JP2011075151A - Hot isotropic pressing device and hot isotropic pressing method - Google Patents
Hot isotropic pressing device and hot isotropic pressing method Download PDFInfo
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- JP2011075151A JP2011075151A JP2009224701A JP2009224701A JP2011075151A JP 2011075151 A JP2011075151 A JP 2011075151A JP 2009224701 A JP2009224701 A JP 2009224701A JP 2009224701 A JP2009224701 A JP 2009224701A JP 2011075151 A JP2011075151 A JP 2011075151A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/001—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a flexible element, e.g. diaphragm, urged by fluid pressure; Isostatic presses
- B30B11/002—Isostatic press chambers; Press stands therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
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Abstract
Description
本発明は、熱間等圧加圧装置及び熱間等圧加圧方法、特に高温でHIP処理を行う場合に効率的な冷却工程を実現可能な熱間等圧加圧装置及び熱間等圧加圧方法に関するものである。 The present invention relates to a hot isobaric pressure apparatus and a hot isobaric pressure method, particularly a hot isobaric pressure apparatus and a hot isobaric pressure capable of realizing an efficient cooling process when HIP processing is performed at a high temperature. The present invention relates to a pressing method.
HIP法(熱間等方圧加圧装置を用いたプレス方法)は、数10〜数100MPaの高圧圧媒ガス雰囲気のもと、焼結製品(セラミックス等)や鋳造製品等の被処理物を高温にして処理するものであり、被処理物中の残留気孔を消滅させることができるという特徴がある。そのため、このHIP法は、機械的特性の向上、特性のバラツキの低減、歩留まり向上などの効果が確認されており、今日、広く工業的に使用されるに至っている。 The HIP method (pressing method using a hot isostatic pressing device) is used to process workpieces such as sintered products (ceramics, etc.) and cast products in a high pressure medium atmosphere of several tens to several hundreds of MPa. The treatment is performed at a high temperature, and there is a feature that residual pores in the object to be treated can be eliminated. For this reason, this HIP method has been confirmed to have effects such as improvement of mechanical characteristics, reduction of variation in characteristics, and improvement of yield, and has been widely used industrially today.
ところで、実際の工業生産の現場では処理の迅速化が強く望まれており、そのためにはHIP処理の工程の中でも時間がかかる冷却工程を短時間で行う必要がある。そこで、従来のHIP装置では、炉内に撹拌ファンを設けて、炉内ガスを強制的に撹拌することで、炉内の温度均一性を保ったまま急速冷却できる技術が提案されている。
例えば、特許文献1や特許文献2には、炉内に設けられている撹拌ファンによって強制的に圧媒ガスを撹拌することで、冷却時の炉内温度を均一化して冷却を促進させるHIP方法が開示されている。また、特許文献3には、圧媒ガスを炉内に設けられた強制循環ファンを用いて断熱層の内側から外側に送って、高圧容器の容器壁に接触させることにより冷却を促進させる間接急冷方式のHIP方法が開示されている。
By the way, in an actual industrial production site, speeding up of processing is strongly desired. For that purpose, it is necessary to perform a cooling process which takes time in the process of HIP processing in a short time. Therefore, in the conventional HIP apparatus, a technique has been proposed in which a stirring fan is provided in the furnace and the gas in the furnace is forcibly stirred to rapidly cool it while maintaining the temperature uniformity in the furnace.
For example, Patent Document 1 and Patent Document 2 describe a HIP method in which the pressure inside the furnace is forcibly stirred by a stirring fan provided in the furnace, thereby uniformizing the furnace temperature during cooling and promoting cooling. Is disclosed. Patent Document 3 discloses indirect quenching that promotes cooling by sending a pressure medium gas from the inside to the outside of the heat insulating layer using a forced circulation fan provided in the furnace and bringing it into contact with the vessel wall of the high-pressure vessel. A system HIP method is disclosed.
ところで、HIP装置で急速冷却を行う場合、冷却された低温の圧媒ガスが炉内に流れ込むため、密度の大きい低温の圧媒ガスは炉の下側に集まりやすい。その結果、炉の上下で圧媒ガスの温度に大きな温度差がつき、効率的に冷却を行うことが困難になる。そこで、特許文献1〜3では炉内に撹拌ファンを設けて炉内の圧媒ガスを撹拌し、炉内を均熱化して効率的な冷却を実現しようとしている。 By the way, when rapid cooling is performed by the HIP apparatus, the cooled low-temperature pressure medium gas flows into the furnace, so that the low-temperature pressure medium gas having a high density tends to gather on the lower side of the furnace. As a result, there is a large temperature difference in the temperature of the pressure medium gas above and below the furnace, making it difficult to perform efficient cooling. Therefore, in Patent Documents 1 to 3, an agitating fan is provided in the furnace, the pressure medium gas in the furnace is agitated, and the inside of the furnace is soaked to achieve efficient cooling.
ところが、このような撹拌ファンは、炉内においてHIP処理温度と同じ温度まで上がる高温部(ホットゾーン)内に配置される。加えて、高速回転する撹拌ファンには動荷重が加わるため、静荷重しか加わらない炉構造物より高い耐熱性が必要とされる。そのため、高強度、高耐熱性を備えた材料で撹拌ファンを形成する必要があり、製作に非常に手間がかかる、あるいは撹拌ファンが非常に高価なものになるという問題があった。 However, such a stirring fan is disposed in a high temperature portion (hot zone) that rises to the same temperature as the HIP processing temperature in the furnace. In addition, since a dynamic load is applied to the stirring fan rotating at a high speed, higher heat resistance is required than a furnace structure to which only a static load is applied. Therefore, it is necessary to form the stirring fan with a material having high strength and high heat resistance, and there is a problem that the manufacturing takes a lot of time or the stirring fan becomes very expensive.
また、撹拌ファンを強度や耐熱性が炉構造物と同程度の耐熱材料で形成して価格を抑え商用的に利用できるようにすることもできるが、このような場合はHIP処理温度を低めに設定せざるを得ず、高温のHIP処理だけを別のHIP装置(例えば、撹拌ファンがなく急速冷却も行わない炉)で行うこととなってかえって価格や手間が必要となってしまう虞がある。 In addition, the stirring fan can be made of a heat-resistant material having the same strength and heat resistance as that of the furnace structure so that it can be used for commercial purposes. However, in such a case, the HIP processing temperature is lowered. It must be set, and only high-temperature HIP processing is performed by another HIP device (for example, a furnace that does not have a stirring fan and does not perform rapid cooling), which may require cost and labor. .
特に、近年はHIP処理温度がヒータなどに用いられる耐熱材料の耐熱性に対して限界まで高い温度に設定される場合もあり、このような場合は撹拌ファンを用いた強制冷却方式を採用することがさらに困難になる。
本発明は、上述の問題に鑑みてなされたものであり、従来の装置では撹拌ファンを用いることができなかった高温のHIP処理に対しても撹拌ファンを用いて急速冷却を行うことができる熱間等圧加圧装置及び熱間等圧加圧方法を安価に提供することを目的とする。
In particular, in recent years, the HIP treatment temperature may be set to a temperature that is as high as possible with respect to the heat resistance of heat-resistant materials used in heaters. In such cases, a forced cooling system using a stirring fan should be adopted. Becomes even more difficult.
The present invention has been made in view of the above-mentioned problems, and heat capable of performing rapid cooling using a stirring fan even for a high-temperature HIP process in which a stirring fan cannot be used in a conventional apparatus. An object of the present invention is to provide a low pressure apparatus and a high pressure method.
上記課題を解決するため、本発明の熱間等圧加圧装置は以下の技術的手段を講じている。
即ち、本発明の熱間等圧加圧装置は、圧媒ガスを充填可能な高圧容器と、前記高圧容器内に配備されて被処理品を収容する処理室と、当該処理室内の圧媒ガスを加熱する加熱手段と、を備えた熱間等方圧加圧装置であって、前記処理室には、前記加熱手段より下側に設けられて前記処理室を上側の高温部と下側の低温部とに仕切ると共に前記圧媒ガスを低温部から高温部に透過可能とされた断熱部材と、前記断熱部材より下側の低温部に設けられると共に前記低温部内の圧媒ガスを高温部に送ることで処理室内の圧媒ガスを撹拌する撹拌ファンと、が備えられており、前記熱間等方圧加圧装置には、前記処理室内の圧媒ガスが前記撹拌ファンの耐熱性能から予め設定された許容温度以下までに冷却された際に、前記撹拌ファンを回転させて当該処理室内を均熱化して冷却を促進する制御部が設けられていることを特徴とする。
In order to solve the above-mentioned problems, the hot isostatic pressing apparatus of the present invention employs the following technical means.
