JP2017190888A - refrigerator - Google Patents

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JP2017190888A
JP2017190888A JP2016079337A JP2016079337A JP2017190888A JP 2017190888 A JP2017190888 A JP 2017190888A JP 2016079337 A JP2016079337 A JP 2016079337A JP 2016079337 A JP2016079337 A JP 2016079337A JP 2017190888 A JP2017190888 A JP 2017190888A
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heat insulating
door
refrigerator
flat surface
plate material
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JP6737437B2 (en
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吉池 真史
Masashi Yoshiike
真史 吉池
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Qingdao Haier Co Ltd
Aqua KK
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Qingdao Haier Co Ltd
Aqua KK
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2331/00Details or arrangements of other cooling or freezing apparatus not provided for in other groups of this subclass
    • F25D2331/80Type of cooled receptacles
    • F25D2331/807Eggs

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  • Refrigerator Housings (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a refrigerator provided with a concave handle part at a heat insulation door for freely opening/closing a storage chamber, to prevent dew condensation, and capable of sufficiently securing an inside storage space.SOLUTION: A heat insulation door 4 is disposed on a front face of a cold storage chamber of a refrigerator, and a concave handle part 5 is provided along an upper side surface of the heat insulation door 4. Then, in an inner surface plate 32 of the heat insulation door 4 in an arrangement region of the concave handle part 5, provided is a second flat surface 32B continued to a first flat surface 32A and inclined to the inside of the refrigerator.SELECTED DRAWING: Figure 3

Description

本発明は、貯蔵室内に食品等を冷却保存する冷蔵庫に関し、特に、貯蔵室を開閉自在に塞ぐ断熱扉に設けられた凹みハンドル部を有する冷蔵庫に関する。   The present invention relates to a refrigerator that cools and stores food or the like in a storage chamber, and more particularly, to a refrigerator that has a recessed handle portion provided in a heat insulating door that closes the storage chamber in an openable and closable manner.

従来の扉の前面に把手が設けられた冷蔵庫として、以下の構造が知られている。図6では、冷蔵庫100の外観斜視図を示し、冷蔵庫100の本体101の前面には、本体101上側の冷蔵室を開閉自在に塞ぐ冷蔵室扉102及び本体101下側の冷凍室を開閉自在に塞ぐ冷凍室扉103が配設されている。そして、冷蔵室扉102及び冷凍室扉103には、本体101の上下方向に渡り、それぞれの扉102、103を開閉するためのハンドル部104、105が取り付けられている。   The following structure is known as a refrigerator having a handle provided on the front surface of a conventional door. FIG. 6 shows an external perspective view of the refrigerator 100. A refrigerator door 102 for closing the refrigerator compartment above the main body 101 and a freezer compartment below the main body 101 can be opened and closed on the front surface of the main body 101 of the refrigerator 100. A freezer compartment door 103 for closing is disposed. Handle portions 104 and 105 for opening and closing the doors 102 and 103 are attached to the refrigerator compartment door 102 and the freezer compartment door 103 in the vertical direction of the main body 101.

ハンドル部104、105は、例えば、中空パイプ形状のアルミニウム製の把手である。そして、ハンドル部104、105は、円柱形状に加工されることで、使用者が握り易い形状となっている。尚、ハンドル部104、105は、それぞれネジ等の取り付け部材を介して冷蔵室扉102及び冷凍室扉103に取り付けられている(例えば、特許文献1参照。)。   The handle portions 104 and 105 are, for example, hollow pipe-shaped aluminum handles. And the handle | steering-wheel parts 104 and 105 are the shapes where a user is easy to grip by being processed into a column shape. The handle portions 104 and 105 are respectively attached to the refrigerator compartment door 102 and the freezer compartment door 103 via attachment members such as screws (see, for example, Patent Document 1).

特許第5868245号公報Japanese Patent No. 5868245

上述した冷蔵室扉102は、主に、意匠面となる鋼板製パネル板と、その鋼板製パネル板に庫内側から組み付けられる合成樹脂製内板と、その鋼板製パネル板と合成樹脂製内板の間の内部空間に充填される断熱発泡剤とにより構成されている。そして、ハンドル部104の構造において、例えば、デザイン性の観点から、現状の把手構造から凹みハンドル構造に変更する場合がある。   The above-described refrigerator compartment door 102 is mainly composed of a steel plate panel serving as a design surface, a synthetic resin inner plate assembled to the steel plate panel from the inside of the cabinet, and the steel plate panel and the synthetic resin inner plate. It is comprised with the heat insulation foaming agent with which the interior space of this is filled. And in the structure of the handle | steering-wheel part 104, from a viewpoint of design property, it may change from the present handle structure to a dent handle structure, for example.

この場合、ただ単に、冷蔵室扉102の所望の領域に凹みハンドル部を配置させる対応では、その凹みハンドル部の配置により、鋼板製パネル板と合成樹脂製内板との間の内部空間が狭くなり、十分な断熱発泡剤の厚みが確保出来なくなってしまう。その結果、凹みハンドル部内の上記断熱発泡剤の厚みが十分でない領域に結露が発生するという問題がある。   In this case, simply by arranging the concave handle portion in a desired region of the refrigerator compartment door 102, the inner space between the steel plate panel and the synthetic resin inner plate is narrowed by the arrangement of the concave handle portion. Therefore, it becomes impossible to secure a sufficient thickness of the heat insulating foaming agent. As a result, there is a problem that dew condensation occurs in a region where the thickness of the heat insulating foaming agent in the recessed handle portion is not sufficient.

