JP2020027926A - Film forming method and film forming apparatus - Google Patents
Film forming method and film forming apparatus Download PDFInfo
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- JP2020027926A JP2020027926A JP2018153703A JP2018153703A JP2020027926A JP 2020027926 A JP2020027926 A JP 2020027926A JP 2018153703 A JP2018153703 A JP 2018153703A JP 2018153703 A JP2018153703 A JP 2018153703A JP 2020027926 A JP2020027926 A JP 2020027926A
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- Prior art keywords
- film
- silicon
- film forming
- gas
- substrate
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- 238000000034 method Methods 0.000 title claims abstract description 48
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims abstract description 108
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 107
- 239000010703 silicon Substances 0.000 claims abstract description 107
- 238000005530 etching Methods 0.000 claims abstract description 46
- 239000000758 substrate Substances 0.000 claims abstract description 39
- 230000015572 biosynthetic process Effects 0.000 claims description 18
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical compound [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 6
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 6
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052794 bromium Inorganic materials 0.000 claims description 6
- 229910052740 iodine Inorganic materials 0.000 claims description 6
- 239000011630 iodine Substances 0.000 claims description 6
- 229910000077 silane Inorganic materials 0.000 claims description 4
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 3
- PZPGRFITIJYNEJ-UHFFFAOYSA-N disilane Chemical compound [SiH3][SiH3] PZPGRFITIJYNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000007789 gas Substances 0.000 description 89
- 235000012431 wafers Nutrition 0.000 description 29
- 239000010410 layer Substances 0.000 description 27
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 229910052581 Si3N4 Inorganic materials 0.000 description 7
- UAJUXJSXCLUTNU-UHFFFAOYSA-N pranlukast Chemical compound C=1C=C(OCCCCC=2C=CC=CC=2)C=CC=1C(=O)NC(C=1)=CC=C(C(C=2)=O)C=1OC=2C=1N=NNN=1 UAJUXJSXCLUTNU-UHFFFAOYSA-N 0.000 description 7
- 229960004583 pranlukast Drugs 0.000 description 7
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 7
- 229910052814 silicon oxide Inorganic materials 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 6
- 238000001459 lithography Methods 0.000 description 5
- 230000000149 penetrating effect Effects 0.000 description 4
- 238000010926 purge Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910052736 halogen Inorganic materials 0.000 description 3
- 150000002367 halogens Chemical class 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 239000010453 quartz Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- 229910004298 SiO 2 Inorganic materials 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000000206 photolithography Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-N Hydrogen bromide Chemical compound Br CPELXLSAUQHCOX-UHFFFAOYSA-N 0.000 description 1
- BIVNKSDKIFWKFA-UHFFFAOYSA-N N-propan-2-yl-N-silylpropan-2-amine Chemical compound CC(C)N([SiH3])C(C)C BIVNKSDKIFWKFA-UHFFFAOYSA-N 0.000 description 1
- CGRVKSPUKAFTBN-UHFFFAOYSA-N N-silylbutan-1-amine Chemical compound CCCCN[SiH3] CGRVKSPUKAFTBN-UHFFFAOYSA-N 0.000 description 1
- SKBLJQADGZYMKA-UHFFFAOYSA-N OPOP Chemical compound OPOP SKBLJQADGZYMKA-UHFFFAOYSA-N 0.000 description 1
- 229910021417 amorphous silicon Inorganic materials 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000003779 heat-resistant material Substances 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011553 magnetic fluid Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 1
- 229920005591 polysilicon Polymers 0.000 description 1
- 239000012495 reaction gas Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003376 silicon Chemical class 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- VEDJZFSRVVQBIL-UHFFFAOYSA-N trisilane Chemical compound [SiH3][SiH2][SiH3] VEDJZFSRVVQBIL-UHFFFAOYSA-N 0.000 description 1
- 238000001039 wet etching Methods 0.000 description 1
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Abstract
Description
本開示は、成膜方法及び成膜装置に関する。 The present disclosure relates to a film forming method and a film forming apparatus.
シリコン層上に酸化シリコンと窒化シリコンとを交互に積層して形成した積層膜に、リソグラフィとエッチングによって孔(ホール)を形成し、それをマスクとしてシリコン層にトレンチを形成する方法が知られている(例えば、特許文献1参照)。 A method is known in which a hole is formed by lithography and etching in a laminated film formed by alternately laminating silicon oxide and silicon nitride on a silicon layer, and a trench is formed in the silicon layer using the hole as a mask. (For example, see Patent Document 1).
