JP2017133290A - Detachment prevention metal for flat deck plate and construction method of concrete floor - Google Patents

Detachment prevention metal for flat deck plate and construction method of concrete floor Download PDF

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JP2017133290A
JP2017133290A JP2016015563A JP2016015563A JP2017133290A JP 2017133290 A JP2017133290 A JP 2017133290A JP 2016015563 A JP2016015563 A JP 2016015563A JP 2016015563 A JP2016015563 A JP 2016015563A JP 2017133290 A JP2017133290 A JP 2017133290A
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flat deck
plate
concrete
peeling prevention
deck plate
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正行 近藤
Masayuki Kondo
正行 近藤
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JFE Metal Products and Engineering Inc
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JFE Metal Products and Engineering Inc
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Abstract

PROBLEM TO BE SOLVED: To provide detachment prevention metal for a flat deck plate, with which the flat deck has no risk of to be burnt out, which exerts an excellent detachment prevention effect of the flat deck from concrete, and with which there is no risk of leakage of fluid concrete.SOLUTION: There is provided a detachment prevention metal for a flat deck plate, in which divided flat deck plates are temporarily arranged between beam frames via a support column onto which a rectangular lumber is attached at its upper part and when concrete is cast in the beam frames and on the flat deck plates so as to construct a concrete floor, end parts of the flat deck plates are jointed. The detachment prevention metal is consisting of a steel joint plate 1 and an approximately C-shaped detachment prevention member 2 fixed on the joint plate 1. The joint plate 1 is fixed on the rectangular lumber and an end part of the flat deck plate is jointed with the joint plate 1.SELECTED DRAWING: Figure 1

Description

この発明は、フラットデッキプレートの剥離防止金物およびコンクリート床の構築方法、特に、分割したフラットデッキプレート(床型枠用鋼製デッキプレート、以下、単に、フラットデッキという。)上にコンクリートを打設してコンクリート床(コンクリートスラブともいう。)を構築する際に、フラットデッキの端部を接合して、コンクリートからのフラットデッキの剥離を防止する剥離防止金物、および、それを用いたコンクリート床の構築方法に関するものである。   The present invention relates to a method for constructing a flat deck plate peeling prevention hardware and a concrete floor, and in particular, placing concrete on a divided flat deck plate (a steel deck plate for floor formwork, hereinafter simply referred to as a flat deck). When building a concrete floor (also called a concrete slab), the end of the flat deck is joined to prevent the peeling of the flat deck from the concrete, and the concrete floor using the same It relates to the construction method.

例えば、図8に示すように、RC構造(鉄筋コンクリート構造、以下、RC構造という。)の場合には、比較的長いスパンの床を構築する際、フラットデッキの長さ上の制限から複数枚のフラットデッキ12を連続的に並べ、そのフラットデッキ12上にコンクリート13を打設してコンクリート床11を構築する。この際、梁型枠14間に支持柱15を介して、分割状態のフラットデッキ12を仮設し、梁型枠14内およびフラットデッキ12上にコンクリート13を打設している。   For example, as shown in FIG. 8, in the case of an RC structure (a reinforced concrete structure, hereinafter referred to as an RC structure), when constructing a floor with a relatively long span, a plurality of sheets are required due to the limitation on the length of the flat deck. The flat deck 12 is continuously arranged, and concrete 13 is placed on the flat deck 12 to construct the concrete floor 11. At this time, the flat deck 12 in a divided state is temporarily installed between the beam molds 14 via the support columns 15, and the concrete 13 is placed in the beam mold 14 and on the flat deck 12.

なお、フラットデッキの長さ上の制限とは、端部を閉塞する、いわゆるエンドクローズ加工等の製造設備上から自ずと決められるものである。   In addition, the restriction | limiting on the length of a flat deck is decided automatically from manufacturing equipment, such as what is called an end closing process which obstruct | occludes an edge part.

この際、フラットデッキ12の端部は、支持柱15の上部に取り付けられた角材16(通称、端太材)上に釘止めされる。   At this time, the end portion of the flat deck 12 is nailed on a square member 16 (commonly called a thick end member) attached to the upper portion of the support column 15.

フラットデッキ12の端部上には、通し鉄筋17が溶接され、コンクリート13からのフラットデッキ12の剥離を防止している。   A threaded reinforcing bar 17 is welded onto the end of the flat deck 12 to prevent the flat deck 12 from peeling from the concrete 13.

