JP2009041917A - Film thickness measuring system of railroad rail surface hardening layer - Google Patents

Film thickness measuring system of railroad rail surface hardening layer Download PDF

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JP2009041917A
JP2009041917A JP2007203928A JP2007203928A JP2009041917A JP 2009041917 A JP2009041917 A JP 2009041917A JP 2007203928 A JP2007203928 A JP 2007203928A JP 2007203928 A JP2007203928 A JP 2007203928A JP 2009041917 A JP2009041917 A JP 2009041917A
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JP5138305B2 (en
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Takashi Nakamura
崇 中村
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Railway Technical Research Institute
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a film thickness measuring system of a railroad rail surface hardening layer that uses a Vickers hardness gauge for measuring the hardness of only a sample to be measured, obtaining a portion of the thin rail surface hardening layer generated on a base material rail steel (pearlite steel) as a substrate only, and measuring its thickness in a nondestructive manner. <P>SOLUTION: In the film thickness measuring system of the railroad rail surface hardening layer, the actually-measured Vickers hardness of the railroad rail surface hardening layer 2 is obtained, by pressing the Vickers hardness gauge against the surface of the railroad rail constructed. The film thickness of the surface hardening layer 2 of the constructed railroad rail is measured from the Vickers hardness actually measured, based on the correspondence data between the previously-measured Vickers hardness of the railroad rail surface hardening layer and the film thickness. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鉄道レール表面硬化層の膜厚測定システムに係り、特に、鉄道レール保線現場における、ビッカース硬さ計を用いた、鉄道レール表面硬化層の非破壊による膜厚の測定システムに関するものである。   The present invention relates to a system for measuring the thickness of a hardened railroad rail layer, and more particularly to a system for measuring the thickness of a hardened railroad rail surface layer using a Vickers hardness tester at a railway rail track maintenance site. is there.

鉄道レールの頭頂面が車輪の空転や滑走による摩擦熱等により高温になる時、また転がり接触により激しい歪みが繰り返し加わる時、レール硬化層（白色層・白層）とよばれるマルテンサイト組織の熱変態層が鉄道レール表面に形成される。このレール硬化層（白色層・白層）は一般的に硬くて脆いため、普通レール鋼のパーライト組織と比較して、レールの転がり疲労損傷の一つであるレールシェリングに発展する亀裂の発生原因となる。つまり、レール硬化層が厚くなると、亀裂の発生確率が高まる。   When the top surface of a railroad rail becomes hot due to frictional heat caused by wheel slipping or sliding, or when severe strain is repeatedly applied due to rolling contact, the heat of the martensite structure called the rail hardened layer (white layer / white layer) A transformation layer is formed on the rail surface. This hardened rail layer (white layer / white layer) is generally hard and brittle. Compared with the pearlite structure of ordinary rail steel, the cause of cracks that develop into rail rolling, which is one of the rolling fatigue damages of rails. It becomes. That is, when the hardened rail layer becomes thicker, the probability of occurrence of cracks increases.

かかる鉄道レール表面硬化層の膜厚の測定においては、従来はリバウンド式の硬さ測定で反発係数の値を求めることにより、そのレール硬化層の厚さを非破壊で求めようとしてきた（下記非特許文献１参照）。しかしこの測定では、シミュレーションのみが実施され、実際の測定器は試作されなかった。
中村崇他「反発式白色層厚さ評価システム」：新線路、５９巻、３号、２００５年 In the measurement of the thickness of such a hardened railroad rail surface, the thickness of the hardened rail layer has been sought nondestructively by obtaining the value of the coefficient of restitution by rebound hardness measurement (see the following non-destructive method). Patent Document 1). However, in this measurement, only simulation was performed, and no actual measuring device was prototyped.
Takashi Nakamura et al. “Repulsive White Layer Thickness Evaluation System”: New Line, Vol. 59, No. 3, 2005

上記したように、非破壊による鉄道レール表面硬化層の膜厚の測定に関して、非特許文献１では測定器の試作にまで至っておらず、実用可能な提案はなされていなかった。   As described above, non-destructive measurement of the thickness of the railway rail surface hardened layer by non-destructive method has not led to the trial production of a measuring instrument, and no practical proposal has been made.

