suction of the wafer W by the spinner table 352 is released, and the wafer W is simply placed on the spinner table 352. The wafer W is transferred to the peeling device 4.

図7に示すように、剥離装置4は、ウェーハWを保持して搬送するための保持手段42を備えている。保持手段42は、ウェーハWを吸着保持する保持パッド421、保持パッド421を支持するアーム部420、アーム部420を支持してZ軸方向に往復移動させるZ軸方向移動手段413、Z軸方向移動手段413を支持する可動板429、および、可動板429をY軸方向に往復移動させるY軸方向移動手段412を備えている。 As shown in FIG. 7, the peeling apparatus 4 includes a holding unit 42 that holds and conveys the wafer W. The holding means 42 includes a holding pad 421 that sucks and holds the wafer W, an arm portion 420 that supports the holding pad 421, a Z-axis direction moving means 413 that supports the arm portion 420 to reciprocate in the Z-axis direction, and a Z-axis direction movement. The movable plate 429 that supports the means 413 and the Y-axis direction moving means 412 that reciprocates the movable plate 429 in the Y-axis direction are provided.

保持手段42は、保護部材Pを備えたウェーハWを研削装置3から剥離装置4に搬送する第2の搬送機構と、保護部材Pが剥離されたウェーハWを剥離装置4から研削装置3に搬送する第3の搬送機構との一例に相当する。 The holding means 42 conveys the wafer W having the protective member P from the grinding device 3 to the peeling device 4 and the wafer W having the protective member P peeled from the peeling device 4 to the grinding device 3. This corresponds to an example of the third transport mechanism that does.

剥離装置4では、まず、保持手段42の保持パッド421が、Y軸方向移動手段412およびZ軸方向移動手段413によって、剥離装置4に隣接する図6に示した研削装置3のスピンナ洗浄ユニット350にまで移動される。そして、保持パッド421が、スピンナ洗浄ユニット350に載置されているウェーハWの表面Waを吸着保持する。 In the peeling device 4, first, the holding pad 421 of the holding means 42 is adjacent to the peeling device 4 by the Y-axis direction moving means 412 and the Z-axis direction moving means 413, and the spinner cleaning unit 350 of the grinding device 3 shown in FIG. Moved to. Then, the holding pad 421 sucks and holds the front surface Wa of the wafer W placed on the spinner cleaning unit 350.

その後、保持手段42は、表面Waが上側になるように、ウェーハWを保持テーブル441上に載置する。保持テーブル441は、ウェーハWを吸着保持し、Z軸方向を回転軸として回転可能である。そして、保持テーブル441および外側部分剥離手段443が、図5に示したウェーハWの保護部材Pの外側部分だけを、複数箇所(たとえば8箇所)にわたって、ウェーハWの裏面Wbから剥離する。この剥離の後、保持テーブル441によるウェーハWの吸着が解除される。 After that, the holding unit 42 places the wafer W on the holding table 441 such that the front surface Wa is on the upper side. The holding table 441 holds the wafer W by suction and can rotate about the Z-axis as a rotation axis. Then, the holding table 441 and the outer part peeling means 443 peels only the outer part of the protection member P of the wafer W shown in FIG. 5 from the back surface Wb of the wafer W over a plurality of places (for example, eight places). After this peeling, the suction of the wafer W by the holding table 441 is released.

次に、保持手段42は、保持テーブル441上のウェーハWを保持パッド421によって吸着し、ウェーハWを全体剥離手段43の上方の位置に搬送し、その位置に固定する。 Next, the holding means 42 sucks the wafer W on the holding table 441 by the holding pad 421, conveys the wafer W to a position above the whole peeling means 43, and fixes it at that position.

全体剥離手段43は、把持部431、および、把持部431をX軸方向に沿って移動させる移動部材432を含んでいる。把持部431は、ウェーハWの保護部材Pにおける、−X側の剥離された外側部分を把持する。この状態で、移動部材432が、把持部431を+X側に移動させる。ウェーハWの位置が固定されているため、保護部材Pを把持した把持部431の移動により、図8に示すように、ウェーハWの裏面Wbから、保護部材Pが剥離される。剥離された保護部材Pは、図7に示したボックス479に落下する。 The overall peeling unit 43 includes a grip portion 431 and a moving member 432 that moves the grip portion 431 along the X-axis direction. The gripping portion 431 grips the peeled outer portion of the protective member P of the wafer W on the −X side. In this state, the moving member 432 moves the grip portion 431 to the +X side. Since the position of the wafer W is fixed, the protection member P is peeled off from the back surface Wb of the wafer W by the movement of the grip portion 431 that grips the protection member P, as shown in FIG. The peeled protection member P falls into the box 479 shown in FIG. 7.