上述したようにして、RC構造により、分割したフラットデッキ12上にコンクリート13を打設してコンクリート床11が構築されるが、以下のような問題があった。   As described above, the concrete floor 11 is constructed by placing the concrete 13 on the divided flat deck 12 by the RC structure. However, there are the following problems.

(1)通し鉄筋17のフラットデッキ12への溶接不良により、フラットデッキ12が焼き切れるおそれがあった。
(2)通し鉄筋17では、コンクリート13からのフラットデッキ12の剥離防止効果が不十分な場合があった。
(3)フラットデッキ12同士は、角材16上に突き合わされているのみであるので、コンクリート13のノロ漏れが生じて、美観上、好ましくない。
(1) The flat deck 12 may be burned out due to poor welding of the through-bar 17 to the flat deck 12.
(2) In the case of the threaded reinforcing bar 17, the effect of preventing the flat deck 12 from peeling from the concrete 13 may be insufficient.
(3) Since the flat decks 12 are only abutted on the square member 16, the leak of the concrete 13 occurs, which is not preferable from an aesthetic point of view.

従って、この発明の目的は、フラットデッキの焼き切れのおそれがなく、コンクリートからのフラットデッキの剥離防止効果が高く、しかも、コンクリートのノロ漏れのおそれがない、フラットデッキプレートの剥離防止金物を提供することにある。   Accordingly, an object of the present invention is to provide a flat deck plate peeling prevention metal which has no fear of burnout of the flat deck, has a high effect of preventing the flat deck from peeling off from the concrete, and has no risk of leakage of the concrete. There is to do.

この発明は、上記目的を達成するためになされたものであって、下記を特徴とする。   The present invention has been made to achieve the above object, and is characterized by the following.

請求項1に記載の発明は、上部に角材が取り付けられた支持柱を介して、分割したフラットデッキプレートを梁型枠間に仮設し、前記梁型枠内および前記フラットデッキプレート上にコンクリートを打設して、コンクリート床を構築する際に、前記フラットデッキプレートの端部が接合される、フラットデッキプレートの剥離防止金物において、鋼製の接合板と、前記接合板上に固定された剥離防止部材とからなり、前記接合板は、前記角材上に固定され、前記フラットデッキプレートの端部は、前記接合板に接合されることに特徴を有するものである。   According to the first aspect of the present invention, the divided flat deck plate is temporarily installed between the beam mold frames via a support column having a square member attached to the upper portion, and the concrete is placed in the beam mold frame and on the flat deck plate. When constructing a concrete floor by placing, the end of the flat deck plate is joined, and in the flat deck plate peeling prevention hardware, the steel joining plate and the peeling fixed on the joining plate It consists of a prevention member, the said joining board is fixed on the said square | vertical material, and the edge part of the said flat deck plate is characterized by joining to the said joining board.

請求項2に記載の発明は、請求項1に記載の発明において、前記剥離防止部材は、前記接合板の長手方向に沿って所定間隔をあけて複数個、固定されていることに特徴を有するものである。   The invention according to claim 2 is characterized in that, in the invention according to claim 1, a plurality of the peeling preventing members are fixed at predetermined intervals along the longitudinal direction of the joining plate. Is.

請求項3に記載の発明は、請求項1または2に記載の発明において、前記剥離防止部材は、鉄筋または異形鉄筋を略コ字状に折り曲げたものからなることに特徴を有するものである。   The invention according to claim 3 is characterized in that, in the invention according to claim 1 or 2, the peeling preventing member is formed by bending a reinforcing bar or a deformed reinforcing bar into a substantially U-shape.

請求項4に記載の発明は、請求項1または2に記載の発明において、前記剥離防止部材は、鋼板を略コ字状に折り曲げたものからなることに特徴を有するものである。   The invention described in claim 4 is characterized in that, in the invention described in claim 1 or 2, the peeling preventing member is formed by bending a steel plate into a substantially U-shape.

請求項5に記載の発明は、請求項1から4の何れか1つに記載の発明において、前記接合板は、前記角材に釘止めまたはねじ止めされることに特徴を有するものである。   The invention according to claim 5 is characterized in that, in the invention according to any one of claims 1 to 4, the joining plate is nailed or screwed to the square member.

