JP2008516389A - Multi-nozzle crucible device for organic light emitting diode deposition process - Google Patents
Multi-nozzle crucible device for organic light emitting diode deposition process Download PDFInfo
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/12—Organic material
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- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/54—Controlling or regulating the coating process
- C23C14/542—Controlling the film thickness or evaporation rate
- C23C14/543—Controlling the film thickness or evaporation rate using measurement on the vapor source
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/243—Crucibles for source material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/24—Vacuum evaporation
- C23C14/26—Vacuum evaporation by resistance or inductive heating of the source
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- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K71/00—Manufacture or treatment specially adapted for the organic devices covered by this subclass
- H10K71/10—Deposition of organic active material
- H10K71/16—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering
- H10K71/164—Deposition of organic active material using physical vapour deposition [PVD], e.g. vacuum deposition or sputtering using vacuum deposition
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Abstract
本発明は、OLED蒸着工程用蒸発ソースとして用いられるるつぼ装置に関するもので、特に、蒸着工程時の有機物質の蒸発のためにるつぼを加熱し、その有機蒸気が、るつぼと対向して位置する基板に均一に蒸着されるようにするために、有機蒸発物質の蒸発方向と蒸発量を制御するマルチノズル部(40)と、上部が開口された円筒形るつぼ(50)とが結合されて構成され、特に、OLED蒸着工程時に、薄膜の均一性を向上させ、かつ、有機物質の使用効率を高める。
The present invention relates to a crucible device used as an evaporation source for an OLED vapor deposition process, and more particularly, a substrate that heats a crucible for evaporation of an organic substance during the vapor deposition process, and the organic vapor is positioned opposite to the crucible. The multi-nozzle part (40) for controlling the evaporation direction and the evaporation amount of the organic evaporating substance and the cylindrical crucible (50) opened at the upper part are combined to be uniformly deposited on the substrate. Especially, during the OLED deposition process, the uniformity of the thin film is improved and the use efficiency of the organic substance is increased.
Description
本発明は、OLED(Organic Light Emitting Diode)の薄膜の製作において、OLED蒸着工程用の蒸発ソース内に設置されるるつぼ装置に関するもので、蒸着工程時の有機物質の蒸発のためにるつぼを加熱し、その有機蒸気が、るつぼと対向して位置する基板に均一に蒸着されるようにすることに関する。 The present invention relates to a crucible device installed in an evaporation source for an OLED deposition process in the manufacture of an OLED (Organic Light Emitting Diode) thin film, and heats the crucible for the evaporation of organic substances during the deposition process. The organic vapor is uniformly deposited on a substrate located opposite the crucible.
有機ELディスプレイ素子のOLED蒸着工程に主として用いられてきた方法は、高真空蒸着方法であって、有機物質を、るつぼに対向して位置する基板に蒸着しコーティングすべく、有機物質の入っているるつぼを加熱して有機物質を蒸発させ、その蒸気をるつぼの上部に位置したガラス基板に蒸着させることによって薄膜を製作する。このとき、有機物質の汚染を防止し、素子の寿命を長くする他、蒸着率の適切な調節のために、主に高真空雰囲気の真空チャンバー中で工程が行われる。 A method mainly used in the OLED deposition process of an organic EL display element is a high vacuum deposition method, in which an organic substance is contained in order to deposit and coat an organic substance on a substrate located opposite to a crucible. A thin film is fabricated by heating the crucible to evaporate the organic material and depositing the vapor on a glass substrate located on top of the crucible. At this time, the process is mainly performed in a vacuum chamber in a high vacuum atmosphere in order to prevent contamination of organic substances and extend the lifetime of the device and to appropriately adjust the deposition rate.
