JP2008254802A - Lead battery package and lead battery package stack - Google Patents

Lead battery package and lead battery package stack Download PDF

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Publication number
JP2008254802A
JP2008254802A JP2007101515A JP2007101515A JP2008254802A JP 2008254802 A JP2008254802 A JP 2008254802A JP 2007101515 A JP2007101515 A JP 2007101515A JP 2007101515 A JP2007101515 A JP 2007101515A JP 2008254802 A JP2008254802 A JP 2008254802A
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lead
acid battery
packaging box
battery package
lead battery
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Japanese (ja)
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Matsuji Ikeda
松治 池田
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority to JP2007101515A priority Critical patent/JP2008254802A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To inhibit a packaging box from being damaged and the indication of the packaging box from being worn or deteriorated due to load collapse and horizontal shift when a lead battery is housed in the packaging box and the packaging boxes are stacked in a multiple of layers on a pallet and transported. <P>SOLUTION: The lead battery package is constituted by the lead battery and the corrugated cardboard-made packaging box containing the lead battery. Part of the bottom face or the top face of the packaging box is compressed and deformed to the outside direction from the inside direction of the packaging box to form a lead battery package provided with a projecting section projecting toward the outside of the packaging box on the surface of the packaging box. The lead battery packages are stacked in the multiple layers on the pallet to form a lead battery package stack. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、鉛蓄電池を段ボール製の梱包箱に収納した鉛蓄電池梱包体およびこの鉛蓄電池梱包体の複数を多段積みとした鉛蓄電池梱包体の集積体に関するものである。   The present invention relates to a lead-acid battery package in which lead-acid batteries are stored in a cardboard packaging box, and an assembly of lead-acid battery packages in which a plurality of the lead-acid battery packages are stacked in multiple stages.

鉛蓄電池は、主に段ボール製の梱包箱に収納した状態で、流通される。また、販売店においては、梱包箱に収納された鉛蓄電池は、段積み状態で保管、あるいは陳列展示される。鉛蓄電池の梱包箱としては、例えば特許文献1に示されているような、梱包箱天面を構成する上を開閉可能なものを用いる。   Lead-acid batteries are distributed mainly in a state of being housed in a cardboard packaging box. In addition, in the store, the lead storage batteries stored in the packaging box are stored or displayed in a stacked state. As a packaging box of a lead storage battery, what can open and close the top which comprises a packaging box top surface as shown by patent document 1, for example is used.

なお、特許文献1には示されていないが、梱包箱の長側面および短側面にはそれぞれ下を設けて、短側面の下を短側面に対して90°折込み、さらに長側面の90°折込みことによって、それぞれを重ね合わせて、ホットメルト材等の接着剤により、両者を強固に接合した構造が一般的に知られている。   Although not shown in Patent Document 1, the long side and the short side of the packaging box are each provided with a bottom, the bottom of the short side is folded 90 ° with respect to the short side, and the long side is folded 90 °. Thus, a structure is generally known in which the two are superposed and firmly bonded together by an adhesive such as a hot melt material.

梱包された鉛蓄電池は、パレット上に段積み状態で集積され、トラックや鉄道等の輸送手段によって流通される。また、輸送途中では、フォークリフト等による荷積み・荷降ろし作業が発生する。特に、鉛蓄電池は、その体積に対して質量が大であるため、輸送途中や、荷積み・荷降ろし作業において、荷崩れが発生する危険性があった。   The packaged lead-acid batteries are accumulated in a stacked state on a pallet and are distributed by transportation means such as trucks and railways. In addition, loading and unloading work with a forklift or the like occurs during transportation. In particular, since the lead storage battery has a large mass with respect to its volume, there is a risk of collapse of the load during transportation or loading / unloading work.

このような、輸送・搬送作業において発生する荷崩れを防止するために、例えば、特許文献2には、パレット上に梱包箱に収納された鉛蓄電池を段積みした状態で、鉛蓄電池をストレッチフィルムで結束固定することが示されている。   In order to prevent such a collapse of cargo that occurs in transportation / conveyance work, for example, Patent Document 2 discloses that a lead storage battery is stretched in a state where lead storage batteries stored in a packing box are stacked on a pallet. It is shown to be bound and fixed.

しかしながら、ストレッチフィルム本体の材料コストが必要となること、結束固定を解いたストレッチフィルムは、廃棄物として適切な処理をする必要があり、処理コストおよび環境面に与える影響は大であった。   However, the material cost of the stretch film main body is required, and the stretch film that has been released from binding and binding needs to be appropriately treated as waste, which has a great influence on the processing cost and the environment.

また、鉛蓄電池梱包体の天面には、その内部に収納された鉛蓄電池の型式表示をはじめとする、各種の印刷表示を行うことが一般的である。多段積みされた鉛蓄電池梱包体で輸送・搬送による横ずれや、振動が加わった場合、天面の印刷表示が、底面によって摩滅されることによって、印刷表示品質が損なわれることがあった。
特開2003−341735号公報
Moreover, it is common to perform various printing displays including the model display of the lead storage battery accommodated in the top | upper surface of a lead storage battery package. When lateral displacement or vibration due to transportation / conveyance is applied to a multi-tiered lead-acid battery package, the printed display quality on the top surface may be worn by the bottom surface, which may impair the printed display quality.
JP 2003-341735 A

本発明は、梱包された鉛蓄電池の段積み状態で輸送・搬送時に発生する、横ずれや、荷崩れを抑制することを目的とする。また、これらの効果によって、特に梱包箱天面の各種印刷表示の劣化を抑制することを目的とする。   It is an object of the present invention to suppress lateral displacement and load collapse that occur during transportation and transportation in a stacked state of packaged lead storage batteries. Moreover, it aims at suppressing deterioration of the various printed display of a packing box top surface by these effects especially.