また、ポータブルなリバウンド式硬さ計を用いた測定では、リバウンド圧子の衝突エネルギーが高いため、鉄道レール表面に発生する薄いレール硬化層部分のみの硬さを求めることができなかった。   Moreover, in the measurement using a portable rebound type hardness tester, since the collision energy of the rebound indenter is high, it was not possible to obtain the hardness of only the thin hardened rail portion generated on the rail surface.

本発明は、上記状況に鑑みて、本来は測定試料の硬さのみを測定するビッカース硬さ計を用いることで、そのやわらかい母材レール鋼（パーライト鋼）上に発生する薄いレール硬化層部分のみの硬さを求め、さらにその厚さを非破壊で測定することができる鉄道レール表面硬化層の膜厚測定システムを提供することを目的とする。   In view of the above situation, the present invention uses only a thin Vickers hardness meter that originally measures only the hardness of a measurement sample, and only a thin rail hardened layer portion generated on the soft base metal rail steel (pearlite steel). An object of the present invention is to provide a system for measuring the thickness of a railway rail surface hardened layer, which can determine the hardness of the rail and further measure the thickness thereof in a nondestructive manner.

本発明は、上記目的を達成するために、
〔１〕鉄道レール表面硬化層の膜厚測定システムにおいて、敷設された鉄道レール表面にビッカース硬さ計を押し当てて、前記鉄道レールの表面硬化層の実測ビッカース硬さを求め、あらかじめ測定した鉄道レールの表面硬化層のビッカース硬さと膜厚との対応データに基づいて、前記実測ビッカース硬さより、前記敷設された鉄道レールの表面硬化層の膜厚を測定することを特徴とする。 In order to achieve the above object, the present invention provides
[1] In a railway rail surface hardened layer thickness measurement system, a Vickers hardness tester is pressed against the surface of the laid railroad rail to determine the measured Vickers hardness of the surface hardened layer of the railroad rail, and the railway is measured in advance. Based on the correspondence data between the Vickers hardness and the film thickness of the surface hardened layer of the rail, the film thickness of the surface hardened layer of the laid railroad rail is measured from the measured Vickers hardness.

〔２〕上記〔１〕記載の鉄道レール表面硬化層の膜厚測定システムにおいて、前記ビッカース硬さ計は、ポータブルな携帯型硬さ計であることを特徴とする。   [2] The railway rail surface hardened layer thickness measuring system according to [1], wherein the Vickers hardness meter is a portable portable hardness meter.

本発明によれば、以下のような効果を奏することができる。   According to the present invention, the following effects can be achieved.

（１）本来は測定体の硬さのみを測定するビッカース硬さ計を用いて、現場の敷設状態レールの不特定箇所に発生するレール表面硬化層の膜厚を簡易に非破壊で測定することができる。   (1) Using a Vickers hardness tester that originally measures only the hardness of the measuring object, the thickness of the hardened rail surface layer that occurs at unspecified locations on the laid rail in the field can be measured easily and non-destructively. Can do.

（２）現場において敷設状態レールの不特定箇所に発生するレール表面硬化層の膜厚を、１人で持ち運びが可能なポータブルな携帯型ビッカース硬さ計により、簡便に非破壊で測定することができる。   (2) The thickness of the hardened rail surface layer that is generated at unspecified locations on the site can be measured easily and non-destructively with a portable portable Vickers hardness meter that can be carried by one person. it can.

本発明の鉄道レール表面硬化層の膜厚測定システムは、敷設された鉄道レール表面にビッカース硬さ計を押し当てて前記鉄道レールの表面硬化層の実測ビッカース硬さを求め、あらかじめ測定した鉄道レールの表面硬化層のビッカース硬さと膜厚との対応データに基づいて、前記実測ビッカース硬さより、前記敷設された鉄道レールの表面硬化層の膜厚を測定する。   The railway rail surface hardened layer thickness measuring system according to the present invention is a railroad rail that has been measured in advance by obtaining a measured Vickers hardness of the surface hardened layer of the railroad rail by pressing a Vickers hardness meter against the surface of the railroad rail laid. Based on the correspondence data between the Vickers hardness and the film thickness of the surface hardened layer, the film thickness of the surface hardened layer of the laid railroad rail is measured from the measured Vickers hardness.