また、1回のリソグラフィとエッチングによって開けられる孔の深さには限界がある。そのため、限界を超える積層数を有する積層膜に孔を形成する場合、積層膜の形成と孔の形成とが繰り返し行われる。積層膜の形成と孔の形成とを繰り返し行う場合、上層の孔を形成するときのエッチングストッパーとして下層の孔にシリコン膜が埋め込まれる。このとき、孔にシリコン膜が完全に埋め込まれていると、上層の形成後にシリコン膜を除去する際の時間が長くなる。 Further, there is a limit to the depth of a hole formed by one lithography and etching. Therefore, when holes are formed in a stacked film having a number of stacked layers exceeding the limit, formation of the stacked film and formation of the holes are repeatedly performed. When the formation of the laminated film and the formation of the holes are performed repeatedly, the silicon film is buried in the holes in the lower layer as an etching stopper when the holes in the upper layer are formed. At this time, if the silicon film is completely buried in the hole, the time for removing the silicon film after forming the upper layer becomes longer.
本開示は、凸部の上部に選択的にシリコン膜を成膜できる技術を提供する。 The present disclosure provides a technique that can selectively form a silicon film on a protrusion.
本開示の一態様による成膜方法は、基板の上に形成された複数の凸部の上部に選択的にシリコン膜を成膜する成膜方法であって、前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第1成膜工程と、前記第1成膜工程の後、前記基板にエッチングガスを供給し、前記凸部の上面に前記シリコン膜を残存させると共に前記凸部の側壁の前記シリコン膜を除去するエッチング工程と、前記エッチング工程の後、前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第2成膜工程と、を有する。 A film forming method according to an embodiment of the present disclosure is a film forming method for selectively forming a silicon film on a plurality of convex portions formed on a substrate, and supplying a silicon-containing gas to the substrate. A first film forming step of forming a silicon film so that a film thickness of the silicon film is higher than a lower part of a side wall of the protrusion, and after the first film forming step, supplying an etching gas to the substrate; An etching step of leaving the silicon film on the upper surface of the convex portion and removing the silicon film on the side wall of the convex portion; after the etching step, supplying a silicon-containing gas to the substrate; A second film-forming step of forming a silicon film so that the film thickness of the upper portion is larger than that of the lower portion.
本開示によれば、凸部の上部に選択的にシリコン膜を成膜できる。 According to the present disclosure, a silicon film can be selectively formed on an upper part of a projection.
以下、添付の図面を参照しながら、本開示の限定的でない例示の実施形態について説明する。添付の全図面中、同一又は対応する部材又は部品については、同一又は対応する参照符号を付し、重複する説明を省略する。 Hereinafter, non-limiting exemplary embodiments of the present disclosure will be described with reference to the accompanying drawings. In all the attached drawings, the same or corresponding members or parts are denoted by the same or corresponding reference numerals, and redundant description is omitted.
[成膜装置]
本開示の一実施形態に係る成膜方法を実施できる成膜装置について、多数枚の基板に対して一括で熱処理を行うバッチ式の縦型熱処理装置を例に挙げて説明する。但し、成膜装置は、縦型熱処理装置に限定されるものではなく、種々の装置であってよい。例えば、成膜装置は、基板を1枚ずつ処理する枚葉式の装置であってもよい。また、例えば処理容器内の回転テーブルの上に配置した複数枚の基板を回転テーブルにより公転させ、原料ガスが供給される領域と、原料ガスと反応する反応ガスが供給される領域とを順番に通過させて基板上に成膜するセミバッチ式の装置であってもよい。
[Deposition equipment]
A film forming apparatus capable of performing a film forming method according to an embodiment of the present disclosure will be described using a batch type vertical heat treatment apparatus that performs heat treatment on a large number of substrates at once as an example. However, the film forming apparatus is not limited to the vertical heat treatment apparatus, and may be various apparatuses. For example, the film forming apparatus may be a single wafer processing apparatus that processes substrates one by one. Further, for example, a plurality of substrates arranged on a rotary table in a processing container are revolved by a rotary table, and a region where a source gas is supplied and a region where a reaction gas reacting with the source gas is supplied are sequentially arranged. A semi-batch type apparatus for forming a film on a substrate by passing the film may be used.
