JP2017082966A - 弾性部材用線材および弾性部材 - Google Patents
弾性部材用線材および弾性部材 Download PDFInfo
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- 230000002093 peripheral effect Effects 0.000 claims abstract description 141
- 238000004804 winding Methods 0.000 claims abstract description 58
- 229920005989 resin Polymers 0.000 claims abstract description 20
- 239000011347 resin Substances 0.000 claims abstract description 20
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 15
- 239000012783 reinforcing fiber Substances 0.000 claims description 143
- 239000011162 core material Substances 0.000 claims description 62
- 239000000463 material Substances 0.000 claims description 13
- 239000000725 suspension Substances 0.000 claims description 12
- 230000003068 static effect Effects 0.000 claims description 7
- 239000000835 fiber Substances 0.000 abstract description 35
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 208000027418 Wounds and injury Diseases 0.000 description 19
- 229920002430 Fibre-reinforced plastic Polymers 0.000 description 15
- 238000010586 diagram Methods 0.000 description 15
- 239000011151 fibre-reinforced plastic Substances 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 9
- 229920000049 Carbon (fiber) Polymers 0.000 description 7
- 239000004917 carbon fiber Substances 0.000 description 7
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 230000002787 reinforcement Effects 0.000 description 5
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000003822 epoxy resin Substances 0.000 description 4
- 229920000647 polyepoxide Polymers 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 208000010392 Bone Fractures Diseases 0.000 description 3
- 229920002748 Basalt fiber Polymers 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 238000009730 filament winding Methods 0.000 description 2
- 238000013007 heat curing Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000013585 weight reducing agent Substances 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000861 Mg alloy Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920006231 aramid fiber Polymers 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/32—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core on a rotating mould, former or core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
- B29C70/10—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres
- B29C70/16—Fibrous reinforcements only characterised by the structure of fibrous reinforcements, e.g. hollow fibres using fibres of substantial or continuous length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/08—Bending or folding of tubes or other profiled members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
- B29C53/02—Bending or folding
- B29C53/12—Bending or folding helically, e.g. for making springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/06—Fibrous reinforcements only
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/021—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant characterised by their composition, e.g. comprising materials providing for particular spring properties
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/02—Springs made of steel or other material having low internal friction; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant
- F16F1/04—Wound springs
- F16F1/06—Wound springs with turns lying in cylindrical surfaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/366—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers made of fibre-reinforced plastics, i.e. characterised by their special construction from such materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F1/00—Springs