また、剥離装置4は、ウェーハWの外周部分を洗浄するための外周洗浄装置6を備えている。保持手段42は、保護部材Pが剥離されたウェーハWを、外周洗浄装置6に搬送する。 Further, the peeling device 4 includes an outer peripheral cleaning device 6 for cleaning the outer peripheral portion of the wafer W. The holding means 42 carries the wafer W from which the protective member P has been peeled off to the outer periphery cleaning device 6.

図9(a)に示すように、保持手段42は、保持パッド421によって吸着保持しているウェーハWを、表面Waが上向きとなるように、外周洗浄装置6の保持テーブル63上に載置する。保持テーブル63は、ウェーハWの裏面Wbを吸着保持する。 As shown in FIG. 9A, the holding means 42 places the wafer W sucked and held by the holding pad 421 on the holding table 63 of the outer periphery cleaning device 6 so that the front surface Wa faces upward. .. The holding table 63 sucks and holds the back surface Wb of the wafer W.

保持テーブル63は、ガイドレール65に沿って移動可能な可動ブロック64に支持されている。ガイドレール65の+X側の端部には、洗浄ボックス67が配されている。また、ガイドレール65は、−X側の端部に設けられた傾け手段66によって、矢印C方向に傾斜することが可能に構成されている。 The holding table 63 is supported by a movable block 64 that can move along the guide rails 65. A cleaning box 67 is arranged at the +X side end of the guide rail 65. Further, the guide rail 65 is configured to be tiltable in the arrow C direction by the tilting means 66 provided at the end portion on the −X side.

保持テーブル63がウェーハWを保持した後、保持テーブル63を支持する可動ブロック64が、ガイドレール65に沿って、+X方向に移動する。その結果、図9(b)に示すように、ウェーハWの外周部分が、洗浄ボックス67に設けられたウェーハ進入口671を通過して、上下一対に設けられたスポンジ672に挟持される。この状態で、保持テーブル63が回転するとともに、洗浄水ノズル673からスポンジ672に対して水が噴出される。これにより、ウェーハWの外周部分が、スポンジ672によって洗浄される。 After the holding table 63 holds the wafer W, the movable block 64 supporting the holding table 63 moves in the +X direction along the guide rail 65. As a result, as shown in FIG. 9B, the outer peripheral portion of the wafer W passes through the wafer entrance 671 provided in the cleaning box 67 and is sandwiched by the pair of upper and lower sponges 672. In this state, the holding table 63 rotates and water is ejected from the cleaning water nozzle 673 to the sponge 672. As a result, the outer peripheral portion of the wafer W is cleaned by the sponge 672.

洗浄水ノズル673から供給されてスポンジ672に吸収された洗浄水は、スポンジ672から滲み出て落下し、洗浄ボックス67内に溜まっていく。この水を排出するために、傾け手段66が、図9(c)に示すように、ガイドレール65を、洗浄ボックス67が下降する方向に傾斜させる。その結果、洗浄ボックス67に溜まっていた洗浄水は、洗浄ボックス67の+X方向側に設けられた排水口674から排出される。また、洗浄ボックス67に充満している洗浄水のミストは、洗浄ボックス67の+X方向側に設けられた気液分離装置675によって、気体と水とに分離される。分離された水は排水口674から排出され、気体は排気口676から排出される。 The cleaning water supplied from the cleaning water nozzle 673 and absorbed by the sponge 672 exudes from the sponge 672, falls, and accumulates in the cleaning box 67. In order to discharge this water, the tilting means 66 tilts the guide rail 65 in the direction in which the washing box 67 descends, as shown in FIG. 9C. As a result, the cleaning water accumulated in the cleaning box 67 is discharged from the drain port 674 provided on the +X direction side of the cleaning box 67. Further, the mist of cleaning water filling the cleaning box 67 is separated into gas and water by the gas-liquid separation device 675 provided on the +X direction side of the cleaning box 67. The separated water is discharged from the drain port 674, and the gas is discharged from the exhaust port 676.

