JP2016219583A - Method for manufacturing air core coil, air core coil, rogowski coil, clamp sensor and clamp type ammeter - Google Patents

Method for manufacturing air core coil, air core coil, rogowski coil, clamp sensor and clamp type ammeter Download PDF

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JP2016219583A
JP2016219583A JP2015102326A JP2015102326A JP2016219583A JP 2016219583 A JP2016219583 A JP 2016219583A JP 2015102326 A JP2015102326 A JP 2015102326A JP 2015102326 A JP2015102326 A JP 2015102326A JP 2016219583 A JP2016219583 A JP 2016219583A
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coil
air
clamp
core coil
core
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JP6240869B2 (en
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理 河本
Osamu Kawamoto
理 河本
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Kyoritsu Electrical Instr Works Ltd
Kyoritsu Electrical Instruments Works Ltd
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Kyoritsu Electrical Instruments Works Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing an air core coil capable of reducing the number of parts and shortening the manufacturing time.SOLUTION: A coiled body is formed by winding a fusion magnet wire around the outer circumferential surface of a flexible tube 4 held in a straight line with a winding machine, the flexible tube on which the coil body is formed is bent into a shape retaining groove 71 of a jig 7 and fitted therein, and after putting the flexible tube in a constant temperature bath at the melting temperature of the fusion bonded layer of the fused magnet wire for a predetermined time, it is cooled at normal temperature to solidify the fusion layer again. The fusion bonded layers of the fused magnet wires that were in contact with each other were melted and united. A constraining layer for constraining a magnet wire of a curved shape as it is wound is formed, and by pulling out the flexible tube 4, the coreless coil 1 fixed in a curved shape is formed.SELECTED DRAWING: Figure 5

Description

本発明は、所望の湾曲形状に変形させた空芯コイルを作製する方法、この方法により作製した空芯コイル、この空芯コイルを用いて構成するロゴスキーコイル、このロゴスキーコイルを用いて構成するクランプセンサ、このクランプセンサを用いて構成するクランプ式電流計に関する。   The present invention relates to a method for producing an air-core coil deformed into a desired curved shape, an air-core coil produced by this method, a Rogowski coil configured using this air-core coil, and a configuration using this Rogowski coil The present invention relates to a clamp sensor and a clamp-type ammeter configured using the clamp sensor.

測定対象である一次導体から発生する磁界を検出するために磁性コアを使用せずに交流電流を検出する方法として、ロゴスキーコイルを用いる方法が知られている。ロゴスキーコイルは、一次導体周辺に空芯のコイルを閉環状に設置したもので、一次電流に対応した電圧がコイルの両端に誘起し、この電圧は一次電流の微分波形になっていることから、積分器を通すことで一次側の電流波形を再現できる。このようなロゴスキーコイルを用いて形成したクランプ式電流計が提案されている(例えば、特許文献1を参照)。   As a method for detecting an alternating current without using a magnetic core in order to detect a magnetic field generated from a primary conductor to be measured, a method using a Rogowski coil is known. A Rogowski coil is an air-core coil that is installed in a closed ring around the primary conductor. A voltage corresponding to the primary current is induced at both ends of the coil, and this voltage is a differential waveform of the primary current. The primary current waveform can be reproduced by passing the integrator. A clamp-type ammeter formed using such a Rogowski coil has been proposed (see, for example, Patent Document 1).

特許文献1に記載のクランプ式電流計では、塩化ビニール等の可撓性チューブに巻線を施し、巻線した可撓性チューブを可撓コイル体とし、そのまま円弧状に曲げてクランプセンサの一側カバー部と他側カバー部に実装する構造である。また、巻線後の各コイル両端部には熱収縮チューブを装着し、巻線の両端形状を保護するようになっている。   In the clamp-type ammeter described in Patent Document 1, winding is performed on a flexible tube such as vinyl chloride, and the wound flexible tube is used as a flexible coil body, and is bent as it is into an arc shape to form a clamp sensor. It is the structure mounted in a side cover part and an other side cover part. In addition, heat shrinkable tubes are attached to both ends of each coil after winding to protect the shape of both ends of the winding.

特開平11−295349号公報JP 11-295349 A

しかしながら、特許文献1に記載のクランプ式電流計におけるクランプセンサは、可撓性チューブと巻線が一体である可撓コイル体を用いるため、可撓性チューブの両端一杯まで巻線を施す必要があるために、巻線の両端形状を保持するために熱収縮チューブを被着したり、リード線を位置固定したり、煩雑な処理が必要で、作製時間と材料費が増加する要因になっている。   However, since the clamp sensor in the clamp-type ammeter described in Patent Document 1 uses a flexible coil body in which the flexible tube and the winding are integrated, it is necessary to wind the flexible tube to both ends. For this reason, a heat-shrinkable tube is attached to maintain the shape of both ends of the winding, the lead wire is fixed in position, and complicated processing is required, which increases manufacturing time and material costs. Yes.

以上のような問題点に鑑み、本発明は、部品点数の削減と作製時間の短縮が可能な空芯コイルの作製方法の提供を目的とする。併せて、この方法により作製した空芯コイルと、この空芯コイルを用いて構成するロゴスキーコイルと、このロゴスキーコイルを用いて構成するクランプセンサと、このクランプセンサを用いて構成するクランプ式電流計の提供を目的とする。   In view of the above problems, an object of the present invention is to provide a method for producing an air-core coil that can reduce the number of components and the production time. In addition, an air core coil produced by this method, a Rogowski coil configured using this air core coil, a clamp sensor configured using this Rogowski coil, and a clamp type configured using this clamp sensor The purpose is to provide an ammeter.