That is, the hot isostatic pressurization apparatus of the present invention includes a high-pressure vessel that can be filled with a pressure medium gas, a processing chamber that is disposed in the high-pressure vessel and accommodates an object to be processed, and a pressure medium gas in the processing chamber. A hot isostatic pressure pressurizing device comprising: a heating means for heating the processing chamber, wherein the processing chamber is provided below the heating means, and the processing chamber is provided with an upper high temperature portion and a lower side. A heat insulating member that is divided into a low temperature part and allows the pressure medium gas to permeate from the low temperature part to the high temperature part, and is provided in the low temperature part below the heat insulating member and the pressure medium gas in the low temperature part is changed to the high temperature part. And a stirring fan that stirs the pressure medium gas in the processing chamber by sending the pressure to the hot isostatic pressure pressurizer in advance from the heat resistance performance of the stirring fan. When cooled below the set allowable temperature, rotate the stirring fan to Wherein the control unit to accelerate the cooling of the treatment chamber and soaking are provided.
このように断熱部材により仕切られた低温部は高温部より低い温度となっているため、この低温部に撹拌ファンを配備すれば、HIP処理中や昇温中に加熱手段からの熱が撹拌ファンに直接影響を及ぼす虞はない。
また、冷却が開始されても圧媒ガスの温度が撹拌ファンの耐熱性能から予め設定された許容温度以上のときは、撹拌ファンが回転せず高温の圧媒ガスが撹拌ファンに接触することもない。それゆえ、撹拌ファンを高温の圧媒ガスから保護することができ、従来の撹拌ファンのように高価な材料を用いる必要や、HIP処理の温度を下げる必要がなくなる。
Since the low temperature part partitioned by the heat insulating member is lower than the high temperature part, if a stirring fan is provided in this low temperature part, the heat from the heating means is generated during the HIP process or during the temperature rise. There is no risk of direct impact.
In addition, when the temperature of the pressure medium gas is equal to or higher than a preset allowable temperature from the heat resistance performance of the stirring fan even when cooling is started, the high temperature pressure medium gas may come into contact with the stirring fan without rotating. Absent. Therefore, the stirring fan can be protected from the high-temperature pressure medium gas, and it is not necessary to use an expensive material like the conventional stirring fan and to reduce the temperature of the HIP process.
さらに、圧媒ガスの温度が撹拌ファンの耐熱性能から予め設定された許容温度以下になったときは、撹拌ファンを回転させて処理室内を均熱化するため、処理室内の温度差が被処理物に悪影響を及ぼすことがなく、冷却効率も飛躍的に上げることができる。
それゆえ、本発明の熱間等圧加圧装置では、製造コストを高騰させることなく、従来の装置では撹拌ファンを用いることができなかった高温のHIP処理に対しても撹拌ファンを用いて急速冷却を行うことができる。
Furthermore, when the temperature of the pressure medium gas falls below the preset allowable temperature due to the heat resistance performance of the stirring fan, the stirring fan is rotated to equalize the temperature in the processing chamber. It does not adversely affect objects and the cooling efficiency can be dramatically increased.
Therefore, in the hot isostatic pressing apparatus of the present invention, the manufacturing cost is not increased, and the high speed HIP processing that cannot be used in the conventional apparatus can be rapidly performed using the stirring fan. Cooling can be performed.
なお、前記撹拌ファンは、前記加熱手段と同じ耐熱性を備えた材料で形成されているのが好ましい。また、このように前記撹拌ファン及び加熱手段を同じ耐熱性を備えた材料で形成する場合は、例えばモリブデンを含む金属材料から撹拌ファン及び加熱手段を形成することができる。
一方、本発明の熱間等圧加圧方法は以下の技術的手段を講じている。
In addition, it is preferable that the said stirring fan is formed with the material provided with the same heat resistance as the said heating means. Further, when the stirring fan and the heating means are formed of a material having the same heat resistance, the stirring fan and the heating means can be formed from a metal material containing, for example, molybdenum.
On the other hand, the hot isostatic pressing method of the present invention employs the following technical means.
即ち、本発明の熱間等圧加圧方法は、圧媒ガスを充填可能な高圧容器と、前記高圧容器内に配備されて被処理品を収容する処理室と、当該処理室内の圧媒ガスを加熱する加熱手段と、を備えた熱間等方圧加圧装置で熱間等方圧加圧処理を行った後、前記処理室内の圧媒を冷却するに際しては、前記処理室における加熱手段より下側に前記処理室を上側の高温部と下側の低温部とに仕切ると共に前記圧媒ガスを低温部から高温部に透過する断熱部材と、当該低温部に前記低温部内の圧媒ガスを高温部に送ることで処理室内の圧媒ガスを撹拌する撹拌ファンと、を設けておき、前記処理室内の圧媒ガスが前記撹拌ファンの耐熱性能から予め設定された許容温度以下までに冷却された際に、前記撹拌ファンを回転させて当該処理室内を均熱化して冷却を促進することを特徴とする。 That is, the hot isostatic pressing method of the present invention includes a high-pressure vessel that can be filled with a pressure medium gas, a processing chamber that is disposed in the high-pressure vessel and accommodates an object to be processed, and a pressure medium gas in the processing chamber. And a heating means in the processing chamber when cooling the pressure medium in the processing chamber after performing a hot isostatic pressing process with a hot isostatic pressing apparatus comprising: A heat insulating member that divides the processing chamber into an upper high temperature portion and a lower low temperature portion at the lower side and transmits the pressure medium gas from the low temperature portion to the high temperature portion, and a pressure medium gas in the low temperature portion at the low temperature portion And a stirring fan that stirs the pressure medium gas in the processing chamber by sending it to the high-temperature part, and the pressure medium gas in the processing chamber is cooled to a preset allowable temperature or less from the heat resistance performance of the stirring fan. In this case, the stirring fan is rotated so that the temperature in the processing chamber is equalized and cooled. Characterized in that it promotes.
このようにすれば、製造コストを高騰させることなく、従来の装置では撹拌ファンを用いることができなかった高温のHIP処理に対しても撹拌ファンを用いて急速冷却を行うことができるからである。
なお、上述の方法においては、炉内の温度が高い間は断熱層を介する伝熱作用による冷却(いわゆる炉冷)を行うか、または前記撹拌ファンを回転させる前に、前記処理室内の圧媒ガスを自然対流させて前記高圧容器の容器壁に接触させることにより、前記処理室内の圧媒ガスを予め前記許容温度以下までに冷却すると良い。
In this way, rapid cooling can be performed using a stirring fan even for a high-temperature HIP process that could not be used with a conventional apparatus without increasing the manufacturing cost. .
In the above-described method, while the temperature in the furnace is high, the pressure medium in the processing chamber is cooled before cooling by heat transfer through the heat insulating layer (so-called furnace cooling) or before rotating the stirring fan. It is preferable to cool the pressure medium gas in the processing chamber to the allowable temperature or lower in advance by allowing the gas to naturally convect and contact with the vessel wall of the high pressure vessel.
このようにすれば、冷却の最初に行われる炉冷あるいは自然対流による冷却と、この自然対流による冷却に続いて行われる撹拌ファンによるホットゾーンへの低温ガス導入とにより、処理室内の圧媒ガスをさらに効率的に冷却することができるからである。 In this manner, the pressure medium gas in the processing chamber can be obtained by cooling by furnace cooling or natural convection performed at the beginning of cooling, and by introducing a low-temperature gas into the hot zone by a stirring fan performed following cooling by natural convection. It is because it can cool more efficiently.
本発明の熱間等圧加圧装置及び熱間等圧加圧方法により、製造コストを高騰させることなく、従来の装置では撹拌ファンを用いることができなかった高温のHIP処理に対しても撹拌ファンを用いて急速冷却を行うことができる。 The hot isostatic pressing apparatus and the hot isostatic pressing method of the present invention do not increase the manufacturing cost, and agitation is performed even for a high-temperature HIP process in which a conventional apparatus cannot use a stirring fan. Rapid cooling can be performed using a fan.
以下、本発明に係る熱間等方圧加圧装置及び熱間等方圧加圧方法の実施形態を、図面に基づき詳しく説明する。
図1は、本発明に係る熱間等方圧加圧装置1(以下、HIP装置1と呼ぶ)を示している。このHIP装置1は、圧媒ガスを充填可能な高圧容器2を有している。この高圧容器2の内側には円筒な筺状の断熱構造体3が配備されており、この断熱構造体3の内部は外部に対して熱的に隔離された空洞となっている。そして、この空洞には、圧媒ガスの流れを整流する整流筒4、整流筒4の内部に設けられて被処理品を収容する処理室5、及び処理室5内の圧媒ガスを加熱する加熱手段6などが設けられている。
Hereinafter, embodiments of a hot isostatic pressing apparatus and a hot isostatic pressing method according to the present invention will be described in detail with reference to the drawings.