前記した課題を解決するために、本発明の請求項1に係る発明は、鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の底面の一部を、前記梱包箱内側方向から外側方向に圧縮変形することによって、前記梱包箱の底面に、梱包箱外側に向かって突出した突出部を設けた鉛蓄電池梱包体を示すものである。   In order to solve the above-mentioned problem, the invention according to claim 1 of the present invention is a lead-acid battery package comprising a lead-acid battery and a cardboard packaging box containing the lead-acid battery, It shows a lead-acid battery packaging body in which a part of the bottom surface is compressed and deformed from the inner side of the packing box to the outer side to provide a protruding part protruding toward the outer side of the packing box on the bottom surface of the packing box. .

また、本発明の請求項2に係る発明は、請求項1の鉛蓄電池梱包体において、前記梱包箱の天面の一部を前記梱包箱の内側方向に圧縮変形することによって、前記天面に陥没部を、前記突出部に対応して設けたものである。   Further, the invention according to claim 2 of the present invention is the lead-acid battery package according to claim 1, wherein a part of the top surface of the packing box is compressed and deformed in the inner direction of the packing box, thereby forming the top surface. A depressed portion is provided corresponding to the protruding portion.

また、本発明の請求項3に係る発明は、請求項1もしくは請求項2に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体を示すものである。   Moreover, the invention which concerns on Claim 3 of this invention shows the integration | stacking body of the lead storage battery packing body which piled up the lead storage battery packing body of Claim 1 or Claim 2 in the up-down direction on the pallet.

さらに、本発明の請求項4に係る発明は、鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の天面の一部を、前記梱包箱の内側から外側方向に圧縮変形することによって、前記天面に、前記梱包箱内側から外側に向けて突出する突出部を設けた鉛蓄電池梱包体を示すものである。   Furthermore, the invention according to claim 4 of the present invention is a lead-acid battery package comprising a lead-acid battery and a cardboard packaging box containing the lead-acid battery, wherein a part of the top surface of the packaging box is The lead-acid battery packaging body which provided the protrusion part which protrudes toward the outer side from the said packing box inner side by compressing and deforming to the outer side from the inner side of the said packing box is shown.

また、本発明の請求項5に係る発明は、請求項4の鉛蓄電池梱包体において、前記梱包箱の底面の一部を圧縮することによって、前記突出部に対応して、前記底面に陥没部を前記梱包箱内側方向に陥没するよう設けたものである。   Further, the invention according to claim 5 of the present invention is the lead-acid battery packaging body according to claim 4, wherein a part of the bottom surface of the packing box is compressed to correspond to the protruding portion, and the recessed portion is formed on the bottom surface. Is provided so as to be depressed in the inner direction of the packaging box.

また、本発明の請求項6に係る発明は、請求項4もしくは請求項5に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体を示すものである。   Moreover, the invention concerning Claim 6 of this invention shows the integration | stacking body of the lead storage battery packing body which piled up the lead storage battery packing body of Claim 4 or Claim 5 in the up-down direction on the pallet.

また、本発明の請求項7に係る発明は、鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の底面に前記梱包箱外側に露出するスリットを形成した鉛蓄電池梱包体を示すものである。   The invention according to claim 7 of the present invention is a lead-acid battery package comprising a lead-acid battery and a cardboard packaging box containing the lead-acid battery, on the bottom surface of the packaging box, outside the packaging box. The lead acid battery packing body which formed the slit which exposes is shown.

また、本発明の請求項8に係る発明は、請求項7に記載の鉛蓄電池梱包体において、前記スリットは、前記スリットを形成するスリット刃を、前記底面の前記梱包箱内側面から外側面にかけて圧入して形成することによって、前記スリットの周辺部が、前記梱包箱外側方向に変形させたことを特徴する。   Moreover, the invention which concerns on Claim 8 of this invention is the lead acid battery packing body of Claim 7. WHEREIN: The said slit extends the slit blade which forms the said slit from the said packing box inner side surface of the said bottom surface to an outer surface. By forming by press-fitting, the peripheral portion of the slit is deformed in the outer direction of the packaging box.

さらに、本発明の請求項9に係る発明は、請求項7もしくは請求項8に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体を示すものである。   Further, an invention according to claim 9 of the present invention shows an assembly of lead storage battery packs in which the lead storage battery packs according to claim 7 or claim 8 are stacked in multiple stages in the vertical direction on a pallet.

前記した本発明の構成によれば、鉛蓄電池梱包体を多段積みして輸送・搬送する際の荷崩れが抑制できるという、顕著な効果を奏する。   According to the configuration of the present invention described above, there is a remarkable effect that the collapse of the load when the lead-acid battery package is stacked and transported / conveyed can be suppressed.

(第1の実施の形態)
以下、本発明の第1の実施の形態を説明する。図1は、本発明の第1の実施形態による鉛蓄電池梱包体1の断面を示す図である。
(First embodiment)
Hereinafter, a first embodiment of the present invention will be described. FIG. 1 is a view showing a cross section of a lead-acid battery packing body 1 according to a first embodiment of the present invention.