上記の課題を解決するために、請求項1に係る発明は、耐熱性・耐薬品性が高く低摩擦係数の素材で形成した円筒状外周面を有する可撓性芯材を直線状に固定し、巻線に用いる線材であるマグネットワイヤの最外層に融着層をコーティングしてなる融着マグネットワイヤを前記可撓性芯材の外周面に巻回してコイル体を形成する第1工程と、前記可撓性芯材を所望形状に湾曲させることでコイル体を湾曲させた状態に保持する第2工程と、前記湾曲させた状態のコイル体に対して、融着層を活性化させて一旦溶融させた後に固化させ、固化した融着層によってマグネットワイヤの形状を拘束する拘束層を形成する第3工程と、前記拘束層が形成されて形体固定された空芯コイルから前記可撓性芯材を抜き取る第4工程と、を行うことで、所望の湾曲形状に変形させた空芯コイルを作製することを特徴とする空芯コイルの作製方法である。   In order to solve the above problems, the invention according to claim 1 is to fix a flexible core material having a cylindrical outer peripheral surface made of a material having high heat resistance and chemical resistance and a low coefficient of friction, in a straight line. A first step of forming a coil body by winding a fusion magnet wire formed by coating a fusion layer on the outermost layer of a magnet wire, which is a wire used for winding, around the outer peripheral surface of the flexible core; A second step of holding the coil body in a curved state by bending the flexible core material into a desired shape, and a fusion layer is activated for the curved coil body to temporarily A third step of forming a constraining layer that consolidates after being melted and constrains the shape of the magnet wire by the solidified fusion layer, and the flexible core from the air-core coil in which the constraining layer is formed and fixed in shape The fourth step of extracting the material, A manufacturing method of the air-core coils, characterized in that to produce the air-core coil is deformed into a curved shape.

また、請求項2に係る発明は、前記請求項1に記載の空芯コイルの作製方法により作製してなる空芯コイルである。   The invention according to claim 2 is an air core coil manufactured by the method for manufacturing an air core coil according to claim 1.

また、請求項3に係る発明は、前記請求項2に記載の空芯コイルを複数組み合わせて閉環状に配置することにより構成したロゴスキーコイルである。   The invention according to claim 3 is a Rogowski coil configured by combining a plurality of the air-core coils according to claim 2 and arranging them in a closed ring shape.

また、請求項4に係る発明は、前記請求項3に記載のロゴスキーコイルを開閉自在な一対のクランプ腕部に分割配置することにより構成したクランプセンサである。   The invention according to claim 4 is a clamp sensor configured by dividing the Rogowski coil according to claim 3 into a pair of openable and closable clamp arms.

また、請求項5に係る発明は、前記請求項4に記載のクランプセンサにおいて、双方のクランプ腕部にそれぞれ配置される空芯コイルの開閉側端部および基端側端部にそれぞれ絶縁カバーを装着し、各クランプ腕部の開閉側突き合わせ端面と基端側突き合わせ端面にそれぞれ絶縁カバーの突き合わせ外面を露出させ、クランプ腕部の閉止時には、少なくとも開閉側の一対の絶縁カバーの突き合わせ外面が密着して、各クランプ腕部に配置された各空芯コイルの開閉側端部が相互に近接するようにしたことを特徴とする。   According to a fifth aspect of the present invention, in the clamp sensor according to the fourth aspect of the present invention, an insulating cover is provided at each of the open / close side end and the base end side end of the air-core coil respectively disposed on both clamp arm portions. Wear and expose the butt outer surface of the insulation cover to the open / close butt end surface and the base end butt end surface of each clamp arm, and at the time of closing the clamp arm, at least the butt outer surfaces of the pair of insulating covers on the open / close side are in close contact The open / close end portions of the air-core coils arranged in the clamp arm portions are close to each other.

また、請求項6に係る発明は、前記請求項4又は請求項5に記載のクランプセンサを用いて構成したクランプ式電流計である。   Moreover, the invention which concerns on Claim 6 is the clamp type ammeter comprised using the clamp sensor of the said Claim 4 or Claim 5.

本発明に係る空芯コイルの作製方法によれば、部品点数を削減すると共に、作製時間を短縮して、所望の湾曲形状に変形させた空芯コイルを作製できる。   According to the method for producing an air-core coil according to the present invention, it is possible to produce an air-core coil deformed into a desired curved shape while reducing the number of components and the production time.

クランプ式電流計の一部欠截正面図である。It is a partial missing front view of a clamp type ammeter. 空芯コイルの作成方法における第1工程の説明図である。It is explanatory drawing of the 1st process in the preparation method of an air-core coil. 空芯コイルの作成方法における第2工程の説明図である。It is explanatory drawing of the 2nd process in the preparation method of an air-core coil. 空芯コイルの作成方法における第3工程の前段処理説明図である。It is a pre-process explanatory drawing of the 3rd process in the preparation method of an air core coil. 空芯コイルの作成方法における第3工程の後段処理説明図である。It is a back | latter stage process explanatory drawing of the 3rd process in the preparation method of an air-core coil. 空芯コイルの作成方法における第4工程の説明図である。It is explanatory drawing of the 4th process in the preparation method of an air-core coil. 一対の空芯コイルを閉環状に配置して構成するロゴスキーコイルの概略説明図である。It is a schematic explanatory drawing of the Rogowski coil which comprises a pair of air core coils arranged in a closed ring.

以下、本発明の実施形態を、添付図面に基づいて詳細に説明する。   Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.

図1は、本発明に係る空芯コイルの作製方法(後に詳述)によって作製した第1空芯コイル1−1と第2空芯コイル1−2を、ロゴスキーコイルを構成する閉環状の配置となるように第1クランプ腕部11および第2クランプ腕部12に各々配置したクランプセンサ10を備えるクランプ式電流計100の正面図であり、一部欠截してクランプセンサ10の内部構造を示してある。このクランプセンサ10からの検出情報を演算処理して計測値を可視表示する機能を設けた計器本体20には、液晶表示器21、操作ボタン22、操作ダイヤル23等が設けられている。   FIG. 1 shows a first embodiment of a first air core coil 1-1 and a second air core coil 1-2 manufactured by an air core coil manufacturing method (detailed later) according to the present invention. FIG. 3 is a front view of a clamp-type ammeter 100 including clamp sensors 10 disposed on the first clamp arm portion 11 and the second clamp arm portion 12 so as to be disposed, and a part of the clamp-type ammeter 100 is omitted, showing an internal structure of the clamp sensor Is shown. An instrument main body 20 provided with a function of performing a calculation process on detection information from the clamp sensor 10 and displaying a measurement value visually is provided with a liquid crystal display 21, an operation button 22, an operation dial 23, and the like.