FIG. 1 shows a hot isostatic pressing device 1 (hereinafter referred to as a HIP device 1) according to the present invention. The HIP device 1 has a high-pressure vessel 2 that can be filled with a pressure medium gas. A cylindrical bowl-shaped heat insulating structure 3 is disposed inside the high-pressure vessel 2, and the inside of the heat insulating structure 3 is a cavity that is thermally isolated from the outside. And in this cavity, the rectification | straightening cylinder 4 which rectifies | straightens the flow of pressure medium gas, the process chamber 5 which is provided in the inside of the rectification cylinder 4, and accommodates to-be-processed goods, and the pressure medium gas in the process chamber 5 are heated. A heating means 6 and the like are provided.
なお、以下の説明において、図1の上側及び下側を、HIP装置1を説明する際の上側及び下側という。
高圧容器2は、上下方向に沿った軸心回りに円筒状に形成された容器本体7と、容器本体7の上側開口を塞ぐように容器本体7の上側に配備された蓋体8と、容器本体7の下側開口を塞ぐように容器本体7の下側に配備された底体9とを有している。これらの容器本体7、蓋体8及び底体9は、いずれも圧媒ガスから加わる高圧に耐えられるように、低合金高強度鋼などを用いて強固に形成されている。また、容器本体7、蓋体8及び底体9は、互いにシール(図示略)を介して隙間なく嵌め込まれており、内部に封入した圧媒ガスを外部に漏らさないように組み立てられている。この高圧容器2には図示を省略する圧媒ガスの供給配管や排出配管が連結されており、高圧容器2の内部にはこれらの配管を通じて供給された高温高圧の圧媒ガスが封入されている。
In the following description, the upper side and the lower side in FIG. 1 are referred to as the upper side and the lower side when the HIP device 1 is described.
The high-pressure container 2 includes a container body 7 formed in a cylindrical shape around an axis along the vertical direction, a lid body 8 disposed on the upper side of the container body 7 so as to close the upper opening of the container body 7, and a container And a bottom body 9 disposed on the lower side of the container body 7 so as to close the lower opening of the body 7. The container body 7, the lid body 8 and the bottom body 9 are all firmly formed using low alloy high strength steel or the like so as to withstand the high pressure applied from the pressure medium gas. Moreover, the container main body 7, the lid body 8, and the bottom body 9 are fitted to each other through a seal (not shown) without gaps, and are assembled so as not to leak the pressure medium gas sealed inside. The high-pressure vessel 2 is connected to a supply pipe and a discharge pipe for pressure medium gas (not shown), and the high-pressure vessel 2 is filled with high-temperature and high-pressure pressure medium gas supplied through these pipes. .
圧媒ガスは、アルゴンガス等の不活性ガスまたは窒素ガスであり、HIP処理が可能なように10〜300MPa程度の高圧に昇圧されている。
断熱構造体3は、セラミックファイバやジルコニアフェルトなどの断熱材料で円筒な筺状に形成されており、ホットゾーン内外(円筒の内部と外部と)を熱的に隔離している。断熱構造体3は、高圧容器2の内側に配備された外側断熱体10と、この外側断熱体10のさらに内側に配備された内側断熱体11とを内外二重に備えており、これらの内側断熱体11と外側断熱体10との下側開口にはこの開口を塞ぐように底側断熱体12が遊嵌状態で設けられている。
The pressure medium gas is an inert gas such as argon gas or a nitrogen gas, and the pressure is increased to a high pressure of about 10 to 300 MPa so that HIP processing is possible.
The heat insulating structure 3 is formed in a cylindrical bowl shape with a heat insulating material such as ceramic fiber or zirconia felt, and thermally isolates the inside and outside of the hot zone (inside and outside of the cylinder). The heat insulating structure 3 includes an outer heat insulator 10 disposed inside the high-pressure vessel 2 and an inner heat insulator 11 disposed further inside the outer heat insulator 10 inside and outside, and the inside A bottom-side heat insulator 12 is provided in a loosely fitted state in the lower openings of the heat insulator 11 and the outer heat insulator 10 so as to close the openings.
外側断熱体10は、高圧容器2より小径な有蓋円筒状(逆コップ状)に形成されており、高圧容器2の内側に高圧容器2の内周面から距離をあけて収容されている。高圧容器2と外側断熱体10との間には上下方向及び径方向に隙間が形成されており、この隙間は圧媒ガスを高圧容器2の内周面に沿って上方から下方に案内する第1冷却流路13を形成している。外側断熱体10の下端と容器本体7の底体9の上面との間には隙間が形成されており、この隙間は第1冷却流路13を通って流れ下ってきた圧媒ガスを高圧容器2の内側に取り込む吸気口14となっている。 The outer heat insulator 10 is formed in a covered cylindrical shape (reverse cup shape) smaller in diameter than the high-pressure vessel 2, and is accommodated inside the high-pressure vessel 2 at a distance from the inner peripheral surface of the high-pressure vessel 2. A gap is formed between the high-pressure vessel 2 and the outer heat insulator 10 in the vertical direction and the radial direction, and this gap guides the pressure medium gas from above to below along the inner peripheral surface of the high-pressure vessel 2. One cooling channel 13 is formed. A gap is formed between the lower end of the outer heat insulating body 10 and the upper surface of the bottom body 9 of the container main body 7, and this gap allows the pressure medium gas flowing down through the first cooling flow path 13 to flow into the high pressure container. 2 is an intake port 14 to be taken in the inside.
内側断熱体11は、外側断熱体10よりさらに小径に形成されており、外側断熱体10の内側に外側断熱体10の内周面から距離をあけて収容されている。外側断熱体10と内側断熱体11との間にも上下方向及び径方向に隙間が形成されており、この隙間は圧媒ガスを高圧容器2の内周面に沿って下方から上方に案内する第2冷却流路15を形成している。 The inner heat insulator 11 has a smaller diameter than the outer heat insulator 10 and is accommodated inside the outer heat insulator 10 at a distance from the inner peripheral surface of the outer heat insulator 10. A gap is also formed between the outer heat insulator 10 and the inner heat insulator 11 in the vertical direction and the radial direction, and this gap guides the pressure medium gas upward from below along the inner peripheral surface of the high-pressure vessel 2. A second cooling channel 15 is formed.
外側断熱体10の上面の中央には外側断熱体10を上下に貫通する貫通孔16が形成されている。この貫通孔16は上述した第1冷却流路13と第2冷却流路15との双方に連通しており、内側の第2冷却流路15を通じて流れてきた圧媒ガスを外側の第1冷却流路13に案内できるようになっている。そして、貫通孔16の上方には、この貫通孔16に嵌入して第2冷却流路15から第1冷却流路13に向かう圧媒ガスの流れを遮断する栓部材17が上下方向に移動自在に設けられている。 A through hole 16 penetrating the outer heat insulator 10 vertically is formed in the center of the upper surface of the outer heat insulator 10. The through-hole 16 communicates with both the first cooling channel 13 and the second cooling channel 15 described above, and the pressure medium gas flowing through the inner second cooling channel 15 is transferred to the outer first cooling channel. It can guide to the flow path 13. Above the through hole 16, a plug member 17 that fits into the through hole 16 and blocks the flow of the pressure medium gas from the second cooling channel 15 toward the first cooling channel 13 is movable in the vertical direction. Is provided.
底側断熱体12は、円板状の断熱材料で形成されており、外側断熱体10の下側の開口に下方から遊嵌している。底側断熱体12の外周端と外側断熱体10の内周面との間には周方向に亘って隙間が形成されており、この隙間は上述した外側断熱体10の吸気口14から取り込まれた圧媒ガスの一部を内側断熱体11の第2冷却流路15に戻すガス戻し口18となっている。 The bottom heat insulator 12 is formed of a disk-shaped heat insulating material, and is loosely fitted into the lower opening of the outer heat insulator 10 from below. A gap is formed in the circumferential direction between the outer peripheral end of the bottom heat insulator 12 and the inner peripheral surface of the outer heat insulator 10, and this gap is taken in from the intake port 14 of the outer heat insulator 10 described above. A gas return port 18 is provided for returning a part of the pressurized medium gas to the second cooling flow path 15 of the inner heat insulator 11.