また、上記結露の問題を解決する方法として、凹みハンドル部の配置領域でも十分な断熱発泡剤の厚みが確保できるように、新たな成形金型を作製することが考えられる。しかしながら、新たな成形金型を作製することで、従前の成形金型が使用出来なくなり、成形金型の投資費用が大幅に増大するという問題がある。更には、製品設計もやり直す必要があり、それに伴うコストアップだけでなく、納期の遅れ等も発生するという問題がある。   Further, as a method for solving the above-mentioned dew condensation problem, it is conceivable to prepare a new molding die so that a sufficient thickness of the heat insulating foaming agent can be secured even in the region where the dent handle portion is arranged. However, by producing a new molding die, there is a problem that the conventional molding die cannot be used and the investment cost of the molding die is greatly increased. Furthermore, there is a problem that it is necessary to redo the product design, resulting in not only a cost increase but also a delay in delivery.

更には、凹みハンドル部の配置領域に十分な断熱発泡剤の厚みを確保するため、合成樹脂製内板を庫内側へと突出させることが考えられる。しかしながら、冷蔵室扉102の庫内側には、複数のドアポケットが配設されるため、その収納スペースが低減され、使用者の利便性が損なわれるという問題がある。   Furthermore, in order to ensure a sufficient thickness of the heat insulating foaming agent in the region where the concave handle portion is disposed, it is conceivable that the synthetic resin inner plate protrudes toward the inside of the cabinet. However, since a plurality of door pockets are disposed inside the refrigerator compartment door 102, there is a problem that the storage space is reduced and the convenience of the user is impaired.

本発明は、上記の事情に鑑みてなされたものであり、その目的とするところは、貯蔵室を開閉自在に塞ぐ断熱扉に凹みハンドル部を設け、結露を防止すると共に庫内側収納スペースが十分に確保される冷蔵庫を提供することにある。   The present invention has been made in view of the above circumstances, and the object of the present invention is to provide a recessed handle portion on a heat-insulating door that closes the storage chamber so that it can be opened and closed, thereby preventing condensation and providing sufficient storage space inside the warehouse. It is to provide a refrigerator secured.

本発明の冷蔵庫では、開口部が形成される断熱箱体と、前記断熱箱体に取り付けられ前記開口部を開閉自在に塞ぐ断熱扉と、を備え、前記断熱扉は、意匠面を形成する外面板材と、前記外面板材に内側から組み付けられる内面板材と、前記外面板材と前記内面板材との間の空間に充填される断熱材と、前記外面板材と前記内面板材との間に配設される凹みハンドル部と、有し、前記内面板材には、少なくとも前記外面板材と平行に配置される第1の平坦面と、前記外面板材に対して離れる方向に傾斜する第2の平坦面とが形成され、前記第2の平坦面は前記凹みハンドル部の長手方向に沿って配置されていることを特徴とする。   The refrigerator of the present invention includes a heat insulating box in which an opening is formed, and a heat insulating door that is attached to the heat insulating box and covers the opening so as to be openable and closable, and the heat insulating door is an outer surface that forms a design surface. A plate member, an inner plate member assembled to the outer plate member from the inside, a heat insulating material filled in a space between the outer plate member and the inner plate member, and disposed between the outer plate member and the inner plate member. The inner surface plate member has at least a first flat surface disposed in parallel with the outer surface plate member, and a second flat surface inclined in a direction away from the outer surface plate member. The second flat surface is arranged along the longitudinal direction of the recessed handle portion.

また、本発明の冷蔵庫では、前記凹みハンドル部は前記断熱扉の上方側面側に配設され、前記断熱扉が前記開口部を塞ぐ状態において、前記第2の平坦面は前記開口部側に向けて斜め上方に傾斜する面であり、前記第2の平坦面と前記第1の平坦面との成す角度は135度よりも大きいことを特徴とする。   In the refrigerator of the present invention, the recessed handle portion is disposed on an upper side surface side of the heat insulating door, and the second flat surface faces the opening portion side when the heat insulating door closes the opening portion. The angle between the second flat surface and the first flat surface is greater than 135 degrees.

また、本発明の冷蔵庫では、前記開口部側の前記断熱扉の前記内面板材には卵収納部が配設され、前記卵収納部は前記第2の平坦面の下方に配設されていることを特徴とする。   In the refrigerator of the present invention, an egg storage portion is disposed on the inner plate of the heat insulating door on the opening side, and the egg storage portion is disposed below the second flat surface. It is characterized by.

本発明の冷蔵庫では、断熱箱体の貯蔵室の開口を塞ぐ断熱扉に凹みハンドル部が設けられている。凹みハンドル部の形成領域の断熱扉の内面板材には、第2の平坦面が庫内側へと傾斜して配設されている。この構造により、凹みハンドル部の形成領域では、断熱扉の断熱材の厚みが十分に確保され、凹みハンドル部に結露が発生することが防止される。更には、内面板材を成形する成形金型も従来の成形金型を改良して使用出来るので、新たに成形金型を製造する場合と比較してコストアップが大幅に低減される。   In the refrigerator of the present invention, a recessed handle portion is provided in the heat insulating door that closes the opening of the storage chamber of the heat insulating box. A second flat surface is inclined to the inner side of the inner surface plate material of the heat insulating door in the formation area of the recessed handle portion. With this structure, the thickness of the heat insulating material of the heat insulating door is sufficiently ensured in the formation region of the concave handle portion, and it is possible to prevent dew condensation from occurring in the concave handle portion. Furthermore, since the molding die for molding the inner surface plate material can be used by improving the conventional molding die, the cost increase is significantly reduced as compared with the case of newly manufacturing the molding die.