ウェーハWの外周部分の洗浄の終了後、ガイドレール65が水平に戻されるとともに、可動ブロック64が、ウェーハWの全体が洗浄ボックス67から出されるように、−X方向に移動する。その後、保持テーブル63がウェーハWの吸着を解除し、図7に示した剥離装置4の保持手段42が、保持テーブル63上のウェーハWを保持パッド421によって吸着保持する。そして、保持手段42は、ウェーハWを、図6に示した研削装置3に搬送し、そのスピンナ洗浄ユニット350のスピンナテーブル352に、表面Waが上向きとなるように載置する。 After the cleaning of the outer peripheral portion of the wafer W is completed, the guide rail 65 is returned horizontally, and the movable block 64 is moved in the −X direction so that the entire wafer W is taken out from the cleaning box 67. After that, the holding table 63 releases the suction of the wafer W, and the holding means 42 of the peeling device 4 shown in FIG. 7 sucks and holds the wafer W on the holding table 63 by the holding pad 421. Then, the holding means 42 carries the wafer W to the grinding device 3 shown in FIG. 6 and places it on the spinner table 352 of the spinner cleaning unit 350 so that the front surface Wa faces upward.

スピンナテーブル352にウェーハWが載置されると、第2の搬送ロボット31が、スピンナテーブル352上のウェーハWを吸着保持し、反転して、裏面Wbが上向きとなるように、ウェーハWを仮置きテーブル32に載置する。
なお、スピンナテーブル352の上方に第2の搬送ロボット31が待機していて、剥離装置4の保持手段42が第2の搬送ロボット31にウェーハWを受渡し、吸引保持し、反転して、裏面Wbが上向きとなるように、ウェーハWを仮置きテーブル32に載置してもよい。
When the wafer W is placed on the spinner table 352, the second transfer robot 31 sucks and holds the wafer W on the spinner table 352 and reverses the wafer W so that the back surface Wb faces upward. Place on the table 32.
Note that the second transfer robot 31 is on standby above the spinner table 352, and the holding means 42 of the peeling device 4 delivers the wafer W to the second transfer robot 31, sucks and holds it, reverses it, and reverses the back surface Wb. The wafer W may be mounted on the temporary storage table 32 so that the wafer W faces upward.

その後、第1搬送手段313aがウェーハWの裏面Wbを吸着保持し、搬出入領域Aに位置するチャックテーブル302に搬送する。チャックテーブル302は、ウェーハWの表面Waを、裏面Wbが露出するように吸着保持する。 After that, the first transfer unit 313a sucks and holds the back surface Wb of the wafer W, and transfers the back surface Wb to the chuck table 302 located in the loading/unloading area A. The chuck table 302 sucks and holds the front surface Wa of the wafer W so that the back surface Wb is exposed.

次に、ウェーハWを保持したチャックテーブル302が研削ホイール334の下方に移動し、チャックテーブル302および研削ホイール334が回転されるとともに、研削ホイール334を含む研削手段303が下降される。これにより、研削ホイール334とともに回転する研削砥石340がウェーハWの裏面Wbに接触し、裏面Wbが研削される。ウェーハWが所定の厚みとなるまで研削されると、研削が終了する。 Next, the chuck table 302 holding the wafer W moves below the grinding wheel 334, the chuck table 302 and the grinding wheel 334 are rotated, and the grinding means 303 including the grinding wheel 334 is lowered. As a result, the grinding wheel 340 rotating with the grinding wheel 334 contacts the back surface Wb of the wafer W, and the back surface Wb is ground. When the wafer W is ground to a predetermined thickness, the grinding is completed.

研削終了後、チャックテーブル302が搬出入領域Aに移動し、ウェーハWの吸着を解除する。そして、第2搬送手段313bが、ウェーハWの裏面Wbを吸着保持し、ウェーハWをスピンナ洗浄ユニット350に搬送する。 After the grinding is completed, the chuck table 302 moves to the loading/unloading area A, and the suction of the wafer W is released. Then, the second transfer unit 313b sucks and holds the back surface Wb of the wafer W, and transfers the wafer W to the spinner cleaning unit 350.