図1は、成膜装置の構成例を示す概略図である。図2は、図1の成膜装置の処理容器の説明図である。 FIG. 1 is a schematic diagram illustrating a configuration example of a film forming apparatus. FIG. 2 is an explanatory diagram of a processing container of the film forming apparatus of FIG.
図1に示されるように、成膜装置1は、基板である半導体ウエハ(以下「ウエハW」という。)を収容する処理容器34を有する。
As shown in FIG. 1, the
処理容器34は、下端が開放された有天井の円筒形状の内管44と、下端が開放されて内管44の外側を覆う有天井の円筒形状の外管46とを有する。内管44及び外管46は、石英等の耐熱性材料により形成されており、同軸状に配置されて二重管構造となっている。
The
内管44の天井部は、例えば平坦になっている。内管44の一側には、その長手方向(上下方向)に沿ってガス供給管を収容するノズル収容部48が形成されている。例えば図2に示されるように、内管44の側壁の一部を外側へ向けて突出させて凸部50を形成し、凸部50内をノズル収容部48として形成している。ノズル収容部48に対向させて内管44の反対側の側壁には、その長手方向(上下方向)に沿って幅L1の矩形状の開口52が形成されている。
The ceiling of the
開口52は、内管44内のガスを排気できるように形成されたガス排気口である。開口52の長さは、ウエハボート38の長さと同じであるか、又は、ウエハボート38の長さよりも長く上下方向へそれぞれ延びるようにして形成されている。即ち、開口52の上端は、ウエハボート38の上端に対応する位置以上の高さに延びて位置され、開口52の下端は、ウエハボート38の下端に対応する位置以下の高さに延びて位置されている。
The opening 52 is a gas exhaust port formed so that the gas in the
処理容器34の下端は、例えばステンレス鋼により形成される円筒形状のマニホールド54によって支持されている。マニホールド54の上端にはフランジ部56が形成されており、フランジ部56上に外管46の下端を設置して支持するようになっている。フランジ部56と外管46との下端との間にはOリング等のシール部材58を介在させて外管46内を気密状態にしている。
The lower end of the
マニホールド54の上部の内壁には、円環状の支持部60が設けられており、支持部60上に内管44の下端を設置してこれを支持するようになっている。マニホールド54の下端の開口には、蓋体36がOリング等のシール部材62を介して気密に取り付けられており、処理容器34の下端の開口、即ち、マニホールド54の開口を気密に塞ぐようになっている。蓋体36は、例えばステンレス鋼により形成される。
An
蓋体36の中央部には、磁性流体シール部64を介して回転軸66が貫通させて設けられている。回転軸66の下部は、ボートエレベータよりなる昇降手段68のアーム68Aに回転自在に支持されている。
A rotating
回転軸66の上端には回転プレート70が設けられており、回転プレート70上に石英製の保温台72を介してウエハWを保持するウエハボート38が載置されるようになっている。従って、昇降手段68を昇降させることによって蓋体36とウエハボート38とは一体として上下動し、ウエハボート38を処理容器34内に対して挿脱できるようになっている。ウエハボート38は、多数枚のウエハWを所定の間隔で保持する。
A rotating
ガス供給手段40は、マニホールド54に設けられており、内管44内へ成膜ガス、エッチングガス、パージガス等のガスを導入する。ガス供給手段40は、複数(例えば3本)の石英製のガス供給管76、78、80を有している。各ガス供給管76、78、80は、内管44内にその長手方向に沿って設けられると共に、その基端がL字状に屈曲されてマニホールド54を貫通するようにして支持されている。
The gas supply means 40 is provided in the
ガス供給管76、78、80は、図2に示されるように、内管44のノズル収容部48内に周方向に沿って一列になるように設置されている。各ガス供給管76、78、80には、その長手方向に沿って所定の間隔で複数のガス孔76A、78A、80Aが形成されており、各ガス孔76A、78A、80Aより水平方向に向けて各ガスを放出できるようになっている。所定の間隔は、例えばウエハボート38に支持されるウエハWの間隔と同じになるように設定される。また、高さ方向の位置は、各ガス孔76A、78A、80Aが上下方向に隣り合うウエハW間の中間に位置するように設定されており、各ガスをウエハW間の空間部に効率的に供給できるようになっている。一実施形態では、ガス供給管76は成膜ガスを供給する成膜ガス供給部を構成し、ガス供給管78はエッチングガスを供給するエッチングガス供給部を構成し、ガス供給管80はパージガスを供給するパージガス供給部を構成する。成膜ガス、エッチングガス、及びパージガスは、流量が制御されて必要に応じて処理容器34内に供給される。
As shown in FIG. 2, the
