JP2009078224A - Method for manufacturing catalyst for burning particulate matter - Google Patents

Method for manufacturing catalyst for burning particulate matter Download PDF

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JP2009078224A
JP2009078224A JP2007249094A JP2007249094A JP2009078224A JP 2009078224 A JP2009078224 A JP 2009078224A JP 2007249094 A JP2007249094 A JP 2007249094A JP 2007249094 A JP2007249094 A JP 2007249094A JP 2009078224 A JP2009078224 A JP 2009078224A
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catalyst
aqueous solution
oxide particles
burning
particulate matter
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JP4858386B2 (en
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Shusaku Yamamura
周作 山村
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Denso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a catalyst for burning PM (particulate matter), which can be used for continuously burning PM even at comparatively low temperature of exhaust gas from a diesel engine while dispensing with external energy. <P>SOLUTION: The method for manufacturing the catalyst for burning PM comprises the steps of: dispersing a Ce oxide particle in an aqueous solution; dissolving water-soluble Ag salt in the Ce oxide particle-dispersed aqueous solution; adding diethanolamine to the resulting aqueous solution; irradiating the diethanolamine-added aqueous solution with ultrasonic waves to reduce and precipitate the Ag fine particle on the surface of the Ce oxide particle. According to this manufacturing method, the catalyst having the Ag fine particles deposited uniformly on the surface of the Ce oxide particle can be manufactured. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、ディーゼルエンジンからの排ガスなどに含まれる粒状物質、いわゆるパティキュレートマターを燃焼させるパティキュレートマター燃焼用触媒の製造方法に関する。   The present invention relates to a method for producing a particulate matter combustion catalyst for burning particulate matter contained in exhaust gas from a diesel engine, so-called particulate matter.

ディーゼルエンジンからの排ガスでは、当該排ガス中に含まれる粒状物質、いわゆるパティキュレートマター(以下、これをPMという)の存在が問題である。通常、排気中のPMはDPF(ディーゼルパティキュレートフィルターの略)により捕集されるが、この捕集による目詰まりのため、排ガスの圧力損失が高まり、出力および燃費の低下を引き起こす。   In exhaust gas from a diesel engine, the presence of particulate matter contained in the exhaust gas, so-called particulate matter (hereinafter referred to as PM) is a problem. Normally, PM in exhaust gas is collected by DPF (abbreviation of diesel particulate filter), but due to the clogging due to this collection, the pressure loss of exhaust gas increases, causing a decrease in output and fuel consumption.

このようにPMによるDPFの目詰まりを防ぐためには、フィルター上でPMを燃焼除去しなければならない。この燃焼除去のためには一般に600℃超といった比較的高い温度が必要であり、フィルターの電気的な加熱、もしくはエンジンの制御によって排気温度を高めてフィルターを加熱すること等が提案されている。   Thus, in order to prevent clogging of the DPF by PM, PM must be burned and removed on the filter. In general, a relatively high temperature of over 600 ° C. is necessary for this combustion removal, and it has been proposed to heat the filter by increasing the exhaust temperature by electrically heating the filter or controlling the engine.

これに関して特許文献1では、ハニカムフィルターの表面にPMを燃焼させる触媒を担持させ、PMの捕集と同時に連続的に燃焼させる排ガス浄化触媒が開示されている。この特許文献1では、PMを燃焼させる触媒として、アルカリ金属のケイ酸塩、アルミン酸塩、ジルコン酸塩等が開示されている。   In this regard, Patent Document 1 discloses an exhaust gas purification catalyst in which a catalyst for burning PM is supported on the surface of a honeycomb filter and burned continuously simultaneously with the collection of PM. In Patent Document 1, alkali metal silicate, aluminate, zirconate, and the like are disclosed as catalysts for burning PM.

また、特許文献2では、PMフィルターと、活性酸素放出剤とからなる排ガス浄化装置が開示されている。ここで、この活性酸素放出剤は、周囲に過剰酸素があると酸素を取り込んで酸素を保持し、周囲の酸素濃度が低下すると活性酸素を放出する物質として示されており、具体例としては、アルカリ金属、アルカリ土類金属、希土類、遷移金属が挙げられている。   Patent Document 2 discloses an exhaust gas purifying device including a PM filter and an active oxygen release agent. Here, this active oxygen release agent is shown as a substance that takes in oxygen and retains oxygen when there is excess oxygen in the surroundings, and releases active oxygen when the surrounding oxygen concentration decreases. As a specific example, Alkali metals, alkaline earth metals, rare earths and transition metals are mentioned.