請求項6に記載の発明は、上部に角材が取り付けられた支持柱を介して、分割したフラットデッキプレートを梁型枠間に仮設し、前記梁型枠内および前記フラットデッキプレート上にコンクリートを打設して、コンクリート床を構築する、コンクリート床の構築方法において、前記角材上に、鋼製の接合板と前記接合板上に固定された剥離防止部材とからなる剥離防止金物を固定し、前記フラットデッキプレートの端部を前記接合板に接合し、この後、コンクリートを打設することに特徴を有するものである。   In the invention according to claim 6, the divided flat deck plate is temporarily installed between the beam mold frames via a support column having a square member attached to the upper part, and the concrete is placed in the beam mold frame and on the flat deck plate. In the concrete floor construction method for placing and constructing a concrete floor, on the square member, fixing a peeling prevention hardware consisting of a steel joining plate and a separation preventing member fixed on the joining plate, The end of the flat deck plate is joined to the joining plate, and then concrete is placed.

この発明によれば、フラットデッキに通し鉄筋を溶接する必要がないので、フラットデッキの焼き切れの問題は生じない。   According to the present invention, since it is not necessary to weld the reinforcing bar through the flat deck, the problem of burnout of the flat deck does not occur.

また、この発明によれば、略コ字状に折り曲げた剥離防止部材によって、コンクリートからのフラットデッキの高い剥離防止効果が得られる。   Moreover, according to this invention, the high peeling prevention effect of the flat deck from concrete is acquired by the peeling prevention member bent in the substantially U shape.

また、この発明によれば、フラットデッキの端部は、接合板に接合されるので、コンクリートのノロ漏れの問題は生じない。   Moreover, according to this invention, since the edge part of a flat deck is joined to a joining board, the problem of the leak of concrete does not arise.

この発明の剥離防止金物を示す斜視図である。It is a perspective view which shows the peeling prevention metal fitting of this invention. 剥離防止部材を示す斜視図である。It is a perspective view which shows a peeling prevention member. この発明の剥離防止金物を使用して、分割したフラットデッキ上にコンクリートを打設した状態を示す断面図である。It is sectional drawing which shows the state which laid concrete on the divided | segmented flat deck using the peeling prevention hardware of this invention. 図3の部分拡大図である。FIG. 4 is a partially enlarged view of FIG. 3. 別の剥離防止部材を示す斜視図である。It is a perspective view which shows another peeling prevention member. さらに別の剥離防止部材を示す斜視図である。It is a perspective view which shows another peeling prevention member. さらに別の剥離防止部材を示す斜視図である。It is a perspective view which shows another peeling prevention member. 従来法により、分割したフラットデッキ上にコンクリートを打設した状態を示す断面図である。It is sectional drawing which shows the state which laid concrete on the divided | segmented flat deck by the conventional method.

この発明の、フラットデッキプレートの剥離防止金物の一実施態様を、図面を参照しながら説明する。   One embodiment of the flat deck plate peeling prevention hardware of the present invention will be described with reference to the drawings.

図1は、この発明の剥離防止金物を示す斜視図、図2は、剥離防止部材を示す斜視図である。   FIG. 1 is a perspective view showing a peeling prevention metal fitting according to the present invention, and FIG. 2 is a perspective view showing a peeling prevention member.

図1に示すように、この発明の剥離防止金物は、接合板1と剥離防止部材2とからなっている。   As shown in FIG. 1, the peeling prevention hardware according to the present invention includes a joining plate 1 and a peeling prevention member 2.

接合板1は、鋼製で長方形状をなし、幅方向の両側には、接合板1の長手方向に沿って間隔をあけて複数個の釘またはねじ止め用の孔3が形成されている。   The joining plate 1 is made of steel and has a rectangular shape. A plurality of nails or screw holes 3 are formed on both sides in the width direction at intervals along the longitudinal direction of the joining plate 1.

なお、接合板1は、長さが2000mm、幅が100mm、厚さが2.3mmで、孔3のピッチ間隔は、200mm程度である。   The joining plate 1 has a length of 2000 mm, a width of 100 mm, a thickness of 2.3 mm, and the pitch interval of the holes 3 is about 200 mm.

剥離防止部材2は、異形鉄筋を略コ字状に折り曲げたもの(例えば、水平部の長さは、100mm、高さは、30mm)からなり、接合板1上に、接合板1の長手方向に沿って所定間隔(例えば、200m)をあけて複数個、溶接等により固定されている。   The peeling prevention member 2 is formed by bending a deformed reinforcing bar into a substantially U shape (for example, the horizontal portion has a length of 100 mm and a height of 30 mm), and the longitudinal direction of the joining plate 1 is on the joining plate 1. Are fixed by welding or the like at a predetermined interval (for example, 200 m) along.