マニホールド54の上部の側壁であって、支持部60の上方には、ガス出口82が形成されており、内管44と外管46との間の空間部84を介して開口52より排出される内管44内のガスを排気できるようになっている。ガス出口82には、排気手段41が設けられる。排気手段41は、ガス出口82に接続された排気通路86を有しており、排気通路86には、圧力調整弁88及び真空ポンプ90が順次介設されて、処理容器34内を真空引きできるようになっている。
A
外管46の外周側には、外管46を覆うように円筒形状の加熱手段42が設けられている。加熱手段42は、処理容器34内に収容されるウエハWを加熱する。
A cylindrical heating means 42 is provided on the outer peripheral side of the
成膜装置1の各部の動作は、例えばコンピュータ等の制御部95により制御される。また、成膜装置1の各部の動作を行うコンピュータのプログラムは、記憶媒体96に記憶されている。記憶媒体96は、例えばフレキシブルディスク、コンパクトディスク、ハードディスク、フラッシュメモリ、DVD等であってよい。
The operation of each unit of the
[成膜方法]
(第1の実施形態)
第1の実施形態に係る成膜方法について、上記の成膜装置1により、基板の上に形成された複数の凸部の上面に選択的にアモルファスシリコン膜(以下「シリコン膜」という。)を成膜する場合を例に挙げて説明する。以下の成膜方法は、制御部95が成膜装置1の各部の動作を制御することにより実行される。図3は、第1の実施形態に係る成膜方法を示す工程断面図である。
[Film formation method]
(First embodiment)
In the film forming method according to the first embodiment, the above-described
最初に、図3(a)に示されるように、表面に複数の凸部102が形成された基板101を準備する(準備工程)。基板101は、例えばシリコンウエハ等の半導体ウエハであってよい。基板101の上面には、例えば表面酸化膜103が形成されている。凸部102は、例えば単層膜であってもよく、積層膜であってもよい。積層膜は、組成の異なるシリコン含有膜を積層した膜であってよい。積層膜としては、例えば酸化シリコン(SiO2)と窒化シリコン(SiN)とが交互に積層されたONON積層構造、酸化シリコン(SiO2)とポリシリコンとが交互に積層されたOPOP積層構造が挙げられる。
First, as shown in FIG. 3A, a
続いて、処理容器34内に基板101を搬入する(搬入工程)。一実施形態では、まず、昇降手段68により多数枚の基板101を保持したウエハボート38を、処理容器34内に搬入し、蓋体36により処理容器34の下端の開口部を気密に塞ぎ密閉する。続いて、排気手段41により処理容器34の内部の圧力が所定の圧力となるように真空引きを行い、加熱手段42により基板101を加熱する。
Subsequently, the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管76からシリコン含有ガスを供給する。これにより、図3(b)に示されるように、凸部102の側壁102sの下部よりも上部の膜厚が厚くなるようにシリコン膜104を成膜する(第1成膜工程)。第1成膜工程では、隣接する凸部102により形成される開口102aが閉塞しないようにシリコン膜104を成膜することが好ましい。これにより、後のエッチング工程において、コンフォーマルにエッチングを行うためにエッチングガスを開口102aの底部まで行き届かせることができる。シリコン含有ガスは、凸部102の側壁102sの下部よりも上部の膜厚が厚くなるようにシリコン膜104を成膜できるガスであればよく、例えば分子式中に珪素(Si)を2つ以上含む高次シラン系ガスであってよい。高次シラン系ガスとしては、例えばジシラン(Si2H6)ガス、トリシラン(Si3H8)ガス、テトラシラン(Si4H10)ガスが挙げられる。
Subsequently, a silicon-containing gas is supplied from the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管78からエッチングガスを供給する。これにより、図3(c)に示されるように、凸部102の上面102tにシリコン膜104を残存させると共に凸部102の側壁102sのシリコン膜104を除去する(エッチング工程)。このとき、シリコン膜104が除去されて露出した凸部102の側壁102s及び表面酸化膜103の上面には、エッチングガスに含まれるハロゲン105が吸着する。エッチングガスは、凸部102の上面102tにシリコン膜104を残存させると共に凸部102の側壁102sのシリコン膜104を除去できるガスであればよく、例えば臭素含有ガス、ヨウ素含有ガスであってよい。臭素含有ガス又はヨウ素含有ガスを用いると、シリコン膜104をコンフォーマルにエッチングできる。これにより、相対的に膜厚が厚く成膜された凸部102の上面102tのシリコン膜104を残存させると共に、相対的に膜厚が薄く成膜された凸部102の側壁102sのシリコン膜104を除去できる。臭素含有ガスとしては、例えば臭化水素(HBr)ガス又は臭素(Br2)ガスが挙げられる。ヨウ素含有ガスとしては、例えばヨウ化水素(HI)ガス又はヨウ素(I2)ガスが挙げられる。