- F16F1/36—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers
- F16F1/366—Springs made of rubber or other material having high internal friction, e.g. thermoplastic elastomers made of fibre-reinforced plastics, i.e. characterised by their special construction from such materials
- F16F1/3665—Wound springs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/772—Articles characterised by their shape and not otherwise provided for
- B29L2031/7732—Helical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/774—Springs
- B29L2031/7742—Springs helical springs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2228/00—Functional characteristics, e.g. variability, frequency-dependence
- F16F2228/001—Specific functional characteristics in numerical form or in the form of equations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F2228/00—Functional characteristics, e.g. variability, frequency-dependence
- F16F2228/001—Specific functional characteristics in numerical form or in the form of equations
- F16F2228/005—Material properties, e.g. moduli
- F16F2228/007—Material properties, e.g. moduli of solids, e.g. hardness
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Textile Engineering (AREA)
- Springs (AREA)
Abstract
Description
芯材として棒状のポリプロピレン(PP)樹脂材料を使用し、内周側強化繊維および外周側強化繊維として、エポキシ樹脂を含有した炭素繊維束であるトウプリプレグを使用した。
内周側強化繊維の芯材の長手軸に対する巻き付け角度を80°とした以外は実施例1と同様に行った。
外周側強化繊維層の厚さと内周側強化繊維層の厚さの比を3:2とした以外は実施例2と同様に行った。
外周側強化繊維層の厚さと内周側強化繊維層の厚さの比を2:3とした以外は実施例2と同様に行った。
内周側強化繊維の芯材の長手軸に対する巻きつけ角度を100°とした以外は実施例1と同様に行った。
内周側強化繊維の芯材の長手軸に対する巻きつけ角度を70°とした以外は実施例1と同様に行った。
芯材として棒状のポリプロピレン(PP)樹脂材料を使用し、強化繊維として、炭素繊維束であるトウプリプレグを使用した。
外周側強化繊維層の厚さと内周側強化繊維層の厚さの比を1:4とした以外は実施例2と同様に行った。
内周側強化繊維の芯材の長手軸に対する巻きつけ角度を60°とした以外は実施例1と同様に行った。
ひずみゲージを貼付し、線材の中心軸のまわりの回転速度を0.3°/秒としてねじり試験を行った。本ねじり試験により、線材(炭素繊維)のねじり破壊強度(静的ねじり強度)を求めた。
上述したねじり試験により得られた応力−ひずみ線図の傾きをもとに、剛性率を算出した。
10,110 芯材
11,111 繊維強化プラスチック(FRP)層
12 内周側強化繊維層
12a,112 内周側強化繊維
13 外周側強化繊維層
13a,113 外周側強化繊維
100,200 弾性部材用線材
Claims (10)
- 弾性部材を作製するための弾性部材用線材であって、
螺旋状に巻回してなる内周側強化繊維と、
前記内周側強化繊維の外周に設けられてなる外周側強化繊維と、
前記内周側強化繊維および前記外周側強化繊維の少なくとも一部に設けられて強化繊維同士を固着する熱硬化性樹脂と、
を備え、
前記内周側強化繊維の巻回方向と、該巻回の中心軸とのなす角度が70°以上110°以下であり、
前記外周側強化繊維の巻回の中心軸に対する巻付け方向が、外部から加わる荷重であって当該弾性部材用線材にねじり応力を加える荷重に応じて当該弾性部材用線材に印加される引張り荷重の方向に沿った方向である
ことを特徴とする弾性部材用線材。 - 前記外周側強化繊維の巻回の中心軸と前記外周側強化繊維の巻付け方向とのなす角度が、40°より大きく50°以下である
ことを特徴とする請求項1に記載の弾性部材用線材。 - 当該弾性部材用線材の剛性率が、9GPa以上である
ことを特徴とする請求項1または2に記載の弾性部材用線材。 - 前記内周側強化繊維を含む内周側強化繊維層の厚さに対する前記外周側強化繊維を含む外周側強化繊維層の厚さの比が、0.5以上である
ことを特徴とする請求項1〜3のいずれか一つに記載の弾性部材用線材。 - 当該弾性部材用線材の静的ねじり強度が、540MPa以上である
ことを特徴とする請求項1〜4のいずれか一つに記載の弾性部材用線材。 - 前記内周側強化繊維が形成する管状の内周側強化繊維層の内周側に設けられ、弾性変形可能な材料を用いて形成された芯材、
をさらに備えたことを特徴とする請求項1〜5のいずれか一つに記載の弾性部材用線材。 - 前記芯材および当該弾性部材用線材は、長手軸と直交する平面を切断面とする断面が円をなし、
前記内周側強化繊維の巻回方向と、該巻回の中心軸とのなす角度が80°以上100°以下である
ことを特徴とする請求項6に記載の弾性部材用線材。 - 請求項1〜7のいずれか一つに記載の弾性部材用線材を用いてなることを特徴とする弾性部材。
- 前記弾性部材用線材を螺旋状に巻回してなることを特徴とする請求項8に記載の弾性部材。
- 自動車用の懸架ばねであることを特徴とする請求項9に記載の弾性部材。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2015213501A JP6502235B2 (ja) | 2015-10-29 | 2015-10-29 | 弾性部材用線材および弾性部材 |
US15/768,212 US10828845B2 (en) | 2015-10-29 | 2016-10-28 | Wire material for elastic member and elastic member |
PCT/JP2016/082174 WO2017073773A1 (ja) | 2015-10-29 | 2016-10-28 | 弾性部材用線材および弾性部材 |
CN201680062789.0A CN108350968B (zh) | 2015-10-29 | 2016-10-28 | 弹性部件用线材以及弹性部件 |