本発明の鉛蓄電池梱包体1は、鉛蓄電池2と、この鉛蓄電池2を収納した段ボール製の梱包箱3とからなる。梱包箱3は、底面3a、天面3bおよび側面3cで構成される。本発明では、梱包箱3の底面3aの一部に、梱包箱3の外側に向かって突出した突出部4を設ける。この突出部4は、底面3a面を内側から外側方向に向かって圧縮変形して形成する。   A lead storage battery package 1 according to the present invention includes a lead storage battery 2 and a cardboard packaging box 3 containing the lead storage battery 2. The packaging box 3 includes a bottom surface 3a, a top surface 3b, and a side surface 3c. In the present invention, a protruding portion 4 protruding toward the outside of the packing box 3 is provided on a part of the bottom surface 3 a of the packing box 3. The protrusion 4 is formed by compressively deforming the bottom surface 3a from the inside toward the outside.

図2(a)と図2(b)は、底面3aに突出部4を形成する過程を示す図であり、図2(a)に示すように、底面3aをプレス型5,5´間に配置し、図2(b)で示すように、このプレス型5,5´によって、底面3aをプレス加工して、圧縮変形させることによって、突出部4を形成する。   2 (a) and 2 (b) are views showing a process of forming the protrusion 4 on the bottom surface 3a. As shown in FIG. 2 (a), the bottom surface 3a is placed between the press dies 5, 5 '. As shown in FIG. 2B, the protruding portion 4 is formed by pressing the bottom surface 3a and compressing and deforming it with the press dies 5, 5 ′.

なお、段ボール原反から、抜き金型を用いて、展開状態の梱包箱3を切り出す際に、この抜き金型加工と同時に、突出部4の形成を行うことにより、抜き金型加工と、プレス加工による突出部4の形成とを個別に実施する場合に比較して、工数削減が可能となり、より好ましい。   In addition, when the unpacked packaging box 3 is cut out from the corrugated cardboard using a punching die, the projecting portion 4 is formed simultaneously with the punching die processing, thereby forming the punching die processing and press. Compared with the case where the formation of the protruding portion 4 by processing is performed individually, the number of man-hours can be reduced, which is more preferable.

図3は、前記した本発明の鉛蓄電池梱包体1をパレット12上に複数段に多段積みすることによって形成した、本発明の鉛蓄電池梱包体の集積体11を示す図である。鉛蓄電池梱包体1を複数段多段積みすることによって、上段に位置する鉛蓄電池梱包体1の底面3aに設けた突出部4は、下段に隣接する鉛蓄電池梱包体1の天面3bの外側面を押圧することによって、この天面3bの外側面が、圧縮変形を受け、陥没部6が形成される。   FIG. 3 is a view showing an integrated body 11 of the lead storage battery package of the present invention formed by stacking the above-described lead storage battery pack 1 of the present invention in multiple stages on the pallet 12. By projecting the lead-acid battery pack 1 in a plurality of stages, the protrusion 4 provided on the bottom surface 3a of the lead-acid battery pack 1 located in the upper stage is the outer surface of the top surface 3b of the lead-acid battery pack 1 adjacent to the lower stage. Is pressed, the outer surface of the top surface 3b is subjected to compression deformation, and the depressed portion 6 is formed.

集積体11において、上段に位置する鉛蓄電池梱包体1と、これに隣接し、かつ下段に位置する他の鉛蓄電池梱包体1とが、突出部4と陥没部6で嵌合した状態となる。したがって、集積体11に輸送・搬送時における上下および左右方向の加速度や、傾斜が加わった場合において、鉛蓄電池梱包体1の横ずれと、これによる荷崩れを抑制することができる。   In the integrated body 11, the lead-acid battery packing body 1 located in the upper stage and the other lead-acid battery packing body 1 adjacent to the lower stage and located in the lower stage are in a state of being fitted by the protruding portion 4 and the depressed portion 6. . Accordingly, when the vertical and horizontal accelerations or inclinations are applied to the integrated body 11 during transportation / conveyance, the lateral displacement of the lead storage battery package 1 and the collapse of the load can be suppressed.

また、鉛蓄電池梱包体1の横ずれが抑制されるため、特に、天面3bに印刷表示が施されている場合には、天面3bと底面3a同士の摩擦によって生じる、天面3b上の印刷表示の摩滅を抑制することができる。   In addition, since the lateral displacement of the lead-acid battery package 1 is suppressed, printing on the top surface 3b caused by friction between the top surface 3b and the bottom surface 3a particularly when the top surface 3b is printed. Display wear can be suppressed.

なお、本実施の形態においては、鉛蓄電池梱包体1の天面3bに予め陥没部6を形成しておくことができる。陥没部6は、底面3aに設けた突出部4と同様に、プレス加工によって、天面3bの一部を圧縮成型することによって、形成することができる。   In addition, in this Embodiment, the depression part 6 can be previously formed in the top | upper surface 3b of the lead storage battery packing body 1. FIG. The depressed portion 6 can be formed by compressing and molding a part of the top surface 3b by pressing, similarly to the protruding portion 4 provided on the bottom surface 3a.

