JP2015536850A - 特に車体用の構造部品の製造方法 - Google Patents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/021—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles characterised by the shape of the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/14—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps
- B29C43/146—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles in several steps for making multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/222—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length characterised by the shape of the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/224—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length having a profiled section, e.g. tubes, rods
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/28—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/30—Making multilayered or multicoloured articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/30—Making multilayered or multicoloured articles
- B29C43/305—Making multilayered articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/48—Endless belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/08—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
- B32B37/1027—Pressing using at least one press band
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/44—Compression means for making articles of indefinite length
- B29C43/48—Endless belts
- B29C2043/483—Endless belts cooperating with a second endless belt, i.e. double band presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
- B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/12—Thermoplastic materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3002—Superstructures characterized by combining metal and plastics, i.e. hybrid parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2311/00—Metals, their alloys or their compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2398/00—Unspecified macromolecular compounds
- B32B2398/20—Thermoplastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/16—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating
- B32B37/20—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with all layers existing as coherent layers before laminating involving the assembly of continuous webs only
- B32B37/203—One or more of the layers being plastic
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Superstructure Of Vehicle (AREA)
- Body Structure For Vehicles (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
Description
Claims (14)
- 構造部品(B、B’)、特に車体用構造部品の製造方法であって、金属、熱可塑性材料、および/または繊維強化された熱可塑性材料からなる平板状の担体材料(T1、T2、T3、T4)を、三次元の部品に成形するとともに、前記担体材料(T1、T2、T3、T4)に、熱可塑性材料からなる支持材料(S、S’)を設けて、前記担体材料(T1、T2、T3、T4)と前記支持材料(S、S’)とで一体的な複合材料(W、W’)を形成する製造方法において、前記担体材料(T1、T2、T3、T4)と前記支持材料(S、S’)で構成される複合材料を、前記担体材料が三次元の部品(B、B’)に成形される前に製造し、前記複合材料を成形前に加熱して熱可塑性材料の成形を可能にし、前記複合材料(W、W’)の形成時にリブ構造(RS)を前記支持材料(S、S’)に押印し、前記リブ構造(RS)を有する三次元の部品(B、B’)の温度を制御し、好適には冷却することを特徴とする製造方法。
- 請求項1に記載の方法において、温度制御式の成形ツール(15.1、15.2)によって、前記複合材料が成形され、前記部品(B、B’)の温度が制御されることを特徴とする方法。
- 請求項1または2に記載の方法において、前記リブ構造(RS)を有する部品を切断し、穿孔し、および/または端部の外形を設定することを特徴とする方法。
- 請求項1乃至3のいずれか1項に記載の方法において、前記担体材料と前記支持材料とで構成される前記複合材料(W)は、連続ベルト走行工程で製造され、ストリップ状の前記担体材料(T1、T2)と、ストリップ状の前記支持材料(S)とが互いに一体的に結合されることを特徴とする方法。
- 請求項1乃至3のいずれか1項に記載の方法において、前記担体材料と前記支持材料とで構成される前記複合材料は、不連続のラミネートおよび/または材料貼付工程で製造され、前記支持材料(S’)を予め製造された前記担体材料のプレート(T3)に少なくとも部分的に貼り付けて、各前記担体材料のプレート(T3)と、ここに貼り付けた前記支持材料(S’)との間が一体的に結合されることを特徴とする方法。
- 請求項1乃至5のいずれか1項に記載の方法において、前記支持材料(S、S’)は前記担体材料(T1、T2、T3、T4)に、均質で平らな層の形態で適用されることを特徴とする方法。
- 請求項1乃至6のいずれか1項に記載の方法において、使用する前記支持材料(S)が、繊維強化された熱可塑性材料であることを特徴とする方法。
- 請求項1乃至7のいずれか1項に記載の方法において、前記支持材料(S、S’)は、前記担体材料(T2、T4)の1以上の所定のサブエリア領域に適用されることを特徴とする方法。
- 請求項8に記載の方法において、前記支持材料(S、S’)は、前記担体材料(T2、T4)の複数のサブエリア領域に、異なる材料構成で、および/または異なる厚さで適用されることを特徴とする方法。
- 請求項1乃至9のいずれか1項に記載の方法において、前記支持材料(S)は、前記担体材料(T2)に、個々のストリップまたは複数のストリップの形態で適用され、各ストリップが、前記担体材料(T2)のサブエリア領域をカバーしていることを特徴とする方法。
- 請求項1乃至10のいずれか1項に記載の方法において、前記支持材料(S、S’)は、前記担体材料(T1、T2、T3、T4)に複数の層で適用されることを特徴とする方法。
- 請求項11に記載の方法において、前記支持材料(S、S’)の層は、前記担体材料(T1、T2、T3、T4)に、異なる材料構成、異なる領域のサイズ、および/または異なる層の厚さで適用されることを特徴とする方法。