底側断熱体12の上面と内側断熱体11の下端面との間にも上下方向に隙間が形成されており、この隙間は後述する内側断熱体11と整流筒4との間を下方に向かって流れてきた圧媒ガスの一部を内側断熱体11の外側に排出する、あるいはガス戻し口18から流れ込んできた圧媒ガスの一部を内側断熱体11の内側に取り込む給排口19となっている。
底側断熱体12の中央側には、後述する撹拌ファン20の回転軸22を挿通する挿通孔24が形成されており、この挿通孔24の外周側には底側断熱体12を上下に貫通して底側断熱体12の下側の圧媒ガスを上方に取り込む流通孔25が形成されている。流通孔25の下側には、上下方向に移動してこの流通孔25を閉鎖可能な流路開閉弁26が備えられており、この流路開閉弁26と流通孔25とで底側断熱体12の下側に収容されて低温とされた圧媒ガスを撹拌ファン20に直接導いて処理室5内の冷却を促進させる流路開閉手段27が構成されている。なお、撹拌ファン20及び流路開閉手段27については、後ほど詳しく述べる。
A gap is also formed in the vertical direction between the upper surface of the bottom heat insulator 12 and the lower end surface of the inner heat insulator 11, and this gap faces downward between the inner heat insulator 11 and the rectifying cylinder 4 described later. A supply / discharge port 19 that discharges a part of the pressure medium gas that has flown to the outside of the inner heat insulator 11 or a part of the pressure medium gas that has flowed from the gas return port 18 to the inside of the inner heat insulator 11; It has become.
An insertion hole 24 is formed on the center side of the bottom heat insulator 12 so as to pass through a rotating shaft 22 of a stirring fan 20 to be described later, and the bottom heat insulator 12 is vertically penetrated on the outer peripheral side of the insertion hole 24. Thus, a flow hole 25 for taking in the pressure medium gas on the lower side of the bottom heat insulator 12 upward is formed. A flow path opening / closing valve 26 that can move in the vertical direction and close the flow hole 25 is provided below the flow hole 25, and the flow path opening / closing valve 26 and the flow hole 25 form a bottom heat insulator. A flow path opening / closing means 27 is configured to promote the cooling of the processing chamber 5 by directly guiding the pressure medium gas stored at a lower temperature to the stirring fan 20. The stirring fan 20 and the flow path opening / closing means 27 will be described in detail later.
整流筒4は、上側と下側とにそれぞれ開口部を備えた円筒状に形成されており、断熱構造体3の内部に配備されている。
整流筒4の内部には、この整流筒4の内部を断熱的に上下に仕切る断熱部材28とこの断熱部材28の上方に配備されて圧媒ガスを整流する整流板29とが設けられている。整流板29の上側は図示しない支持台などに被処理品を載せてHIP処理を行う処理室5となっている。
The rectifying cylinder 4 is formed in a cylindrical shape having openings on the upper side and the lower side, respectively, and is disposed inside the heat insulating structure 3.
Inside the rectifying cylinder 4, there are provided a heat insulating member 28 for partitioning the inside of the rectifying cylinder 4 in an adiabatic manner and a rectifying plate 29 disposed above the heat insulating member 28 to rectify the pressure medium gas. . The upper side of the rectifying plate 29 is a processing chamber 5 in which an object to be processed is mounted on a support stand (not shown) and performs HIP processing.
整流筒4の上端と内側断熱体11との間には隙間が形成されており、この隙間からHIP処理に使用された圧媒ガスを整流筒4の外側に送り出すことができるようになっている。また、整流筒4の下端と底側断熱体12との間にも隙間が形成されており、内側断熱体11と整流筒4との間を流れ下ってきた圧媒ガスの一部を撹拌ファン20側に引き込んで整流筒4の内部に戻せるようになっている。 A gap is formed between the upper end of the rectifying cylinder 4 and the inner heat insulator 11, and the pressure medium gas used for the HIP process can be sent out of the rectifying cylinder 4 from this gap. . Further, a gap is also formed between the lower end of the flow straightening cylinder 4 and the bottom heat insulating body 12, and a part of the pressure medium gas flowing down between the inner heat insulating body 11 and the flow straightening cylinder 4 is agitated by a fan. It can be pulled into the side 20 and returned to the inside of the rectifying cylinder 4.
断熱部材28は、整流筒4(処理室5内)における第1ヒータ30の下側に設けられている。断熱部材28は、断熱性を有しながらも通気性を備えた断熱材料で形成されている。このような断熱材料としては、例えばセラミックファイバやジルコニアフェルトなどを用いて気孔率70%以上に形成されたガス透過性の材料や、断熱性能に影響ない範囲で圧媒ガスが通過可能な5〜10mm程度の開口径に穿孔された複数の通過穴を200〜500箇所/m2程度設けた材料が挙げられる。断熱部材28は、整流筒4の内部を完全に塞ぐように配備されており、圧媒ガスを下方から上方に案内できるものでありながら、処理室5の内部空間を互いに異なる温度とされた上側の高温部31と下側の低温部32とに断熱的に仕切っている。なお、高温部31及び低温部32については後で詳しく述べる。 The heat insulating member 28 is provided below the first heater 30 in the rectifying cylinder 4 (inside the processing chamber 5). The heat insulating member 28 is formed of a heat insulating material having air permeability while having heat insulating properties. As such a heat insulating material, for example, a gas permeable material formed to have a porosity of 70% or more using ceramic fiber, zirconia felt, or the like, or 5 to which a pressure medium gas can pass within a range not affecting the heat insulating performance. The material which provided about 200-500 location / m < 2 > the several through-hole drilled by the opening diameter of about 10 mm is mentioned. The heat insulating member 28 is disposed so as to completely block the inside of the flow straightening cylinder 4 and can guide the pressure medium gas from below to above, while the upper space in which the internal space of the processing chamber 5 is set to different temperatures. The high temperature portion 31 and the lower low temperature portion 32 are adiabatically partitioned. The high temperature part 31 and the low temperature part 32 will be described in detail later.
整流板29の表面には複数の整流孔33が貫通状に形成されており圧媒ガスを整流して上方に導けるようになっている。整流板29の下側には後述する加熱手段6の第1ヒータ30が配備されている。
加熱手段6は、整流筒4の下側に配備される第1ヒータ30と、整流筒4の外側に設けられる第2ヒータ34とを有している。第1ヒータ30は、整流板29の下側に配備されており、圧媒ガスを加熱して整流板29の整流孔33に送ることができるようになっている。第2ヒータ34は、内側断熱体11より小径且つ整流筒4より大径な円筒状のヒータであり、整流筒4と内側断熱体11との間に上下方向に互いに等間隔をあけて複数(本実施形態では3つ)設けられている。
A plurality of rectification holes 33 are formed in the surface of the rectifying plate 29 so as to rectify the pressure medium gas and guide it upward. A first heater 30 of the heating unit 6 to be described later is disposed below the rectifying plate 29.
The heating means 6 includes a first heater 30 provided on the lower side of the rectifying cylinder 4 and a second heater 34 provided on the outer side of the rectifying cylinder 4. The first heater 30 is disposed below the rectifying plate 29 so that the pressure medium gas can be heated and sent to the rectifying holes 33 of the rectifying plate 29. The second heater 34 is a cylindrical heater having a diameter smaller than that of the inner heat insulator 11 and larger than that of the rectifying cylinder 4, and a plurality of the second heaters 34 are arranged at equal intervals in the vertical direction between the rectifying cylinder 4 and the inner heat insulator 11. In this embodiment, three) are provided.
撹拌ファン20は、整流筒4の下側の開口部に設けられて圧媒ガスを上方に送るプロペラ21と、底側断熱体12の挿通孔24を上下方向に挿通すると共にプロペラ21を回転させる回転軸22、底側断熱体12の下方に設けられてプロペラ21を回転駆動するモータ23と、を備えている。なお、撹拌ファン20の配置や材料は、本発明の特徴であるため、後述する。 The stirring fan 20 is provided in the lower opening of the rectifying cylinder 4 and passes through the propeller 21 that sends the pressure medium gas upward and the insertion hole 24 of the bottom heat insulator 12 in the vertical direction and rotates the propeller 21. A rotary shaft 22 and a motor 23 provided below the bottom heat insulator 12 and rotating the propeller 21. In addition, since the arrangement | positioning and material of the stirring fan 20 are the characteristics of this invention, it mentions later.
流路開閉手段27は、底側断熱体12に上下方向に貫通するように形成された流通孔25と、流通孔25の下側に上下方向に移動自在に設けられて流通孔25を閉鎖可能な流路開閉弁26とを有している。流路開閉手段27は、処理室5内の冷却を促進させるために用いられるものであり、流路開閉弁26を下方に移動させて流通孔25を開通状態にすると、底側断熱体12の下側に収容されていた低温の圧媒ガスが流通孔25を介して撹拌ファン20側に直接導かれ、この低温の圧媒ガスが処理室5内の圧媒ガスと混合されて冷却を促進させることができるようになっている。 The flow path opening / closing means 27 is provided in the bottom heat insulator 12 so as to penetrate in the vertical direction, and is provided below the flow hole 25 so as to be movable in the vertical direction so that the flow hole 25 can be closed. And an appropriate flow path opening / closing valve 26. The flow path opening / closing means 27 is used for promoting cooling of the inside of the processing chamber 5. When the flow path opening / closing valve 26 is moved downward to open the flow hole 25, the flow path opening / closing valve 26 is opened. The low-temperature pressure medium gas stored in the lower side is directly guided to the stirring fan 20 side through the circulation hole 25, and this low-temperature pressure medium gas is mixed with the pressure medium gas in the processing chamber 5 to promote cooling. It can be made to.