本実施の形態では、底面3aに突出部4を形成したが、底面3aに替えて天面3bに突出部4を形成しても同様の効果が得られる。また、天面3bに突出部4を形成する場合には、底面3aに、この突出部4と嵌合する陥没部6を予め形成しておくことにより、さらに輸送・搬送時における横ずれをより効果的に抑制することができる。   In the present embodiment, the protruding portion 4 is formed on the bottom surface 3a. However, the same effect can be obtained by forming the protruding portion 4 on the top surface 3b instead of the bottom surface 3a. Moreover, when forming the protrusion part 4 in the top | upper surface 3b, the side shift | offset | difference at the time of transportation and conveyance is more effective by forming in advance the recessed part 6 fitted to this protrusion part 4 in the bottom face 3a. Can be suppressed.

なお、突出部4の数は限定されるものではないが、矩形状の底面3aのコーナー部にそれぞれ1個、合計4個を形成することが一般的である。   In addition, although the number of the protrusion parts 4 is not limited, it is common to form one each in the corner part of the rectangular bottom face 3a, and a total of four pieces.

(第2の実施形態)
図4に、本発明の第2の実施形態による鉛蓄電池梱包体21を示す。
(Second Embodiment)
In FIG. 4, the lead acid battery packing body 21 by the 2nd Embodiment of this invention is shown.

本発明の鉛蓄電池梱包体21は、鉛蓄電池2と、この鉛蓄電池2を収納した段ボール製の梱包箱23とからなる。梱包箱23は、底面23a、天面23bおよび側面23cで構成される。   The lead-acid battery packing body 21 of the present invention includes a lead-acid battery 2 and a cardboard packaging box 23 that houses the lead-acid battery 2. The packaging box 23 includes a bottom surface 23a, a top surface 23b, and a side surface 23c.

本発明の鉛蓄電池梱包体21では、第1の実施形態における突出部4を底面3aに形成するのに替えて、突出部4を天面23bに形成する。鉛蓄電池梱包体21を多段積みとした集積体22では、下段に位置する鉛蓄電池梱包体21の突出部4が、上段に位置する鉛蓄電池梱包体21の底面を押圧変形することにより、突出部4に対応した陥没部6が形成され、集積体22に上下左右方向の振動や加速度が加わったときの、鉛蓄電池梱包体21の横ずれや荷崩れが抑制でき、これらによる梱包箱23の破損、梱包箱23上に印刷された各種表示・意匠の摩滅が抑制できる。突出部4の形成するにあたっては、第1の実施形態で述べたプレス型を使用すればよい。   In the lead storage battery packaging body 21 of the present invention, the protruding portion 4 is formed on the top surface 23b instead of forming the protruding portion 4 in the first embodiment on the bottom surface 3a. In the integrated body 22 in which the lead-acid battery packing bodies 21 are stacked in multiple stages, the protrusion 4 of the lead-acid battery packing body 21 located in the lower stage presses and deforms the bottom surface of the lead-acid battery packing body 21 located in the upper stage, thereby 4 is formed, the lateral displacement and load collapse of the lead-acid battery packing body 21 when vibrations and accelerations in the vertical and horizontal directions are applied to the integrated body 22, and damage to the packing box 23 due to these can be suppressed. Wear of various displays and designs printed on the packing box 23 can be suppressed. In forming the protrusion 4, the press die described in the first embodiment may be used.

(第3の実施形態)
図5に示したように、本発明の鉛蓄電池梱包体31は、鉛蓄電池2と、この鉛蓄電池2を収納した段ボール製の梱包箱32とからなる。梱包箱32は、底面32a、天面32bおよび側面32cで構成される。
(Third embodiment)
As shown in FIG. 5, the lead storage battery package 31 according to the present invention includes a lead storage battery 2 and a cardboard packaging box 32 in which the lead storage battery 2 is stored. The packaging box 32 includes a bottom surface 32a, a top surface 32b, and a side surface 32c.

本発明の第3の実施形態では、底面32aもしくは天面32bに梱包箱32外側に露出したスリット33を有する。図6は、底面32aにスリット33を形成した部分の拡大を示す図である。スリット33は、底面32aもしくは天面32bの、梱包箱32内側から外側に向けってスリット33を形成するための切断刃(図示せず)を侵入させることによって、スリット33の切断面33aと、底面32a(もしくは32b)とが交わることによって形成されるスリット33のエッジ部33aが、底面32aよりも下方に突出もしくは、エッジ部33aさせた構成とすることが好ましい。   In the third embodiment of the present invention, the bottom surface 32a or the top surface 32b has a slit 33 exposed to the outside of the packaging box 32. FIG. 6 is an enlarged view of a portion where the slit 33 is formed on the bottom surface 32a. The slit 33 has a cutting surface 33a of the slit 33 by intruding a cutting blade (not shown) for forming the slit 33 from the inside of the packing box 32 toward the outside of the bottom surface 32a or the top surface 32b. It is preferable that the edge portion 33a of the slit 33 formed by intersecting with the bottom surface 32a (or 32b) protrudes downward from the bottom surface 32a or has an edge portion 33a.

底面32aもしくは天面32bにスリット33を形成することによって、一本のスリット33毎に一対のエッジ部33aが形成される。本発明の鉛蓄電池梱包体31をパレット12上に複数段に段積みして、本発明の第3の実施形態による鉛蓄電池31の集積体(図示せず)を形成した場合、このエッジ部33aによって、上方に位置する鉛蓄電池梱包体31の底面32aと下方に位置する鉛蓄電池梱包体31の天面32bとの横方向の摩擦係数が増大する。   By forming the slits 33 on the bottom surface 32a or the top surface 32b, a pair of edge portions 33a is formed for each slit 33. When the lead-acid battery packing body 31 of the present invention is stacked in multiple stages on the pallet 12 to form an integrated body (not shown) of the lead-acid battery 31 according to the third embodiment of the present invention, this edge portion 33a. As a result, the coefficient of friction in the lateral direction between the bottom surface 32a of the lead-acid battery packing body 31 positioned above and the top surface 32b of the lead-acid battery packing body 31 positioned below increases.