クランプセンサ10の第1クランプ腕部11と第2クランプ腕部12は、開閉操作レバー13を操作することで、基端側に設けた回動軸を始点として所定角度の範囲内で回動するもので、第1,第2クランプ腕部11,12の開閉側端部が当着した閉止状態と開閉側端部が離隔した開放状態とに変換可能である。   The first clamp arm portion 11 and the second clamp arm portion 12 of the clamp sensor 10 are rotated within a range of a predetermined angle from the rotation axis provided on the proximal end side by operating the opening / closing operation lever 13. Therefore, it can be converted into a closed state in which the open / close side ends of the first and second clamp arm portions 11 and 12 are attached and an open state in which the open / close side ends are separated.

クランプセンサ10の閉止状態においては、第1,第2クランプ腕部11,12の開閉側突き合わせ端面11a,12aおよび基端側突き合わせ端面11b,12bが互いに当着し、開閉側が若干尖って基端側が滑らかな曲縁となる涙滴形状を呈し、測定導体導入空部14も涙滴形状となる。加えて、クランプセンサ10のクランプ閉止状態では、第1,第2クランプ腕部11,12に収容され得る湾曲状に形状固定した第1空芯コイル1−1および第2空芯コイル1−2の各開閉側端部1a,1aおよび各基端側端部1b,1bが近接状に相対することで、涙滴形状のロゴスキーコイルとなる。なお、第1,第2空芯コイル1−1,1−2は巻線自体が形状固定されているので、開閉側端部1aおよび基端側端部1bに巻き乱れ防止用の結束テープや固定キャップ等の構造は不要である。   In the closed state of the clamp sensor 10, the open / close side butting end surfaces 11a and 12a and the base end butting end surfaces 11b and 12b of the first and second clamp arm portions 11 and 12 are in contact with each other, and the opening and closing sides are slightly sharpened and the base ends A teardrop shape with a smooth curved edge is exhibited, and the measurement conductor introduction cavity 14 also has a teardrop shape. In addition, in the clamp closed state of the clamp sensor 10, the first air core coil 1-1 and the second air core coil 1-2 fixed in a curved shape that can be accommodated in the first and second clamp arm portions 11 and 12. Each of the open / close side end portions 1a, 1a and the base end side end portions 1b, 1b are in close proximity to each other, thereby forming a teardrop-shaped Rogowski coil. Since the windings of the first and second air-core coils 1-1 and 1-2 are fixed in shape, a binding tape for preventing winding disturbance on the open / close side end 1 a and the base end 1 b A structure such as a fixed cap is not necessary.

また、第1,第2空芯コイル1−1,1−2の各開閉側端部1a.1aには開閉側絶縁キャップ2−1,2−2を被せ、第1,第2空芯コイル1−1,1−2の各基端側端部1b.1bには基端側絶縁キャップ3−1,3−2を被せた状態で、それぞれ第1,第2クランプ腕部11,12に配置し、開閉側絶縁キャップ2−1,2−2の各突き合わせ外面2a,2aが第1,第2クランプ腕部11,12の開閉側突き合わせ端面11a,12aにそれぞれ露出し、基端側絶縁キャップ3−1,3−2の各突き合わせ外面3a,3aが第1,第2クランプ腕部11,12の基端側突き合わせ端面11b,12bにそれぞれ露出するものとした。なお、第1,第2空芯コイル1−1,1−2の解放側端部1aおよび基端側端部1bへそれぞれ開閉側絶縁キャップ2−1,2−2および基端側絶縁キャップ3−1,3−2を固着しておいても構わない。   Further, the open / close side end portions 1a. 1a is covered with open / close-side insulating caps 2-1 and 2-2, and each base end 1b. 1b is placed on the first and second clamp arm portions 11 and 12, respectively, with the base end side insulating caps 3-1 and 3-2 being covered. The butted outer surfaces 2a and 2a are exposed at the open / close-side butted end surfaces 11a and 12a of the first and second clamp arm portions 11 and 12, respectively, and the butted outer surfaces 3a and 3a of the base end side insulating caps 3-1 and 3-2 are respectively exposed. The base end side butted end surfaces 11b and 12b of the first and second clamp arm portions 11 and 12 are exposed. The open / close side insulating caps 2-1 and 2-2 and the base end side insulating cap 3 are respectively connected to the release side end 1a and the base end side end 1b of the first and second air-core coils 1-1 and 1-2. -1, 3-2 may be fixed.

そして、クランプセンサ10の閉止状態においては、開閉側絶縁キャップ2−1の突き合わせ外面2aと開閉側絶縁キャップ2−2の突き合わせ外面2aとが当着し、基端側絶縁キャップ3−1の突き合わせ外面3aと基端側絶縁キャップ3−2の突き合わせ外面3aとが当着(もしくは近接)した状態となるので、開閉側絶縁キャップ2−1のコイル当着内面2bに開閉側端部1aが当着している第1空芯コイル1−1と開閉側絶縁キャップ2−2のコイル当着内面2bに開閉側端部1aが当着している第2空芯コイル1−2とは、開閉側絶縁キャップ2−1,2−2の厚さ程度の空隙を介して相対することとなり、基端側絶縁キャップ3−1のコイル当着内面3bに基端側端部1bが当着している第1空芯コイル1−1と基端側絶縁キャップ3−2のコイル当着内面3bに基端側端部1bが当着している第2空芯コイル1−2とは、基端側絶縁キャップ3−1,3−2の厚さ程度の空隙を介して相対することとなる。   In the closed state of the clamp sensor 10, the abutting outer surface 2a of the open / close side insulating cap 2-1 and the abutting outer surface 2a of the opening / closing side insulating cap 2-2 are in contact with each other, and the proximal end insulating cap 3-1 is abutted. Since the outer surface 3a and the abutting outer surface 3a of the base end side insulating cap 3-2 are in contact (or close proximity), the opening / closing side end portion 1a is in contact with the coil contact inner surface 2b of the opening / closing side insulating cap 2-1. The first air-core coil 1-1 that is attached and the second air-core coil 1-2 that is attached to the coil contact inner surface 2b of the open / close side insulation cap 2-2 are opened and closed. The side end caps 2-1 and 2-2 face each other through a gap of about the thickness, and the base end side end 1b is attached to the coil attachment inner surface 3b of the base end side insulation cap 3-1. First air-core coil 1-1 and proximal insulation cap The second air-core coil 1-2 in which the proximal end 1b is attached to the coil attachment inner surface 3b of 3-2 is about the thickness of the proximal insulation caps 3-1 and 3-2. It will be opposed through the gap.