また、本発明の冷蔵庫では、内面板材に設けられた第2の平坦面と内面板材の大部分を構成する第1の平坦面との成す角度が135°よりも大きくなるように、第2の平坦面が成形されている。この構造により、凹みハンドル部の形成領域では、断熱扉の断熱材の厚みが十分に確保されると共に、断熱扉の庫内側のドアポケットの収納スペースが十分に確保されている。   In the refrigerator of the present invention, the second flat surface provided on the inner surface plate material and the first flat surface constituting most of the inner surface plate material have an angle greater than 135 °. A flat surface is molded. With this structure, the thickness of the heat insulating material of the heat insulating door is sufficiently secured in the formation region of the recessed handle portion, and the storage space of the door pocket inside the warehouse of the heat insulating door is sufficiently secured.

また、本発明の冷蔵庫では、凹みハンドル部が断熱扉の上方側面に沿って配設され、凹みハンドル部の形成領域では、断熱扉のドアポケットに卵収納部が配設されている。そして、第2の平坦面が出来る限り立ち上がった状態にて配設されることで、断熱扉のドアポケットの収納スペースが十分に確保されている。この構造により、使用者は、卵収納部への卵の出し入れ作業が容易となり、使用者の利便性が向上される。   Moreover, in the refrigerator of this invention, the dent handle part is arrange | positioned along the upper side surface of a heat insulation door, and the egg storage part is arrange | positioned in the door pocket of the heat insulation door in the formation area of the dent handle part. And the storage space of the door pocket of a heat insulation door is fully ensured by arrange | positioning in the state which stood up the 2nd flat surface as much as possible. With this structure, the user can easily move the egg in and out of the egg storage unit, and the convenience for the user is improved.

本発明の実施形態に係る冷蔵庫を示す図であり(A)斜視図、(B)側面断面図である。It is a figure which shows the refrigerator which concerns on embodiment of this invention, (A) Perspective view, (B) Side surface sectional drawing. 本発明の実施形態に係る冷蔵庫の扉を示す分解斜視図である。It is a disassembled perspective view which shows the door of the refrigerator which concerns on embodiment of this invention. 本発明の実施形態に係る冷蔵庫の扉を示す断面図である。It is sectional drawing which shows the door of the refrigerator which concerns on embodiment of this invention. 本発明の実施形態に係る冷蔵庫の扉を示す斜視図である。It is a perspective view which shows the door of the refrigerator which concerns on embodiment of this invention. 本発明の実施形態に係る冷蔵庫の扉を示す断面図である。It is sectional drawing which shows the door of the refrigerator which concerns on embodiment of this invention. 従来における冷蔵庫を説明する斜視図である。It is a perspective view explaining the conventional refrigerator.

以下、本発明の実施形態に係る冷蔵庫1を図面に基づき詳細に説明する。尚、以下の説明では、上下方向は冷蔵庫1の高さ方向を示し、左右方向は冷蔵庫1の幅方向を示す、前後方向は冷蔵庫1の奥行方向を示している。   Hereinafter, the refrigerator 1 which concerns on embodiment of this invention is demonstrated in detail based on drawing. In the following description, the vertical direction indicates the height direction of the refrigerator 1, the left-right direction indicates the width direction of the refrigerator 1, and the front-back direction indicates the depth direction of the refrigerator 1.

図1(A)は、本発明の実施形態に係る冷蔵庫1の概略構造を示す斜視図であり、図1(B)は、本発明の実施形態に係る冷蔵庫1の概略構造を示す側面断面図である。   FIG. 1A is a perspective view showing a schematic structure of a refrigerator 1 according to an embodiment of the present invention, and FIG. 1B is a side cross-sectional view showing a schematic structure of the refrigerator 1 according to an embodiment of the present invention. It is.

図1(A)に示すように、冷蔵庫1は、本体としての断熱箱体2を備え、この断熱箱体2の内部に食品等を貯蔵する貯蔵室が形成されている。また、貯蔵室として、具体的には、上段から、冷凍室11(図1(B)参照)および冷蔵室12(図1(B)参照)が形成されている。   As shown in FIG. 1A, the refrigerator 1 includes a heat insulating box 2 as a main body, and a storage room for storing food and the like is formed inside the heat insulating box 2. In addition, as the storage chamber, specifically, a freezer compartment 11 (see FIG. 1B) and a refrigerator compartment 12 (see FIG. 1B) are formed from the upper stage.

断熱箱体2の各貯蔵室の前面は開口し、上記開口には、各々断熱扉3、4が開閉自在に設けられている。断熱扉3は、例えば、前方から見て右端の上下端部が回動自在に断熱箱体2により支持され、冷凍室11の開口を前方から開閉自在に塞ぐ扉である。同様に、断熱扉4は、例えば、前方から見て右端の上下端部が回動自在に断熱箱体2により支持され、冷蔵室12の開口を前方から開閉自在に塞ぐ扉である。詳細は後述するが、断熱扉4には、断熱扉4の上側の側面に沿って凹みハンドル部5が設けられ、使用者は、凹みハンドル部5の凹状部41(図3参照)に手を掛けることで、断熱扉4を開閉することができる。   The front surface of each storage chamber of the heat insulation box 2 is opened, and the heat insulation doors 3 and 4 are provided in the openings so as to be freely opened and closed. The heat insulating door 3 is, for example, a door that is supported by the heat insulating box 2 so that the upper and lower ends of the right end thereof can rotate freely when viewed from the front, and closes the opening of the freezer compartment 11 from the front. Similarly, the heat insulating door 4 is, for example, a door that is supported by the heat insulating box 2 so that the upper and lower ends of the right end thereof can rotate freely when viewed from the front, and closes the opening of the refrigerator compartment 12 from the front. Although details will be described later, the heat insulating door 4 is provided with a concave handle portion 5 along the upper side surface of the heat insulating door 4, and the user puts a hand on the concave portion 41 (see FIG. 3) of the concave handle portion 5. The heat insulation door 4 can be opened and closed by hanging.