図1は、ポイントソース(point source)またはポイント蒸発ソースを使用する一般の蒸着方法を示す図で、主として、パウダー状の有機物質の入っているるつぼ10が、真空チャンバー内の下側において上に向けて配置され、基板20が、真空チャンバー内の上側において下に向けて配置されている。ここで、加熱されたるつぼからの有機蒸気は、基板まで飛行して基板上に凝固されながら薄膜が形成される。このようなポイントソースるつぼは、製作が容易なことから研究用に広く用いられてきたが、これによると、OLED基板の量産時には、有機蒸気が基板20の周縁部よりも基板20の中央部に多く蒸着されて凸状の薄膜が形成され、低い薄膜均一度(15%)が得られる。
FIG. 1 shows a general deposition method using a point source or a point evaporation source, in which a
上記の問題点を改善するために、図2に示すように、基板20を基板回転装置30に載置して基板の回転を可能にし、るつぼ(A)のポイントソース11を、基板の中心軸から一定距離離れたオフセット距離(X)に配置させて蒸着工程を行う方法が提案された。この時、有機薄膜の均一度を維持するように、るつぼから基板までの距離を一定の蒸着高さ(Y)に保つ。なお、高い薄膜均一度(5%以下)を得るためには、別のるつぼ(B)のポイントソース12を、基板の中心から一定距離離れた位置に設置する、または、蒸着高さをより大きくした後、基板を回転させて有機薄膜の均一度を向上させてきた。しかし、この場合、これらのるつぼと中心軸及び基板との距離が遠すぎるため、有機物質の使用効率が低下し、高真空チャンバーの大きさか増加するという問題点があった。
In order to improve the above problem, as shown in FIG. 2, the
本発明は、上記の問題点を解消するために、OLED蒸着工程において蒸発源として用いられるマルチノズルるつぼ装置を提供するためのもので、特に、OLED蒸着工程において、対向する基板へのOLED蒸着時の薄膜厚さの均一度を向上させ、かつ、有機物質の使用効率を高めることができるOLED蒸着工程に用いられるるつぼの構造を提供することに目的がある。 The present invention is to provide a multi-nozzle crucible device used as an evaporation source in an OLED vapor deposition process in order to solve the above-mentioned problems, and in particular, in the OLED vapor deposition process, during the OLED vapor deposition on the opposite substrate. An object of the present invention is to provide a crucible structure used in an OLED vapor deposition process that can improve the uniformity of the thin film thickness and increase the use efficiency of organic substances.
上記目的を達成するために、本発明は、有機蒸気の蒸発方向を決定する円筒形ノズルが均一に整列されたマルチノズル部40と、上部が開口された円筒形状を有し、有機パウダーが収容されるるつぼ50とで構成され、また、マルチノズル部及びるつぼから有機パウダーに伝達される熱によって有機蒸気を生成させる方法を提供する。
In order to achieve the above object, the present invention has a
以下、本発明の実施形態について、添付図面を参照しつつ詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
図3は、本発明のOLED蒸着工程用のマルチノズルるつぼ装置のマルチノズル部40を示す断面図であり、図4は、円筒形るつぼの断面図であり、図5は、本発明のマルチノズルるつぼの一実施例を示す概略図である。本発明は、複数個の小さい円錐形のノズル41を有し、下部が開口された円筒形のマルチノズル部40と、上部が開口され、一つの大きい円筒形からなって、マルチノズル部40と結合されるるつぼ50と、で構成されることを技術上の特徴とする。
FIG. 3 is a cross-sectional view showing a
図3(a)は、マルチノズル部の40平面図であり、複数個の円錐形のノズルが円筒形の周縁部に沿って均一に整列され、熱線からより多い熱を吸収できるように最大表面積としてノズル同士間に溝42を形成する。すなわち、マルチノズル部がるつぼよりも高い温度を維持するようにして、有機蒸気がノズルを通じて噴き出される際にノズルの壁に凝固されてノズルを詰まらせる現象を防止する。これは、一般に有機物は自分の蒸発温度よりも低い温度では凝固しがちなためである。
FIG. 3 (a) is a 40 plan view of the multi-nozzle section, where the plurality of conical nozzles are evenly aligned along the periphery of the cylinder and can absorb more heat from the heat rays. A
図3(b)は、マルチノズル部40の側断面図であり、上述した複数の溝42が、マルチノズル部の外部側面に掘り込まれた様子を示す。マルチノズル部の一端部は開口され、円筒形のるつぼの上部と結合されるようにする。
FIG. 3B is a side sectional view of the
図4は、円筒形るつぼ50の断面図であり、るつぼは、有機粉末物質を入れるように上部が開口された円筒形の構造を有する。また、るつぼの底には、るつぼの中央に向けて円筒形の温度測定線固定溝51が形成され、るつぼの加熱時に、温度測定線を溝51に押込んでるつぼの底に接するようにすることによって、るつぼ表面の温度を測定し、その温度信号を熱制御器に送って、るつぼに供給する熱の量を制御するようにする。また、円筒形るつぼ50の内部には、上部中央に向けて円筒形の突出部52が形成され、この突出部より内部の有機パウダーへ均一に熱が伝達されるようにして、有機パウダーの均一な蒸発を図る。
FIG. 4 is a cross-sectional view of a
図5には、マルチノズル部40の下部と円筒形るつぼ50の上部とが結合された状態を示し、これらの2部分の連結部位を、係止突起やねじ山を回す方式で完全にシールすることによって、有機物質の漏れを防止することができる。
FIG. 5 shows a state in which the lower part of the
マルチノズル部40を構成する複数個のノズル41は、内部と通じるように形成され、各ノズルの中心軸とマルチノズル部40の中心軸間の角度が0゜〜90゜の範囲で斜線方向に形成されるようにすることによって角度とノズルの大きさを異ならせ、これにより、ノズルから噴き出される有機蒸気の方向などを制御し、薄膜厚さの均一度を向上させることができる。このとき、各ノズルの大きさは、長さ方向に増加する幅とすることが好ましい。以下、上記のマルチノズル部40を用いて薄膜厚さの均一度を確保する動作原理について説明する。
The plurality of
