JP2008036987A - Gathering slip body and its manufacturing system - Google Patents

Gathering slip body and its manufacturing system Download PDF

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JP2008036987A
JP2008036987A JP2006215370A JP2006215370A JP2008036987A JP 2008036987 A JP2008036987 A JP 2008036987A JP 2006215370 A JP2006215370 A JP 2006215370A JP 2006215370 A JP2006215370 A JP 2006215370A JP 2008036987 A JP2008036987 A JP 2008036987A
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collation
individual
metal foil
form body
manufacturing system
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JP4749271B2 (en
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Hideki Suzuki
秀樹 鈴木
Takanori Imura
隆憲 井村
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Toppan Edge Inc
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Toppan Forms Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To surely recognize an identification code attached for matching collation regardless of the number of the sheets of individual slip body to be an object for gathering in relation to gathering slip bodies for performing matching of the slip bodies each other after a plurality of the slip bodies are gathered and its manufacturing system. <P>SOLUTION: Solid-like metal foils formed on positions which are not overlapped after gathering are formed into recognition patterns 14A-14D as recognition codes processed into shapes of related information by a laser light on respective individual slip bodies 12A-12D constituting the gathering slip body 11, and after gathering, matching collation is performed by detecting the individual recognition patterns 14A-14D by X-rays. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、複数の帳票体の丁合後に帳票体同士のマッチングを行うための丁合帳票体及びその製造システムに関する。   The present invention relates to a collation form for collating forms after collating a plurality of form bodies and a manufacturing system thereof.

近年、例えば複数枚の帳票体を丁合して封緘体に封入した後に、個別先に配送することが行われ、封緘体に、実際に個別先毎の帳票体が封入されているかを検査することが行われている。このような、丁合後の重ねられた帳票体を検査するにあたって各帳票体を確実に認識する必要があると共に、確実に認識させる帳票体を容易に作製されることが望まれる。   In recent years, for example, after collating a plurality of form bodies and enclosing them in a sealed body, it is delivered to individual destinations, and it is inspected whether the sealed body actually contains a form body for each individual destination. Things have been done. It is necessary to reliably recognize each form when inspecting such an overlapped form after collation, and it is desirable to easily produce a form that is surely recognized.

従来、丁合後に各個別帳票体同士のマッチングを行うために、各個別帳票体にそれぞれマッチングのためのマークや符号を付しておき、マークや符号を認識することでマッチングの正否を判別することが一般的に行われている。このような各個別帳票体に付すマッチングのためのマークや符号について、以下の特許文献で提案されているものがある。   Conventionally, in order to perform matching between individual form bodies after collation, each individual form body is provided with a matching mark or code, and the correctness of the matching is determined by recognizing the mark or code. It is generally done. Some of the marks and symbols for matching that are attached to each individual form are proposed in the following patent documents.

特許第３０９８５５７号公報Japanese Patent No. 3098557

上記特許文献では、丁合される各シートの、それぞれ丁合後の重ならない位置に照合記号（バーコード）を付すもので、当該照合記号が金属または金属粉入りインキで印刷し、当該照合記号をＸ線透過による検査装置により読み取ってマッチング検査を行うことが提案されている。また、インキの他に、導電粉末入りのトナーを定着させる技術も提案されている。   In the above-mentioned patent document, each sheet to be collated is attached with a collation symbol (barcode) at a position where it does not overlap after collation. The collation symbol is printed with metal or metal powder ink, and the collation symbol Has been proposed to perform a matching inspection by reading the image with an inspection apparatus using X-ray transmission. In addition to ink, a technique for fixing toner containing conductive powder has also been proposed.

上記特許文献で提案されているように、各シートに照合記号（バーコード）を形成させるに際して、Ｘ線で検出可能な金属または金属粉入りインキで印刷を行うことによって可変的データを容易に照合記号として形成させることができるものであるが、インキ内に含ませる金属または金属粉の量はインキという特性上限度がある。すなわち、丁合させるシートの枚数が多くなると、下層の照合記号が認識されないか、または誤認識する場合も生じてくる。   As proposed in the above-mentioned patent document, variable data can be easily verified by printing with metal or metal powder ink that can be detected by X-rays when forming a verification symbol (barcode) on each sheet. Although it can be formed as a symbol, the amount of metal or metal powder contained in the ink has a characteristic upper limit of ink. That is, when the number of sheets to be collated increases, a lower collation symbol may not be recognized or may be erroneously recognized.