以下、本発明の実施の形態について詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail.

まず、ビッカース硬度の測定について説明する。   First, measurement of Vickers hardness will be described.

ビッカース硬さは次のように定義づけられている。   Vickers hardness is defined as follows.

ビッカース硬さとは対面角α＝１３６°のダイヤモンド四角錐圧子を用い、試験面にピラミッド形の窪みをつけた時の荷重を、永久窪みの対角線の長さから求めた表面積で除した商をいい、次の式で算出する。ただし、Ｈｖの数値には単位をつけない。   Vickers hardness is a quotient obtained by dividing the load when a pyramid-shaped depression is added to the test surface by a diamond square pyramid indenter with a diagonal angle α = 136 ° by the surface area obtained from the diagonal length of the permanent depression. The following formula is used. However, no unit is added to the numerical value of Hv.

Ｈｖ＝（２Ｐ／ｄ2 ）ｓｉｎ（α／２）＝１．８５４（Ｐ／ｄ2 ）
ここで、Ｈｖはビッカース硬さ（ｋｇ／ｍｍ2 ）、Ｐは加えた荷重（ｋｇ）、ｄは窪みの対角線の長さ（ｍｍ）である。 Hv = (2P / d 2 ) sin (α / 2) = 1.854 (P / d 2 )
Here, Hv is the Vickers hardness (kg / mm 2 ), P is the applied load (kg), and d is the length (mm) of the diagonal line of the recess.

このようにして、試験体の硬さを測定することができる。   In this way, the hardness of the specimen can be measured.

図１は本発明に係る鉄道レール表面に硬化層を有するレールの断面図である。   FIG. 1 is a cross-sectional view of a rail having a hardened layer on the railroad rail surface according to the present invention.

この図において、１はレールの下地としてのやわらかい母材鋼、２はその母材鋼１上に形成されるレール表面硬化層である。   In this figure, 1 is a soft base steel as a base of the rail, and 2 is a rail surface hardened layer formed on the base steel 1.

図２は本発明に係る鉄道レール表面硬化層の膜厚が厚い場合のビッカース硬さ計による測定状態を示す断面図である。   FIG. 2 is a cross-sectional view showing a state measured by a Vickers hardness meter when the thickness of the railway rail surface hardened layer according to the present invention is large.

このように、下地としてのやわらかい母材鋼１１上のレール表面硬化層１２の膜厚が十分に厚い場合、ビッカース硬さ計のダイアモンド圧子１３を用いて測定すると、母材鋼１１の影響を受けることなくレール表面硬化層１２の表面に窪み１４が形成され、レール表面硬化層１２の硬さを測定することができる。   As described above, when the thickness of the rail surface hardened layer 12 on the soft base steel 11 as the base is sufficiently thick, when measured using the diamond indenter 13 of the Vickers hardness meter, the base steel 11 is affected. The recess 14 is formed on the surface of the rail surface hardened layer 12 without any problem, and the hardness of the rail surface hardened layer 12 can be measured.

図３は本発明に係る鉄道レール表面硬化層の膜厚が薄い場合のビッカース硬さ計による測定状態を示す断面図である。   FIG. 3 is a cross-sectional view showing a state measured by a Vickers hardness tester when the thickness of the railway rail surface hardened layer according to the present invention is thin.

このように、下地としてのやわらかい母材鋼２１上のレール表面硬化層２２の膜厚が薄い場合、ビッカース硬さ計のダイアモンド圧子２３を用いてレール表面硬化層２２の硬さを測定すると、母材鋼２１の影響が出る。つまり、レール表面硬化層２２の表面に窪み２４が形成されると共に、母材鋼２１の表面にも窪み２５が形成されてしまう。   As described above, when the thickness of the rail surface hardened layer 22 on the soft base steel 21 as the base is thin, the hardness of the rail surface hardened layer 22 is measured using the diamond indenter 23 of the Vickers hardness meter. The influence of the material steel 21 comes out. In other words, the recess 24 is formed on the surface of the rail surface hardened layer 22, and the recess 25 is also formed on the surface of the base steel 21.