ウェーハWの裏面Wbの研削後の洗浄では、4本のエッジクランプ351が、ウェーハWの外周部分を把持する。その後、回転手段354が、スピンナテーブル352を高速で回転させる。これにより、スピンナテーブル352に取り付けられているエッジクランプ351、および、エッジクランプ351に把持されているウェーハWも、高速回転する。そして、洗浄ノズル353からウェーハWの裏面Wbに向けて洗浄水が噴射されるとともに、スピンナテーブル352の中央から、ウェーハWの表面Waに向けて、洗浄水が上向きに噴射される。これにより、ウェーハWの表面Waおよび裏面Wbがともに洗浄される。 In the cleaning after grinding the back surface Wb of the wafer W, the four edge clamps 351 grip the outer peripheral portion of the wafer W. Then, the rotating means 354 rotates the spinner table 352 at high speed. As a result, the edge clamp 351 attached to the spinner table 352 and the wafer W held by the edge clamp 351 also rotate at high speed. Then, the cleaning water is sprayed from the cleaning nozzle 353 toward the back surface Wb of the wafer W, and the cleaning water is sprayed upward from the center of the spinner table 352 toward the front surface Wa of the wafer W. As a result, both the front surface Wa and the back surface Wb of the wafer W are cleaned.

洗浄水の噴射が停止された後、回転手段354によるウェーハWの高速回転を維持することにより、ウェーハWを乾燥させる。乾燥の終了後、エッジクランプ351によるウェーハWの把持が解除されて、ウェーハWは、スピンナテーブル352に単に載置された状態となる。第2の搬送ロボット31は、このウェーハWを保持して、図1に示したロードポートLPに収容する。このようにして、ウェーハWの表面Waおよび裏面Wbの双方が研削されて、うねり、反り等をはじめとする変形要素が除去され、所定の厚みを有するウェーハWが得られる。 After the injection of the cleaning water is stopped, the wafer W is dried by maintaining the high speed rotation of the wafer W by the rotating means 354. After the drying is completed, the grip of the wafer W by the edge clamp 351 is released, and the wafer W is simply placed on the spinner table 352. The second transfer robot 31 holds this wafer W and stores it in the load port LP shown in FIG. In this way, both the front surface Wa and the back surface Wb of the wafer W are ground to remove deformation elements such as waviness and warpage, and the wafer W having a predetermined thickness is obtained.

以上のように、ウェーハ製造装置1では、第1の搬送ロボット21、受渡カセット部5および第2の搬送ロボット31によって、保護部材形成装置2から研削装置3に、保護部材Pを備えたウェーハWを搬送することができる。さらに、研削装置3から剥離装置4に、剥離装置4の保持手段42によって、表面Waが研削され裏面Wbに保護部材Pを備えたウェーハWを搬送することができる。そして、保持手段42によって、剥離装置4から研削装置3に、保護部材Pが剥離されたウェーハWを搬送することが可能である。 As described above, in the wafer manufacturing apparatus 1, the wafer W provided with the protective member P from the protective member forming device 2 to the grinding device 3 by the first transfer robot 21, the delivery cassette unit 5 and the second transfer robot 31. Can be transported. Furthermore, the wafer W having the front surface Wa ground and the back surface Wb provided with the protective member P can be transported from the grinding device 3 to the peeling device 4 by the holding means 42 of the peeling device 4. Then, the holding means 42 can carry the wafer W from which the protective member P has been peeled from the peeling device 4 to the grinding device 3.

このように、ウェーハ製造装置1では、保護部材形成装置2と研削装置3との間、および、研削装置3と剥離装置4との間でのウェーハWの搬送に、オペレータが介入する必要がない。その結果、ウェーハWの製造工程におけるオペレータの作業工数を少なくすることが可能である。 As described above, in the wafer manufacturing apparatus 1, the operator need not intervene in the transfer of the wafer W between the protective member forming apparatus 2 and the grinding apparatus 3 and between the grinding apparatus 3 and the peeling apparatus 4. .. As a result, it is possible to reduce the man-hours of the operator in the manufacturing process of the wafer W.