したがって、クランプセンサ10の閉止状態においては、第1空芯コイル1−1および第2空芯コイル1−2を閉環状に配置したロゴスキーコイルの環内ギャップを極めて小さくすることができ、外乱ノイズの影響を受け難く高精度の計測値を得ることができる。   Therefore, in the closed state of the clamp sensor 10, the intra-ring gap of the Rogowski coil in which the first air core coil 1-1 and the second air core coil 1-2 are arranged in a closed ring shape can be made extremely small. It is possible to obtain highly accurate measurement values that are not easily affected by noise.

なお、第1,第2空芯コイル1−1,1−2は、湾曲状に固定され、外力を加えなくても湾曲形状を保持するものであるから、第1,第2クランプ腕部11,12内に第1,第2空芯コイル1−1,1−2を湾曲状に保持する特別な構造を設ける必要はなく、例えば、開閉側絶縁キャップ2−1,2−2および基端側絶縁キャップ3−1,3−2を位置決めする構造を第1,第2クランプ腕部11,12内に設けておくだけで、第1,第2クランプ腕部11,12内の適正位置に第1,第2空芯コイル1−1,1−2を装着することができるので、クランプセンサ10の組み立て作業の簡易化・効率化を図れる。   Since the first and second air-core coils 1-1 and 1-2 are fixed in a curved shape and hold the curved shape without applying an external force, the first and second clamp arm portions 11 are used. , 12 is not required to be provided with a special structure for holding the first and second air-core coils 1-1 and 1-2 in a curved shape. For example, the open / close side insulating caps 2-1 and 2-2 and the base end By simply providing a structure for positioning the side insulating caps 3-1 and 3-2 in the first and second clamp arm portions 11 and 12, the structure can be placed at an appropriate position in the first and second clamp arm portions 11 and 12. Since the first and second air-core coils 1-1 and 1-2 can be mounted, the assembly work of the clamp sensor 10 can be simplified and made more efficient.

また、第1,第2クランプ腕部11,12内には、第1,第2空芯コイル1−1,1−2の湾曲状周面の凸側から凹側へ押圧するスポンジ等の弾性押圧手段11c,12cを設けることで、第1,第2空芯コイル1−1,1−2の開閉側端部1a,1aを開閉側絶縁キャップ2−1,2−2のコイル当着内面2b,2bに、基端側端部1b,1bを基端側絶縁キャップ3−1,3−2のコイル当着内面3b,3bにそれぞれガタつきなく当着させることができる。   Further, in the first and second clamp arm portions 11 and 12, there is elasticity such as sponge that presses from the convex side to the concave side of the curved peripheral surfaces of the first and second air-core coils 1-1 and 1-2. By providing the pressing means 11c, 12c, the open / close side end portions 1a, 1a of the first and second air-core coils 1-1, 1-2 are connected to the coil contact inner surfaces of the open / close side insulating caps 2-1, 2-2. 2b and 2b can be attached to the coil contact inner surfaces 3b and 3b of the base end side insulating caps 3-1 and 3-2 without rattling, respectively.

さらに、弾性押圧手段11c,12cによって、開閉側絶縁キャップ2−1,2−2の各突き合わせ外面2aを第1,第2クランプ腕部11,12の開閉側突き合わせ端面11a,12aから突出させる付勢力、および基端側絶縁キャップ3−1,3−2の各突き合わせ外面3aを第1,第2クランプ腕部11,12の基端側突き合わせ端面11b,12bから突出させる付勢力を与えることができ、開閉側絶縁キャップ2−1,2−2の各突き合わせ外面2a同士の密着状態ならびに基端側絶縁キャップ3−1,3−2の各突き合わせ外面3a同士の密着状態を良好にすることができる。   Further, the elastic pressing means 11c and 12c are used to project the respective butted outer surfaces 2a of the opening and closing side insulating caps 2-1 and 2-2 from the opening and closing side butting end surfaces 11a and 12a of the first and second clamp arm portions 11 and 12, respectively. Applying a force and a biasing force for projecting the abutting outer surfaces 3a of the base end side insulating caps 3-1 and 3-2 from the base end side butting end surfaces 11b and 12b of the first and second clamp arm portions 11 and 12 are given. It is possible to improve the close contact state between the butted outer surfaces 2a of the open / close insulating caps 2-1 and 2-2 and the close contact state between the butted outer surfaces 3a of the proximal end insulating caps 3-1 and 3-2. it can.

なお、第1,第2空芯コイル1−1,1−2の開閉側端部1a,1aと基端側端部1b,1bが共に近接した状態となるように、開閉側絶縁キャップ2−1,2−2の突き合わせ外面2a同士および基端側絶縁キャップ3−1,3−2の突き合わせ外面3a同士が密着し、開閉側も基端側も第1,第2空芯コイル1−1,1−2のギャップ間隔を最小に抑制することが好ましいが、開閉側絶縁キャップ2−1,2−2の各突き合わせ外面2a同士を確実に密着させるために、敢えて基端側絶縁キャップ3−1,3−2の各突き合わせ外面3a同士が当接しないように調整しても構わない。   The open / close side insulating cap 2- is arranged so that the open / close side end portions 1a, 1a and the base end side end portions 1b, 1b of the first and second air-core coils 1-1, 1-2 are close to each other. The butted outer surfaces 2a of 1 and 2-2 and the butted outer surfaces 3a of the base end side insulating caps 3-1 and 3-2 are in close contact with each other, and the first and second air-core coils 1-1 on both the open / close side and the base end side. , 1-2 is preferably minimized, but in order to ensure that the butted outer surfaces 2a of the open / close side insulating caps 2-1 and 2-2 are in close contact with each other, the base end side insulating cap 3- You may adjust so that each butt | matching outer surface 3a of 1 and 3-2 may not contact | abut.