したがって、本発明の鉛蓄電池梱包体31をパレット12上に複数段に段積みして集積体を形成し、この集積体を輸送・搬送する際の、鉛蓄電池梱包体31の横ずれや荷崩れを防止することができる。また、横ずれが抑制されるため、梱包箱32の破損や、天面32b上に形成された、鉛蓄電池2の型式表示等の印刷表示の摩滅を抑制することができる。   Therefore, the lead storage battery packing body 31 of the present invention is stacked on the pallet 12 in a plurality of stages to form an integrated body, and the lateral displacement and collapse of the lead storage battery packaging body 31 when transporting and transporting the integrated body are performed. Can be prevented. Moreover, since lateral shift is suppressed, it is possible to suppress damage to the packing box 32 and wear of printed displays such as the type display of the lead storage battery 2 formed on the top surface 32b.

エッジ部33aによる底面32aと、天面32bとの摩擦係数を増大させるために、エッジ部33aが、上下に隣接しあう鉛蓄電池梱包体31の天面32bもしくは底面32aに圧接されるように、前記したように、エッジ部33aが底面32aより、梱包箱32外側方向に張り出した形状となることが好ましい。   In order to increase the coefficient of friction between the bottom surface 32a by the edge portion 33a and the top surface 32b, the edge portion 33a is pressed against the top surface 32b or the bottom surface 32a of the lead-acid battery packing body 31 adjacent to each other vertically. As described above, it is preferable that the edge portion 33a has a shape protruding from the bottom surface 32a toward the outside of the packaging box 32.

スリット33の形状および形成する位置に関しては、図7に示したように、底面32aもしくは天面32bのコーナー部に放射状に形成することが以下の理由により好ましい。できる。エッジ部33aによる横ずれ防止効果は、スリット33に対して垂直方向で特に有効に得られるため、鉛蓄電池梱包体31が種々の方向に対して横ずれ防止効果を得るために、例えば、スリット33を図7に示したような放射状とすることが好ましい。   Regarding the shape of the slit 33 and the position to be formed, as shown in FIG. 7, it is preferable to form it radially at the corner of the bottom surface 32a or the top surface 32b for the following reason. it can. The lateral shift prevention effect by the edge portion 33a is obtained particularly effectively in the direction perpendicular to the slit 33. Therefore, in order to obtain the lateral shift prevention effect of the lead storage battery package 31 in various directions, for example, the slit 33 is illustrated in FIG. A radial shape as shown in FIG.

スリット33は種々の方向に形成することは、鉛蓄電池梱包体31の横ずれ防止の面で好ましいが、過度のスリット33形成は、スリット33を形成した底面32aもしくは天面32bの強度が低下するため、梱包箱32内に収納する鉛蓄電池2の質量に応じた強度が十分に確保できるよう、スリット33の長さ、形成本数、位置および形成パターンを設定する。   It is preferable to form the slits 33 in various directions from the viewpoint of preventing the lateral displacement of the lead-acid battery packing body 31, but excessive formation of the slits 33 reduces the strength of the bottom surface 32a or the top surface 32b on which the slits 33 are formed. The length, number of formation, position, and formation pattern of the slits 33 are set so that the strength corresponding to the mass of the lead storage battery 2 housed in the packaging box 32 can be sufficiently secured.

前記した本発明の構成によれば、鉛蓄電池を梱包箱内に収納した鉛蓄電池梱包体を、パレット上に多段積みとした集積体の状態で、輸送・搬送する際に生じていた、鉛蓄電池梱包体の横ずれによる荷崩れや、これによる梱包箱の破損や、鉛蓄電池が横倒し状態となることによる漏液、さらには梱包箱天面の印刷表示品質の劣化を抑制するという、顕著な効果が得られる。   According to the above-described configuration of the present invention, the lead storage battery produced when the lead storage battery package in which the lead storage battery is housed in the packing box is transported and transported in the state of an integrated body stacked on the pallet. It has a remarkable effect of suppressing load collapse due to lateral displacement of the packing body, damage to the packing box due to this, leakage due to the lead storage battery lying down, and deterioration of the print display quality on the top of the packing box. can get.

また、鉛蓄電池梱包体の横ずれや荷崩れが抑制されることにより、集積体内の鉛蓄電池梱包体をストレッチフィルム等の結束部材で結束する際、この結束部材の使用量が大幅に削減できるため、結束部材の材料費や結束作業工数の削減が可能となる。また、開梱時の結束部材の廃棄量も大幅に削減できるため、環境の面から顕著な効果を得ることができる。   In addition, since the lateral displacement and load collapse of the lead storage battery pack are suppressed, when the lead storage battery pack in the integrated body is bound with a binding member such as a stretch film, the amount of use of this binding member can be greatly reduced. It is possible to reduce the material cost of the binding member and the number of binding work steps. In addition, since the amount of waste of the bundling member at the time of unpacking can be greatly reduced, a remarkable effect can be obtained from the environmental viewpoint.