剥離防止部材2を略コ字状に形成することによって、コンクリート8からのフラットデッキ5の高い剥離防止効果が得られるとともに(図3、図4参照)、剥離防止部材2が取手の役目をするので、剥離防止金物の現場への運搬が容易に行える。   By forming the peeling prevention member 2 in a substantially U shape, a high peeling prevention effect of the flat deck 5 from the concrete 8 can be obtained (see FIGS. 3 and 4), and the peeling prevention member 2 serves as a handle. Therefore, it is possible to easily carry the peeling prevention hardware to the site.

図5に示すように、剥離防止部材2は、鋼板を略コ字状に折り曲げ、端部を外側に折り曲げたものであってもよい。また、図6に示すように、端部を内側に折り曲げたものであってもよい。これらの剥離防止部材2は、接合板1に溶接またはボルト止め等により固定する。   As shown in FIG. 5, the peeling preventing member 2 may be formed by bending a steel plate into a substantially U shape and bending an end portion outward. Further, as shown in FIG. 6, the end may be bent inward. These peeling prevention members 2 are fixed to the joining plate 1 by welding or bolting.

なお、剥離防止部材2の形状は、略コ字状に限定されるものではなく、別の態様としては、図7に示すように、略半円形リング状、逆L字状、鉤状、フック状等であってもよい。   In addition, the shape of the peeling prevention member 2 is not limited to a substantially U-shape, and as another aspect, as shown in FIG. 7, a substantially semicircular ring shape, an inverted L shape, a hook shape, a hook Or the like.

上述のように構成されている、この発明の剥離防止金物によれば、以下のようにして、コンクリート床が構築される。   According to the peeling prevention hardware of this invention comprised as mentioned above, a concrete floor is constructed as follows.

先ず、分割されたフラットデッキ5の接合部分に、上部に角材6が取り付けられた支持柱4を設置する(図3、図4参照)。次いで、支持柱4の上部の角材6に剥離防止金物の接合板1を、例えば、釘止めする。次いで、接合板1上にフラットデッキ5の端部を乗せ、接合板1に溶接により接合する。   First, the support pillar 4 with the square member 6 attached to the upper part is installed at the joint portion of the divided flat deck 5 (see FIGS. 3 and 4). Next, the joining plate 1 made of an anti-peeling metal is nailed to the square 6 at the upper part of the support column 4, for example. Next, the end of the flat deck 5 is placed on the joining plate 1 and joined to the joining plate 1 by welding.

このようにして、梁型枠14(図8参照)間にフラットデッキ5を仮設したら、フラットデッキ5上にコンクリートスラブ用の鉄筋7を配筋する。この際、剥離防止部材2は、鉄筋7をフラットデッキ5に対して所定高さに保持する治具としてのスペーサーの機能も兼ねているので、鉄筋7の配筋が容易かつ短時間に行える。そして、梁型枠14内およびフラットデッキ5上にコンクリート8を打設する。この際、フラットデッキ5の端部は、接合板1に溶接され、密着しているので、コンクリート8のノロ漏れの問題は生じない。   In this manner, when the flat deck 5 is temporarily installed between the beam molds 14 (see FIG. 8), the concrete slab reinforcing bars 7 are arranged on the flat deck 5. At this time, the peeling preventing member 2 also functions as a spacer as a jig for holding the reinforcing bar 7 at a predetermined height with respect to the flat deck 5, so that the reinforcing bar 7 can be arranged easily and in a short time. Then, concrete 8 is placed in the beam form 14 and on the flat deck 5. At this time, the end portion of the flat deck 5 is welded to and closely adhered to the joining plate 1, so that the problem of no leakage of the concrete 8 does not occur.

このようにして、コンクリート床が構築される。   In this way, a concrete floor is constructed.

以上説明したように、この発明によれば、フラットデッキ5に通し鉄筋17を溶接する必要がないので、フラットデッキ5の焼き切れの問題は生じない。   As described above, according to the present invention, there is no need to weld the reinforcing bar 17 through the flat deck 5, so the problem of burnout of the flat deck 5 does not occur.

また、この発明によれば、略コ字状に折り曲げた剥離防止部材2によって、コンクリート8からのフラットデッキ5の高い剥離防止効果が得られるとともに、剥離防止部材2が取手の役目をするので、剥離防止金物の運搬が容易に行える。   In addition, according to the present invention, the peeling prevention member 2 bent into a substantially U-shape provides a high peeling prevention effect of the flat deck 5 from the concrete 8 and the peeling prevention member 2 serves as a handle. It is easy to transport the anti-peeling hardware.