そこで、本発明は上記課題に鑑みなされたもので、丁合対象の個別帳票体の枚数によらず、マッチング照合のために付した識別符号の認識を確実とさせる丁合帳票体及びその製造システムを提供することを目的とする。   Therefore, the present invention has been made in view of the above-described problems, and a collation form body for ensuring the recognition of an identification code attached for matching verification and a system for manufacturing the same, regardless of the number of individual form bodies to be collated The purpose is to provide.

上記課題を解決するために、請求項１の発明では、それぞれ対応付けられた複数の個別帳票体を丁合し、丁合後に各個別帳票体を認識させる丁合帳票体であって、前記各個別帳票体のそれぞれに、丁合後に重ならない位置に形成したベタ状の金属箔をレーザ光により関連した情報の形状に加工された認識符号が形成される構成とする。   In order to solve the above-described problem, the invention of claim 1 is a collation form body that collates a plurality of individual form bodies associated with each other, and recognizes each individual form body after collation. Each individual form is configured to have a recognition code obtained by processing a solid metal foil formed at a position where it does not overlap after collation into a related information shape by laser light.

請求項２の発明では、それぞれ対応付けられた複数の個別帳票体を丁合し、丁合後に各個別帳票体を認識させる丁合帳票体を製造する丁合帳票体製造システムであって、前記丁合帳票体を構成する個別帳票体のそれぞれに、丁合後に重ならない位置にベタ状の金属箔を形成する金属箔形成部と、前記ベタ状の金属箔を、前記丁合帳票体を構成させる関連した認識符号の形状に形成するレーザ加工部と、を有する構成とする。   The invention of claim 2 is a collation form manufacturing system for producing a collation form that collates a plurality of individual form forms associated with each other and recognizes each individual form form after collation, Each of the individual forms that make up the collation form, the metal foil forming part that forms a solid metal foil at a position that does not overlap after collation, and the solid form of the solid metal foil constitute the collation form And a laser processing part formed in the shape of the associated recognition code.

請求項３の発明では、前記金属箔形成部及びレーザ加工部と一連で、前記丁合帳票体を構成する少なくとも最上位に位置される前記個別帳票体に、当該丁合帳票体を構成する前記認識符号を特定させるための管理符号を形成する印刷部を備える構成である。   In the invention of claim 3, in the series with the metal foil forming part and the laser processing part, the individual form body positioned at the uppermost position constituting the collation form body includes the collation form body. It is the structure provided with the printing part which forms the management code for identifying a recognition code.

請求項１の発明によれば、丁合帳票体を構成する各個別帳票体のそれぞれに、丁合後に重ならない位置に形成したベタ状の金属箔をレーザ光により関連した情報の形状に加工された認識符号を形成させる構成とすることにより、丁合対象の個別帳票体の枚数によらず、金属箔がＸ線で確実に認識されることから、マッチング照合のために付した識別符号の認識を確実とさせることができるものである。   According to the invention of claim 1, a solid metal foil formed in a position not overlapping after collation is processed into a related information shape by laser light on each individual form constituting the collation form. Because the metal foil is reliably recognized by X-rays regardless of the number of individual forms to be collated, the identification code attached for matching verification is recognized. Can be ensured.

請求項２、３の発明によれば、丁合帳票体を構成する個別帳票体のそれぞれに、金属箔形成部により丁合後に重ならない位置に形成したベタ状の金属箔を形成させ、レーザ加工部によりベタ状の金属箔を、丁合帳票体を構成させる関連した認識符号の形状に形成させ、適宜、最上位の個別帳票体に識別パターンを特定する管理符号を形成する印刷部を設けることにより、可変的な認識符号をＸ線で枚数によらず確実に認識できる金属箔で形成することができ、かつ、印刷工程を含む一連の工程で形成することができることから、製造の効率化を図ることができるものである。   According to the second and third aspects of the invention, the solid metal foil formed at the position where the metal foil forming portion does not overlap after the collation is formed on each individual form constituting the collation form, and laser processing is performed. A solid metal foil is formed in the shape of the associated recognition code that forms the collation form by the part, and a printing part that appropriately forms a management code that identifies the identification pattern is provided on the top individual form Thus, a variable recognition code can be formed with a metal foil that can be reliably recognized regardless of the number of sheets by X-rays, and can be formed by a series of processes including a printing process, thereby improving the efficiency of manufacturing. It can be planned.

