JP2016203162A - 塗装装置及び塗装方法 - Google Patents
塗装装置及び塗装方法 Download PDFInfo
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- JP2016203162A JP2016203162A JP2016043936A JP2016043936A JP2016203162A JP 2016203162 A JP2016203162 A JP 2016203162A JP 2016043936 A JP2016043936 A JP 2016043936A JP 2016043936 A JP2016043936 A JP 2016043936A JP 2016203162 A JP2016203162 A JP 2016203162A
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- coating
- rotary atomizing
- electrostatic coating
- paint
- atomizing electrostatic
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- 238000000576 coating method Methods 0.000 title claims abstract description 148
- 239000011248 coating agent Substances 0.000 title claims abstract description 138
- 238000009503 electrostatic coating Methods 0.000 claims abstract description 98
- 238000000889 atomisation Methods 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims abstract description 8
- 239000003973 paint Substances 0.000 claims description 69
- 238000010422 painting Methods 0.000 claims description 43
- 238000007493 shaping process Methods 0.000 claims description 15
- 238000007599 discharging Methods 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims description 2
- 239000007921 spray Substances 0.000 description 18
- 239000002245 particle Substances 0.000 description 4
- 230000000284 resting effect Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 210000000707 wrist Anatomy 0.000 description 3
- 239000010408 film Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000005686 electrostatic field Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0426—Means for supplying shaping gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/02—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
- B05B12/04—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery for sequential operation or multiple outlets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/124—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to distance between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/081—Plant for applying liquids or other fluent materials to objects specially adapted for treating particulate materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
Landscapes
- Electrostatic Spraying Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Spray Control Apparatus (AREA)
Abstract
Description
互いに隣接して配置された複数の回転霧化型静電塗装機で構成された塗装ユニットと、
該塗装ユニットを取り付けた塗装マニピュレータと、
前記塗装ユニット及び前記塗装マニピュレータを制御する塗装制御装置とを有し、
前記各回転霧化型静電塗装機の霧化頭の直径が50mm以下であり、
前記各回転霧化型静電塗装機の塗料吐出量が400cc/min以下であり、
前記塗装制御装置により前記霧化頭とワークの塗装面との塗装距離が50〜150mmに制御され、
前記塗装制御装置により前記複数の回転霧化型静電塗装機の塗料の吐出量が各回転霧化型静電塗装機毎に制御され、
該各回転霧化型静電塗装機の塗料の吐出量の制御が、該回転霧化型静電塗装機からの塗料吐出の休止を含む塗装装置を提供することにより達成される。
互いに隣接して配置された複数の回転霧化型静電塗装機で構成された塗装ユニットと、
該塗装ユニットを取り付けた塗装マニピュレータと、
前記塗装ユニット及び前記塗装マニピュレータを制御する塗装制御装置とを有し、
前記各回転霧化型静電塗装機の霧化頭の直径が50mm以下であり、
前記各回転霧化型静電塗装機の塗料吐出量が400cc/min以下であり、
前記塗装制御装置により前記霧化頭とワークの塗装面との塗装距離が50〜150mmに制御され、
前記塗装制御装置により前記複数の回転霧化型静電塗装機の塗料の吐出量が各回転霧化型静電塗装機毎に制御され、
該各回転霧化型静電塗装機の塗料の吐出量の制御が、該回転霧化型静電塗装機からの塗料吐出の休止を含む塗装装置を使った塗装方法であって、
広い塗装面の塗装では、前記複数の回転霧化型静電塗装機の全てから塗料を吐出し、
小さな塗装面の塗装又はオーバースプレーとなる塗装では、前記複数の回転霧化型静電塗装機のうち、オーバースプレーとなる回転霧化型静電塗装機の塗料の吐出を停止する塗装方法を提供することにより達成される。
10 塗装ロボットの手首部分
12 塗装制御装置
100 塗装ユニット
20 回転霧化型静電塗装機
26 回転霧化頭(ベル)
SA シェーピングエア