Subsequently, the etching gas is supplied into the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管76からシリコン含有ガスを供給する。これにより、図3(d)に示されるように、凸部102の上面102tにシリコン膜104を成膜する(第2成膜工程)。第2成膜工程では、凸部102の側壁102s及び表面酸化膜103の上面に吸着したハロゲン105により、凸部102の側壁102s及び表面酸化膜103の上面にはシリコン膜104が成膜されにくい。これにより、凸部102の上面102tに残存したシリコン膜104表面へのシリコン膜104の成膜の進行が速いため、凸部102の上面102tに選択的にシリコン膜104が成膜される。第2成膜工程では、例えば隣接する凸部102により形成される開口102aが閉塞しないようにシリコン膜104を成膜する。また、第2成膜工程では、例えば凸部102の側壁102s及び表面酸化膜103の上面に膜形成が開始されるまでシリコン含有ガスの供給を継続する。なお、膜形成が開始されるとは、シリコンの核104aが発生した時点であって、核成長が開始される前の時点を意味する。シリコン含有ガスは、例えば第1成膜工程と同様のガスであってよい。また、シリコン含有ガスは、第1成膜工程と異なるガスであってもよく、例えば、モノシラン(SiH4)ガスが挙げられる。
Subsequently, a silicon-containing gas is supplied from the
続いて、エッチング工程及び第2成膜工程を交互に所定の回数繰り返し、凸部102の上面102tに所定の膜厚のシリコン膜104を成膜する。一実施形態では、エッチング工程(図3(e)参照)、第2成膜工程(図3(f)参照)、及びエッチング工程(図3(g)参照)をこの順番に行う。
Subsequently, the etching step and the second film forming step are alternately repeated a predetermined number of times, and a
以上により、基板101の上に形成された複数の凸部102の上面102tに選択的にシリコン膜104を成膜できる。
As described above, the
なお、第1成膜工程の前に、ウエハボート38を回転させながら、処理容器34内にガス供給管76からアミノシラン系ガスを供給し、凸部102にシード層を形成するシード層形成工程を行ってもよい。第1成膜工程の前にシード層形成工程を行うことで、凸部102の表面に形成されるシリコン膜104の表面粗さを小さくできる。アミノシラン系ガスとしては、例えばDIPAS(ジイソプロピルアミノシラン)、3DMAS(トリスジメチルアミノシラン)、BTBAS(ビスターシャルブチルアミノシラン)を利用できる。
Before the first film forming step, a seed layer forming step of supplying an aminosilane-based gas from the
(第2の実施形態)
第2の実施形態に係る成膜方法について説明する。第2の実施形態に係る成膜方法は、基板の上に形成された複数の凸部の上部(上面及び側壁の上部)に選択的にシリコン膜を成膜し、隣接する凸部により形成される開口を塞ぐ方法である。以下の成膜方法は、制御部95が成膜装置1の各部の動作を制御することにより実行される。図4は、第2の実施形態に係る成膜方法を示す工程断面図である。
(Second embodiment)
A film forming method according to the second embodiment will be described. In the film forming method according to the second embodiment, a silicon film is selectively formed on a plurality of protrusions formed on a substrate (upper surfaces and upper portions of side walls) and formed by adjacent protrusions. This is a method of closing the opening. The following film forming method is executed by the
最初に、図4(a)に示されるように、表面に複数の凸部102が形成された基板101を準備する(準備工程)。準備工程は、第1の実施形態と同様であってよい。
First, as shown in FIG. 4A, a
続いて、処理容器34内に基板101を搬入する(搬入工程)。搬入工程は、第1の実施形態と同様であってよい。
Subsequently, the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管76からシリコン含有ガスを供給する。これにより、図4(b)に示されるように、凸部102の側壁102sの下部よりも上部の膜厚が厚くなるようにシリコン膜104を成膜する(第1成膜工程)。第1成膜工程は、第1の実施形態と同様であってよい。
Subsequently, a silicon-containing gas is supplied from the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管78からエッチングガスを供給する。これにより、図4(c)に示されるように、凸部102の上面102tにシリコン膜104を残存させると共に凸部102の側壁102sのシリコン膜104を除去する(エッチング工程)。エッチング工程は、第1の実施形態と同様であってよい。