一方、クランプセンサ10の開放状態においては、第1,第2クランプ腕部11,12の開閉側突き合わせ端面11a,12aが大きく離隔し、第1,第2空芯コイル1−1,1−2はロゴスキーコイルとして機能しないが、測定導体導入空部14へ測定導体を招じ入れたり、逆に測定導体を抜き出したりできる。   On the other hand, in the open state of the clamp sensor 10, the open / close-side butted end surfaces 11a and 12a of the first and second clamp arm portions 11 and 12 are greatly separated, and the first and second air-core coils 1-1 and 1-2. Does not function as a Rogowski coil, but it can invite a measurement conductor into the measurement conductor introduction space 14 or extract the measurement conductor.

以上説明したクランプ式電流計100のクランプセンサ10に用いる第1空芯コイル1−1と第2空芯コイル1−2、開閉側絶縁キャップ2−1と開閉側絶縁キャップ2−2、基端側絶縁キャップ3−1と基端側絶縁キャップ3−2は、何れも同一のものを用いており、クランプセンサ10の第1クランプ腕部11に設けるものと第2クランプ腕部12に設けるものとして区別するために呼び分けた。特に区別する必要が無い場合は、それぞれ空芯コイル1、開閉側絶縁キャップ2、基端側絶縁キャップ3と呼ぶ。   The first air core coil 1-1 and the second air core coil 1-2 used for the clamp sensor 10 of the clamp type ammeter 100 described above, the open / close side insulating cap 2-1 and the open / close side insulating cap 2-2, the base end Both the side insulating cap 3-1 and the base end side insulating cap 3-2 are the same, and are provided on the first clamp arm portion 11 and the second clamp arm portion 12 of the clamp sensor 10. Called to distinguish as. When there is no need to distinguish between them, they are referred to as an air-core coil 1, an open / close insulating cap 2, and a proximal insulating cap 3, respectively.

次に、上述した空芯コイル1の作製方法を図2〜図6に基づいて説明する。   Next, the manufacturing method of the air-core coil 1 mentioned above is demonstrated based on FIGS.

まず、耐熱性・耐薬品性が高く低摩擦係数の素材(例えば、フッ素樹脂)で形成した円筒状外周面を有する可撓性芯材である可撓性チューブ4を用意する。可撓性チューブ4は、目的とする空芯コイル1の内径にほぼ等しい外周面4aを備えると共に、目的とする空芯コイル1を湾曲させずにまっすぐ伸ばした状態の長さよりも適宜長いものである。また、可撓性チューブ4の中空孔4bに直線状の金属棒5を貫通させることで可撓性チューブ4を直線状に固定する。かくすれば、剛性のある金属棒5を回転軸として軸回転式の巻線機にセットすることができるので、巻線機によって融着マグネットワイヤ6を可撓性チューブ4の外周面4aに単層もしくは複層に効率よく巻回してゆき、コイル体61を形成できる。その後、コイル体61が形成された可撓性チューブ4を巻線機から外して金属棒5を抜き取る(第1工程を示す図2(a)〜(c)を参照)。   First, a flexible tube 4 that is a flexible core material having a cylindrical outer peripheral surface formed of a material having high heat resistance and chemical resistance and a low friction coefficient (for example, a fluororesin) is prepared. The flexible tube 4 includes an outer peripheral surface 4a that is substantially equal to the inner diameter of the target air-core coil 1, and is appropriately longer than the length of the target air-core coil 1 that is straightened without being bent. . Further, the flexible tube 4 is fixed in a straight line by passing the straight metal rod 5 through the hollow hole 4 b of the flexible tube 4. In this way, since the rigid metal rod 5 can be set in the shaft-rotating type winding machine using the rotating shaft as a rotating shaft, the fused magnet wire 6 is simply attached to the outer peripheral surface 4a of the flexible tube 4 by the winding machine. The coil body 61 can be formed by efficiently winding the layers or layers. Thereafter, the flexible tube 4 on which the coil body 61 is formed is removed from the winding machine, and the metal rod 5 is extracted (see FIGS. 2A to 2C showing the first step).

上記融着マグナットワイヤ6は、巻線に用いるマグネットワイヤ6a(例えば、導体線6a1の外周に薄いエナメル層6a2を形成したエナメル線)の最外層に融着層6bをコーティングしたものである(図2(b)のIId−IId拡大断面を示す図2(d)を参照)。なお、融着層6bは、活性化条件となっている熱や溶剤により活性化させることで溶融し、活性化条件を解消することで再び固化するものである。よって、活性化条件(本実施形態で用いる融着マグネットワイヤ6の活性化条件は加熱とする)を加えていないコイル体61は形状固定されておらず、可撓性チューブ4から抜くとバラバラになってしまう。また、コイル体61の巻き始めを第1引出線62a、巻き終わりを第2引出線62bとして、コイル体61から適宜長さだけ残しておく。   The fused magnut wire 6 is obtained by coating the outermost layer of a magnet wire 6a (for example, an enameled wire in which a thin enamel layer 6a2 is formed on the outer periphery of a conductor wire 6a1) used for a winding with a fusion layer 6b (see FIG. FIG. 2 (d) showing an enlarged section of IId-IId of 2 (b). The fusion layer 6b is melted by being activated by heat or a solvent which is an activation condition, and solidified again by eliminating the activation condition. Therefore, the coil body 61 to which the activation condition (the activation condition of the fused magnet wire 6 used in the present embodiment is heating) is not fixed, and when the coil body 61 is pulled out from the flexible tube 4, it is disjoint. turn into. Further, the coil body 61 is left with an appropriate length from the coil body 61 with the first lead wire 62a as the winding start and the second lead wire 62b as the winding end.