W ワーク(被塗物)
30 塗装面
40 自動車ボディ
42 ボンネット
44 ルーフ
46 トランクリッド
48 フロントピラー(Aピラー)
50 センターピラー(Bピラー)
52 リアピラー(Cピラー)
Sd 塗装距離
Claims (9)
- 互いに隣接して配置された複数の回転霧化型静電塗装機で構成された塗装ユニットと、
該塗装ユニットを取り付けた塗装マニピュレータと、
前記塗装ユニット及び前記塗装マニピュレータを制御する塗装制御装置とを有し、
前記各回転霧化型静電塗装機の霧化頭の直径が50mm以下であり、
前記各回転霧化型静電塗装機の塗料吐出量が400cc/min以下であり、
前記塗装制御装置により前記霧化頭とワークの塗装面との塗装距離が50〜150mmに制御され、
前記塗装制御装置により前記複数の回転霧化型静電塗装機の塗料の吐出量が各回転霧化型静電塗装機毎に制御され、
該各回転霧化型静電塗装機の塗料の吐出量の制御が、該回転霧化型静電塗装機からの塗料吐出の休止を含む塗装装置。 - 前記塗装ユニットに含まれる前記複数の回転霧化型静電塗装機が一列に配置されている、請求項1に記載の塗装装置。
- 前記塗装ユニットに含まれる前記複数の回転霧化型静電塗装機が千鳥状に配置されている、請求項1に記載の塗装装置。
- 前記霧化頭の直径が20〜40mmである、請求項2又は3に記載の塗装装置。
- 前記各回転霧化型静電塗装機の塗料吐出量が50〜350cc/minである、請求項2又は3に記載の塗装装置。
- 前記各回転霧化型静電塗装機の塗料吐出量が50〜300cc/minである、請求項2又は3に記載の塗装装置。
- 前記各回転霧化型静電塗装機がシェーピングエアを吐出するエア孔を有する、請求項2又は3に記載の塗装装置。
- 前記各回転霧化型静電塗装機の前記シェーピングエアの吐出量が50〜150NL/minである、請求項7に記載の塗装装置。
- 互いに隣接して配置された複数の回転霧化型静電塗装機で構成された塗装ユニットと、
該塗装ユニットを取り付けた塗装マニピュレータと、
前記塗装ユニット及び前記塗装マニピュレータを制御する塗装制御装置とを有し、
前記各回転霧化型静電塗装機の霧化頭の直径が50mm以下であり、
前記各回転霧化型静電塗装機の塗料吐出量が400cc/min以下であり、
前記塗装制御装置により前記霧化頭とワークの塗装面との塗装距離が50〜150mmに制御され、
前記塗装制御装置により前記複数の回転霧化型静電塗装機の塗料の吐出量が各回転霧化型静電塗装機毎に制御され、
該各回転霧化型静電塗装機の塗料の吐出量の制御が、該回転霧化型静電塗装機からの塗料吐出の休止を含む塗装装置を使った塗装方法であって、
広い塗装面の塗装では、前記複数の回転霧化型静電塗装機の全てから塗料を吐出し、
小さな塗装面の塗装又はオーバースプレーとなる塗装では、前記複数の回転霧化型静電塗装機のうち、オーバースプレーとなる回転霧化型静電塗装機の塗料の吐出を停止する塗装方法。
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JP2015084877 | 2015-04-17 | ||
JP2015084877 | 2015-04-17 |
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JP2016203162A true JP2016203162A (ja) | 2016-12-08 |
JP6669537B2 JP6669537B2 (ja) | 2020-03-18 |
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US (1) | US11400466B2 (ja) |
EP (1) | EP3081309B1 (ja) |
JP (1) | JP6669537B2 (ja) |
CN (1) | CN106040464B (ja) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021059563A1 (ja) * | 2019-09-26 | 2021-04-01 | 株式会社大気社 | 塗装機、塗装システム、及び塗装機制御方法 |
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CN107557719A (zh) * | 2017-09-14 | 2018-01-09 | 佛山先进表面技术有限公司 | 一种环形工件热喷涂设备及其喷涂方法 |
CN113853252A (zh) * | 2019-03-25 | 2021-12-28 | 卡莱流体技术有限公司 | 静电涂覆***及方法 |
JP7146870B2 (ja) | 2020-10-14 | 2022-10-04 | 関西ペイント株式会社 | 複層塗膜形成方法 |
CN114762851A (zh) * | 2022-03-09 | 2022-07-19 | 广汽埃安新能源汽车有限公司 | 一种提高车身外板上漆率的喷涂方法 |
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- 2016-03-07 JP JP2016043936A patent/JP6669537B2/ja active Active
- 2016-04-15 CN CN201610235734.7A patent/CN106040464B/zh active Active
- 2016-04-15 EP EP16165619.4A patent/EP3081309B1/en active Active
- 2016-04-15 US US15/130,824 patent/US11400466B2/en active Active
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JPH04100565A (ja) * | 1990-08-15 | 1992-04-02 | Toyota Motor Corp | レシプロ塗装方法 |
JPH06277581A (ja) * | 1993-03-26 | 1994-10-04 | Ee B B Ransburg Kk | トップレシプロ型塗装装置 |
JPH0985138A (ja) * | 1995-09-27 | 1997-03-31 | Kansai Paint Co Ltd | 塗装スプレーユニット及び塗装方法 |
JPH11104533A (ja) * | 1997-10-03 | 1999-04-20 | Toyota Motor Corp | 塗装装置 |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2021059563A1 (ja) * | 2019-09-26 | 2021-04-01 | 株式会社大気社 | 塗装機、塗装システム、及び塗装機制御方法 |
JP2021049510A (ja) * | 2019-09-26 | 2021-04-01 | 株式会社大気社 | 塗装機、塗装システム、及び塗装機制御方法 |
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US20160303588A1 (en) | 2016-10-20 |
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