図1(B)に示すように、冷蔵庫1の本体である断熱箱体2は、前面が開口する鋼板製の外箱13と、この外箱13内に間隙を持たせて配設され、前面が開口する合成樹脂製の内箱14と、を有する。外箱13と内箱14との間隙には、発泡ポリウレタン製の断熱材15が充填発泡されている。尚、冷凍室11及び冷蔵室12を塞ぐ両断熱扉3、4も、断熱箱体2と同様に、断熱構造を有している。また、図1(B)では、空気が流れる方向を矢印で示している。   As shown in FIG. 1 (B), a heat insulating box 2 that is a main body of the refrigerator 1 is disposed with a steel plate outer box 13 having an open front surface and a gap in the outer box 13. And an inner box 14 made of a synthetic resin. A heat insulating material 15 made of polyurethane foam is filled and foamed in the gap between the outer box 13 and the inner box 14. Both the heat insulating doors 3 and 4 that close the freezer compartment 11 and the refrigerator compartment 12 also have a heat insulating structure, similar to the heat insulating box 2. In FIG. 1B, the direction in which air flows is indicated by an arrow.

冷凍室11と、その下段に位置する冷蔵室12との間は、断熱仕切壁16によって仕切られている。断熱仕切壁16も、上記した断熱箱体2と同様に、断熱構造を有している。そして、断熱仕切壁16の内部には、冷蔵室12と冷却室19とを連通させる帰還風路17が形成されている。なお、冷蔵室12から帰還風路17につながる吸込口は、冷蔵室12の天面の前方側に形成されている。   The freezer compartment 11 and the refrigerator compartment 12 located in the lower stage are partitioned by a heat insulating partition wall 16. The heat insulating partition wall 16 also has a heat insulating structure like the heat insulating box 2 described above. A return air passage 17 that connects the refrigerator compartment 12 and the cooling chamber 19 is formed inside the heat insulating partition wall 16. Note that a suction port connected from the refrigerator compartment 12 to the return air passage 17 is formed on the front side of the top surface of the refrigerator compartment 12.

内箱14の内部であって冷凍室11の後方には、合成樹脂板等からなる仕切部材18で区画されて冷却室19が形成されている。冷却室19の内部には、冷蔵庫1内を循環する空気を冷却するための蒸発器である冷却器20が配設されている。そして、冷却器20は、圧縮機21、放熱器(図示せず)及びキャピラリーチューブ(図示せず)若しくは膨張弁(図示せず)に、冷媒配管(図示せず)を介して接続されており、蒸気圧縮式の冷凍サイクル回路を構成するものである。   A cooling chamber 19 is formed inside the inner box 14 and behind the freezer compartment 11 by a partition member 18 made of a synthetic resin plate or the like. Inside the cooling chamber 19, a cooler 20 that is an evaporator for cooling the air circulating in the refrigerator 1 is disposed. The cooler 20 is connected to a compressor 21, a radiator (not shown), a capillary tube (not shown) or an expansion valve (not shown) via a refrigerant pipe (not shown). This constitutes a vapor compression refrigeration cycle circuit.

尚、冷蔵庫1は、制御装置(図示せず)を備えており、この制御装置は、温度センサ等のセンサ類(図示せず)からの入力値を基に所定の演算処理を実行し、圧縮機21、送風機22等の各構成機器を制御する。   The refrigerator 1 includes a control device (not shown). The control device executes a predetermined arithmetic process based on an input value from a sensor (not shown) such as a temperature sensor, and compresses it. Each component device such as the machine 21 and the blower 22 is controlled.

図2は、本発明の実施形態に係る冷蔵庫1の断熱扉4を説明するため、断熱扉4を構成する各部材を分解して示している。   FIG. 2 shows the members constituting the heat insulating door 4 in an exploded manner in order to explain the heat insulating door 4 of the refrigerator 1 according to the embodiment of the present invention.

図2に示すように、断熱扉4は、主に、意匠面を形成する外面板材31と、外面板材31に後方から組み付けられる内面板材32と、内面板材32の庫内側の面に枠状に取り付けられるガスケット33と、外面板材31と内面板材32とで囲まれる内部空間の上端及び下端を塞ぐキャップ部34、35と、を有している。尚、本実施形態では、凹みハンドル部5はキャップ部34と一体に成形されている。   As shown in FIG. 2, the heat insulating door 4 is mainly formed in a frame shape on the outer plate 31 that forms the design surface, the inner plate 32 that is assembled to the outer plate 31 from the rear, and the inner surface of the inner plate 32. A gasket 33 to be attached, and cap portions 34 and 35 for closing the upper end and the lower end of the internal space surrounded by the outer plate member 31 and the inner plate member 32 are provided. In the present embodiment, the recessed handle portion 5 is formed integrally with the cap portion 34.

外面板材31は、例えば、鋼板製の板材であり、断熱扉4の前面31A及びその幅方向の両側面31Bを構成するように成形されている。外面板材31の前面31Aは平坦面として成形され、その上側辺付近には、凹みハンドル部5を取り付けるための切り欠き部36が設けられている。そして、外面板材31の両側面31Bは、前面31Aと連続し、前面31Aに対して、実質、垂直方向に折り曲げて成形されている。   The outer surface plate 31 is, for example, a plate made of a steel plate, and is formed so as to constitute the front surface 31A of the heat insulating door 4 and both side surfaces 31B in the width direction thereof. A front surface 31A of the outer plate 31 is formed as a flat surface, and a notch 36 for attaching the concave handle portion 5 is provided near the upper side. Then, both side surfaces 31B of the outer surface plate 31 are continuous with the front surface 31A and are formed by being bent substantially vertically with respect to the front surface 31A.