また、この発明によれば、フラットデッキ5の端部は、接合板1に溶接により接合されるので、コンクリート8のノロ漏れの問題は生じない。   Moreover, according to this invention, since the edge part of the flat deck 5 is joined to the joining board 1 by welding, the problem of the leak of the concrete 8 does not arise.

1:接合板
2:剥離防止部材
3:孔
4:支持柱
5:フラットデッキ
6:角材
7:鉄筋
8:コンクリート
9:コンクリート床
11:コンクリート床
12:フラットデッキ
13:コンクリート
14:梁型枠
15:支持柱
16:角材
17:通し鉄筋
1: Joining plate 2: Peeling prevention member 3: Hole 4: Support column 5: Flat deck 6: Square bar 7: Reinforcement 8: Concrete 9: Concrete floor 11: Concrete floor 12: Flat deck 13: Concrete 14: Beam form 15 : Support pillar 16: Square bar 17: Reinforcing bar

Claims (6)

上部に角材が取り付けられた支持柱を介して、分割したフラットデッキプレートを梁型枠間に仮設し、前記梁型枠内および前記フラットデッキプレート上にコンクリートを打設して、コンクリート床を構築する際に、前記フラットデッキプレートの端部が接合される、フラットデッキプレートの剥離防止金物において、
鋼製の接合板と、前記接合板上に固定された剥離防止部材とからなり、前記接合板は、前記角材上に固定され、前記フラットデッキプレートの端部は、前記接合板に接合されることを特徴とする、フラットデッキプレートの剥離防止金物。
Build a concrete floor by placing a divided flat deck plate temporarily between beam molds via a support column with square bars attached to the top, and placing concrete in the beam mold and on the flat deck plate. When the flat deck plate peeling prevention hardware, the end of the flat deck plate is joined,
It consists of a steel joining plate and an anti-peeling member fixed on the joining plate, the joining plate is secured on the square member, and the end of the flat deck plate is joined to the joining plate. An anti-peeling hardware for flat deck plates.
前記剥離防止部材は、前記接合板の長手方向に沿って所定間隔をあけて複数個、固定されていることを特徴とする、請求項1に記載の、フラットデッキプレートの剥離防止金物。   2. The flat deck plate peeling prevention metal piece according to claim 1, wherein a plurality of the peeling prevention members are fixed at predetermined intervals along the longitudinal direction of the joining plate. 前記剥離防止部材は、鉄筋または異形鉄筋を略コ字状に折り曲げたものからなることを特徴とする、請求項1または2に記載の、フラットデッキプレートの剥離防止金物。   3. The flat deck plate peeling prevention metal piece according to claim 1, wherein the peeling prevention member is formed by bending a reinforcing bar or a deformed reinforcing bar into a substantially U-shape. 前記剥離防止部材は、鋼板を略コ字状に折り曲げたものからなることを特徴とする、請求項1または2に記載の、フラットデッキプレートの剥離防止金物。   3. The flat deck plate peeling prevention metal piece according to claim 1, wherein the peeling prevention member is formed by bending a steel plate into a substantially U-shape. 前記接合板は、前記角材に釘止めまたはねじ止めされることを特徴とする、請求項1から4の何れか1つに記載の、フラットデッキプレートの剥離防止金物。   5. The flat deck plate peeling prevention metal piece according to claim 1, wherein the joining plate is nailed or screwed to the square member. 上部に角材が取り付けられた支持柱を介して、分割したフラットデッキプレートを梁型枠間に仮設し、前記梁型枠内および前記フラットデッキプレート上にコンクリートを打設して、コンクリート床を構築する、コンクリート床の構築方法において、
前記角材上に、鋼製の接合板と前記接合板上に固定された剥離防止部材とからなる剥離防止金物を固定し、前記フラットデッキプレートの端部を前記接合板に接合し、この後、コンクリートを打設することを特徴とする、コンクリート床の構築方法。
Build a concrete floor by placing a divided flat deck plate temporarily between beam molds via a support column with square bars attached to the top, and placing concrete in the beam mold and on the flat deck plate. In the concrete floor construction method,
On the square bar, fixing a peeling prevention hardware consisting of a steel joining plate and a peeling prevention member fixed on the joining plate, joining the end of the flat deck plate to the joining plate, A method for constructing a concrete floor, characterized by placing concrete.
JP2016015563A 2016-01-29 2016-01-29 Detachment prevention metal for flat deck plate and construction method of concrete floor Pending JP2017133290A (en)

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