前記した本発明の第1及び第3の実施形態による鉛蓄電池梱包体と、比較例による鉛蓄電池梱包体を作成し、パレット上に4行6列で3段積みして集積体を作成し、これらの集積体について、輸送および搬送を想定した、振動試験を行ったときの、鉛蓄電池梱包体の荷崩れの状態および各鉛蓄電池梱包体の天面印刷表示の劣化状態を評価した。   The lead storage battery package according to the first and third embodiments of the present invention described above and the lead storage battery package according to the comparative example are created, and the stack is formed by stacking three stages in four rows and six columns on the pallet, About these integrated bodies, the state of load collapse of the lead-acid battery packaging body and the deterioration state of the top surface printed display of each lead-acid battery packaging body when a vibration test was performed assuming transportation and transportation were evaluated.

なお、本発明例および比較例ともに、梱包箱の寸法は、高さ237mm、横幅132mm、奥行き132mmの直方体形状である。なお、各梱包箱の素材は、厚み3.0mmの段ボールである。また、本発明例および比較例ともに、各梱包箱に収納する鉛蓄電池は、38B19形の始動用鉛蓄電池であり、その質量は9.0kgである。   In both the inventive example and the comparative example, the dimensions of the packaging box are a rectangular parallelepiped shape having a height of 237 mm, a lateral width of 132 mm, and a depth of 132 mm. The material of each packing box is cardboard with a thickness of 3.0 mm. Moreover, in both the present invention example and the comparative example, the lead storage battery stored in each packing box is a 38B19 type start lead storage battery, and its mass is 9.0 kg.

(本発明例A)
本発明例Aは、前記した本発明の第1の実施の形態による鉛蓄電池梱包体1である。本発明例Aでは、底面3aのコーナー部に各1個、合計4個の突出部4を設けたものである。突出部4の頂面は、直径20mmの円であり、突出部4の突出高さは0.5mmである。なお、天面3bは平面状とし、凹凸を設けていない。
(Invention Sample A)
Invention Example A is a lead-acid battery package 1 according to the first embodiment of the present invention described above. In Example A of the present invention, a total of four projecting portions 4 are provided at each corner portion of the bottom surface 3a. The top surface of the protrusion 4 is a circle having a diameter of 20 mm, and the protrusion height of the protrusion 4 is 0.5 mm. The top surface 3b has a flat shape and is not provided with irregularities.

(本発明例B)
本発明例Bは、前記した本発明例Aにおいて、天面3bに陥没部6を設けたものである。この陥没部6は、本発明例Bによる鉛蓄電池梱包体を複数段に段積みした際に、底面3aに設けた突出部4と嵌合する位置とサイズで設けた。
(Invention Sample B)
Invention Example B is the same as Invention Example A described above, but is provided with a depression 6 on the top surface 3b. The depressed portion 6 was provided at a position and size to be fitted to the protruding portion 4 provided on the bottom surface 3a when the lead-acid battery packaging bodies according to Invention Example B were stacked in a plurality of stages.

(本発明例C)
本発明例Cは、本発明の第1の実施の形態の鉛蓄電池梱包体1において、突出部4を天面3bのコーナー部に設けたものである。突出部4の形状寸法は、本発明例Aと同じである。なお、底面3aは平面状とし、凸凹を設けていない。
(Invention Sample C)
Invention Example C is the lead storage battery package 1 according to the first embodiment of the present invention in which the protrusions 4 are provided at the corners of the top surface 3b. The shape and size of the protruding portion 4 are the same as those of Example A of the present invention. Note that the bottom surface 3a is flat and has no irregularities.

(本発明例D)
本発明例Dは、前記した本発明例Cにおいて、底面3aに陥没部6を設けたものである。この陥没部6は、本発明例Dによる鉛蓄電池梱包体を複数段に段積みした際に、天面3bに設けた突出部4と嵌合する位置とサイズで設けた。
(Invention Sample D)
Invention Example D is the same as Invention Example C described above, but is provided with a depression 6 on the bottom surface 3a. When the lead-acid battery package according to Invention Example D was stacked in a plurality of stages, the depressed portion 6 was provided at a position and size to be fitted with the protruding portion 4 provided on the top surface 3b.

(本発明例E)
本発明例Eは、前記した本発明の第3の実施の形態による鉛蓄電池梱包体31である。梱包箱32の底面32aのコーナー部に、40mm長のスリット33の4本を、それぞれのスリット長さの中心で互いに45°の角度で交差するよう放射状に配置した。スリット33は、スリット形成用切断刃を梱包箱32内側から外側に向けて圧入して形成したものである。鉛蓄電池2を収納しない、梱包箱32単体の状態で、スリット33のエッジ部33aは、底面32aより0.4mm張り出した状態となっていた。
(Invention Sample E)
Invention Example E is a lead storage battery package 31 according to the third embodiment of the present invention described above. In the corner portion of the bottom surface 32a of the packing box 32, four 40 mm long slits 33 were radially arranged so as to intersect each other at an angle of 45 ° at the center of each slit length. The slit 33 is formed by press-fitting a slit-forming cutting blade from the inside to the outside of the packaging box 32. The edge portion 33a of the slit 33 was in a state of projecting 0.4 mm from the bottom surface 32a in a state where the lead storage battery 2 was not accommodated and the packaging box 32 alone.

(本発明例F)
本発明例Fは、前記した本発明例Eにおいてスリット33を形成する切断刃の圧入方向を、本発明例Eとは逆方向、すなわち、梱包箱32の外側から内側方向とした。これにより、エッジ部33aは、底面32aから、梱包箱32内側方向に0.2mm陥没した状態となる。
(Invention Sample F)
In Invention Example F, the press-fitting direction of the cutting blade that forms the slit 33 in Invention Example E described above is the direction opposite to that of Invention Example E, that is, from the outside of the packing box 32 to the inside. Thereby, the edge part 33a will be in the state which was depressed 0.2 mm in the packing box 32 inner side direction from the bottom face 32a.