内面板材32は、例えば、合成樹脂製の板材であり、成形金型を用いて真空成形により形成されている。詳細は後述するが、内面板材32は、主に、外面板材31の前面31Aと略平行に配設される第1の平坦面32Aと、第1の平坦面32Aと連続し庫内側へと傾斜する第2の平坦面32Bと、を有している。そして、内面板材32が外面板材31に組み付けられることで、第2の平坦面32Bは、断熱箱体2(図1(B)参照)の冷蔵室12(図1(B)参照)側へと傾斜する。   The inner surface plate material 32 is, for example, a synthetic resin plate material, and is formed by vacuum molding using a molding die. Although details will be described later, the inner surface plate 32 is mainly inclined with the first flat surface 32A disposed substantially in parallel with the front surface 31A of the outer surface plate 31 and the first flat surface 32A and inward of the interior. And a second flat surface 32B. And the 2nd flat surface 32B is attached to the refrigerator compartment 12 (refer FIG. 1 (B)) side of the heat insulation box 2 (refer FIG.1 (B)) by the inner surface plate 32 being assembled | attached to the outer surface plate 31. FIG. Tilt.

尚、詳細は図4を用いて後述するが、内面板材32の庫内側には、断熱扉4に設けられるドアポケットの仕切となる複数の突出部37が形成されている。しかしながら、図2では、説明の都合上、内面板材32に設けられる複数の凹凸形状の大部分は省略して図示している。   Although details will be described later with reference to FIG. 4, a plurality of projecting portions 37 serving as partitions for door pockets provided in the heat insulating door 4 are formed on the inner side of the inner surface plate 32. However, in FIG. 2, for convenience of explanation, most of the plurality of concave and convex shapes provided on the inner surface plate 32 are omitted.

図示したように、外面板材31と内面板材32とで囲まれる内部空間の上端及び下端は、例えば、合成樹脂製のキャップ部34、35で塞がれている。上記上端側を塞ぐキャップ部34には凹みハンドル部5が一体に成形され、凹みハンドル部5は外面板材31と内面板材32との間の内部空間内に配設されている。そして、外面板材31と内面板材32との間の内部空間には、例えば、発泡ポリウレタン製の断熱材38(図3参照)が充填発泡されている。   As illustrated, the upper end and the lower end of the internal space surrounded by the outer plate member 31 and the inner plate member 32 are closed with cap portions 34 and 35 made of synthetic resin, for example. A concave handle portion 5 is formed integrally with the cap portion 34 that closes the upper end side, and the concave handle portion 5 is disposed in an internal space between the outer plate member 31 and the inner plate member 32. In the internal space between the outer plate member 31 and the inner plate member 32, for example, a foamed polyurethane heat insulating material 38 (see FIG. 3) is filled and foamed.

上述したように、凹みハンドル部5は、キャップ部34と一体成形されている。凹みハンドル部5は、使用者が断熱扉4を開閉する際に指を掛けるための部位であり、冷蔵庫1の上下方向に窪むように成形されている。尚、凹みハンドル部5はキャップ部34と一体に成形される場合に限定されるものではなく、それぞれ別体として成形され組み付けられる場合でも良い。また、凹みハンドル部5の表面に種々の色から成る革製のカバー部(図示せず)が取り付けられ、意匠性が高められる場合でも良い。   As described above, the recessed handle portion 5 is integrally formed with the cap portion 34. The dent handle portion 5 is a portion for placing a finger when the user opens and closes the heat insulating door 4, and is shaped to be recessed in the vertical direction of the refrigerator 1. The recessed handle portion 5 is not limited to being formed integrally with the cap portion 34, and may be formed and assembled separately. Moreover, the case where the leather cover part (not shown) which consists of various colors is attached to the surface of the dent handle part 5, and the design property is improved may be sufficient.

図3は、図2に示す断熱扉4のA−A線方向の断面図を示すが、説明の都合上、図2に示す断熱扉4が組み付けられた状態を示している。   FIG. 3 is a cross-sectional view of the heat insulating door 4 shown in FIG. 2 in the AA line direction. For convenience of explanation, FIG. 3 shows a state where the heat insulating door 4 shown in FIG. 2 is assembled.

図3では断熱扉4の凹みハンドル部5の形成領域の断面を示している。上述したように、断熱扉4の上側辺に沿って凹みハンドル部5が設けられている。凹みハンドル部5には、下方に窪む凹状部41が形成されている。凹状部41は、断熱扉4を開けようとする使用者が、その指先を充分に差し込める深さを有している。そして、凹状部41が十分な深さを持って形成される一方、矢印42にて示す領域では、断熱扉4の厚みが確保される必要がある。矢印42にて示す領域では、断熱扉4の厚みが薄くなることで、断熱材38の厚みが不足し、凹みハンドル部5に結露が発生してしまうからである。   In FIG. 3, the cross section of the formation area of the dent handle part 5 of the heat insulation door 4 is shown. As described above, the recessed handle portion 5 is provided along the upper side of the heat insulating door 4. The recessed handle portion 5 is formed with a recessed portion 41 that is recessed downward. The concave portion 41 has a depth that allows a user who wants to open the heat insulating door 4 to fully insert his fingertip. And while the recessed part 41 is formed with sufficient depth, in the area | region shown by the arrow 42, the thickness of the heat insulation door 4 needs to be ensured. This is because, in the region indicated by the arrow 42, the thickness of the heat insulating door 4 is reduced, so that the thickness of the heat insulating material 38 is insufficient, and condensation is generated in the recessed handle portion 5.