また、ウェーハ製造装置1では、剥離装置4が外周洗浄装置6を含んでおり、さらに、剥離装置4と外周洗浄装置6との間で、保持手段42がウェーハWを搬送している。これにより、剥離装置4と外周洗浄装置6との間でのウェーハWの搬送に、オペレータが介入する必要がないので、オペレータの作業工数をさらに少なくすることが可能である。 Further, in the wafer manufacturing apparatus 1, the peeling device 4 includes the outer periphery cleaning device 6, and the holding means 42 conveys the wafer W between the peeling device 4 and the outer periphery cleaning device 6. As a result, the operator does not need to intervene in the transfer of the wafer W between the peeling device 4 and the outer periphery cleaning device 6, so that the work man-hours of the operator can be further reduced.

また、ウェーハ製造装置1では、保護部材形成装置2と、研削装置3と、剥離装置4とが、X方向に並ぶように配置されているので、ウェーハの搬送方向が単純化する。このため、ウェーハWの搬送を容易化することが可能である。 Further, in the wafer manufacturing apparatus 1, since the protection member forming apparatus 2, the grinding apparatus 3, and the peeling apparatus 4 are arranged side by side in the X direction, the wafer transfer direction is simplified. Therefore, it is possible to facilitate the transportation of the wafer W.

また、ウェーハ製造装置1では、研削装置3が、スピンナ洗浄ユニット350を含み、保持手段42がスピンナテーブル352から剥離装置4にウェーハWを搬送している。このため、保護部材Pを剥離する前にウェーハWを洗浄することができるので、剥離装置4による保護部材Pの剥離を適切に実施することができる。 Further, in the wafer manufacturing apparatus 1, the grinding apparatus 3 includes the spinner cleaning unit 350, and the holding unit 42 conveys the wafer W from the spinner table 352 to the peeling apparatus 4. For this reason, the wafer W can be washed before peeling the protective member P, and thus the peeling device 4 can appropriately peel the protective member P.

なお、本実施形態では、図3に示すように、受渡カセット部5の受渡カセット51が、保護部材形成装置2側の第1の開口512と研削装置3側の第2の開口513とを備えており、第1の搬送ロボット21および第2の搬送ロボット31が、これらの開口を介して、棚511に対してウェーハWを出し入れする。 In this embodiment, as shown in FIG. 3, the delivery cassette 51 of the delivery cassette unit 5 includes a first opening 512 on the protective member forming device 2 side and a second opening 513 on the grinding device 3 side. Thus, the first transfer robot 21 and the second transfer robot 31 take the wafer W in and out of the shelf 511 through these openings.

このような受渡カセット部5に代えて、ウェーハ製造装置1は、図10に示す受渡カセット部5aおよび制御手段7を備えてもよい。受渡カセット部5aは、受渡カセット部5の構成において、受渡カセット51とカセットステージ52との間に、受渡カセット51をZ軸周りに回転させる回転器53を備えている。制御手段7は、回転器53を制御して、受渡カセット51を回転させる。 Instead of such a delivery cassette unit 5, the wafer manufacturing apparatus 1 may include a delivery cassette unit 5a and control means 7 shown in FIG. The delivery cassette unit 5 a includes a rotator 53 that rotates the delivery cassette 51 around the Z axis between the delivery cassette 51 and the cassette stage 52 in the configuration of the delivery cassette unit 5. The control means 7 controls the rotator 53 to rotate the delivery cassette 51.