ところで、上述の撹拌ファン20には回転する際に動荷重が加わるため、静荷重しか加わらない高圧容器2や加熱手段6より高い耐熱性が必要とされる。それゆえ、撹拌ファン20をヒータや高圧容器2と同じような耐熱材料で形成したとしても、撹拌ファン20が実際に使用できる使用温度はヒータや高圧容器2ほど高くはない。つまり、撹拌ファン20の実使用温度を考慮すれば、撹拌ファン20の実際の使用温度に合わせてHIP処理温度を下げねばならず、高温のHIP処理に対しては撹拌ファン20を用いた強制冷却方式を採用することが困難となってしまうという問題があった。 By the way, since a dynamic load is applied to the above-described stirring fan 20 when rotating, higher heat resistance is required than the high-pressure vessel 2 and the heating means 6 to which only a static load is applied. Therefore, even if the stirring fan 20 is formed of the same heat-resistant material as the heater and the high-pressure vessel 2, the use temperature at which the stirring fan 20 can actually be used is not as high as that of the heater or the high-pressure vessel 2. In other words, if the actual use temperature of the stirring fan 20 is taken into consideration, the HIP processing temperature must be lowered in accordance with the actual use temperature of the stirring fan 20, and forced cooling using the stirring fan 20 is performed for high-temperature HIP processing. There was a problem that it was difficult to adopt the method.
そこで、本発明のHIP装置1では、処理室5内を上述した断熱部材28で断熱的に仕切って処理室5を上側の高温部31と下側の低温部32とに分け、撹拌ファン20をこの低温部32に配備して高温の圧媒ガスが接触しないように保護したうえで、処理室5内の圧媒ガスが許容温度以下までに冷却されてから撹拌ファン20を回転させるようにしている。 Therefore, in the HIP apparatus 1 of the present invention, the inside of the processing chamber 5 is thermally insulated by the above-described heat insulating member 28 to divide the processing chamber 5 into an upper high temperature portion 31 and a lower low temperature portion 32, and the stirring fan 20 is provided. In this low temperature part 32, after protecting so that a high-temperature pressure medium gas may not contact, the stirring fan 20 is rotated after the pressure medium gas in the process chamber 5 is cooled to below an allowable temperature. Yes.
具体的には、本発明のHIP装置1には、撹拌ファン20の耐熱性能から予め許容温度を設定しておき、圧媒ガスの温度が許容温度以下までに冷却された際に撹拌ファン20を回転させる制御部35が設けられている。
高温部31は、整流筒4の内部において断熱部材28より上側に位置する部分であり、その内部の一部は処理室5とされている。高温部31は、その下側に配備された断熱部材28とこの断熱部材28より上側の内側断熱体11とで外部から熱的に遮断されており、低温部32に比べて圧媒ガスを高温に維持できるようになっている。また、この高温部31は、その内部に加熱手段6の第2ヒータ34を有しており、内部には圧媒ガスを1000℃以上の圧媒ガスが収容できるようになっている。
Specifically, in the HIP device 1 of the present invention, an allowable temperature is set in advance from the heat resistance performance of the stirring fan 20, and the stirring fan 20 is installed when the temperature of the pressure medium gas is cooled to a temperature lower than the allowable temperature. A control unit 35 for rotation is provided.
The high temperature portion 31 is a portion located above the heat insulating member 28 inside the rectifying cylinder 4, and a part of the inside is the processing chamber 5. The high temperature part 31 is thermally shut off from the outside by the heat insulating member 28 arranged below and the inner heat insulating body 11 above the heat insulating member 28, and the pressure medium gas is heated at a higher temperature than the low temperature part 32. Can be maintained. Further, the high temperature portion 31 has a second heater 34 of the heating means 6 therein, and the pressure medium gas can be accommodated in the pressure medium gas at 1000 ° C. or more.
低温部32は、整流筒4の内部において断熱部材28より下側に位置する部分である。低温部32は、その上側に配備された断熱部材28とこの断熱部材28より下側の内側断熱体11とを用いて、第1ヒータ30及び第2ヒータ34から熱的に遮断されている。つまり、低温部32では、断熱部材28及び内側断熱体11が、昇温中やHIP処理中に第1ヒータ30及び第2ヒータ34から生じる熱を遮断し、冷却中にはこれらのヒータで加熱された高温の圧媒ガスからの伝熱を遮断する。それゆえ、この低温部32は、HIP処理中や昇温中のみならず冷却中においても高温部31ほど温度が上がることがなく、収容される圧媒ガスは高温部31より200〜300℃程度低い温度とされる。 The low temperature portion 32 is a portion located below the heat insulating member 28 inside the rectifying cylinder 4. The low temperature portion 32 is thermally insulated from the first heater 30 and the second heater 34 by using the heat insulating member 28 disposed on the upper side and the inner heat insulating body 11 below the heat insulating member 28. That is, in the low temperature part 32, the heat insulating member 28 and the inner heat insulating body 11 block the heat generated from the first heater 30 and the second heater 34 during the temperature rise or the HIP process, and are heated by these heaters during the cooling. The heat transfer from the generated high-temperature pressure medium gas is cut off. Therefore, the temperature of the low temperature portion 32 does not rise as high as the high temperature portion 31 during HIP processing and during temperature rise, as well as during cooling, and the contained pressure medium gas is about 200 to 300 ° C. from the high temperature portion 31. The temperature is low.
このように高温部31より圧媒ガスの温度が低い低温部32に撹拌ファン20を配備すれば、処理室5の高温部31(ホットゾーン)に配備されたものに比べて撹拌ファン20に加わる熱の影響を低減することができる。つまり、HIP処理を行う高温部31ほど低温部32では圧媒ガスが高温にならないので、撹拌ファン20に形成する材料にヒータや高圧容器2と同じような耐熱材料を用いることが可能となる。 In this way, if the stirring fan 20 is provided in the low temperature part 32 where the temperature of the pressure medium gas is lower than that of the high temperature part 31, it is added to the stirring fan 20 compared to that provided in the high temperature part 31 (hot zone) of the processing chamber 5. The influence of heat can be reduced. That is, since the pressure medium gas does not reach a higher temperature in the low temperature part 32 as the high temperature part 31 performing the HIP process, it is possible to use a heat resistant material similar to that of the heater and the high pressure vessel 2 as the material formed in the stirring fan 20.
例えば、HIP装置1に用いられるチタンジルコニアモリブデン(チタン、ジルコニウム、微量のカーボンなどを含む粒子強化型モリブデン合金)やモリブデンランタン(酸化ランタンを含む酸化粒子強化型モリブデン合金)などの金属材料(以下、モリブデン系材料という)は高圧ガス下で1500℃程度まで使用可能であるが、1500℃以上では再結晶化が起こり脆化するとされている。つまり、モリブデン系材料を用いて動荷重が加わる撹拌ファン20を形成する場合、1250℃程度が実質的な使用上の上限である。それゆえ、処理室5の高温部31に撹拌ファン20を配備する場合には、モリブデン系材料を用いてファンを形成しても、高温部31の圧媒ガスが1500℃程度に加熱されるため撹拌ファン20が破損してしまう虞がある。しかし、本発明のように低温部32に撹拌ファン20を配備する場合には、低温部32の圧媒ガスは1250℃程度にしかならないので、モリブデン系材料で撹拌ファン20を形成したとしても耐熱性は足りることになり十分に使用可能となる。 For example, metal materials such as titanium zirconia molybdenum (particle-reinforced molybdenum alloy containing titanium, zirconium, a small amount of carbon, etc.) and molybdenum lanthanum (oxidized particle-reinforced molybdenum alloy containing lanthanum oxide) used in the HIP apparatus 1 (hereinafter, Molybdenum-based material) can be used up to about 1500 ° C. under high-pressure gas, but recrystallization occurs and becomes brittle at 1500 ° C. or higher. That is, when the stirring fan 20 to which a dynamic load is applied is formed using a molybdenum-based material, about 1250 ° C. is a practical upper limit. Therefore, when the stirring fan 20 is provided in the high temperature portion 31 of the processing chamber 5, even if the fan is formed using a molybdenum-based material, the pressure medium gas in the high temperature portion 31 is heated to about 1500 ° C. The stirring fan 20 may be damaged. However, when the stirring fan 20 is provided in the low temperature portion 32 as in the present invention, the pressure medium gas in the low temperature portion 32 is only about 1250 ° C., so even if the stirring fan 20 is formed of a molybdenum-based material, it is heat resistant. Sex will be sufficient and it will be fully usable.