そこで、本実施形態では、丸印43にて示す領域において、凹みハンドル部5の配置領域に沿って、内面板材32に第2の平坦面32Bが形成されている。上述したように、第2の平坦面32Bは、断熱箱体2(図1(B)参照)の冷蔵室12(図1(B)参照)側へと傾斜するように配設されている。そして、凹みハンドル部5は断熱扉4の幅方向の大部分に渡り形成されるが、第2の平坦面32Bは凹みハンドル部5の配置領域に対応して形成されている。この構造により、凹みハンドル部5の配置領域において、断熱材38の厚みが十分に確保され、凹みハンドル部5に結露が発生することが防止される。   Therefore, in the present embodiment, in the region indicated by the circle 43, the second flat surface 32 </ b> B is formed on the inner surface plate member 32 along the arrangement region of the recessed handle portion 5. As described above, the second flat surface 32B is disposed so as to be inclined toward the refrigerator compartment 12 (see FIG. 1B) side of the heat insulating box 2 (see FIG. 1B). And although the dent handle part 5 is formed over most of the width direction of the heat insulation door 4, the 2nd flat surface 32B is formed corresponding to the arrangement | positioning area | region of the dent handle part 5. FIG. With this structure, a sufficient thickness of the heat insulating material 38 is ensured in the arrangement region of the concave handle portion 5, and condensation is prevented from occurring in the concave handle portion 5.

ここで、丸印43にて示す領域において、点線44にて示すラインが、図6にて示す従来の把手型のハンドル部104の構造における内面板材の成形形状を示している。従来の構造では、本実施形態の凹みハンドル部5が冷蔵室扉102の上側側面に配設されてなく、冷蔵室扉102の鋼板製パネル板は上方まで配置されている。そのため、本実施形態の矢印42にて示す領域に対応する冷蔵室扉102の厚みは十分に確保されており、結露の問題は全く発生していなかった。その結果、点線44にて示すように、本実施形態の第2の平坦面32Bが、冷蔵室扉102の合成樹脂製内板に配設されることなく、合成樹脂製内板も上方まで配置され端部は曲面形状として成形されている。   Here, in a region indicated by a circle 43, a line indicated by a dotted line 44 indicates a molded shape of the inner surface plate material in the structure of the handle portion 104 of the conventional handle shown in FIG. In the conventional structure, the recessed handle portion 5 of the present embodiment is not disposed on the upper side surface of the refrigerator compartment door 102, and the steel plate panel of the refrigerator compartment door 102 is disposed to the upper side. Therefore, the thickness of the refrigerator compartment door 102 corresponding to the region indicated by the arrow 42 in this embodiment is sufficiently secured, and no problem of dew condensation has occurred. As a result, as indicated by a dotted line 44, the second flat surface 32B of the present embodiment is not disposed on the synthetic resin inner plate of the refrigerator compartment door 102, and the synthetic resin inner plate is also disposed upward. The end portion is shaped as a curved surface.

つまり、本実施形態では、内面板材32の第2の平坦面32Bが庫内側へと傾斜して配設されることで、断熱扉4内の断熱材38の必要な厚みが確保される。詳細は図5を用いて後述するが、第1の平坦面32Aと第2の平坦面32Bとの成す角度αが、135°以上となるように、第2の平坦面32Bは成形されている。この構造により、庫内側の収納スペース、特に、断熱扉4のドアポケットの収納スペースに与える影響を最小限に抑えることで、使用者の利便性を妨げることが防止される。更に、ドアポケットの収納スペースの配置変更も必要なく、下記成形金型の改造も容易となる。   That is, in the present embodiment, the necessary thickness of the heat insulating material 38 in the heat insulating door 4 is ensured by arranging the second flat surface 32B of the inner surface plate member 32 so as to be inclined toward the inside of the cabinet. Although details will be described later with reference to FIG. 5, the second flat surface 32B is formed so that the angle α formed by the first flat surface 32A and the second flat surface 32B is 135 ° or more. . With this structure, it is possible to prevent the convenience of the user from being hindered by minimizing the influence on the storage space inside the warehouse, particularly the storage space of the door pocket of the heat insulating door 4. Further, it is not necessary to change the arrangement of the storage space of the door pocket, and the following molding die can be easily modified.

更には、内面板材32を形成する成形金型に関し、従前の成形金型に改良を加えることで、本実施形態の第2の平坦面32Bを成形することができる。上述したように、丸印43にて示す領域において、点線44にて示すラインが、図6にて示す従来の冷蔵室扉102の合成樹脂製内板の成形形状である。そのため、成形金型では、点線44にて示す凸形状部分を削る対応にて、第2の平坦面32Bを成形可能な成形金型として用いることができる。つまり、従前の成形金型の一部を削る対応にて、本実施形態用の成形金型として用いることができ、成形金型の改造が容易であり、新たに成形金型を製造する場合と比較してコストアップを大幅に低減できる。   Furthermore, regarding the molding die for forming the inner surface plate 32, the second flat surface 32B of the present embodiment can be molded by improving the conventional molding die. As described above, in the region indicated by the circle 43, the line indicated by the dotted line 44 is the molded shape of the synthetic resin inner plate of the conventional refrigerator compartment door 102 shown in FIG. Therefore, in the molding die, the second flat surface 32B can be used as a molding die that can be molded in response to cutting the convex portion indicated by the dotted line 44. In other words, it can be used as a molding die for this embodiment in response to scraping a part of a conventional molding die, and it is easy to remodel the molding die, and a new molding die is manufactured. Compared with this, the cost increase can be greatly reduced.

また、新たに成形金型を製造する必要がなく、製品設計を一からやり直す必要がなくなり、そのやり直しに伴うコストアップが防止され、納期の遅れに伴う受注機会の喪失や発注のキャンセル等も防止される。   In addition, there is no need to manufacture a new mold, it is no longer necessary to start over from the beginning of the product design, cost increases associated with the restart, and loss of order receipts due to delays in delivery and cancellation of orders are prevented. Is done.