上記のようにしてコイル体61が形成された可撓性チューブ4を、図3(a)に示すように、治具7の保形溝71に嵌め入れる。保形溝71は、目的とする空芯コイル1の湾曲形状に沿ったものであり、可撓性チューブ4を撓ませながら保形溝71に嵌め入れることで、コイル体61が目的とする空芯コイル1と同じ湾曲形状に撓むこととなる。このとき、コイル体61は保形溝71によって湾曲形状に保持されているだけであり、図3(a)のIIIb−IIIb拡大断面を示す図3(b)のように、融着マグネットワイヤ6の融着層6bは個別のままであるから、形体固定されているわけではない。なお、第1,第2引出線62a,62bが空芯コイル1の基端側となるように、コイル体61が形成された可撓性チューブ4を保形溝71に嵌め込む向きを定める。   The flexible tube 4 on which the coil body 61 is formed as described above is fitted into the shape retaining groove 71 of the jig 7 as shown in FIG. The shape-retaining groove 71 is along the curved shape of the target air-core coil 1, and the coil body 61 is made to have the desired empty space by fitting the flexible tube 4 into the shape-retaining groove 71 while being bent. It will be bent into the same curved shape as the core coil 1. At this time, the coil body 61 is only held in a curved shape by the shape-retaining groove 71, and the fused magnet wire 6 is shown in FIG. 3 (b) showing an enlarged section taken along IIIb-IIIb in FIG. 3 (a). Since the fusion layer 6b of the present invention remains individual, it is not necessarily fixed in shape. The direction in which the flexible tube 4 on which the coil body 61 is formed is fitted into the shape retaining groove 71 is determined so that the first and second lead wires 62a and 62b are on the proximal end side of the air-core coil 1.

次いで、図4に示すように、コイル体61が形成された可撓性チューブ4を保形溝71へ嵌め入れた治具7を恒温槽8に入れ、融着層6bが活性化する温度で必要な時間だけ加熱する。なお、治具7は、恒温槽8での加熱に耐えられるように、金属または耐熱樹脂(例えば、120℃〜180℃程度の耐熱性)を用いて形成しておく。   Next, as shown in FIG. 4, the jig 7 in which the flexible tube 4 in which the coil body 61 is formed is fitted into the shape retaining groove 71 is placed in the constant temperature bath 8, and at a temperature at which the fusion layer 6 b is activated. Heat for the required time. The jig 7 is formed using a metal or a heat-resistant resin (for example, heat resistance of about 120 ° C. to 180 ° C.) so that it can withstand the heating in the thermostat 8.

上記のように恒温槽8内でコイル体61を加熱すると、融着層6bが活性化して溶融し、接触している融着層6b同士が融着して一体となる。その後、常温で自然冷却させると、融着した状態で固まる。すなわち、図5(a)のVb−Vb拡大断面を示す図5(b)のように、接触している融着層6b同士が融着して一体化した拘束層6b′が形成されることで、マグネットワイヤ6aは治具7の保形溝71に入れられた状態に拘束され、湾曲状に形体固定された空芯コイル1ができる。   When the coil body 61 is heated in the thermostat 8 as described above, the fused layer 6b is activated and melted, and the fused layers 6b in contact with each other are fused and integrated. Then, when it is naturally cooled at room temperature, it solidifies in a fused state. That is, as shown in FIG. 5B showing an enlarged cross section of Vb-Vb in FIG. 5A, the constraining layer 6b ′ in which the fused layers 6b in contact with each other are fused and formed is formed. Thus, the magnet wire 6a is constrained to be placed in the shape retaining groove 71 of the jig 7, and the air core coil 1 fixed in a curved shape can be formed.

図3〜図5にて説明したように、融着マグネットワイヤ6の融着層6bを活性化させた後に固化させて拘束層6b′を形成する第3工程を行えば、湾曲状に形体固定された空芯コイル1ができるので、図6(a),(b)に示すように、空芯コイル1から可撓性チューブ4を抜き取る第4工程を行って、湾曲形状の空芯コイル1を得ることができる。   As described with reference to FIGS. 3 to 5, if the third step of forming the constraining layer 6b ′ by activating the fused layer 6b of the fused magnet wire 6 and forming the constrained layer 6b ′ is performed, the shape is fixed in a curved shape. As shown in FIGS. 6A and 6B, the fourth step of extracting the flexible tube 4 from the air core coil 1 is performed, so that the air core coil 1 having a curved shape is formed. Can be obtained.

なお、可撓性チューブ4をフッ素樹脂等の低摩擦係数の素材にて形成するか、少なくとも可撓性チューブ4の外周面4aをフッ素樹脂等の低摩擦係数の素材でコーティングすることで、融着層6bが溶融して固化したとき、拘束層6b′が可撓性チューブ4の外周面4aに融着することを防げるので、空芯コイル1から可撓性チューブ4を容易に抜き取ることができる。   The flexible tube 4 is made of a material having a low friction coefficient such as a fluororesin, or at least the outer peripheral surface 4a of the flexible tube 4 is coated with a material having a low friction coefficient such as a fluororesin. Since the constraining layer 6b 'can be prevented from being fused to the outer peripheral surface 4a of the flexible tube 4 when the wearing layer 6b is melted and solidified, the flexible tube 4 can be easily pulled out from the air-core coil 1. it can.

上記のように作製した空芯コイル1は、所望の湾曲形状に形体固定されているので、巻線端部(開閉側端部1aおよび基端側端部1b)で線材が解けるのを防止する対策が必要ない。すなわち、巻線端部の解け対策に使用していた熱収縮チューブ等が不要になり、材料費削減の効果が有る。また、融着マグネットワイヤ6の巻き始めである第1引出線62aと巻き終わりである第2引出線62bを共に基端側(基端側端部1b側)に配置することで、空芯コイル1の中空部に線材を通す手間を省くことができ、製造工程を簡略化できる。しかも、上記のように作製した空芯コイル1は、形体固定のために可撓性チューブ7を必要とせず、コイル内は中空になっているので、空芯コイル1を閉環状に配置して構成したロゴスキーコイルとしては、可撓性チューブ7が介在している場合と比較して中空部の透磁率が安定することとなり、測定精度の向上を期せる。   Since the air-core coil 1 manufactured as described above is fixed in a desired curved shape, the wire rod is prevented from being unwound at the winding end portions (opening / closing side end portion 1a and base end side end portion 1b). No action is necessary. That is, the heat-shrinkable tube or the like that has been used as a measure for unwinding the winding end is not necessary, and the material cost can be reduced. Also, the first lead wire 62a that is the start of winding of the fusion magnet wire 6 and the second lead wire 62b that is the end of winding are both arranged on the base end side (base end side end portion 1b side), so that the air core coil The labor of passing the wire through the hollow portion of 1 can be saved, and the manufacturing process can be simplified. Moreover, the air-core coil 1 produced as described above does not require the flexible tube 7 for fixing the shape, and the inside of the coil is hollow. Therefore, the air-core coil 1 is arranged in a closed ring shape. In the constructed Rogowski coil, the magnetic permeability of the hollow portion is stabilized as compared with the case where the flexible tube 7 is interposed, and the measurement accuracy can be improved.