この構成では、受渡カセット51が回転可能であるため、第1の開口512あるいは第2の開口513を、Y側に向けることが可能である。これにより、オペレータは、保護部材形成装置2あるいは研削装置3にアクセスすることなく、受渡カセット部5の正面(Y側)から、直接、ウェーハWを抜き出すことが可能である。その結果、たとえば、オペレータは、保護部材形成装置2あるいは研削装置3が故障した場合に、これらの装置内に入ることなく、ウェーハWを安全が回収することが可能である。
また、保護部材形成装置2で形成した保護部材Pの状態をオペレータが確認した後、受渡カセットに51に戻し入れ、研削装置3へ搬送し研削加工させる事ができる。このように形成した保護部材Pの確認は、液状樹脂Pを供給する液状樹脂タンクを交換したときなどに行っており、液状樹脂タンクの交換直後に形成した保護部材Pに気泡が入っていないことを確認し、気泡が入っていたら受渡カセット51に戻し入れないので、研削不良を防止する事ができる。
In this configuration, since the delivery cassette 51 is rotatable, the first opening 512 or the second opening 513 can be directed to the Y side. As a result, the operator can directly take out the wafer W from the front surface (Y side) of the delivery cassette unit 5 without accessing the protective member forming device 2 or the grinding device 3. As a result, for example, when the protective member forming device 2 or the grinding device 3 fails, the operator can safely recover the wafer W without going into these devices.
Further, after the operator confirms the state of the protective member P formed by the protective member forming apparatus 2, it can be returned to the delivery cassette 51, conveyed to the grinding apparatus 3 and ground. The confirmation of the protective member P formed in this way is performed when the liquid resin tank for supplying the liquid resin P is replaced, and the protective member P formed immediately after the replacement of the liquid resin tank does not contain air bubbles. If the air bubbles are present, they cannot be returned to the delivery cassette 51, so that grinding failure can be prevented.

1:ウェーハ製造装置、
2:保護部材形成装置、21:第1の搬送ロボット、23a:カセット、
25:ウェーハ搬送部、28:シートカッター、200:筐体、220:ステージ、
241:樹脂供給ノズル、250:保持手段、251:支持構造、252:保持テーブル、260:拡張手段、270:硬化手段、
3:研削装置、31:第2の搬送ロボット、32:仮置きテーブル、
302:チャックテーブル、340:研削砥石、
350:スピンナ洗浄ユニット、351:エッジクランプ、
352:スピンナテーブル、353:洗浄ノズル、354:回転手段、
4:剥離装置、42:保持手段、479:ボックス、
412:Y軸方向移動手段、413:Z軸方向移動手段、420:アーム部、
421:保持パッド、429:可動板、
43:全体剥離手段、431:把持部、432:移動部材、
441:保持テーブル、443:外側部分剥離手段、
5,5a:受渡カセット部、51:受渡カセット、52:カセットステージ、
53:回転器、511:棚、512:第1の開口、513:第2の開口、
6:外周洗浄装置、63:保持テーブル、64:可動ブロック、
65:ガイドレール、66:傾け手段、67:洗浄ボックス、
671:ウェーハ進入口、672:スポンジ、673:洗浄水ノズル、
674:排水口、675:気液分離装置、676:排気口、
7:制御手段、
W:ウェーハ、Wa:表面、Wb:裏面、P:保護部材、R:樹脂層、F:シート
1: Wafer manufacturing equipment,
2: protective member forming device, 21: first transfer robot, 23a: cassette,
25: Wafer transfer unit, 28: Sheet cutter, 200: Housing, 220: Stage,
241: Resin supply nozzle, 250: Holding means, 251: Support structure, 252: Holding table, 260: Expansion means, 270: Curing means,
3: grinding device, 31: second transfer robot, 32: temporary table,
302: chuck table, 340: grinding wheel,
350: Spinner cleaning unit, 351: Edge clamp,
352: Spinner table, 353: Cleaning nozzle, 354: Rotating means,
4: peeling device, 42: holding means, 479: box,
412: Y-axis direction moving means, 413: Z-axis direction moving means, 420: Arm part,
421: holding pad, 429: movable plate,
43: whole peeling means, 431: gripping portion, 432: moving member,
441: holding table, 443: outer part peeling means,
5, 5a: Delivery cassette part, 51: Delivery cassette, 52: Cassette stage,
53: rotator, 511: shelf, 512: first opening, 513: second opening,
6: peripheral cleaning device, 63: holding table, 64: movable block,
65: guide rail, 66: tilting means, 67: washing box,
672: Wafer entrance, 672: Sponge, 673: Cleaning water nozzle,
674: drainage port, 675: gas-liquid separation device, 676: exhaust port,
7: control means,
W: wafer, Wa: front surface, Wb: back surface, P: protective member, R: resin layer, F: sheet

Claims (5)