図4は、本発明の実施形態に係る冷蔵庫1の断熱扉4の庫内側から見た構造を説明する斜視図である。図5は、図4に示す断熱扉4のB−B線方向の断面図である。   Drawing 4 is a perspective view explaining the structure seen from the warehouse inside of heat insulation door 4 of refrigerator 1 concerning an embodiment of the present invention. FIG. 5 is a cross-sectional view of the heat insulating door 4 shown in FIG. 4 in the BB line direction.

図4に示すように、断熱扉4の庫内側の面には、ガスケット33が、その最外周に略矩形の枠状に取り付けられている。ガスケット33は、断熱箱体2(図1(B)参照)の冷蔵室12(図1(B)参照)の周縁部の前面と断熱扉4との間をシールしている。この構造により、外部から冷蔵庫1の庫内への熱の侵入を抑えると共に、庫内の冷気が外部へと逃げることを抑えている。   As shown in FIG. 4, a gasket 33 is attached to the outermost surface of the heat insulating door 4 in the shape of a substantially rectangular frame on the inner surface. The gasket 33 seals between the front surface of the peripheral portion of the refrigerator compartment 12 (see FIG. 1B) of the heat insulation box 2 (see FIG. 1B) and the heat insulation door 4. With this structure, intrusion of heat from the outside into the refrigerator 1 is suppressed, and cold air in the refrigerator is prevented from escaping to the outside.

また、断熱扉4の庫内側の面には、例えば、卵を収納する収納ケース51、調味料等を収納する収納ケース52、53やペットボトル等を収納する収納ケース54、55等が配設されている。図示したように、断熱扉4の内面板材32の一部が庫内側へと突出した突出部37、56が複数形成され、上記収納ケース51〜55の受け部等として用いられている。   In addition, on the inner surface of the heat insulating door 4, for example, a storage case 51 for storing eggs, storage cases 52 and 53 for storing seasonings, storage cases 54 and 55 for storing plastic bottles, and the like are disposed. Has been. As shown in the drawing, a plurality of projecting portions 37 and 56 in which a part of the inner surface plate 32 of the heat insulating door 4 protrudes to the inside of the cabinet are formed and used as receiving portions for the storage cases 51 to 55.

図5に示すように、内面板材32の第2の平坦面32Bは卵の収納ケース51の上方に配設されている。卵の収納ケース51には、例えば、冷蔵庫1の奥行方向に卵を立てて収納する収納孔61、62が配列されている。そして、庫内側の収納孔61では、使用者は、上方に配設された突出部37に当たることなく容易に卵の出し入れ作業を行うことが出来る。一方、断熱扉4側の収納孔62では、使用者は、上方に配設された第2の平坦面32B及び突出部37に卵が当たることなく卵の出し入れ作業を行う必要がある。   As shown in FIG. 5, the second flat surface 32 </ b> B of the inner plate 32 is disposed above the egg storage case 51. In the egg storage case 51, for example, storage holes 61 and 62 for storing eggs in the depth direction of the refrigerator 1 are arranged. And in the storage hole 61 inside a store | warehouse | chamber, the user can perform the operation | work of putting in / out of an egg easily, without contacting the protrusion part 37 arrange | positioned upwards. On the other hand, in the accommodation hole 62 on the heat insulating door 4 side, the user needs to perform the operation of putting in and out the egg without hitting the second flat surface 32B and the protruding portion 37 disposed above.

上述したように、断熱扉4の厚みを確保するため第2の平坦面32Bは、庫内側へと傾斜して配設されている。例えば、LLサイズ等の大きな卵を収納した場合でも、卵と第2の平坦面32Bとが当たらない様に、第2の平坦面32Bの下側の折り曲げ箇所は設計されている。そして、第1の平坦面32Aと第2の平坦面32Bとの成す角度αが、135°より大きくなるように、第2の平坦面32Bは成形されている。   As described above, in order to ensure the thickness of the heat insulating door 4, the second flat surface 32 </ b> B is disposed to be inclined toward the inner side of the warehouse. For example, even when a large egg of LL size or the like is stored, the bent portion below the second flat surface 32B is designed so that the egg does not hit the second flat surface 32B. The second flat surface 32B is formed such that the angle α formed by the first flat surface 32A and the second flat surface 32B is greater than 135 °.

つまり、角度αがC面加工時の135°より大きくなることで、使用者による卵の出し入れ作業が容易になる。そして、断熱扉4と上記角度αとはトレードオフの関係にあるが、上述した結露の問題が解決できる範囲にて、角度αが大きくなるように第2の平坦面32Bが成形されている。その結果、使用者は、収納ケース51の収納孔62に卵を出し入れする際に、卵を寝かせ過ぎることなく取り扱うことができるので、使用者の利便性が確保される。また、卵の収納ケース51の位置を下方に移動することなく使用可能となり、上述した成形金型の改造も容易となり、成形金型の投資費用が大幅に増大することを回避できる。   That is, when the angle α is larger than 135 ° at the time of processing the C surface, the user can easily move the egg in and out. And although the heat insulation door 4 and the said angle (alpha) are in a trade-off relationship, the 2nd flat surface 32B is shape | molded so that the angle (alpha) may become large in the range which can solve the problem of the dew condensation mentioned above. As a result, the user can handle the eggs without putting them too much when putting them in and out of the storage holes 62 of the storage case 51, so that convenience for the user is ensured. Further, the egg storage case 51 can be used without being moved downward, and the above-described molding die can be easily remodeled, so that the investment cost of the molding die can be prevented from significantly increasing.