なお、撹拌ファン20を形成する材料の耐熱性が上述したモリブデン系材料より低い場合や、低温部32の温度が撹拌ファン20を形成する材料の耐熱温度を超える場合は、低温部32に配備したとしても撹拌ファン20の耐熱性が十分でない場合も考えられる。
そこで、本発明のHIP装置1では、圧媒ガスの温度が許容温度以下までに冷却された際に撹拌ファン20を回転させて、撹拌ファン20を破損から保護する制御部35が設けられている。
In addition, when the heat resistance of the material forming the stirring fan 20 is lower than that of the molybdenum-based material described above, or when the temperature of the low temperature portion 32 exceeds the heat resistance temperature of the material forming the stirring fan 20, the low temperature portion 32 is provided. However, the heat resistance of the stirring fan 20 may not be sufficient.
Therefore, in the HIP device 1 of the present invention, the control unit 35 that rotates the stirring fan 20 to protect the stirring fan 20 from damage when the temperature of the pressure medium gas is cooled to an allowable temperature or less is provided. .
制御部35は、処理室5内の圧媒ガスの温度を計測する温度センサ36と、この温度センサ36で計測された温度に基づいてモータ23を駆動させて撹拌ファン20を回転させるコントローラ37とを備えている。
温度センサ36は高圧容器2の外側から処理室5内に挿し込まれた先端で処理室5内の圧媒ガスの温度を計測する熱電対であり、この温度センサ36で計測された温度はコントローラ37に送られる。なお、本実施形態では、先端を高温部31に挿し込んで高温部31内の圧媒ガスの温度を計測する温度センサ36を例示しているが、例えば先端を低温部32に挿し込んで低温部32内の圧媒ガスの温度を計測する温度センサ36を用いることもできる。
The control unit 35 includes a temperature sensor 36 that measures the temperature of the pressure medium gas in the processing chamber 5, and a controller 37 that rotates the stirring fan 20 by driving the motor 23 based on the temperature measured by the temperature sensor 36. It has.
The temperature sensor 36 is a thermocouple that measures the temperature of the pressure medium gas in the processing chamber 5 at the tip inserted into the processing chamber 5 from the outside of the high-pressure vessel 2, and the temperature measured by the temperature sensor 36 is a controller. 37. In the present embodiment, the temperature sensor 36 that measures the temperature of the pressure medium gas in the high-temperature part 31 by inserting the tip into the high-temperature part 31 is illustrated, but the tip is inserted into the low-temperature part 32, for example. A temperature sensor 36 that measures the temperature of the pressure medium gas in the unit 32 can also be used.
コントローラ37は、温度センサ36から送られてきた温度が、撹拌ファン20の耐熱性能から予め設定された許容温度以下であるかどうかを判断し、送られてきた温度が許容温度以下である場合に撹拌ファン20のモータ23を駆動回転させるものである。ここで、撹拌ファン20の耐熱性能から予め設定された許容温度とは、回転状態(動荷重付与状態)の撹拌ファン20の使用限界温度に基づいて定められる温度であり、静止状態(静荷重付与状態)の撹拌ファン20の使用限界温度に基づいて定められる温度ではない。例えば、上述したモリブデン系材料で形成された撹拌ファン20を用いる場合、静止状態におけるモリブデン系材料の使用限界温度が1500℃であるのに対し、静止状態におけるモリブデン系材料の使用限界温度は1250℃と低くなっている。それゆえ、この場合の許容温度は、低温部32の圧媒ガスが1250℃となるような温度センサ36の計測位置での温度となる。このように低温部32の圧媒ガスが許容温度以下の場合にだけ撹拌ファン20を回転させるようにすれば、撹拌ファン20にその耐熱性能を超える熱が加わることがなくなり、撹拌ファン20の破損を防止することが可能となる。 The controller 37 determines whether or not the temperature sent from the temperature sensor 36 is equal to or lower than a preset allowable temperature based on the heat resistance performance of the stirring fan 20, and when the sent temperature is equal to or lower than the allowable temperature. The motor 23 of the stirring fan 20 is driven to rotate. Here, the allowable temperature set in advance from the heat resistance performance of the stirring fan 20 is a temperature determined based on the use limit temperature of the stirring fan 20 in a rotating state (dynamic load application state), and is in a stationary state (static load application). The temperature is not determined based on the use limit temperature of the stirring fan 20 in the state). For example, when the stirring fan 20 formed of the molybdenum-based material described above is used, the limit temperature of use of the molybdenum-based material in the stationary state is 1500 ° C., whereas the limit temperature of use of the molybdenum-based material in the stationary state is 1250 ° C. It is low. Therefore, the allowable temperature in this case is the temperature at the measurement position of the temperature sensor 36 such that the pressure medium gas in the low temperature portion 32 is 1250 ° C. As described above, if the stirring fan 20 is rotated only when the pressure medium gas in the low temperature portion 32 is equal to or lower than the allowable temperature, heat exceeding the heat resistance performance is not applied to the stirring fan 20 and the stirring fan 20 is damaged. Can be prevented.
次に、上述のHIP装置1を用いた本発明の熱間等圧加圧方法(以下、HIP方法と呼ぶ)を説明する。
本発明のHIP方法は、処理室5内の圧媒ガスを所定温度まで昇温する昇温工程と、所定温度まで昇温された圧媒ガスを被処理品に接触させてHIP処理を行うHIP処理工程と、HIP処理を行った後に処理室5内の圧媒ガスを冷却する冷却工程とを順に行うものであり、特に冷却工程において処理室5内を均熱化して冷却を促進することを特徴とするものである。つまり、本発明のHIP方法は、冷却工程で処理室5内の圧媒ガスが撹拌ファン20の耐熱性能から予め設定された許容温度以下までに冷却された際に撹拌ファン20を回転させて当該処理室5内を均熱化して冷却を促進することを特徴とするものである。
Next, the hot isostatic pressing method (hereinafter referred to as the HIP method) of the present invention using the HIP device 1 described above will be described.
The HIP method of the present invention includes a temperature raising step of raising the pressure medium gas in the processing chamber 5 to a predetermined temperature, and a HIP for performing HIP processing by bringing the pressure medium gas heated to a predetermined temperature into contact with an article to be treated. A processing step and a cooling step for cooling the pressure medium gas in the processing chamber 5 after performing the HIP processing are performed in order, and in particular, in the cooling step, the inside of the processing chamber 5 is soaked to promote cooling. It is a feature. That is, the HIP method of the present invention rotates the stirring fan 20 when the pressure medium gas in the processing chamber 5 is cooled to a temperature lower than a preset allowable temperature from the heat resistance performance of the stirring fan 20 in the cooling process. The inside of the processing chamber 5 is soaked to promote cooling.
具体的には、このHIP方法は以下の通りに行われる。
まず、昇温工程やHIP処理工程について、簡単に説明する。
図1に示されるように、昇温中やHIP処理中には、上述した外側断熱体10の貫通孔16に栓部材17が嵌入されており、貫通孔16は閉鎖されている。そのため、外側断熱体10の内側にある第2冷却流路15から外側にある第1冷却流路13に向かって圧媒ガスが流通できないようになっており、処理室5内の圧媒ガスは外側断熱体10より外側(高圧容器2側)に流れ出ることはない。つまり、処理室5内から流れ出た高温の圧媒ガスが高圧容器2(容器本体7)の内周面に接触すると、容器本体7の容器壁を介して内外に熱交換が行われ圧媒ガスが急激に冷却されるが、貫通孔16が閉鎖されていれば高温の圧媒ガスが高圧容器2の内周面に接触することもない。そこで、HIP処理中や昇温中は処理室5内の圧媒ガスは断熱構造体3の内部に収容され、圧媒ガスを高温状態に維持することが可能となる。
Specifically, this HIP method is performed as follows.
First, the temperature raising process and the HIP process will be briefly described.
As shown in FIG. 1, during the temperature rise or the HIP process, the plug member 17 is fitted into the through hole 16 of the outer heat insulator 10 described above, and the through hole 16 is closed. Therefore, the pressure medium gas cannot flow from the second cooling flow path 15 inside the outer heat insulator 10 toward the first cooling flow path 13 outside, and the pressure medium gas in the processing chamber 5 is It does not flow out of the outer heat insulator 10 (on the high pressure vessel 2 side). That is, when the high-temperature pressure medium gas flowing out from the inside of the processing chamber 5 comes into contact with the inner peripheral surface of the high-pressure container 2 (container body 7), heat exchange is performed inside and outside through the container wall of the container body 7. However, if the through-hole 16 is closed, the high-temperature pressure medium gas does not come into contact with the inner peripheral surface of the high-pressure vessel 2. Therefore, during the HIP process or during the temperature rise, the pressure medium gas in the processing chamber 5 is accommodated in the heat insulating structure 3 so that the pressure medium gas can be maintained at a high temperature.