Subsequently, the etching gas is supplied into the
続いて、ウエハボート38を回転させながら、処理容器34内にガス供給管76からシリコン含有ガスを供給する。これにより、図4(d)に示されるように、凸部102の側壁102sの下部よりも上部の膜厚が厚くなるようにシリコン膜104を成膜する(第2成膜工程)。第2成膜工程では、凸部102の側壁102s及び表面酸化膜103の上面に吸着したハロゲンにより、凸部102の側壁102s及び表面酸化膜103の上面にはシリコン膜104が成膜されにくい。これにより、凸部102の上面102tに残存したシリコン膜104表面へのシリコン膜104の成膜の進行が速いため、凸部102の上面102tに選択的にシリコン膜104が成膜される。第2成膜工程では、隣接する凸部102により形成される開口102aが閉塞するようにシリコン膜104を成膜する。これにより、凸部102の上面102t及び側壁102sの上部に選択的にシリコン膜が成膜され、隣接する凸部102間には空洞102vが形成される。シリコン含有ガスは、例えば第1成膜工程と同様のガスであってよい。また、シリコン含有ガスは、第1成膜工程と異なるガスであってもよく、例えば、モノシラン(SiH4)ガスが挙げられる。
Subsequently, a silicon-containing gas is supplied from the
以上により、凸部102の上面102t及び側壁102sの上部に選択的にシリコン膜を成膜できる。
As described above, a silicon film can be selectively formed on the
次に、第2の実施形態に係る成膜方法の適用例について説明する。以下では、酸化シリコンと窒化シリコンとが交互に積層されたONON積層構造に、リソグラフィとエッチングによって孔(ホール)を形成する方法を説明する。 Next, an application example of the film forming method according to the second embodiment will be described. Hereinafter, a method of forming holes by lithography and etching in an ONON stacked structure in which silicon oxide and silicon nitride are alternately stacked will be described.
従来、酸化シリコンと窒化シリコンとが交互に積層されたONON積層構造に孔を形成する場合、所望の積層数を有する積層膜を成膜した後、リソグラフィとエッチングによって全ての層を貫く孔を一気に形成していた。 Conventionally, when holes are formed in an ONON stacked structure in which silicon oxide and silicon nitride are alternately stacked, after forming a stacked film having a desired number of stacked layers, the holes penetrating all the layers by lithography and etching at once. Had formed.
しかしながら、1回のリソグラフィとエッチングによって開けられる孔の深さには限界があるため、限界を超える積層数を有する積層膜に孔を形成する場合、積層膜の形成と孔の形成とを繰り返し行っている。積層膜の形成と孔の形成とを繰り返し行う場合、上層の孔を形成するときのエッチングストッパーとして下層の孔にシリコン膜が埋め込まれる。しかし、孔にシリコン膜が完全に埋め込まれていると、上層を形成した後にシリコン膜を除去することが困難である。 However, since there is a limit to the depth of a hole formed by one lithography and etching, when forming a hole in a stacked film having a number of layers exceeding the limit, the formation of the stacked film and the formation of the hole are repeatedly performed. ing. When the formation of the laminated film and the formation of the holes are performed repeatedly, the silicon film is buried in the holes in the lower layer as an etching stopper when the holes in the upper layer are formed. However, if the silicon film is completely buried in the hole, it is difficult to remove the silicon film after forming the upper layer.
