JP2018158482A - 複合構造体の製造方法 - Google Patents
複合構造体の製造方法 Download PDFInfo
- Publication number
- JP2018158482A JP2018158482A JP2017056467A JP2017056467A JP2018158482A JP 2018158482 A JP2018158482 A JP 2018158482A JP 2017056467 A JP2017056467 A JP 2017056467A JP 2017056467 A JP2017056467 A JP 2017056467A JP 2018158482 A JP2018158482 A JP 2018158482A
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- Prior art keywords
- mold
- adhesive
- reinforced plastic
- fiber
- fabric
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/78—Moulding material on one side only of the preformed part
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0078—Measures or configurations for obtaining anchoring effects in the contact areas between layers
- B29C37/0082—Mechanical anchoring
- B29C37/0085—Mechanical anchoring by means of openings in the layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
- B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
- B29C70/462—Moulding structures having an axis of symmetry or at least one channel, e.g. tubular structures, frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/68—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts by incorporating or moulding on preformed parts, e.g. inserts or layers, e.g. foam blocks
- B29C70/681—Component parts, details or accessories; Auxiliary operations
- B29C70/682—Preformed parts characterised by their structure, e.g. form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/001—Profiled members, e.g. beams, sections
- B29L2031/003—Profiled members, e.g. beams, sections having a profiled transverse cross-section
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Laminated Bodies (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
本発明は上記実施形態に限らず、例えば次のように実施されてもよい。
Claims (5)
- 金属部材と繊維強化プラスチックとの複合構造体の製造方法であって、
前記金属部材と強化繊維と樹脂系接着剤とを金型内において型締め方向に積層させる第1工程と、
前記金型を型締めすることで前記樹脂系接着剤を前記強化繊維内に圧入し、前記樹脂系接着剤が未硬化である前記繊維強化プラスチックを得るとともに、当該繊維強化プラスチックを前記金型によって規定される形状に成形する第2工程と、
前記金型内で前記樹脂系接着剤を硬化させることで、成形した前記繊維強化プラスチックを硬化させるとともに、当該繊維強化プラスチックと前記金属部材とを接着する第3工程と、
を備えていることを特徴とする複合構造体の製造方法。 - 前記第1工程において、前記金属部材と前記強化繊維との間に前記樹脂系接着剤を配置することを特徴とする請求項1に記載の複合構造体の製造方法。
- 前記第1工程において、前記型締め方向における前記強化繊維の両側に前記樹脂系接着剤を配置することを特徴とする請求項2に記載の複合構造体の製造方法。
- 前記第1工程において積層される前記強化繊維は多重織物であることを特徴とする請求項1乃至3のいずれかに記載の複合構造体の製造方法。
- 前記樹脂系接着剤が熱硬化性の樹脂系接着剤であり、
前記第1工程では前記樹脂系接着剤が未硬化の状態で積層され、
前記第2工程に先立って前記金型を予熱することを特徴とする請求項1乃至4のいずれかに記載の複合構造体の製造方法。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017056467A JP6584444B2 (ja) | 2017-03-22 | 2017-03-22 | 複合構造体の製造方法 |
US15/924,655 US20180272630A1 (en) | 2017-03-22 | 2018-03-19 | Method for Manufacturing Composite Structure |
CN201810228677.9A CN108621531B (zh) | 2017-03-22 | 2018-03-20 | 复合构造体的制造方法 |
DE102018106709.7A DE102018106709B4 (de) | 2017-03-22 | 2018-03-21 | Verfahren zur herstellung einer verbundstruktur |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2017056467A JP6584444B2 (ja) | 2017-03-22 | 2017-03-22 | 複合構造体の製造方法 |
Publications (2)
Publication Number | Publication Date |
---|---|
JP2018158482A true JP2018158482A (ja) | 2018-10-11 |
JP6584444B2 JP6584444B2 (ja) | 2019-10-02 |
Family
ID=63450494
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP2017056467A Expired - Fee Related JP6584444B2 (ja) | 2017-03-22 | 2017-03-22 | 複合構造体の製造方法 |
Country Status (4)
Country | Link |
---|---|
US (1) | US20180272630A1 (ja) |
JP (1) | JP6584444B2 (ja) |
CN (1) | CN108621531B (ja) |