昇温工程及びこの昇温工程に続くHIP処理工程が終了すると、被処理物の交換等のために処理室5内を冷却する冷却工程が行われる。
図2に示されるように、この冷却工程では、まず上述した栓部材17を上方に移動させて貫通孔16を開通させる。なお、栓部材17は動かさず、断熱構造体3を介して伝熱によって炉内を冷却する炉冷を行った後にこの動作(貫通孔16を開通させる動作)に移る場合もある。そうすると、第1冷却流路13と第2冷却流路15とが連通して第2冷却流路15から第1冷却流路13に圧媒ガスが流通できるようになる。第1冷却流路13に流れ出た圧媒ガスは高圧容器2の内周面に接触し、容器本体7の容器壁を介して熱交換が行われて圧媒ガスの冷却が急激に進む。このようにして第1冷却流路13で冷却され低温になった圧媒ガスはガス密度が大きくなるため下方に向かって流れ、一方では第2冷却流路15内の圧媒ガスは内側断熱層11を介した伝熱作用で加熱され、ガス密度が高くなるため上方に移動する。それゆえ、外側断熱体10の内外では、第2冷却流路15から第1冷却流路13を通って第2冷却流路15に戻る環状のガス流が外側断熱体10の内外に発生する。
When the temperature raising step and the HIP treatment step following this temperature raising step are completed, a cooling step for cooling the inside of the processing chamber 5 is performed for replacement of an object to be processed.
As shown in FIG. 2, in this cooling step, first, the above-described plug member 17 is moved upward to open the through hole 16. In some cases, the plug member 17 is not moved and the operation (operation for opening the through hole 16) is performed after performing furnace cooling for cooling the inside of the furnace by heat transfer through the heat insulating structure 3. Then, the first cooling flow path 13 and the second cooling flow path 15 communicate with each other, and the pressure medium gas can flow from the second cooling flow path 15 to the first cooling flow path 13. The pressure medium gas that has flowed out to the first cooling flow path 13 comes into contact with the inner peripheral surface of the high pressure vessel 2, and heat exchange is performed via the vessel wall of the vessel body 7, whereby the pressure medium gas is rapidly cooled. The pressure medium gas cooled in the first cooling flow path 13 in this way and having a low temperature flows downward because the gas density increases, while the pressure medium gas in the second cooling flow path 15 is the inner heat insulating layer. It is heated by the heat transfer action through 11 and moves upward because the gas density increases. Therefore, an annular gas flow that returns from the second cooling channel 15 to the second cooling channel 15 through the first cooling channel 13 is generated inside and outside the outer heat insulator 10 inside and outside the outer heat insulator 10.
このような環状のガス流に沿って外側断熱体10の下側まで移動した圧媒ガスは、吸気口14から高圧容器2の下部に戻されようとするが、このとき、流路開閉手段27では、流通孔25に対して流路開閉弁26が閉鎖状態となっているため、下部に戻された圧媒ガスが流通孔25を通って撹拌ファン20に直接流れることはない。それゆえ、下部に戻された圧媒ガスは、その全てが外側断熱体10と底側断熱体12との間に形成されたガス戻し口18に流れ込む。 The pressure medium gas that has moved to the lower side of the outer heat insulator 10 along the annular gas flow tends to be returned to the lower portion of the high-pressure vessel 2 from the intake port 14. Then, since the flow path opening / closing valve 26 is closed with respect to the circulation hole 25, the pressure medium gas returned to the lower portion does not flow directly to the stirring fan 20 through the circulation hole 25. Therefore, all of the pressure medium gas returned to the lower part flows into the gas return port 18 formed between the outer heat insulator 10 and the bottom heat insulator 12.
このようにして内側断熱層11を介した伝熱により処理室5内の圧媒ガスは冷却され、その結果密度差により低温の圧媒ガスが処理室5内の下側に溜まるため処理室5内で上下の温度差が大きくなる。このような大きな温度差は被処理物に悪影響を与える虞がある。
そこで、本発明では、撹拌ファン20で処理室5の下側の圧媒ガスを上方に移動させて、処理室5内を均熱化している。なお、この温度差は、冷却初期は大きくないため、処理室5内の均熱化はあまり必要ではない。また、冷却初期は圧媒ガスの冷却が進んでいないので、上述したように撹拌ファン20が熱で破損する虞がある。そこで、本発明のHIP装置1では、処理室5内の圧媒ガスが撹拌ファン20の耐熱性能から予め設定された許容温度以下までに冷却された際に撹拌ファン20を回転させるようにしているのである。
In this way, the pressure medium gas in the processing chamber 5 is cooled by heat transfer through the inner heat insulating layer 11, and as a result, the low temperature pressure medium gas accumulates on the lower side in the processing chamber 5 due to the density difference. The temperature difference between the top and bottom becomes large. Such a large temperature difference may adversely affect the workpiece.
Therefore, in the present invention, the pressure medium gas on the lower side of the processing chamber 5 is moved upward by the stirring fan 20 so that the inside of the processing chamber 5 is soaked. Since the temperature difference is not large at the initial stage of cooling, it is not necessary to equalize the temperature in the processing chamber 5. In addition, since the cooling of the pressure medium gas does not proceed at the initial stage of cooling, the stirring fan 20 may be damaged by heat as described above. Therefore, in the HIP apparatus 1 of the present invention, the stirring fan 20 is rotated when the pressure medium gas in the processing chamber 5 is cooled to a temperature lower than a preset allowable temperature from the heat resistance performance of the stirring fan 20. It is.
例えば、高温部31に配備された温度センサ36で高温部31の圧媒ガスの温度を計測し、この計測された温度が回転状態(動荷重付与状態)の撹拌ファン20の使用限界温度に基づいて定められる温度以下になったときに、制御部35から撹拌ファン20のモータ23に指令を送ってプロペラ21を回転させる。このようにすると、低温部32の圧媒ガスが撹拌ファン20により上方に向かって流れ、整流板29の整流孔33を通って高温部31に達し、ここで高温の圧媒ガスと低温の圧媒ガスとが混合されて、処理室5内が均熱化される。 For example, the temperature sensor 36 provided in the high temperature part 31 measures the temperature of the pressure medium gas in the high temperature part 31, and the measured temperature is based on the use limit temperature of the stirring fan 20 in the rotating state (dynamic load application state). When the temperature falls below a predetermined temperature, a command is sent from the control unit 35 to the motor 23 of the stirring fan 20 to rotate the propeller 21. In this way, the pressure medium gas in the low temperature part 32 flows upward by the stirring fan 20 and reaches the high temperature part 31 through the rectifying hole 33 of the rectifying plate 29, where the high temperature pressure medium gas and the low pressure The medium gas is mixed and the inside of the processing chamber 5 is soaked.
一方、処理室5内の冷却がさらに進むと、処理室5内の圧媒ガスを内側断熱体11と外側断熱体10との間に導入する本発明のような冷却方式(間接冷却方式)では、内側断熱体11と外側断熱体10との間に導入された圧媒ガスの熱の一部が内側断熱体11から処理室5内に戻るため、処理室5の冷却速度が落ちる場合がある。
このような場合は、図3に示されるように、流路開閉手段27の流路開閉弁26を下方に移動させて、底側断熱体12に形成された流通孔25を開通状態にする。そうすると、第1冷却流路13を下方に流れて吸気口14を通った圧媒ガスは流通孔25を介して撹拌ファン20側に直接導かれ、この低温の圧媒ガスが処理室5内の圧媒ガスと混合されて冷却をさらに促進させることができる。
On the other hand, when the cooling in the processing chamber 5 further proceeds, in the cooling method (indirect cooling method) as in the present invention in which the pressure medium gas in the processing chamber 5 is introduced between the inner heat insulator 11 and the outer heat insulator 10. Since a part of the heat of the pressure medium gas introduced between the inner heat insulator 11 and the outer heat insulator 10 returns from the inner heat insulator 11 into the process chamber 5, the cooling rate of the process chamber 5 may decrease. .
In such a case, as shown in FIG. 3, the flow path opening / closing valve 26 of the flow path opening / closing means 27 is moved downward to open the flow hole 25 formed in the bottom-side heat insulator 12. Then, the pressure medium gas that flows downward through the first cooling flow path 13 and passes through the intake port 14 is directly guided to the stirring fan 20 side through the circulation hole 25, and this low-temperature pressure medium gas is contained in the processing chamber 5. Cooling can be further promoted by mixing with a pressure medium gas.