そこで、第2の実施形態に係る成膜方法により、上記エッチングストッパーとして、孔の内部に空洞が形成されるようにシリコン膜を成膜する。これにより、上層を形成した後にシリコン膜を容易に除去できる。 Therefore, a silicon film is formed as the etching stopper by the film forming method according to the second embodiment so that a cavity is formed inside the hole. Thus, the silicon film can be easily removed after forming the upper layer.
以下、図5を参照して具体的に説明する。図5は、第2の実施形態に係る成膜方法の適用例を示す工程断面図である。 Hereinafter, a specific description will be given with reference to FIG. FIG. 5 is a process cross-sectional view showing an application example of the film forming method according to the second embodiment.
最初に、図5(a)に示されるように、酸化シリコン511と窒化シリコン512とを交互に積層してONON積層構造(以下「下層510」という。)を形成し、次いで、フォトリソグラフィとエッチングにより下層510を貫通する孔513を形成する。
First, as shown in FIG. 5A, a
続いて、第2の実施形態に係る成膜方法により、図5(b)に示されるように、下層510の上部(下層510の上面及び孔513の上部)に選択的にエッチングストッパーとしてシリコン膜514を成膜し、孔513を塞ぐ。このとき、孔513の内部に空洞513vが形成される。
Subsequently, as shown in FIG. 5B, the silicon film is selectively formed on the lower layer 510 (the upper surface of the
続いて、図5(c)に示されるように、下層510の上面に成膜されたシリコン膜514をエッチングにより除去する。
Subsequently, as shown in FIG. 5C, the
続いて、図5(d)に示されるように、下層510の上に酸化シリコン521と窒化シリコン522とを交互に積層してONON積層構造(以下「上層520」という。)を形成する。
Subsequently, as shown in FIG. 5D, an ONON stacked structure (hereinafter referred to as “
続いて、図5(e)に示されるように、フォトリソグラフィとエッチングにより、上層520を貫通する孔523を形成する。
Subsequently, as shown in FIG. 5E, a
続いて、図5(f)に示されるように、例えばウエットエッチングにより、下層510の孔513に形成されたシリコン膜514を除去する。これにより、所望の積層数を有するONON積層構造に、該ONON積層構造を貫通する孔513、523を形成できる。このとき、下層510の孔513にはシリコン膜514が完全に埋め込まれておらず、孔513の内部に空洞513vが形成されているので、シリコン膜514を短時間で除去できる。また、孔513、523側面の膜表面がエッチャントに晒される時間が短くなるので、膜表面へのダメージ発生を抑制できる。
Subsequently, as shown in FIG. 5F, the
今回開示された実施形態はすべての点で例示であって制限的なものではないと考えられるべきである。上記の実施形態は、添付の請求の範囲及びその趣旨を逸脱することなく、様々な形態で省略、置換、変更されてもよい。 The embodiments disclosed this time are to be considered in all respects as illustrative and not restrictive. The above embodiments may be omitted, replaced, or modified in various forms without departing from the scope and spirit of the appended claims.
上記の実施形態では、基板が半導体ウエハである場合を例に挙げて説明したが、これに限定されない。例えば、基板はフラットパネルディスプレイ(FPD:Flat Panel Display)用の大型基板、EL素子又は太陽電池用の基板であってもよい。 In the above embodiment, the case where the substrate is a semiconductor wafer has been described as an example, but the present invention is not limited to this. For example, the substrate may be a large-sized substrate for a flat panel display (FPD), a substrate for an EL element or a solar cell.
34 処理容器
76 ガス供給管
78 ガス供給管
95 制御部
101 基板
102 凸部
102a 開口
102t 上面
102s 側壁
104 シリコン膜
34
Claims (13)
前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第1成膜工程と、
前記第1成膜工程の後、前記基板にエッチングガスを供給し、前記凸部の上面に前記シリコン膜を残存させると共に前記凸部の側壁の前記シリコン膜を除去するエッチング工程と、
前記エッチング工程の後、前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第2成膜工程と、
を有する、
成膜方法。 A film forming method for selectively forming a silicon film on a plurality of protrusions formed on a substrate,
A first film forming step of supplying a silicon-containing gas to the substrate, and forming a silicon film so that a film thickness of the silicon film is greater than a lower portion of a side wall of the protrusion;
After the first film forming step, an etching step of supplying an etching gas to the substrate, leaving the silicon film on the upper surface of the protrusion, and removing the silicon film on the side wall of the protrusion,
After the etching step, a silicon-containing gas is supplied to the substrate, and a second film forming step of forming a silicon film so that a film thickness is higher than a lower part of a side wall of the convex part,
Having,
Film formation method.