DE (1) | DE102018106709B4 (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2021091139A (ja) * | 2019-12-10 | 2021-06-17 | 豊田鉄工株式会社 | 熱プレス装置および金属樹脂複合体の成形方法 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3037525B1 (fr) * | 2015-06-22 | 2017-12-29 | Valeo Systemes Thermiques | Element de fixation, ensemble comprenant ledit element de fixation, module de face avant comprenant ledit element de fixation et procede pour fixer ledit element de fixation |
JP6584444B2 (ja) | 2017-03-22 | 2019-10-02 | アイシン高丘株式会社 | 複合構造体の製造方法 |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5521204A (en) * | 1978-08-01 | 1980-02-15 | Sumitomo Bakelite Co | Thermal hardening resin laminated structure and its preparation |
JPS62179931A (ja) * | 1986-02-03 | 1987-08-07 | インタ−ナショナル ビジネス マシ−ンズ コ−ポレ−ション | 回路板の連続的製造方法 |
JP2006044261A (ja) * | 2004-07-08 | 2006-02-16 | Toray Ind Inc | 繊維強化複合材料の製造方法および繊維強化複合材料ならびにそれを用いた一体化構造部材 |
JP2007504049A (ja) * | 2003-09-04 | 2007-03-01 | ザ・ボーイング・カンパニー | 樹脂が注入された透明な外皮パネルおよびその製造方法 |
JP2012006216A (ja) * | 2010-06-24 | 2012-01-12 | Sanko Gosei Ltd | 繊維強化樹脂成形品及び賦形成形方法 |
JP2016013673A (ja) * | 2014-07-03 | 2016-01-28 | 株式会社ジェイテクト | ラックハウジングの製造方法およびラックハウジング |
WO2017216879A1 (ja) * | 2016-06-14 | 2017-12-21 | 株式会社The MOT Company | 繊維強化複合材料成形品を製造する方法 |
Family Cites Families (8)
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JPS5674748A (en) | 1979-11-21 | 1981-06-20 | Hitachi Ltd | Arithmetic circuit in consideration of diagnostic property |
US5520999A (en) * | 1994-03-16 | 1996-05-28 | Aerotrans | Composite structures incorporating multiple resin-based systems |
DE69836259T2 (de) | 1997-08-21 | 2007-06-06 | Toray Industries, Inc. | Verbundmaterial aus leichtmetall und mit kohlenstofffasern verstärktem kunststoff |
DE10153025B4 (de) | 2001-10-26 | 2007-09-20 | Daimlerchrysler Ag | Aufprallträger einer Fahrzeugkarosserie |
KR101665842B1 (ko) * | 2012-06-12 | 2016-10-12 | 미쯔비시 레이온 가부시끼가이샤 | 섬유 강화 플라스틱의 성형 방법 및 그의 성형 장치 |
TW201408490A (zh) * | 2012-08-23 | 2014-03-01 | Zhao-Lang Wang | 具金屬層之高壓防火材料及其製法 |
JP6005086B2 (ja) * | 2014-03-13 | 2016-10-12 | アイシン高丘株式会社 | 複合構造体の製造方法 |
JP6584444B2 (ja) | 2017-03-22 | 2019-10-02 | アイシン高丘株式会社 | 複合構造体の製造方法 |
-
2017
- 2017-03-22 JP JP2017056467A patent/JP6584444B2/ja not_active Expired - Fee Related
-
2018
- 2018-03-19 US US15/924,655 patent/US20180272630A1/en not_active Abandoned
- 2018-03-20 CN CN201810228677.9A patent/CN108621531B/zh active Active
- 2018-03-21 DE DE102018106709.7A patent/DE102018106709B4/de active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5521204A (en) * | 1978-08-01 | 1980-02-15 | Sumitomo Bakelite Co | Thermal hardening resin laminated structure and its preparation |
JPS62179931A (ja) * | 1986-02-03 | 1987-08-07 | インタ−ナショナル ビジネス マシ−ンズ コ−ポレ−ション | 回路板の連続的製造方法 |
JP2007504049A (ja) * | 2003-09-04 | 2007-03-01 | ザ・ボーイング・カンパニー | 樹脂が注入された透明な外皮パネルおよびその製造方法 |
JP2006044261A (ja) * | 2004-07-08 | 2006-02-16 | Toray Ind Inc | 繊維強化複合材料の製造方法および繊維強化複合材料ならびにそれを用いた一体化構造部材 |
JP2012006216A (ja) * | 2010-06-24 | 2012-01-12 | Sanko Gosei Ltd | 繊維強化樹脂成形品及び賦形成形方法 |
JP2016013673A (ja) * | 2014-07-03 | 2016-01-28 | 株式会社ジェイテクト | ラックハウジングの製造方法およびラックハウジング |
WO2017216879A1 (ja) * | 2016-06-14 | 2017-12-21 | 株式会社The MOT Company | 繊維強化複合材料成形品を製造する方法 |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2021091139A (ja) * | 2019-12-10 | 2021-06-17 | 豊田鉄工株式会社 | 熱プレス装置および金属樹脂複合体の成形方法 |
JP7249932B2 (ja) | 2019-12-10 | 2023-03-31 | 豊田鉄工株式会社 | 熱プレス装置および金属樹脂複合体の成形方法 |
Also Published As
Publication number | Publication date |
---|---|
US20180272630A1 (en) | 2018-09-27 |
CN108621531A (zh) | 2018-10-09 |
DE102018106709B4 (de) | 2021-03-04 |
DE102018106709A1 (de) | 2018-09-27 |
JP6584444B2 (ja) | 2019-10-02 |
CN108621531B (zh) | 2021-04-02 |
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