- 請求項1乃至12のいずれか1項に記載の方法において、前記リブ構造(RS)は、少なくとも部分的に、拡張性(auxetic)のリブ構造の形態で押印されることを特徴とする方法。
- 請求項1乃至13のいずれか1項に記載の方法において、前記リブ構造(RS)は、少なくとも部分的に、ハニカム形状のリブ構造の形態で押印されることを特徴とする方法。
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102012111488.9A DE102012111488A1 (de) | 2012-11-27 | 2012-11-27 | Verfahren zum Herstellen eines Strukturbauteils, insbesondere für eine Karosserie |
DE102012111488.9 | 2012-11-27 | ||
PCT/EP2013/074477 WO2014082929A1 (de) | 2012-11-27 | 2013-11-22 | Verfahren zum herstellen eines strukturbauteils, insbesondere für eine karosserie |
Publications (2)
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JP2015536850A true JP2015536850A (ja) | 2015-12-24 |
JP6416771B2 JP6416771B2 (ja) | 2018-10-31 |
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JP2015543440A Expired - Fee Related JP6416771B2 (ja) | 2012-11-27 | 2013-11-22 | 特に車体用の構造部品の製造方法 |
Country Status (9)
Country | Link |
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US (1) | US10189190B2 (ja) |
EP (1) | EP2925499B1 (ja) |
JP (1) | JP6416771B2 (ja) |
KR (1) | KR102178259B1 (ja) |
CN (1) | CN104812546B (ja) |
DE (1) | DE102012111488A1 (ja) |
ES (1) | ES2614486T3 (ja) |
PL (1) | PL2925499T3 (ja) |
WO (1) | WO2014082929A1 (ja) |
Cited By (4)
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WO2018124215A1 (ja) | 2016-12-28 | 2018-07-05 | 新日鉄住金化学株式会社 | 金属-繊維強化樹脂材料複合体、その製造方法及び接着シート |
WO2019132043A1 (ja) | 2017-12-28 | 2019-07-04 | 日本製鉄株式会社 | 金属-繊維強化樹脂材料複合体及びその製造方法 |
WO2019132042A1 (ja) | 2017-12-28 | 2019-07-04 | 日本製鉄株式会社 | 金属-繊維強化樹脂材料複合体 |
KR20190134621A (ko) | 2017-03-31 | 2019-12-04 | 닛테츠 케미컬 앤드 머티리얼 가부시키가이샤 | 금속-섬유 강화 수지 재료 복합체 및 그의 제조 방법 |
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DE102014107898A1 (de) * | 2014-06-04 | 2015-12-17 | Thyssenkrupp Ag | Verfahren und Vorrichtung zur Verbundwerkstoffherstellung mit direkter Kaschierspalterwärmung |
JP6459557B2 (ja) * | 2015-01-27 | 2019-01-30 | 日本精工株式会社 | 電動パワーステアリング装置のギヤボックスのハウジング部材及びカバー部材の製造方法 |
US11911933B2 (en) * | 2015-03-30 | 2024-02-27 | Mitsubishi Chemical Corporation | Molded body and manufacturing method therefor |
EP3078474B1 (en) * | 2015-04-07 | 2019-02-27 | Faurecia Exteriors GmbH | Method for producing an element made of composite material and element produced by such a method |
DE102015109863A1 (de) * | 2015-06-19 | 2016-12-22 | Dr. Ing. H.C. F. Porsche Aktiengesellschaft | Fahrzeugkomponente und Verfahren |
DE102016109728A1 (de) | 2016-05-25 | 2017-11-30 | Boge Elastmetall Gmbh | Verfahren zum Herstellen eines Bauteils aus einem Faserverbundwerkstoff |
CN108973612A (zh) * | 2016-08-25 | 2018-12-11 | 温州市聚达信息科技有限公司 | 运用复合材料进行隔热的汽车 |
DE102017201834A1 (de) | 2017-02-06 | 2018-08-09 | Thyssenkrupp Ag | Halbzeug mit unterschiedlichen Eigenschaften |
EP3595853A4 (en) | 2017-03-16 | 2020-12-23 | Guerrilla Industries LLC | COMPOSITE STRUCTURES AND PROCESSES FOR FORMING COMPOSITE STRUCTURES |
DE102017218475A1 (de) * | 2017-10-16 | 2019-04-18 | Bayerische Motoren Werke Aktiengesellschaft | Verfahren zur Herstellung eines Karosseriebauteils mit lokal unterschiedlichen Härteeigenschaften |
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DE102018207205A1 (de) * | 2018-05-09 | 2019-11-14 | Thyssenkrupp Ag | Hybrides Stahl-Kunststoffgehäuse für Leistungselektronik |
DE102018207211A1 (de) * | 2018-05-09 | 2019-11-14 | Thyssenkrupp Ag | Hybrides Stahl-Kunststoffhalbzeug mit Abschirmeigenschaften |
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Also Published As
Publication number | Publication date |
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CN104812546B (zh) | 2018-05-15 |
PL2925499T3 (pl) | 2017-07-31 |
KR102178259B1 (ko) | 2020-11-12 |
ES2614486T3 (es) | 2017-05-31 |
US10189190B2 (en) | 2019-01-29 |
US20150298368A1 (en) | 2015-10-22 |
DE102012111488A1 (de) | 2014-05-28 |
WO2014082929A1 (de) | 2014-06-05 |
EP2925499B1 (de) | 2016-11-09 |
EP2925499A1 (de) | 2015-10-07 |
KR20150089051A (ko) | 2015-08-04 |
JP6416771B2 (ja) | 2018-10-31 |
CN104812546A (zh) | 2015-07-29 |
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