また、外部エネルギーを使用する方法として、特許文献3では、酸化性のガスを供給することで、銀粒子を活性の高い酸化銀へ変換するシステムが提案されている。
特開平10−118490号公報 特開2001−271634号公報 特開2006−291779号公報
As a method of using external energy, Patent Document 3 proposes a system that converts silver particles into highly active silver oxide by supplying an oxidizing gas.
JP 10-118490 A JP 2001-271634 A JP 2006-291777 A

しかしながら、上記特許文献1、2のような触媒が提案されてはいるものの、ディーゼルエンジンの比較的低い排ガス温度(たとえば400℃程度)での連続燃焼に対応した触媒は実現されていないのが現状である。   However, although catalysts such as those in Patent Documents 1 and 2 have been proposed, a catalyst corresponding to continuous combustion at a relatively low exhaust gas temperature (for example, about 400 ° C.) of a diesel engine has not been realized. It is.

また、上記特許文献3のような外部エネルギーを使用する方法では、燃費の低下を招き、システムとしても大型になることから、車両へ搭載される触媒システムとしては、不向きである。   Further, the method using external energy as described in Patent Document 3 is not suitable as a catalyst system mounted on a vehicle because the fuel consumption is reduced and the system becomes large.

上記のように、従来技術としてPMを連続燃焼させるための様々な排ガス浄化装置が提案されているが、外部エネルギーを使用しない方法で、ディーゼルエンジンの比較的低い排ガス温度での連続燃焼に対応できるシステムは確立していない。   As described above, various exhaust gas purification devices for continuously burning PM have been proposed as conventional techniques, but can be used for continuous combustion of diesel engines at a relatively low exhaust gas temperature by a method that does not use external energy. The system has not been established.

本発明は、上記問題に鑑みてなされたものであり、外部エネルギーを必要とせず、ディーゼルエンジンの比較的低い排気温度でも連続燃焼可能なPM燃焼用触媒を提供することを目的とする。   The present invention has been made in view of the above problems, and an object of the present invention is to provide a PM combustion catalyst that does not require external energy and can continuously burn even at a relatively low exhaust temperature of a diesel engine.

上記目的を達成するため、本発明は、Ce酸化物粒子を水溶液中に分散させ、この水溶液中に水溶性のAg塩を溶解させた後、さらにジエタノールアミンを加えたうえで、超音波を照射することにより、Ce酸化物粒子の表面にAg微粒子を還元して析出させることを特徴とする。   In order to achieve the above object, according to the present invention, Ce oxide particles are dispersed in an aqueous solution, a water-soluble Ag salt is dissolved in the aqueous solution, diethanolamine is further added, and ultrasonic waves are irradiated. Thus, Ag fine particles are reduced and deposited on the surface of the Ce oxide particles.

本発明は、後述する実施例に代表されるような試作検討を行った結果、実験的に見出されたものであり、本PM燃焼用触媒の製造方法によって、Ce酸化物粒子の表面にAg微粒子を均一に担持してなる触媒が作製される。そして、この触媒によれば、低温で活性酸素を放出するため、外部エネルギーを必要とせず、ディーゼルエンジンの比較的低い排気温度でも連続燃焼可能なPM燃焼用触媒が提供される。   The present invention has been experimentally found as a result of trial production as typified by Examples described later, and is produced on the surface of Ce oxide particles by the method for producing a catalyst for PM combustion. A catalyst is formed by uniformly supporting fine particles. According to this catalyst, since active oxygen is released at a low temperature, a PM combustion catalyst that does not require external energy and can continuously burn even at a relatively low exhaust temperature of a diesel engine is provided.

