JP2013169794A - 編物模様を持つハウジングの製造方法、及びその方法を用いて製造されるハウジング - Google Patents
編物模様を持つハウジングの製造方法、及びその方法を用いて製造されるハウジング Download PDFInfo
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- JP2013169794A JP2013169794A JP2013009941A JP2013009941A JP2013169794A JP 2013169794 A JP2013169794 A JP 2013169794A JP 2013009941 A JP2013009941 A JP 2013009941A JP 2013009941 A JP2013009941 A JP 2013009941A JP 2013169794 A JP2013169794 A JP 2013169794A
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/08—Deep drawing or matched-mould forming, i.e. using mechanical means only
- B29C51/082—Deep drawing or matched-mould forming, i.e. using mechanical means only by shaping between complementary mould parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/14—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets
- B29C51/145—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor using multilayered preforms or sheets having at least one layer of textile or fibrous material combined with at least one plastics layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/30—Moulds
- B29C51/32—Moulds having cutting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/26—Component parts, details or accessories; Auxiliary operations
- B29C51/42—Heating or cooling
- B29C51/428—Heating or cooling of moulds or mould parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2063/00—Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2101/00—Use of unspecified macromolecular compounds as moulding material
- B29K2101/10—Thermosetting resins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0261—Polyamide fibres
- B32B2262/0269—Aromatic polyamide fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/106—Carbon fibres, e.g. graphite fibres
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T156/00—Adhesive bonding and miscellaneous chemical manufacture
- Y10T156/10—Methods of surface bonding and/or assembly therefor
- Y10T156/1002—Methods of surface bonding and/or assembly therefor with permanent bending or reshaping or surface deformation of self sustaining lamina
- Y10T156/1043—Subsequent to assembly
- Y10T156/1044—Subsequent to assembly of parallel stacked sheets only
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/131—Glass, ceramic, or sintered, fused, fired, or calcined metal oxide or metal carbide containing [e.g., porcelain, brick, cement, etc.]
- Y10T428/1314—Contains fabric, fiber particle, or filament made of glass, ceramic, or sintered, fused, fired, or calcined metal oxide, or metal carbide or other inorganic compound [e.g., fiber glass, mineral fiber, sand, etc.]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1362—Textile, fabric, cloth, or pile containing [e.g., web, net, woven, knitted, mesh, nonwoven, matted, etc.]
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- Laminated Bodies (AREA)
- Moulding By Coating Moulds (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Reinforced Plastic Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
【解決手段】本発明に係る編物模様を持つハウジングの製造方法は、樹脂の中に浸漬された編み繊維製の生地を、前記編み繊維製の生地の中に含浸された樹脂が固化していない状態で提供するステップと、透明或いは半透明の熱可塑性樹脂薄膜の表面に熱硬化性接着層を塗布するステップと、樹脂が含浸された前記編み繊維製の生地を前記樹脂が固化していない状態のまま前記熱硬化性接着層の表面に敷いて貼着させて、積層体を得るステップと、前記積層体を金型の中に設置してホットプレス成形して、該積層体を所望の三次元形状に成形させて予備成形体を得るステップと、前記予備成形体のうちの余分な周辺部分を裁断して、所望の三次元構造を持つハウジングを得るステップと、を備える。
【選択図】図1
Description
20 熱硬化性接着層
30 熱可塑性樹脂薄膜
40 積層体
50 予備成形体
60 金型
100 ハウジング
110 繊維層
Claims (5)
- 樹脂の中に浸漬された編み繊維製の生地を、前記編み繊維製の生地の中に含浸された樹脂が固化していない状態で提供するステップと、
透明或いは半透明の熱可塑性樹脂薄膜の表面に熱硬化性接着層を塗布するステップと、
樹脂が含浸された前記編み繊維製の生地を前記樹脂が固化していない状態のまま前記熱硬化性接着層の表面に敷いて貼着させて、少なくとも前記熱可塑性樹脂薄膜、前記熱硬化性接着層、及び前記編み繊維製の生地からなる積層体を得るステップと、
前記積層体を金型の中に設置してホットプレス成形して、該積層体を所望の三次元形状に成形させることにより予備成形体を得るステップと、
前記予備成形体のうちの余分な周辺部分を裁断して、所望の三次元構造を持つハウジングを得るステップと、
を備えることを特徴とする編物模様を持つハウジングの製造方法。 - 前記ホットプレス成形過程において、前記金型の温度は100℃〜250℃であり、前記金型は前記積層体に対して10kg/cm2〜180kg/cm2の圧力を加えることを特徴とする、請求項1に記載の編物模様を持つハウジングの製造方法。
- 前記編み繊維製の生地は、炭素繊維、ガラス繊維及びハイブリッド繊維の中の一種により編まれることを特徴とする、請求項1に記載の編物模様を持つハウジングの製造方法。