また、上記のように作製した空芯コイル1をクランプセンサ10に用いる場合、巻き始めである第1引出線62aと巻き終わりである第2引出線62bに、それぞれ耐熱ビニール線を半田付けして第1リード線9aと第2リード線9bを形成する(図7(a)参照)。なお、第1,第2リード線9a,9bを形成した空芯コイル1の基端側端部1bには、基端側絶縁キャップ3を被せるので、例えば、結束テープ9cにて第1,第2リード線9a,9bを束ね、基端側絶縁キャップ3の開口側へ導出させると、第1,第2リード線9a,9bの取り回しが容易となる。   Further, when the air core coil 1 manufactured as described above is used for the clamp sensor 10, a heat-resistant vinyl wire is soldered to the first lead wire 62a that is the start of winding and the second lead wire 62b that is the end of winding. First lead wire 9a and second lead wire 9b are formed (see FIG. 7A). In addition, since the base end side end part 1b of the air-core coil 1 in which the first and second lead wires 9a and 9b are formed is covered with the base end side insulating cap 3, for example, the first and first tapes are bound by the binding tape 9c. When the two lead wires 9a and 9b are bundled and led out toward the opening side of the base end side insulating cap 3, the first and second lead wires 9a and 9b can be easily routed.

そして、開閉側端部1aに開閉側絶縁キャップ2を、基端側端部1bに基端側絶縁キャップ3を取り付けた空芯コイル1を対向状に配置して構成するロゴスキーコイルにおいては、図7(b)に示すように、第1空芯コイル1−1の開閉側端部1aと第2空芯コイル1−2の開閉側端部1aとの離隔距離は、その間に介在する開閉側絶縁キャップ2−1の厚さd(突き合わせ外面2aとコイル当着内面2bの間隔)と開閉側絶縁キャップ2−2の厚さdとの和、すなわち2dであり、極めて薄くすることができる。   In the Rogowski coil configured by arranging the air-core coil 1 with the open / close side insulating cap 2 attached to the open / close side end 1a and the base end side insulating cap 3 attached to the base end side end 1b so as to face each other, As shown in FIG. 7 (b), the separation distance between the open / close side end 1a of the first air core coil 1-1 and the open / close side end 1a of the second air core coil 1-2 is the open / close interposed therebetween. The sum of the thickness d of the side insulating cap 2-1 (the distance between the butt outer surface 2a and the coil contact inner surface 2b) and the thickness d of the open / close side insulating cap 2-2, that is, 2d, can be made extremely thin. .

なお、第1空芯コイル1−1の基端側端部1bと第2空芯コイル1−2の基端側端部1bとの離隔距離は、その間に介在する基端側絶縁キャップ3−1の厚さd′(突き合わせ外面3aとコイル当着内面3bの間隔)と基端側絶縁キャップ3−2の厚さd′との和、すなわち2d′とすることも可能であるが、開閉側絶縁キャップ2−1と開閉側絶縁キャップ2−2が密着した状態で基端側絶縁キャップ3−1と基端側絶縁キャップ3−2も同時に密着した状態とするように、高精度の位置合わせを行うことは困難であるから、開閉側絶縁キャップ2−1と開閉側絶縁キャップ2−2との密着状態を優先し、基端側絶縁キャップ3−1と基端側絶縁キャップ3−2との間には若干の隙間ができるようにしても構わない。   In addition, the separation distance between the proximal end 1b of the first air core coil 1-1 and the proximal end 1b of the second air core 1-2 is the proximal insulating cap 3 interposed therebetween. 1 is the sum of the thickness d '(the distance between the butt outer surface 3a and the coil contact inner surface 3b) and the thickness d' of the proximal insulating cap 3-2, ie, 2d '. A highly accurate position so that the base end side insulating cap 3-1 and the base end side insulating cap 3-2 are in close contact with each other while the side insulating cap 2-1 and the open / close side insulating cap 2-2 are in close contact with each other. Since it is difficult to perform the alignment, priority is given to the close contact state between the open / close side insulating cap 2-1 and the open / close side insulating cap 2-2, and the base end side insulating cap 3-1 and the base end side insulating cap 3-2 are given priority. A slight gap may be formed between the two.

以上、本発明に係る空芯コイルの作製方法、該方法により作製した空芯コイル、該空芯コイルを用いたロゴスキーコイル、該ロゴスキーコイルを用いたクランプセンサ、該クランプセンサを用いたクランプ式電流計の実施形態を添付図面に基づいて説明したが、本発明は、これらの実施形態に限定されるものではなく、特許請求の範囲に記載の構成を変更しない範囲で、公知既存の等価な技術手段を転用することにより実施しても構わない。   As described above, an air core coil manufacturing method according to the present invention, an air core coil manufactured by the method, a Rogowski coil using the air core coil, a clamp sensor using the Rogowski coil, and a clamp using the clamp sensor Although the embodiments of the type ammeter have been described with reference to the accompanying drawings, the present invention is not limited to these embodiments, and the known equivalents are within the scope not changing the configuration described in the claims. It may be carried out by diverting various technical means.