(比較例G)
比較例Gは、前記した本発明例A〜Fとは異なり、梱包箱の底面にも天面にもなんらの加工を施さず、これらを平滑な平面状態としたものである。
(Comparative Example G)
Unlike the invention examples A to F described above, the comparative example G does not apply any processing to the bottom surface or the top surface of the packaging box, and makes them flat and flat.

前記した本発明例A〜F及び比較例Gの鉛蓄電池梱包体の集積体を、振動試験機上に固定し、前後左右方向に各1時間の合計2時間、30Hzの周波数、振幅20mmで振動試験を行なったときの、集積体の荷崩れ状態を確認した。なお、本発明例A〜F及び比較例Gともに、鉛蓄電池梱包体間は結束固定を行なっていない状態である。   The lead-acid battery package of the invention examples A to F and the comparative example G described above is fixed on a vibration tester and vibrates at a frequency of 30 Hz and an amplitude of 20 mm in the front and rear, left and right directions for 2 hours each. When the test was performed, the state of collapse of the aggregate was confirmed. In addition, both the present invention examples A to F and the comparative example G are in a state where the lead-acid battery package is not bound and fixed.

振動試験の結果を表1に示す。   The results of the vibration test are shown in Table 1.

Figure 2008254802
Figure 2008254802

表1に示した結果から、本発明例A〜Fは、鉛蓄電池梱包体の荷崩れもなく、天面印刷の状態も良好に維持されていた。一方、比較例によるものは、最上段の鉛蓄電池梱包体が荷崩れにより落下した。また、第1〜第3段目の鉛蓄電池梱包体の天面印刷の一部が摩滅し、品番表示等、表示の一部が判読不能な状態となっていた。   From the results shown in Table 1, Examples A to F of the present invention did not collapse the lead-acid battery package, and the top printing state was well maintained. On the other hand, according to the comparative example, the lead-acid battery package at the uppermost stage dropped due to collapse of the load. In addition, a part of the top surface printing of the lead-acid battery packing bodies in the first to third stages was worn out, and a part of the display such as a part number display was unreadable.

本発明例においては、突出部4と、これに対応する陥没部6を設けた本発明例B及び本発明例Dにおいて、横ずれも殆どなく、集積体の状態は極めて良好であった。   In the example of the present invention, in the present invention example B and the present invention example D in which the protrusions 4 and the corresponding recessed parts 6 were provided, there was almost no lateral deviation, and the state of the integrated body was extremely good.

陥没部6を設けなかった、本発明例A及び本発明例Cは、荷崩れは防止できたものの、最大10mmの横ずれが発生した。陥没部6を設けることがより好ましい。   In the present invention example A and the present invention example C in which the depressed portion 6 was not provided, although the collapse of the load could be prevented, a lateral displacement of a maximum of 10 mm occurred. More preferably, the depression 6 is provided.

スリットを設けた本発明例E及び本発明例Fは、いずれも荷崩れを発生させなかった。但し、横ずれ量を抑制するために、エッジ部33aを梱包箱32内側から外側方向に突出するよう設けることが好ましい。   Inventive Example E and Inventive Example F provided with slits did not cause load collapse. However, in order to suppress the amount of lateral displacement, it is preferable to provide the edge portion 33a so as to protrude outward from the inside of the packaging box 32.

以上、本発明によれば、鉛蓄電池梱包体をパレット上に集積して輸送する際の、荷崩れや横ずれ、およびこれらによる梱包箱の破損や鉛蓄電池の横倒しによる漏液、さらには梱包箱表面の各種表示の摩滅による劣化を顕著に抑制できる。また、荷崩れや横ずれが抑制されるため、鉛蓄電池梱包体同士を固定する結束材料も不要もしくはその使用量を大幅に削減できることから、結束材料費の削減や環境的な側面でも顕著な効果を奏する。   As described above, according to the present invention, when accumulating and transporting lead-acid battery packs on a pallet, cargo collapse and lateral displacement, and leakage due to damage to the packing box due to these and lead-acid battery lying down, and further, the surface of the packing box Degradation due to wear of various displays can be remarkably suppressed. In addition, since load collapse and lateral displacement are suppressed, a binding material for fixing lead-acid battery packs is not required or the amount of use can be greatly reduced. Play.

本発明は、梱包箱に収納された状態の鉛蓄電池の輸送形態として極めて好適である。   The present invention is extremely suitable as a transport mode of a lead storage battery in a state of being stored in a packing box.

本発明の第1の実施形態による鉛蓄電池梱包体の断面を示す図The figure which shows the cross section of the lead acid battery packing body by the 1st Embodiment of this invention (a)突出部形成過程を示す図(b)突出部形成過程を示す他の図(A) Drawing which shows protrusion formation process (b) Other figure which shows protrusion formation process 本発明の鉛蓄電池梱包体の集積体の断面を示す図The figure which shows the cross section of the integration body of the lead acid battery packing body of this invention 本発明の第2の実施形態による鉛蓄電池梱包体と、これらの集積体を示す図The figure which shows the lead acid battery packing body by the 2nd Embodiment of this invention, and these integration bodies 本発明の第3の実施形態による鉛蓄電池梱包体を示す図The figure which shows the lead acid battery packing body by the 3rd Embodiment of this invention. 本発明の第3の実施形態による鉛蓄電池梱包体の要部を示す図The figure which shows the principal part of the lead acid battery packing body by the 3rd Embodiment of this invention. 本発明の第3の実施形態による鉛蓄電池梱包体の底面を示す図The figure which shows the bottom face of the lead acid battery packing body by the 3rd Embodiment of this invention.