図４は本発明に係る鉄道レール表面の硬化層の膜厚（μｍ）とビッカース硬さ（Ｈｖ）を示す図である。この図において、ＪＩＳ〔１００ｇ〕、ＪＩＳ〔３００ｇ〕は、ＪＩＳ規格の一般的なビッカース硬さ計（固定式：実験室内で使用する据え置き型のもの）を用いて測定した硬さの値であり、〔１００ｇ〕、〔３００ｇ〕は押込み荷重の種別である。ビッカース硬さＨｖは、Ｈｖ＝（荷重Ｐ）／（圧痕部表面積）であるが、圧痕部表面積は四角錐の表面積であるため、窪みの対角線の長さｄを測定し、幾何学演算により圧痕部表面積を求めている。そのため、Ｈｖ＝１．８５４×Ｐ／ｄ2 という式になっている。 FIG. 4 is a diagram showing the film thickness (μm) and Vickers hardness (Hv) of the hardened layer on the railroad rail surface according to the present invention. In this figure, JIS [100 g] and JIS [300 g] are hardness values measured using a general Vickers hardness tester (fixed type: stationary type used in a laboratory) of JIS standard. , [100 g] and [300 g] are types of indentation loads. The Vickers hardness Hv is Hv = (load P) / (indentation surface area), but since the indentation surface area is the surface area of a quadrangular pyramid, the length d of the diagonal line of the depression is measured, and the indentation is performed by geometric calculation. The partial surface area is obtained. Therefore, the equation is Hv = 1.854 × P / d 2 .

ＵＣＩ〔１Ｎ〕，ＵＣＩ〔３Ｎ〕はＧＥ Ｉｎｓｐｅｃｔｉｏｎ Ｔｅｃｈｎｏｌｏｇｙ社製のポータブル硬さ計による測定結果である。〔１Ｎ〕，〔３Ｎ〕は上記と同様に押込み荷重である。測定器の型番は〔１Ｎ〕がＭＩＣ−２１０１、〔３Ｎ〕がＭＩＣ−２１０３である。ＵＣＩとは超音波接触インピーダンス法（Ｕｌｔｒａｓｏｎｉｃ Ｃｏｎｔａｃｔ Ｉｍｐｅｄａｎｃｅ ｍｅｔｈｏｄ）の略である。ＪＩＳによる方法が圧痕部表面積をｄから求めるのに対して、ＵＣＩ法では圧痕を印加するプローブが超音波振動をし、プローブが材料に接触する前と圧痕を印加したときの振動数の差より圧痕部表面積を演算する。その後、Ｈｖ＝（荷重Ｐ）／（圧痕部表面積）により硬さを求めるのは上記したＪＩＳと同じである。   UCI [1N] and UCI [3N] are measurement results using a portable hardness tester manufactured by GE Inspection Technology. [1N] and [3N] are indentation loads as described above. The model numbers of the measuring instruments are [1N] for MIC-2101 and [3N] for MIC-2103. UCI is an abbreviation for Ultrasonic Contact Impedance method. Whereas the JIS method obtains the surface area of the indentation portion from d, the UCI method uses ultrasonic vibration of the probe to which the indentation is applied, and the difference in frequency between when the probe is in contact with the material and when the indentation is applied Calculate the indentation surface area. Thereafter, the hardness is obtained by Hv = (load P) / (indentation surface area) as in JIS described above.