本発明の実施形態に係るPM燃焼用触媒の製造方法では、まず、硝酸セリウム溶液中に沈殿剤としてジエタノールアミンを滴下することにより、Ce酸化物(たとえば、CeO2)よりなる粒子を作製する。ここで、このCe酸化物粒子のサイズは、ナノメートルオーダー(平均粒径が100μm以下)であることが好ましいが、それ以上のサイズであってもよい。 In the method for producing a PM combustion catalyst according to an embodiment of the present invention, first, particles of Ce oxide (for example, CeO 2 ) are prepared by dropping diethanolamine as a precipitant into a cerium nitrate solution. Here, the size of the Ce oxide particles is preferably on the order of nanometers (average particle size is 100 μm or less), but may be larger than that.

次に、このCe酸化物粒子を水に入れて超音波分散させる。そして、Ce酸化物粒子が分散してなる水溶液中に、硝酸銀などの水溶性のAg塩を溶解させる。さらに、この水溶液に対して、還元剤としてのジエタノールアミンを加えた状態で超音波を照射する。これにより、Ag塩が還元されて、Ce酸化物粒子の表面にAg微粒子として析出する。   Next, the Ce oxide particles are placed in water and ultrasonically dispersed. Then, a water-soluble Ag salt such as silver nitrate is dissolved in an aqueous solution in which Ce oxide particles are dispersed. Further, this aqueous solution is irradiated with ultrasonic waves in a state where diethanolamine as a reducing agent is added. Thereby, the Ag salt is reduced and precipitated as Ag fine particles on the surface of the Ce oxide particles.

後は、このCe酸化物粒子を乾燥、焼成することにより、本実施形態のPM燃焼用触媒として、表面にAg微粒子が均一に担持されたCe酸化物粒子が作製される。この本実施形態の触媒によれば、外部エネルギーが不要で、たとえば約300℃程度でPMの連続燃焼が可能であり、ディーゼルエンジンの排ガス浄化触媒として使用が可能である。   Thereafter, the Ce oxide particles are dried and fired, whereby Ce oxide particles having Ag fine particles uniformly supported on the surface are produced as the PM combustion catalyst of the present embodiment. According to the catalyst of this embodiment, external energy is unnecessary, for example, PM can be continuously burned at about 300 ° C., and can be used as an exhaust gas purification catalyst for a diesel engine.

次に、本発明を以下の実施例および比較例に基づいて、より具体的に述べることとするが、本発明は、これら実施例に限定されるものではない。   Next, the present invention will be described more specifically based on the following examples and comparative examples, but the present invention is not limited to these examples.

(実施例1)
上記実施形態に示した方法により平均粒径が20nmであるCe酸化物粒子を作製し、このCe酸化物粒子を1wt%分散してなるCe酸化物粒子分散液を作製した。そして、この分散液中に、Ag固形比が20wt%となるように硝酸銀溶液を添加し、さらに、ジエタノールアミンを20ml/L加えた。ここで、Ag固形比が20wt%とは、Ag単独の重量とCe酸化物粒子の重量とが20:80となることである。
Example 1
Ce oxide particles having an average particle diameter of 20 nm were prepared by the method described in the above embodiment, and a Ce oxide particle dispersion liquid in which 1 wt% of the Ce oxide particles were dispersed was prepared. And in this dispersion liquid, the silver nitrate solution was added so that Ag solid ratio might be 20 wt%, and also diethanolamine was added 20 ml / L. Here, the Ag solid ratio of 20 wt% means that the weight of Ag alone and the weight of Ce oxide particles are 20:80.

続いて、この分散液に、超音波を1時間照射して硝酸銀を還元析出させることにより、Ce酸化物粒子の表面にAg微粒子を担持させた。その後、この溶液を120℃で蒸発乾固させたのち、500℃で1時間の熱処理を行い、本実施例の触媒として表面にAg微粒子が担持されてなるCe酸化物粒子を得た。   Subsequently, Ag fine particles were supported on the surface of the Ce oxide particles by irradiating the dispersion with ultrasonic waves for 1 hour to reduce and precipitate silver nitrate. Thereafter, this solution was evaporated to dryness at 120 ° C., and then heat-treated at 500 ° C. for 1 hour to obtain Ce oxide particles having Ag fine particles supported on the surface as a catalyst of this example.