このように断熱部材28により仕切られた低温部32は高温部31より低い温度となっているため、この低温部32に撹拌ファン20を配備すれば、HIP処理中や昇温中に加熱手段6からの熱が撹拌ファン20に直接影響を及ぼす虞はない。
また、冷却が開始されても圧媒ガスの温度が撹拌ファン20の耐熱性能から予め設定された許容温度以上のときは、撹拌ファン20が回転せず高温の圧媒ガスが撹拌ファン20に接触することもない。それゆえ、撹拌ファン20を高温の圧媒ガスから保護することができ、従来の撹拌ファン20のように高価な材料を用いる必要や、HIP処理の温度を下げる必要がなくなる。
Thus, since the low temperature part 32 partitioned by the heat insulating member 28 has a temperature lower than that of the high temperature part 31, if the stirring fan 20 is provided in the low temperature part 32, the heating means 6 during the HIP process or during the temperature increase. There is no possibility that the heat from directly affects the stirring fan 20.
Further, even if the cooling is started, when the temperature of the pressure medium gas is equal to or higher than a preset allowable temperature from the heat resistance performance of the stirring fan 20, the stirring fan 20 does not rotate and the high-temperature pressure medium gas contacts the stirring fan 20. I don't have to. Therefore, the stirring fan 20 can be protected from high-temperature pressure medium gas, and it is not necessary to use an expensive material like the conventional stirring fan 20 or to lower the temperature of the HIP process.
さらに、圧媒ガスの温度が撹拌ファン20の耐熱性能から予め設定された許容温度以下になったときは、撹拌ファン20を回転させて処理室5内を均熱化するため、処理室5内の温度差が被処理物に悪影響を及ぼすことがなく、冷却効率も飛躍的に上げることができる。
それゆえ、本発明の熱間等圧加圧装置では、製造コストを高騰させることなく、従来の装置では撹拌ファン20を用いることができなかった高温のHIP処理に対しても撹拌ファン20を用いて急速冷却を行うことができる。
Furthermore, when the temperature of the pressure medium gas becomes equal to or lower than the allowable temperature set in advance from the heat resistance performance of the stirring fan 20, the stirring fan 20 is rotated so that the inside of the processing chamber 5 is soaked. Therefore, the temperature difference between the two does not adversely affect the workpiece, and the cooling efficiency can be dramatically increased.
Therefore, the hot isostatic pressing device of the present invention does not increase the manufacturing cost, and the stirring fan 20 is used for high-temperature HIP processing that cannot be used with the conventional device. Rapid cooling.
本発明は上記各実施形態に限定されるものではなく、発明の本質を変更しない範囲で各部材の形状、構造、材質、組み合わせなどを適宜変更可能である。 The present invention is not limited to the above-described embodiments, and the shape, structure, material, combination, and the like of each member can be appropriately changed without changing the essence of the invention.
1 熱間等方圧加圧装置(HIP装置)
2 高圧容器
3 断熱構造体
4 整流筒
5 処理室
6 加熱手段
7 容器本体
8 蓋体
9 底体
10 外側断熱体
11 内側断熱体
12 底側断熱体
13 第1冷却流路
14 吸気口
15 第2冷却流路
16 貫通孔
17 栓部材
18 ガス戻し口
19 給排口
20 撹拌ファン
21 プロペラ
22 回転軸
23 モータ
24 挿通孔
25 流通孔
26 流路開閉弁
27 流路開閉手段
28 断熱部材
29 整流板
30 第1ヒータ
31 高温部
32 低温部
33 整流孔
34 第2ヒータ
35 制御部
36 温度センサ
37 コントローラ
1 Hot isostatic pressing device (HIP device)
DESCRIPTION OF SYMBOLS 2 High pressure vessel 3 Thermal insulation structure 4 Current flow cylinder 5 Processing chamber 6 Heating means 7 Container main body 8 Lid body 9 Bottom body 10 Outer insulation body 11 Inner insulation body 12 Bottom side insulation body 13 First cooling flow path 14 Inlet 15 Second Cooling channel 16 Through-hole 17 Plug member 18 Gas return port 19 Supply / exhaust port 20 Stirring fan 21 Propeller 22 Rotating shaft 23 Motor 24 Insertion hole 25 Flow hole 26 Channel opening / closing valve 27 Channel opening / closing means 28 Heat insulation member 29 Current plate 30 1st heater 31 High temperature part 32 Low temperature part 33 Current flow hole 34 2nd heater 35 Control part 36 Temperature sensor 37 Controller
Claims (5)
前記加熱手段より下側に設けられて前記処理室を上側の高温部と下側の低温部とに仕切ると共に前記圧媒ガスを低温部から高温部に透過可能とされた断熱部材と、
前記断熱部材より下側の低温部に設けられると共に前記低温部内の圧媒ガスを高温部に送ることで処理室内の圧媒ガスを撹拌する撹拌ファンと、
前記処理室内の圧媒ガスが前記撹拌ファンの耐熱性能から予め設定された許容温度以下までに冷却された際に、前記撹拌ファンを回転させて当該処理室内を均熱化して冷却を促進する制御部と
が設けられていることを特徴とする熱間等方圧加圧装置。 A high-pressure vessel capable of being filled with a pressure medium gas, a processing chamber provided in the high-pressure vessel and containing an object to be processed, and a heating means provided in the high-pressure vessel and heating the pressure medium gas in the processing chamber. A hot isostatic pressurizing device comprising:
A heat insulating member provided below the heating means and partitioning the processing chamber into an upper high temperature portion and a lower low temperature portion and allowing the pressure medium gas to pass from the low temperature portion to the high temperature portion;
A stirring fan that is provided in a low temperature part below the heat insulating member and agitates the pressure medium gas in the processing chamber by sending the pressure medium gas in the low temperature part to the high temperature part;
When the pressure medium gas in the processing chamber is cooled to a temperature lower than a preset allowable temperature from the heat resistance performance of the stirring fan, control is performed to rotate the stirring fan so as to equalize the temperature in the processing chamber and promote cooling. A hot isostatic pressurizing device characterized by comprising:
前記処理室における加熱手段より下側に前記処理室を上側の高温部と下側の低温部とに仕切ると共に前記圧媒ガスを低温部から高温部に透過する断熱部材と、当該低温部に前記低温部内の圧媒ガスを高温部に送ることで処理室内の圧媒ガスを撹拌する撹拌ファンと、を設けておき、
前記処理室内の圧媒ガスが前記撹拌ファンの耐熱性能から予め設定された許容温度以下までに冷却された際に、前記撹拌ファンを回転させて当該処理室内を均熱化して冷却を促進することを特徴とする熱間等方圧加圧方法。 Hot isotropy comprising a high-pressure container capable of being filled with a pressure medium gas, a processing chamber disposed in the high-pressure container and containing an article to be processed, and heating means for heating the pressure medium gas in the processing chamber After cooling the processing chamber after performing a hot isostatic pressing process with a pressurizing device,
A heat insulating member that partitions the processing chamber into an upper high temperature portion and a lower low temperature portion below the heating means in the processing chamber and transmits the pressure medium gas from the low temperature portion to the high temperature portion, and the low temperature portion A stirring fan for stirring the pressure medium gas in the processing chamber by sending the pressure medium gas in the low temperature section to the high temperature section;
When the pressure medium gas in the processing chamber is cooled to a preset allowable temperature or less from the heat resistance performance of the stirring fan, the stirring fan is rotated to soak the processing chamber so as to promote cooling. A hot isostatic pressing method characterized by
前記処理室内の圧媒ガスを自然対流させて前記高圧容器の容器壁に接触させることにより、前記処理室内の圧媒ガスを予め前記許容温度以下までに冷却することを特徴とする請求項4に記載の熱間等方圧加圧方法。 Before rotating the stirring fan,
The pressure medium gas in the processing chamber is cooled in advance to the allowable temperature or lower by bringing the pressure medium gas in the processing chamber into natural convection and contacting with the container wall of the high pressure vessel. The hot isostatic pressing method described.
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CN103062152A (en) * | 2013-01-24 | 2013-04-24 | 中国工程物理研究院化工材料研究所 | Device for controlling internal temperature uniformity of working cylinder of temperature isostatic pressing machine |
WO2015156447A1 (en) * | 2014-04-11 | 2015-10-15 | 에너진(주) | Isostatic press capable of performing heating and cooling and method for manufacturing chip component using same |
CN109808283A (en) * | 2018-12-24 | 2019-05-28 | 吉林大学 | A kind of cellular sandwich composite plate mold |
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WO2015156447A1 (en) * | 2014-04-11 | 2015-10-15 | 에너진(주) | Isostatic press capable of performing heating and cooling and method for manufacturing chip component using same |
CN106163702A (en) * | 2014-04-11 | 2016-11-23 | 艾尼吉恩有限公司 | The isostatic pressed press fit device heating and cooling down and the manufacture method utilizing its device manufacture chip type component can be carried out |
CN109808283A (en) * | 2018-12-24 | 2019-05-28 | 吉林大学 | A kind of cellular sandwich composite plate mold |
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