ＪＩＳもＵＣＩもダイアモンド圧子を押込み硬さを求めるビッカース硬さ測定という意味で同じであり、圧痕の表面積の求め方が異なるだけである。実験ではＵＣＩの正確さを確かめるため、実績のある据え置き型のＪＩＳタイプの測定器による硬さとの比較を行っている。なお、１００ｇは１Ｎとほぼ同じと考えて、ＪＩＳ〔１００ｇ〕とＵＣＩ〔１Ｎ〕による結果を同等のものと考えている。ＪＩＳ〔３００ｇ〕とＵＣＩ〔３Ｎ〕についても同じである。   Both JIS and UCI are the same in terms of Vickers hardness measurement to determine the indentation hardness of a diamond indenter, and only the method for determining the surface area of the indentation is different. In the experiment, in order to confirm the accuracy of UCI, a comparison is made with the hardness by a proven stationary JIS type measuring instrument. In addition, 100g is considered to be almost the same as 1N, and the result by JIS [100g] and UCI [1N] is considered equivalent. The same applies to JIS [300 g] and UCI [3N].

この図から明らかなように、鉄道レール表面硬化層の膜厚（μｍ）が４０μｍ位まで、レール表面硬化層の厚さ測定の際、下地としての母材鋼の影響が現れることが分かる。   As can be seen from this figure, when the thickness of the hardened rail rail surface layer (μm) is about 40 μm, the influence of the base steel as a base appears when measuring the thickness of the hardened rail surface layer.

図５は本発明に係る鉄道レール表面硬化層の膜厚（μｍ）が特に薄い領域のビッカース硬さ（Ｈｖ）を示す図である。ここでも、ＪＩＳ〔１００ｇ〕とＵＣＩ〔１Ｎ〕，ＪＩＳ〔３００ｇ〕，ＵＣＩ〔３Ｎ〕については、図４における説明と同様である。   FIG. 5 is a diagram showing the Vickers hardness (Hv) in a region where the thickness (μm) of the railway rail surface hardened layer according to the present invention is particularly thin. Here, JIS [100g], UCI [1N], JIS [300g], and UCI [3N] are the same as those described in FIG.

この図によって、鉄道レール表面硬化層の膜厚（μｍ）が２０μｍ程度までの場合に、レール表面硬化層の厚さ測定の際、下地としての母材鋼の影響が強く現れることが分かる。   From this figure, it can be seen that when the thickness (μm) of the railway rail surface hardened layer is up to about 20 μm, the influence of the base steel as a base appears strongly when measuring the thickness of the rail surface hardened layer.

そこで、図６及び図７に示すように、あらかじめ鉄道レール表面の硬化層の膜厚（μｍ）とビッカース硬さ（Ｈｖ）の関係を母材鋼の影響を考慮して求めておく。   Therefore, as shown in FIGS. 6 and 7, the relationship between the thickness (μm) of the hardened layer on the surface of the railroad rail and the Vickers hardness (Hv) is determined in advance in consideration of the influence of the base steel.

そこで、図８及び図９に示すように、現場の鉄道レールにおいて、ポータブルな携帯型のビッカース硬さ計を用いてビッカース硬さ（Ｈｖ）を示めると、このビッカース硬さ（Ｈｖ）と対応するレール表面硬化層の膜厚（μｍ）を求めることができる。   Therefore, as shown in FIG. 8 and FIG. 9, when the Vickers hardness (Hv) is shown using a portable portable Vickers hardness meter in the railway rail on the site, this Vickers hardness (Hv) The film thickness (μm) of the corresponding rail surface hardened layer can be obtained.

上記したように、本来は測定体の硬さのみを測定するビッカース硬さ計を用いて、レール表面硬化層の薄い膜厚を正確に測定することができる。   As described above, the thin film thickness of the rail surface hardened layer can be accurately measured by using a Vickers hardness meter that originally measures only the hardness of the measuring body.

また、本発明は上記実施例に限定されるものではなく、本発明の趣旨に基づき種々の変形が可能であり、これらを本発明の範囲から排除するものではない。   Further, the present invention is not limited to the above-described embodiments, and various modifications can be made based on the gist of the present invention, and these are not excluded from the scope of the present invention.

本発明の鉄道レール表面硬化層の膜厚測定システムは、鉄道レール表面硬化層の膜厚を、本来は測定体の硬さのみを測定するビッカース硬さ計を用いて簡便に測定することができる。   The railway rail surface hardened layer thickness measuring system of the present invention can easily measure the thickness of the railroad rail hardened layer using a Vickers hardness meter that originally measures only the hardness of the measuring body. .