1−1 第1空芯コイル
1−2 第2空芯コイル
1a 開閉側端部
1b 基端側端部
2−1 開閉側絶縁キャップ
2−2 開閉側絶縁キャップ
2a 突き合わせ外面
2b コイル当着内面
3−1 基端側絶縁キャップ
3−2 基端側絶縁キャップ
3a 突き合わせ外面
3b コイル当着内面
4 可撓性チューブ
5 金属棒
6 融着マグネットワイヤ
6a マグネットワイヤ
6b 融着層
6b′ 拘束層
61 コイル体
62a 第1引出線(巻き始め)
62b 第2引出線(巻き終わり)
7 治具
71 保形溝
8 恒温槽
9a 第1リード線(第1引出線側)
9b 第2リード線(第2引出線側)
10 クランプセンサ
11 第1クランプ腕部
11a 開閉側突き合わせ端面
11b 基端側突き合わせ端面
12 第2クランプ腕部
12a 開閉側突き合わせ端面
12b 基端側突き合わせ端面
20 計器本体
100 クランプ式電流計
1-1 First Air Core Coil 1-2 Second Air Core Coil 1a Open / Close Side End 1b Base End Side End 2-1 Open / Close Side Insulation Cap 2-2 Open / Close Side Insulation Cap 2a Butt Outer Surface 2b Coil Attached Inner Surface 3 -1 Base end side insulating cap 3-2 Base end side insulating cap 3a Butt outer surface 3b Coil abutting inner surface 4 Flexible tube 5 Metal rod 6 Fused magnet wire 6a Magnet wire 6b Fused layer 6b 'Restrained layer 61 Coil body 62a First leader (start of winding)
62b Second leader (end of winding)
7 Jig 71 Shape retention groove 8 Constant temperature bath 9a First lead wire (first lead wire side)
9b Second lead wire (second lead wire side)
DESCRIPTION OF SYMBOLS 10 Clamp sensor 11 1st clamp arm part 11a Opening / closing side butting end surface 11b Base end side butting end surface 12 2nd clamp arm part 12a Opening and closing side butting end surface 12b Base end side butting end surface 20 Instrument main body 100 Clamp type ammeter

Claims (6)

耐熱性・耐薬品性が高く低摩擦係数の素材で形成した円筒状外周面を有する可撓性芯材を直線状に固定し、巻線に用いる線材であるマグネットワイヤの最外層に融着層をコーティングしてなる融着マグネットワイヤを前記可撓性芯材の外周面に巻回してコイル体を形成する第1工程と、
前記可撓性芯材を所望形状に湾曲させることでコイル体を湾曲させた状態に保持する第2工程と、
前記湾曲させた状態のコイル体に対して、融着層を活性化させて一旦溶融させた後に固化させ、固化した融着層によってマグネットワイヤの形状を拘束する拘束層を形成する第3工程と、
前記拘束層が形成されて形体固定された空芯コイルから前記可撓性芯材を抜き取る第4工程と、
を行うことで、所望の湾曲形状に変形させた空芯コイルを作製することを特徴とする空芯コイルの作製方法。
A flexible core with a cylindrical outer peripheral surface made of a material with high heat resistance and chemical resistance and a low friction coefficient is fixed in a straight line, and a fusion layer is formed on the outermost layer of the magnet wire, which is a wire used for winding. A first step of forming a coil body by winding a fusion magnet wire formed by coating the outer periphery of the flexible core;
A second step of holding the coil body in a curved state by bending the flexible core material into a desired shape;
A third step of forming a constraining layer that constrains the shape of the magnet wire with the solidified fusion layer by activating and fusing the fusion layer once with respect to the bent coil body; ,
A fourth step of extracting the flexible core from the air core coil in which the constraining layer is formed and fixed in shape;
To produce an air-core coil deformed into a desired curved shape.
請求項1に記載の空芯コイルの作製方法により作製してなる空芯コイル。   An air-core coil produced by the method for producing an air-core coil according to claim 1. 請求項2に記載の空芯コイルを複数組み合わせて閉環状に配置することにより構成したロゴスキーコイル。   A Rogowski coil configured by combining a plurality of the air-core coils according to claim 2 and arranging them in a closed ring shape. 請求項3に記載のロゴスキーコイルを開閉自在な一対のクランプ腕部に分割配置することにより構成したクランプセンサ。   A clamp sensor configured by dividing the Rogowski coil according to claim 3 into a pair of freely openable and closable clamp arms. 双方のクランプ腕部にそれぞれ配置される空芯コイルの開閉側端部および基端側端部にそれぞれ絶縁カバーを装着し、各クランプ腕部の開閉側突き合わせ端面と基端側突き合わせ端面にそれぞれ絶縁カバーの突き合わせ外面を露出させ、クランプ腕部の閉止時には、少なくとも開閉側の一対の絶縁カバーの突き合わせ外面が密着して、各クランプ腕部に配置された各空芯コイルの開閉側端部が相互に近接するようにしたことを特徴とする請求項4に記載のクランプセンサ。   Insulation covers are attached to the open / close end and proximal end of the air-core coil that is placed on both clamp arms, respectively, and insulated on the open / close butt end face and proximal butt end face of each clamp arm. Expose the butt outer surface of the cover, and when closing the clamp arm, at least the butt outer surfaces of the pair of insulating covers on the open / close side are in close contact, and the open / close end of each air-core coil disposed on each clamp arm is mutually The clamp sensor according to claim 4, wherein the clamp sensor is close to the sensor. 請求項4又は請求項5に記載のクランプセンサを用いて構成したクランプ式電流計。   A clamp-type ammeter configured using the clamp sensor according to claim 4.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JP2002050516A (en) * 2000-08-04 2002-02-15 Totoku Electric Co Ltd Method of molding air-core coil
JP2005049154A (en) * 2003-07-31 2005-02-24 Seiko Epson Corp Built-in aerial type electronic timepiece
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Publication number Priority date Publication date Assignee Title
JPH04222452A (en) * 1990-12-26 1992-08-12 Totoku Electric Co Ltd Fabrication of coil
JPH11295348A (en) * 1998-04-09 1999-10-29 Hioki Ee Corp Current sensor structure for clamp sensor
JP2002050516A (en) * 2000-08-04 2002-02-15 Totoku Electric Co Ltd Method of molding air-core coil
JP2005049154A (en) * 2003-07-31 2005-02-24 Seiko Epson Corp Built-in aerial type electronic timepiece
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JP2007309732A (en) * 2006-05-17 2007-11-29 Hioki Ee Corp Magnetic sensor and current measurement apparatus

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112259316A (en) * 2020-09-30 2021-01-22 重庆普尔萨科技有限公司 Forced air cooling high-strength electromagnetic forming coil

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