- 前記編み繊維製の生地の中に含浸された樹脂は、透明或いは半透明の熱可塑性樹脂であることを特徴とする、請求項1に記載の編物模様を持つハウジングの製造方法。
- 繊維層と、熱可塑性樹脂薄膜と、を備える編物模様を持つハウジングであって、前記繊維層は、編み繊維製の生地の中に樹脂が含浸し且つ該樹脂が固化した構成からなり、前記熱可塑性樹脂薄膜は熱硬化性接着層を介して前記繊維層の表面に貼着されることを特徴とする、請求項1〜4の何れか一項に記載した製造方法により製造された編物模様を持つハウジング。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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CN2012100390709A CN103252891A (zh) | 2012-02-21 | 2012-02-21 | 具有编织纹路壳体的制造方法及制得的壳体 |
CN201210039070.9 | 2012-02-21 |
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JP2013169794A true JP2013169794A (ja) | 2013-09-02 |
JP6025578B2 JP6025578B2 (ja) | 2016-11-16 |
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JP2013009941A Expired - Fee Related JP6025578B2 (ja) | 2012-02-21 | 2013-01-23 | 編物模様を持つハウジングの製造方法、及びその方法を用いて製造されるハウジング |
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US (1) | US20130216744A1 (ja) |
JP (1) | JP6025578B2 (ja) |
CN (1) | CN103252891A (ja) |
TW (1) | TWI564147B (ja) |
Cited By (1)
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CN106863969A (zh) * | 2015-12-14 | 2017-06-20 | 杜邦公司 | 热塑性复合层合体和由其制备的制品 |
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US8715449B2 (en) | 2011-06-17 | 2014-05-06 | Berry Plastics Corporation | Process for forming an insulated container having artwork |
CA2842320C (en) | 2011-06-17 | 2018-09-11 | Chris K. LESER | Insulated container |
CN103717113B (zh) | 2011-06-17 | 2015-11-25 | 比瑞塑料公司 | 用于杯子的绝热套筒 |
AU2012302251B2 (en) | 2011-08-31 | 2016-06-23 | Berry Plastics Corporation | Polymeric material for an insulated container |
KR20150040344A (ko) | 2012-08-07 | 2015-04-14 | 베리 플라스틱스 코포레이션 | 컵 성형 공정 및 장치 |
IN2015DN03919A (ja) | 2012-10-26 | 2015-10-02 | Berry Plastics Corp | |
US9840049B2 (en) | 2012-12-14 | 2017-12-12 | Berry Plastics Corporation | Cellular polymeric material |
AR093943A1 (es) | 2012-12-14 | 2015-07-01 | Berry Plastics Corp | Reborde de un envase termico |
AR093944A1 (es) | 2012-12-14 | 2015-07-01 | Berry Plastics Corp | Troquelado para envase |
US20140167310A1 (en) * | 2012-12-14 | 2014-06-19 | Berry Plastics Corporation | Process for forming container blank |
US9957365B2 (en) | 2013-03-13 | 2018-05-01 | Berry Plastics Corporation | Cellular polymeric material |
EP2969523A4 (en) | 2013-03-14 | 2016-08-17 | Berry Plastics Corp | CONTAINING |
CN105592997A (zh) | 2013-08-16 | 2016-05-18 | 比瑞塑料公司 | 用于绝缘容器的聚合物材料 |
CN105313393A (zh) * | 2014-05-28 | 2016-02-10 | 青岛顺益新材料科技有限公司 | 一种新型复合材料及其制作方法 |
US9758655B2 (en) | 2014-09-18 | 2017-09-12 | Berry Plastics Corporation | Cellular polymeric material |
US10513589B2 (en) | 2015-01-23 | 2019-12-24 | Berry Plastics Corporation | Polymeric material for an insulated container |
US10479016B2 (en) * | 2015-01-26 | 2019-11-19 | Stephen J. Motosko | Polycarbonate panel having shallow bends |
CA3013585A1 (en) | 2017-08-08 | 2019-02-08 | Berry Global, Inc. | Insulated container |
CN109677488A (zh) * | 2019-01-14 | 2019-04-26 | 上汽通用汽车有限公司 | 一种碳纤维避震塔及汽车部件 |
DK180360B1 (en) | 2019-08-14 | 2021-02-04 | Blue World Technologies Holding ApS | Method of producing separator plates by compaction and a production facility |
CN111278244A (zh) * | 2020-03-03 | 2020-06-12 | Oppo广东移动通信有限公司 | 壳体及制备方法、电子设备 |
CN115967758A (zh) * | 2021-10-09 | 2023-04-14 | 荣耀终端有限公司 | 壳体组件、其制备方法及终端 |
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2012
- 2012-02-21 CN CN2012100390709A patent/CN103252891A/zh active Pending
- 2012-03-01 TW TW101106828A patent/TWI564147B/zh not_active IP Right Cessation
- 2012-08-24 US US13/593,632 patent/US20130216744A1/en not_active Abandoned
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- 2013-01-23 JP JP2013009941A patent/JP6025578B2/ja not_active Expired - Fee Related
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JPH03286851A (ja) * | 1990-04-02 | 1991-12-17 | Teijin Ltd | 電気・電子機器用ハウジング部材 |
JPH0485337A (ja) * | 1990-07-30 | 1992-03-18 | Teijin Ltd | 複合材料用中間素材 |
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