本発明に係る鉄道レール表面に硬化層を有するレールの断面図である。It is sectional drawing of the rail which has a hardened layer on the railroad rail surface which concerns on this invention. 本発明に係る鉄道レール表面硬化層の膜厚が厚い場合のビッカース硬さ計による測定状態を示す断面図である。It is sectional drawing which shows the measurement state by a Vickers hardness meter in case the film thickness of the railroad rail surface hardened layer which concerns on this invention is thick. 本発明に係る鉄道レール表面硬化層の膜厚が薄い場合のビッカース硬さ計による測定状態を示す断面図である。It is sectional drawing which shows the measurement state by a Vickers hardness meter in case the film thickness of the railroad rail surface hardened layer which concerns on this invention is thin. 本発明に係る鉄道レール表面硬化層の膜厚（μｍ）とビッカース硬さ（Ｈｖ）を示す図である。It is a figure which shows the film thickness (micrometer) and Vickers hardness (Hv) of the railroad rail surface hardened layer which concern on this invention. 本発明に係る鉄道レール表面硬化層の膜厚（μｍ）が特に薄い領域のビッカース硬さ（Ｈｖ）を示す図である。It is a figure which shows the Vickers hardness (Hv) of the area | region where the film thickness (micrometer) of the railroad rail surface hardened layer which concerns on this invention is especially thin. あらかじめ鉄道レール表面硬化層の膜厚（μｍ）とビッカース硬さ（Ｈｖ）を求める様子を示す図（その１）である。It is a figure (the 1) which shows a mode that the film thickness (micrometer) and Vickers hardness (Hv) of a railroad rail surface hardened layer are calculated | required previously. あらかじめ鉄道レール表面硬化層の膜厚（μｍ）とビッカース硬さ（Ｈｖ）を求める様子を示す図（その２）である。It is the figure (the 2) which shows a mode that the film thickness (micrometer) and Vickers hardness (Hv) of a railroad rail surface hardened layer are calculated | required previously. 現場の鉄道レールにおいて、ポータブルな携帯型のビッカース硬さ計を用いて、ビッカース硬さ（Ｈｖ）を示める様子を示す図（その１）である。It is the figure (the 1) which shows a mode that a Vickers hardness (Hv) can be shown using a portable portable Vickers hardness meter in the railroad rail of the spot. 現場の鉄道レールにおいて、ポータブルな携帯型のビッカース硬さ計を用いて、ビッカース硬さ（Ｈｖ）を示める様子を示す図（その２）である。It is the figure (the 2) which shows a mode that a Vickers hardness (Hv) can be shown using a portable portable Vickers hardness meter in the railroad rail of a spot.

符号の説明Explanation of symbols

１，１１，２１ 母材鋼（下地）
２，１２，２２ レール表面硬化層
１３，２３ ダイアモンド圧子
１４，２４，２５ 窪み 1,11,21 Base steel (base)
2, 12, 22 Rail surface hardened layer 13, 23 Diamond indenter 14, 24, 25 Dimple

Claims (2)

敷設された鉄道レール表面にビッカース硬さ計を押し当てて、前記鉄道レールの表面硬化層の実測ビッカース硬さを求め、あらかじめ測定した鉄道レールの表面硬化層のビッカース硬さと膜厚との対応データに基づいて、前記実測ビッカース硬さより、前記敷設された鉄道レールの表面硬化層の膜厚を測定することを特徴とする鉄道レール表面硬化層の膜厚測定システム。   The Vickers hardness tester is pressed against the surface of the railroad, and the measured Vickers hardness of the surface hardened layer of the railroad rail is obtained. The thickness measurement system for the hardened railroad rail layer is based on the measured Vickers hardness to measure the thickness of the hardened railroad rail surface layer. 請求項１記載の鉄道レール表面硬化層の膜厚測定システムにおいて、前記ビッカース硬さ計は、ポータブルな携帯型硬さ計であることを特徴とする鉄道レール表面硬化層の膜厚測定システム。   2. The system for measuring a thickness of a hardened railroad rail layer according to claim 1, wherein the Vickers hardness tester is a portable portable hardness tester.
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