符号の説明Explanation of symbols

1 鉛蓄電池梱包体
2 鉛蓄電池
3 梱包箱
3a 底面
3b 天面
3c 側面
4 突出部
5,5´ プレス型
6 陥没部
11 集積体
12 パレット
21 鉛蓄電池梱包体
23 梱包箱
23a 底面
23b 天面
23c 側面
31 鉛蓄電池梱包体
32 梱包箱
32a 底面
32b 天面
32c 側面
33 スリット
33a エッジ部
DESCRIPTION OF SYMBOLS 1 Lead acid battery packing body 2 Lead acid battery 3 Packing box 3a Bottom surface 3b Top surface 3c Side surface 4 Protruding part 5,5 'Press type 6 Depressed part 11 Accumulation body 12 Pallet 21 Lead storage battery packing body 23 Packing box 23a Bottom surface 23b Top surface 23c Side surface 31 Lead-acid battery packing body 32 Packing box 32a Bottom surface 32b Top surface 32c Side surface 33 Slit 33a Edge part

Claims (9)

鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の底面の一部を、前記梱包箱内側方向から外側方向に圧縮変形することによって、前記梱包箱の底面に、梱包箱外側に向かって突出した突出部を設けた鉛蓄電池梱包体。 A lead-acid battery package comprising a lead-acid battery and a cardboard packaging box containing the lead-acid battery, wherein a part of the bottom surface of the packaging box is compressed and deformed from the inner side to the outer side. The lead-acid battery packaging body which provided the protrusion part which protruded toward the outer side of the packaging box in the bottom face of the said packaging box. 前記梱包箱の天面の一部を前記梱包箱の内側方向に圧縮変形することによって、前記天面に陥没部を、前記突出部に対応して設けた請求項1に記載の鉛蓄電池梱包体。 The lead-acid battery package according to claim 1, wherein a part of the top surface of the packing box is compressed and deformed in an inward direction of the packing box, so that a depressed portion is provided on the top surface corresponding to the protruding portion. . 請求項1もしくは請求項2に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体。 An assembly of lead storage battery packs in which the lead storage battery packs according to claim 1 or 2 are stacked in multiple stages in the vertical direction on a pallet. 鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の天面の一部を、前記梱包箱の内側から外側方向に圧縮変形することによって、前記天面に、前記梱包箱内側から外側に向けて突出する突出部を設けた鉛蓄電池梱包体。 A lead-acid battery package comprising a lead-acid battery and a cardboard packaging box containing the lead-acid battery, wherein a part of the top surface of the packaging box is compressed and deformed from the inside to the outside of the packaging box. The lead-acid battery package which provided the protrusion part which protrudes toward the outer side from the said packaging box inside by the said top surface. 前記梱包箱の底面の一部を圧縮することによって、前記突出部に対応して、前記底面に陥没部を前記梱包箱内側方向に陥没するよう設けた請求項4に記載の鉛蓄電池梱包体。 The lead-acid battery package according to claim 4, wherein a part of the bottom surface of the packaging box is compressed so as to correspond to the protruding portion so that a depressed portion is depressed in the bottom direction of the packaging box. 請求項4もしくは請求項5に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体。 An assembly of lead-acid battery packs in which the lead-acid battery packs according to claim 4 or 5 are stacked in multiple stages in the vertical direction on a pallet. 鉛蓄電池と、前記鉛蓄電池を収納した段ボール製の梱包箱とからなる鉛蓄電池梱包体であって、前記梱包箱の底面に前記梱包箱外側に露出するスリットを形成した鉛蓄電池梱包体。 A lead-acid battery package comprising a lead-acid battery and a corrugated cardboard packaging box containing the lead-acid battery, wherein a lead-acid battery package having a slit exposed to the outside of the packaging box is formed on the bottom surface of the packaging box. 前記スリットは、前記スリットを形成するスリット刃を、前記底面の前記梱包箱内側面から外側面にかけて圧入して形成することによって、前記スリットの周辺部が、前記梱包箱外側方向に変形させたことを特徴する請求項7記載の鉛蓄電池梱包体。 The slit is formed by press-fitting a slit blade that forms the slit from the inner surface of the packing box to the outer surface of the bottom surface, so that the peripheral portion of the slit is deformed in the outer direction of the packing box. The lead-acid battery package according to claim 7, wherein: 請求項7もしくは請求項8に記載の鉛蓄電池梱包体をパレット上に上下方向に多段積みした鉛蓄電池梱包体の集積体。 An assembly of lead storage battery packs in which the lead storage battery packs according to claim 7 or 8 are stacked in multiple stages on a pallet in the vertical direction.
JP2007101515A 2007-04-09 2007-04-09 Lead battery package and lead battery package stack Pending JP2008254802A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2168782A1 (en) 2008-09-30 2010-03-31 Fujifilm Corporation Heat-sensitive transfer sheet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2168782A1 (en) 2008-09-30 2010-03-31 Fujifilm Corporation Heat-sensitive transfer sheet

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