請求項1に記載の成膜方法。 In the etching step, the silicon film is conformally etched.
The film forming method according to claim 1.
請求項1又は2に記載の成膜方法。 In the first film forming step, the silicon film is formed so that an opening formed by the adjacent protrusion is not closed.
The film forming method according to claim 1.
請求項1乃至3のいずれか一項に記載の成膜方法。 In the second film forming step, the silicon film is formed so that an opening formed by the adjacent protrusion is not closed.
The film forming method according to claim 1.
前記エッチング工程及び前記第2成膜工程を交互に所定の回数繰り返し、前記凸部の上面に所定の膜厚のシリコン膜を成膜する、
請求項1乃至4のいずれか一項に記載の成膜方法。 After performing the first film forming step once,
The etching step and the second film forming step are alternately repeated a predetermined number of times, and a silicon film having a predetermined thickness is formed on the upper surface of the projection.
The film forming method according to claim 1.
請求項1乃至3のいずれか一項に記載の成膜方法。 In the second film forming step, the silicon film is formed such that an opening formed by the adjacent protrusion is closed.
The film forming method according to claim 1.
請求項1乃至6のいずれか一項に記載の成膜方法。 Before the first film forming step, the method further includes a seed layer forming step of supplying an aminosilane-based gas to the substrate and forming a seed layer on the protrusion.
The film forming method according to claim 1.
請求項1乃至7のいずれか一項に記載の成膜方法。 The silicon-containing gas in the first film forming step is a higher silane-based gas containing two or more silicon atoms in a molecular formula.
The film forming method according to claim 1.
請求項8に記載の成膜方法。 The higher order silane-based gas is a disilane gas,
The film forming method according to claim 8.
請求項1乃至9のいずれか一項に記載の成膜方法。 The etching gas is a bromine-containing gas or an iodine-containing gas,
The film forming method according to claim 1.
前記ヨウ素含有ガスは、HIガス又はI2ガスである、
請求項10に記載の成膜方法。 The bromine-containing gas is HBr gas or Br 2 gas,
The iodine-containing gas is HI gas or I 2 gas,
The film forming method according to claim 10.
請求項1乃至11のいずれか一項に記載の成膜方法。 The protrusion is a laminated film in which silicon-containing films having different compositions are laminated,
The film forming method according to claim 1.
前記基板を収容する処理容器と、
前記処理容器内にシリコン含有ガスを供給する成膜ガス供給部と、
前記処理容器内にエッチングガスを供給するエッチングガス供給部と、
制御部と、
を備え、
前記制御部は、
前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第1成膜工程と、
前記第1成膜工程の後、前記基板にエッチングガスを供給し、前記凸部の上面に前記シリコン膜を残存させると共に前記凸部の側壁の前記シリコン膜を除去するエッチング工程と、
前記エッチング工程の後、前記基板にシリコン含有ガスを供給し、前記凸部の側壁の下部よりも上部の膜厚が厚くなるようにシリコン膜を成膜する第2成膜工程と、
を実行する、
成膜装置。 An apparatus for selectively forming a silicon film on a plurality of protrusions formed on a substrate,
A processing container for housing the substrate,
A film forming gas supply unit for supplying a silicon-containing gas into the processing container,
An etching gas supply unit that supplies an etching gas into the processing container,
A control unit;
With
The control unit includes:
A first film forming step of supplying a silicon-containing gas to the substrate, and forming a silicon film so that a film thickness of the silicon film is greater than a lower portion of a side wall of the protrusion;
After the first film forming step, an etching step of supplying an etching gas to the substrate, leaving the silicon film on the upper surface of the protrusion, and removing the silicon film on the side wall of the protrusion,
After the etching step, a silicon-containing gas is supplied to the substrate, and a second film forming step of forming a silicon film so that a film thickness is higher than a lower part of a side wall of the convex part,
Run,
Film forming equipment.
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