一般のポイントソースるつぼでは、有機蒸気が、狭い開口部から蒸発されて、るつぼの開口方向を中心として放射状に拡散する。このため、開口の外部に向く中心線方向へ、斜線方向よりもはるかに多量の蒸発物質が拡散され、また、実際に蒸着がなされるガラス基板の中央から外側方向に行くほど、蒸発源との距離が遠くなり、有機蒸気の拡散方向と基板面との角度も大きくなるため、基板中央における薄膜厚さが外側の部分におけるそれよりも厚くなり、基板全体にわたって均一な薄膜厚さが得難かった。そこで、薄膜厚さの均一度を得るために、基板を回転させたり、ポイントソースの位置を傾けたりする方式が使用されたこともあるが、有機物質の使用効率が顕著に低下してしまう。 In a general point source crucible, organic vapor is evaporated from a narrow opening and diffuses radially around the opening direction of the crucible. For this reason, a much larger amount of evaporation material is diffused in the direction of the center line facing the outside of the opening than in the oblique direction, and the distance from the evaporation source to the outer side from the center of the glass substrate where the vapor deposition is actually performed is increased. Since the distance increases and the angle between the organic vapor diffusion direction and the substrate surface also increases, the thin film thickness at the center of the substrate is thicker than that at the outer part, making it difficult to obtain a uniform thin film thickness over the entire substrate. . Thus, in order to obtain the uniformity of the thin film thickness, a method of rotating the substrate or tilting the position of the point source has been used, but the use efficiency of the organic substance is significantly reduced.
これに対し、図3に示すように、本発明によるマルチノズルるつぼ装置を用いる蒸発ソースでは、マルチノズル部40のノズル41が円筒形や円錐形に製作され、ノズルの角度と大きさに応じて有機蒸気の蒸発方向と量を調節できるため、基板の周縁部により多い蒸発物質が蒸着され、また、有機蒸気の拡散方向と基板との角度による影響は、基板の中央部分を適当な厚さに制御する効果をもたらすため、ポイントソースるつぼを用いる時と違い、基板を回転させることなく基板全体にわたって均一に薄膜を蒸着することが可能になる。
On the other hand, as shown in FIG. 3, in the evaporation source using the multi-nozzle crucible device according to the present invention, the
あるいは、図6に示すように、ノズル栓60を用いてマルチノズル部40の特定のノズルを塞ぎ、噴き出される有機蒸気の方向と量を調節して特定のノズルのみから有機蒸気が噴き出されるようにすることによって、るつぼと基板間の蒸着高さ(Y)及びるつぼのオフセット距離(X)があまりにも遠くならないように適当に調節でき、その結果、基板全体にわたって均一な薄膜厚さが得られ、かつ、有機物質の使用効率を改善することができる。
Or as shown in FIG. 6, the specific nozzle of the
以上述べてきた本発明は、OLED蒸着工程の蒸発ソースとして用いられるマルチノズルるつぼ装置で、マルチノズルの角度、大きさ及び個数を調節することによって、特に、OLED薄膜基板の製作時に、ガラス基板に蒸着される薄膜の厚さを均一にすることができ、有機物質の使用効率を向上させ、かつ、蒸着高さ及びオフセット距離があまりにも遠くならないように維持できるという効果が得られる。 The present invention described above is a multi-nozzle crucible device used as an evaporation source in an OLED vapor deposition process. By adjusting the angle, size, and number of multi-nozzles, particularly when manufacturing an OLED thin film substrate, The thickness of the deposited thin film can be made uniform, the use efficiency of the organic material can be improved, and the deposition height and the offset distance can be maintained so as not to be too far.
Claims (8)
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KR1020040080960A KR100651258B1 (en) | 2004-10-11 | 2004-10-11 | Multi-nozzle crucible assembly for OLED deposition process |
PCT/KR2005/000249 WO2006041239A1 (en) | 2004-10-11 | 2005-01-28 | Multi-nozzle crucible assembly for oled deposition process |
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- 2005-01-28 WO PCT/KR2005/000249 patent/WO2006041239A1/en active Application Filing
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Cited By (3)
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JP2009280861A (en) * | 2008-05-22 | 2009-12-03 | Hitachi Zosen Corp | Structure of release part in vacuum deposition apparatus |
KR20150081008A (en) * | 2014-01-03 | 2015-07-13 | 삼성디스플레이 주식회사 | Deposition source |
KR102218677B1 (en) * | 2014-01-03 | 2021-02-23 | 삼성디스플레이 주식회사 | Deposition source |
Also Published As
Publication number | Publication date |
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KR100651258B1 (en) | 2006-11-29 |
KR20060031965A (en) | 2006-04-14 |
JP4545797B2 (en) | 2010-09-15 |
WO2006041239A1 (en) | 2006-04-20 |
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