EP16860001.3A EP3369960B1 (en) | 2015-10-29 | 2016-10-28 | Wire for elastic member, and elastic member |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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JP2015213501A JP6502235B2 (ja) | 2015-10-29 | 2015-10-29 | 弾性部材用線材および弾性部材 |
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JP2017082966A true JP2017082966A (ja) | 2017-05-18 |
JP2017082966A5 JP2017082966A5 (ja) | 2018-07-12 |
JP6502235B2 JP6502235B2 (ja) | 2019-04-17 |
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Country | Link |
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US (1) | US10828845B2 (ja) |
EP (1) | EP3369960B1 (ja) |
JP (1) | JP6502235B2 (ja) |
CN (1) | CN108350968B (ja) |
WO (1) | WO2017073773A1 (ja) |
Cited By (1)
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JP2020532697A (ja) * | 2017-08-24 | 2020-11-12 | ルソール リベルテ インコーポレイティド | コイルバネ及びそれを作製する方法 |
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FR3090461B1 (fr) * | 2018-12-20 | 2021-12-03 | S Ara Composite | Corde composite |
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JPS5891940A (ja) * | 1981-11-27 | 1983-06-01 | Mitsubishi Rayon Co Ltd | 複合材料から成るコイル状バネ |
JPS59144837A (ja) * | 1983-02-03 | 1984-08-20 | Hitachi Chem Co Ltd | 繊維強化プラスチツク製中空断面形コイルバネおよびその製造方法 |
JPS6117731A (ja) * | 1984-07-02 | 1986-01-25 | Nhk Spring Co Ltd | ト−シヨンバ− |
JPH0319140U (ja) * | 1979-07-12 | 1991-02-25 | ||
JPH04136530A (ja) * | 1990-09-27 | 1992-05-11 | Toyama Pref Gov | Frpコイルばね及びその製造方法 |
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CN1480658A (zh) | 2002-09-05 | 2004-03-10 | 私立逢甲大学 | 编织复合材料螺旋弹簧结构及其制造方法 |
JP2006226327A (ja) | 2005-02-15 | 2006-08-31 | Kyoto Institute Of Technology | Frp製コイルばね及びその生産方法 |
JP5735826B2 (ja) * | 2011-03-10 | 2015-06-17 | 日本発條株式会社 | 繊維強化プラスチック製ばね |
DE102013016483A1 (de) * | 2013-10-04 | 2014-07-24 | Daimler Ag | Faserverbund-Torsionsfeder |
CN109073020A (zh) * | 2016-03-23 | 2018-12-21 | 日本发条株式会社 | 螺旋弹簧 |
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2015
- 2015-10-29 JP JP2015213501A patent/JP6502235B2/ja active Active
-
2016
- 2016-10-28 EP EP16860001.3A patent/EP3369960B1/en active Active
- 2016-10-28 US US15/768,212 patent/US10828845B2/en active Active
- 2016-10-28 WO PCT/JP2016/082174 patent/WO2017073773A1/ja active Application Filing
- 2016-10-28 CN CN201680062789.0A patent/CN108350968B/zh active Active
Patent Citations (5)
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JPH0319140U (ja) * | 1979-07-12 | 1991-02-25 | ||
JPS5891940A (ja) * | 1981-11-27 | 1983-06-01 | Mitsubishi Rayon Co Ltd | 複合材料から成るコイル状バネ |
JPS59144837A (ja) * | 1983-02-03 | 1984-08-20 | Hitachi Chem Co Ltd | 繊維強化プラスチツク製中空断面形コイルバネおよびその製造方法 |
JPS6117731A (ja) * | 1984-07-02 | 1986-01-25 | Nhk Spring Co Ltd | ト−シヨンバ− |
JPH04136530A (ja) * | 1990-09-27 | 1992-05-11 | Toyama Pref Gov | Frpコイルばね及びその製造方法 |
Cited By (2)
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JP2020532697A (ja) * | 2017-08-24 | 2020-11-12 | ルソール リベルテ インコーポレイティド | コイルバネ及びそれを作製する方法 |
JP7227251B2 (ja) | 2017-08-24 | 2023-02-21 | ルソール リベルテ インコーポレイティド | コイルバネ及びそれを作製する方法 |
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EP3369960A4 (en) | 2019-07-03 |
EP3369960A1 (en) | 2018-09-05 |
CN108350968B (zh) | 2020-07-28 |
CN108350968A (zh) | 2018-07-31 |
EP3369960B1 (en) | 2023-08-23 |
WO2017073773A1 (ja) | 2017-05-04 |
US10828845B2 (en) | 2020-11-10 |
JP6502235B2 (ja) | 2019-04-17 |
US20180297297A1 (en) | 2018-10-18 |
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