(実施例2)
平均粒径が100nmであるCe酸化物粒子を1wt%分散してなるCe酸化物粒子分散液に、Ag固形比が20wt%となるように硝酸銀溶液を添加した後、ジエタノールアミンを20ml/L加え、これに超音波を1時間照射して還元析出させることにより、Ce酸化物粒子の表面にAg微粒子を担持した。
(Example 2)
After adding a silver nitrate solution so that the Ag solid ratio becomes 20 wt%, to a Ce oxide particle dispersion obtained by dispersing 1 wt% of Ce oxide particles having an average particle diameter of 100 nm, 20 ml / L of diethanolamine is added, This was irradiated with ultrasonic waves for 1 hour for reduction precipitation, whereby Ag fine particles were supported on the surface of the Ce oxide particles.

そして、この溶液を120℃で蒸発乾固させたのち、500℃で1時間の熱処理を行い、本実施例の触媒として、表面にAg微粒子が担持されてなるCe酸化物粒子を得た。   Then, this solution was evaporated to dryness at 120 ° C., and then heat-treated at 500 ° C. for 1 hour to obtain Ce oxide particles having Ag fine particles supported on the surface as a catalyst of this example.

(比較例1)
平均粒径が20nmであるCe酸化物粒子を1wt%分散してなるCe酸化物粒子分散液に、Ag固形比が20wt%となるように硝酸銀溶液を添加し、続いて、この溶液を120℃で蒸発乾固させたのち、500℃で1時間の熱処理を行い、比較例1の触媒として表面にAgが担持されてなるCe酸化物粒子を得た。
(Comparative Example 1)
A silver nitrate solution was added to a Ce oxide particle dispersion obtained by dispersing 1 wt% of Ce oxide particles having an average particle diameter of 20 nm so that the Ag solid ratio would be 20 wt%. After evaporating to dryness, heat treatment was carried out at 500 ° C. for 1 hour to obtain Ce oxide particles having Ag supported on the surface as a catalyst of Comparative Example 1.

(比較例2)
平均粒径が100nmであるCe酸化物粒子を1wt%分散してなるCe酸化物粒子分散液に、Ag固形比が20wt%となるように硝酸銀溶液を添加し、続いて、この溶液を120℃で蒸発乾固させたのち、500℃で1時間の熱処理を行い、比較例2の触媒として表面にAgが担持されてなるCe酸化物粒子を得た。
(Comparative Example 2)
A silver nitrate solution was added to a Ce oxide particle dispersion obtained by dispersing 1 wt% of Ce oxide particles having an average particle diameter of 100 nm so that the Ag solid ratio would be 20 wt%. After evaporating to dryness, heat treatment was performed at 500 ° C. for 1 hour to obtain Ce oxide particles having Ag supported on the surface as a catalyst of Comparative Example 2.

そして、これら実施例1、2および比較例1、2をPM燃焼用触媒として評価した。具体的には、実際にディーゼルエンジンより採取したPMを触媒重量に対して5%添加し、示差熱分析計によりPM燃焼試験を行った。   These Examples 1 and 2 and Comparative Examples 1 and 2 were evaluated as PM combustion catalysts. Specifically, 5% of PM actually collected from a diesel engine was added to the catalyst weight, and a PM combustion test was performed using a differential thermal analyzer.

図1は、このPM燃焼試験の測定結果を示す図である。図1中、横軸に温度(単位:℃)、縦軸に触媒1gあたりのPM燃焼率(単位:mg/min)を示しており、実質的には触媒1gあたり1.2mg/minのPM燃焼率があれば十分である。ここで、図1中、実施例1の結果は太い実線、実施例2の結果は細い実線、比較例1の結果は太い破線、比較例2の結果は細い破線にて表してあり、縦軸に1.2mg/minの実線を表してある。   FIG. 1 is a diagram showing the measurement results of this PM combustion test. In FIG. 1, the horizontal axis indicates temperature (unit: ° C.), and the vertical axis indicates PM combustion rate (unit: mg / min) per gram of catalyst, which is substantially 1.2 mg / min PM per gram of catalyst. A burning rate is sufficient. Here, in FIG. 1, the result of Example 1 is represented by a thick solid line, the result of Example 2 is represented by a thin solid line, the result of Comparative Example 1 is represented by a thick broken line, and the result of Comparative Example 2 is represented by a thin broken line. Represents a solid line of 1.2 mg / min.