尚、本実施形態では、断熱扉4の上方側辺に凹みハンドル部5が配設される場合について説明したがこの場合に限定するものではない。例えば、断熱扉4の幅方向の左右側面や断熱扉4の下方側面に凹みハンドル部5が配設される場合でも、上述した第2の平坦面32Bが内面板材32に配設されることで同様な効果が得られる。   In addition, although this embodiment demonstrated the case where the recessed handle part 5 was arrange | positioned by the upper side of the heat insulation door 4, it does not limit to this case. For example, even when the recessed handle portion 5 is provided on the left and right side surfaces in the width direction of the heat insulating door 4 or the lower side surface of the heat insulating door 4, the second flat surface 32B described above is provided on the inner surface plate 32. Similar effects can be obtained.

また、冷蔵庫1の冷蔵室12の開口を塞ぐ断熱扉4に凹みハンドル部5が設けられる場合について説明したがこの場合に限定するものではない。例えば、冷蔵庫1の冷凍室11の開口を塞ぐ断熱扉3に上述した凹みハンドル部5と同じ構造の凹みハンドル部が設けられる場合でも同様な効果が得られる。その他、本発明の要旨を逸脱しない範囲で、種々の変更実施が可能である。   Moreover, although the case where the recessed handle part 5 was provided in the heat insulation door 4 which block | closes the opening of the refrigerator compartment 12 of the refrigerator 1 was demonstrated, it does not limit to this case. For example, the same effect can be obtained even when a recessed handle portion having the same structure as the recessed handle portion 5 described above is provided on the heat insulating door 3 that closes the opening of the freezer compartment 11 of the refrigerator 1. In addition, various modifications can be made without departing from the scope of the present invention.

1 冷蔵庫
2 断熱箱体
3 断熱扉
4 断熱扉
5 凹みハンドル部
11 冷凍室
12 冷蔵室
31 外面板材
31A 前面
32 内面板材
32A 第1の平坦面
32B 第2の平坦面
33 ガスケット
34 キャップ部
35 キャップ部
36 切り欠き部
37 突出部
38 断熱材
41 凹状部
51 収納ケース
61 収納孔
62 収納孔
DESCRIPTION OF SYMBOLS 1 Refrigerator 2 Heat insulation box 3 Heat insulation door 4 Heat insulation door 5 Recessed handle part 11 Freezer compartment 12 Refrigeration room 31 Outer surface board material 31A Front surface 32 Inner surface board material 32A 1st flat surface 32B 2nd flat surface 33 Gasket 34 Cap part 35 Cap part 36 Notch part 37 Projection part 38 Heat insulating material 41 Recessed part 51 Storage case 61 Storage hole 62 Storage hole

Claims (3)

開口部が形成される断熱箱体と、前記断熱箱体に取り付けられ前記開口部を開閉自在に塞ぐ断熱扉と、を備え、
前記断熱扉は、意匠面を形成する外面板材と、前記外面板材に内側から組み付けられる内面板材と、前記外面板材と前記内面板材との間の空間に充填される断熱材と、前記外面板材と前記内面板材との間に配設される凹みハンドル部と、有し、
前記内面板材には、少なくとも前記外面板材と平行に配置される第1の平坦面と、前記外面板材に対して離れる方向に傾斜する第2の平坦面とが形成され、前記第2の平坦面は前記凹みハンドル部の長手方向に沿って配置されていることを特徴とする冷蔵庫。
A heat insulating box body in which an opening is formed, and a heat insulating door attached to the heat insulating box body so as to freely open and close the opening,
The heat insulating door includes an outer surface plate material forming a design surface, an inner surface plate material assembled to the outer surface plate material from the inside, a heat insulating material filled in a space between the outer surface plate material and the inner surface plate material, and the outer surface plate material. A recessed handle portion disposed between the inner plate and the inner plate,
The inner surface plate material is formed with at least a first flat surface disposed in parallel with the outer surface plate material and a second flat surface inclined in a direction away from the outer surface plate material, and the second flat surface. Is arranged along the longitudinal direction of the dent handle portion.
前記凹みハンドル部は前記断熱扉の上方側面側に配設され、
前記断熱扉が前記開口部を塞ぐ状態において、前記第2の平坦面は前記開口部側に向けて斜め上方に傾斜する面であり、前記第2の平坦面と前記第1の平坦面との成す角度は135度よりも大きいことを特徴とする請求項1に記載の冷蔵庫。
The recessed handle portion is disposed on the upper side surface of the heat insulating door,
In a state where the heat insulating door closes the opening, the second flat surface is a surface inclined obliquely upward toward the opening, and the second flat surface and the first flat surface The refrigerator according to claim 1, wherein the formed angle is larger than 135 degrees.
前記開口部側の前記断熱扉の前記内面板材には卵収納部が配設され、前記卵収納部は前記第2の平坦面の下方に配設されていることを特徴とする請求項2に記載の冷蔵庫。   The egg storage part is arrange | positioned by the said inner surface board | plate material of the said heat insulation door by the side of the said opening part, The said egg storage part is arrange | positioned under the said 2nd flat surface. The refrigerator described.
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JP2009168302A (en) * 2008-01-15 2009-07-30 Mitsubishi Electric Corp Refrigerator
JP2013238360A (en) * 2012-05-16 2013-11-28 Hitachi Appliances Inc Drawer door, and refrigerator and freezer including the same
JP2014066387A (en) * 2012-09-25 2014-04-17 Toshiba Corp Refrigerator
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JPH06147742A (en) * 1992-10-30 1994-05-27 Sanyo Electric Co Ltd Egg receiving device for refrigerator
JP2006046837A (en) * 2004-08-06 2006-02-16 Mitsubishi Electric Corp Refrigerator, and method for manufacturing refrigerator door
JP2009168302A (en) * 2008-01-15 2009-07-30 Mitsubishi Electric Corp Refrigerator
JP2013238360A (en) * 2012-05-16 2013-11-28 Hitachi Appliances Inc Drawer door, and refrigerator and freezer including the same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2019065625A1 (en) 2017-09-29 2019-04-04 株式会社クラレ Liquid permeable member

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