変形要素を含むウェーハから該変形要素を除去して、所定の厚みのウェーハを製造するウェーハ製造装置であって、
ウェーハの一方の面の全面に保護部材を形成する保護部材形成装置と、
チャックテーブルによって保持された該ウェーハを、研削砥石によって研削する研削装置と、
該ウェーハから該保護部材を剥離する剥離装置と、
該保護部材を備えた該ウェーハを該保護部材形成装置から該研削装置に搬送する第1の搬送機構と、
該保護部材を備えた該ウェーハを該研削装置から該剥離装置に搬送する第2の搬送機構と、
該保護部材が剥離された該ウェーハを該剥離装置から該研削装置に搬送する第3の搬送機構と、
を備えるウェーハ製造装置。
A wafer manufacturing apparatus for manufacturing a wafer having a predetermined thickness by removing the deformable element from a wafer including the deformable element,
A protective member forming device for forming a protective member on the entire one surface of the wafer;
A grinding device for grinding the wafer held by the chuck table with a grinding wheel,
A stripping device for stripping the protective member from the wafer,
A first transfer mechanism that transfers the wafer having the protective member from the protective member forming apparatus to the grinding apparatus;
A second transfer mechanism for transferring the wafer having the protective member from the grinding device to the peeling device;
A third transport mechanism that transports the wafer from which the protective member has been stripped from the stripping device to the grinding device;
Wafer manufacturing apparatus including.
該保護部材が剥離された該ウェーハの外周部分を洗浄する外周洗浄装置をさらに含む、
請求項1記載のウェーハ製造装置。
Further comprising a peripheral cleaning device for cleaning the peripheral portion of the wafer from which the protective member has been peeled off,
The wafer manufacturing apparatus according to claim 1.
該保護部材形成装置と、該研削装置と、該剥離装置とが、X方向に並ぶように配置されている、
請求項1記載のウェーハ製造装置。
The protective member forming device, the grinding device, and the peeling device are arranged side by side in the X direction.
The wafer manufacturing apparatus according to claim 1.
該第1の搬送機構は、
該保護部材形成装置と該研削装置との間に配設され、該ウェーハを棚状に収納する受渡カセットと、
該受渡カセットが載置されるカセットステージと、
該保護部材形成装置に配設され、該保護部材を備えた該ウェーハを該受渡カセットに収納する第1の搬送ロボットと、
該研削装置に配設され、該保護部材を備えた該ウェーハを該受渡カセットから取り出す第2の搬送ロボットと、を備えている、
請求項1記載のウェーハ製造装置。
The first transport mechanism is
A delivery cassette that is arranged between the protective member forming device and the grinding device, and stores the wafer in a shelf shape;
A cassette stage on which the delivery cassette is placed,
A first transfer robot disposed in the protective member forming device and storing the wafer having the protective member in the delivery cassette;
A second transfer robot which is disposed in the grinding device and takes out the wafer having the protective member from the delivery cassette;
The wafer manufacturing apparatus according to claim 1.
該研削装置は、スピンナ洗浄ユニットを含み、
該スピンナ洗浄ユニットは、該ウェーハを保持するスピンナテーブルと、該ウェーハに洗浄水を噴き付ける洗浄ノズルと、該スピンナテーブルを回転させる回転手段と、を備え、
該第2の搬送機構は、該スピンナテーブルから該剥離装置に該ウェーハを搬送する、
請求項1記載のウェーハ製造装置。
The grinding apparatus includes a spinner cleaning unit,
The spinner cleaning unit includes a spinner table that holds the wafer, a cleaning nozzle that sprays cleaning water onto the wafer, and a rotating unit that rotates the spinner table.
The second transfer mechanism transfers the wafer from the spinner table to the peeling device,
The wafer manufacturing apparatus according to claim 1.
JP2018224982A 2018-11-30 2018-11-30 Wafer manufacturing device Pending JP2020088323A (en)

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KR1020190136614A KR20200066168A (en) 2018-11-30 2019-10-30 Wafer manufacturing apparatus
CN201911127196.XA CN111341694A (en) 2018-11-30 2019-11-18 Wafer manufacturing apparatus
TW108142888A TWI811489B (en) 2018-11-30 2019-11-26 Wafer fabrication device

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