この図1に示されるように、上記実施例1、2の製造方法により作製された触媒では、1.2mg/minの燃焼率に達する温度が280℃以下であり、超音波還元を行わない上記比較例1、2の製造方法により作製された比較例1、2では、燃焼温度が330℃以上である。このように、実施例の触媒は比較例に比べて、活性が高く、PMの燃焼温度が低くなり、ディーゼルエンジンの排ガス浄化用触媒として好適であることが確認された。   As shown in FIG. 1, in the catalysts produced by the production methods of Examples 1 and 2, the temperature reaching a combustion rate of 1.2 mg / min is 280 ° C. or lower, and the ultrasonic reduction is not performed. In Comparative Examples 1 and 2 produced by the manufacturing method of Comparative Examples 1 and 2, the combustion temperature is 330 ° C. or higher. As described above, it was confirmed that the catalyst of the example had higher activity and lower PM combustion temperature than the comparative example, and was suitable as an exhaust gas purifying catalyst for a diesel engine.

なお、上記実施形態に示した製造方法は、Ce酸化物粒子の分散水溶液に水溶性Ag塩を溶解させ、さらにジエタノールアミンを加え、超音波照射により、Ce酸化物粒子表面にAg微粒子を還元析出させるものであり、上記実施例におけるCe酸化物粒子のサイズやCe酸化物粒子とAgとの重量比、超音波照射時間、熱処理の温度や時間などは、あくまで一具体例であり、これらを適宜設計変更してもよいことはもちろんである。   In the manufacturing method shown in the above embodiment, a water-soluble Ag salt is dissolved in a dispersed aqueous solution of Ce oxide particles, diethanolamine is further added, and Ag fine particles are reduced and deposited on the surface of the Ce oxide particles by ultrasonic irradiation. The size of the Ce oxide particles, the weight ratio of the Ce oxide particles to Ag, the ultrasonic irradiation time, the temperature and time of the heat treatment, etc. are just specific examples, and are appropriately designed. Of course, it may be changed.

PM燃焼試験の測定結果を示す図である。It is a figure which shows the measurement result of PM combustion test.

Claims (1)

Ce酸化物粒子を水溶液中に分散させ、この水溶液中に水溶性のAg塩を溶解させた後、さらにジエタノールアミンを加えたうえで、超音波を照射することにより、前記Ce酸化物粒子の表面にAg微粒子を還元して析出させることを特徴とするパティキュレートマター燃焼用触媒の製造方法。 Ce oxide particles are dispersed in an aqueous solution, a water-soluble Ag salt is dissolved in the aqueous solution, diethanolamine is further added, and ultrasonic waves are applied to the surface of the Ce oxide particles. A method for producing a particulate matter combustion catalyst, which comprises reducing and precipitating Ag fine particles.
JP2007249094A 2007-09-26 2007-09-26 Method for producing catalyst for particulate matter combustion Expired - Fee Related JP4858386B2 (en)

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JP2010264359A (en) * 2009-05-13 2010-11-25 Honda Motor Co Ltd Exhaust gas purifying device of internal combustion engine
JP2010269269A (en) * 2009-05-22 2010-12-02 Sumitomo Osaka Cement Co Ltd Coating material for forming porous film and porous film
JP2011143352A (en) * 2010-01-14 2011-07-28 Mitsui Mining & Smelting Co Ltd Method for producing catalyst for cleaning diesel exhaust gas
JP2015077532A (en) * 2013-10-15 2015-04-23 本田技研工業株式会社 Exhaust cleaning filter

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Publication number Priority date Publication date Assignee Title
JP2010264359A (en) * 2009-05-13 2010-11-25 Honda Motor Co Ltd Exhaust gas purifying device of internal combustion engine
JP2010269269A (en) * 2009-05-22 2010-12-02 Sumitomo Osaka Cement Co Ltd Coating material for forming porous film and porous film
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JP2015077532A (en) * 2013-10-15 2015-04-23 本田技研工業株式会社 Exhaust cleaning filter

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