以下、本発明の最良の実施形態を図により説明する。
図１に、本発明に係る丁合帳票体の構成図を示す。図１（Ａ）、（Ｂ）において、丁合帳票体１１は、ここでは４種類の個別帳票体（第１帳票体１２Ａ〜第４帳票体１２Ｄ）が丁合されたものとし、これを個別先毎に丁合して封緘体に封入した後に配送するものとして示している。第１帳票体１２Ａには、配送先の住所、氏名等が印刷されると共に、当該氏名に関連付けられた管理符号１３も同時に印刷される。この管理符号１３は、少なくとも後述の識別パターンを特定するものとして使用される。また、当該第１帳票体１２Ａと丁合される第２帳票体１２Ｂ以降の個別帳票体にも所定内容のものが適宜印刷される。なお、帳票体は、紙、樹脂等を基体としてシートの他に、冊子状のものやパンフレット等をも含む概念である。 Hereinafter, the best embodiment of the present invention will be described with reference to the drawings.
FIG. 1 shows a block diagram of a collation form according to the present invention. In FIGS. 1 (A) and 1 (B), the collated form body 11 is assumed here to be a collation of four types of individual form bodies (first form body 12A to fourth form body 12D). It is shown as being delivered after collating with each other and encapsulating in a sealed body. On the first form body 12A, the address, name, etc. of the delivery destination are printed, and the management code 13 associated with the name is also printed at the same time. This management code 13 is used to identify at least an identification pattern described later. In addition, a predetermined content is appropriately printed on the individual form body after the second form body 12B collated with the first form body 12A. The form is a concept including a booklet, a pamphlet and the like in addition to a sheet using paper, resin, or the like as a base.

また、第１帳票体１２Ａ〜第４帳票体１２Ｄのそれぞれに、丁合後に重ならない位置に認識符号としての識別パターン１４Ａ〜１４Ｄが形成される。この識別パターン１４Ａ〜１４Ｄは、上記重ならない位置にベタ状の金属箔を形成した後にレーザ光により関連した情報の形状に加工されたものである。また、識別パターン１４Ａ〜１４Ｄは、配送対象の個別先毎に対応させて一組とさせるための互いに関連付けたものである（ここでは、同じ識別パターンとしている）。なお、本実施形態では、認識符号として識別パターン１４Ａ〜１４Ｄを形成させる場合を示したが、パターンに限らず、文字形状、バーコード形状においても適用することができるものである。   In addition, identification patterns 14A to 14D as recognition codes are formed on the first form body 12A to the fourth form body 12D at positions where they do not overlap after collation. These identification patterns 14A to 14D are formed into a related information shape by laser light after a solid metal foil is formed at the position where it does not overlap. Further, the identification patterns 14A to 14D are associated with each other so as to correspond to each individual destination to be delivered (in this case, the same identification pattern). In the present embodiment, the identification patterns 14A to 14D are formed as recognition codes. However, the present invention can be applied not only to patterns but also to character shapes and barcode shapes.

上記第１帳票体１２Ａ〜第４帳票体１２Ｄが丁合された丁合帳票体１１は、図１（Ｃ）に示すように、所定の封緘体２１に封入される。当該封緘体２１は、ここでは、例えば紙製の封入物が判別できない材質で形成したものとして示すが、透明なフィルム等であってもよい。そして、封緘体２１の所定個所には、住所、氏名、管理符号１３を表出させる窓枠２２が形成してある。   The collated form body 11 in which the first form body 12A to the fourth form body 12D are collated is enclosed in a predetermined sealing body 21, as shown in FIG. Although the sealing body 21 is shown here as being formed of a material incapable of discriminating, for example, a paper enclosure, it may be a transparent film or the like. A window frame 22 for displaying the address, name, and management code 13 is formed at a predetermined location of the sealing body 21.

すなわち、封緘体２１に封入された丁合帳票体１１は、窓枠２２より住所、氏名、管理符号１３が表出されているが、それぞれの第１帳票体１２Ａ〜第４帳票体１２Ｄに付された識別パターン１４Ａ〜１４Ｄは不可視状態である。なお、封緘体２１を透明なフィルムのものであっても、第１帳票体１２Ａ上に形成された識別パターン１４Ａは視認可能となるが、第２帳票体１２Ｂ〜第４帳票体１２Ｄに付された識別パターン１４Ｂ〜１４Ｄは不可視状態となる。   That is, the collation form 11 enclosed in the sealing body 21 has the address, name, and management code 13 displayed from the window frame 22, and is attached to each of the first form 12A to the fourth form 12D. The identified identification patterns 14A to 14D are invisible. Even if the sealing body 21 is made of a transparent film, the identification pattern 14A formed on the first form body 12A is visible, but is attached to the second form body 12B to the fourth form body 12D. The identification patterns 14B to 14D are invisible.

上記識別パターン１４Ａ〜１４Ｄは、金属箔をレーザ加工して形成されていることから、不可視状態であってもＸ線を照射することで画像認識することができ、また、丁合対象の枚数が増加しても容易に画像認識することができるものである。Ｘ線で画像認識させるに適した金属箔としては、その主成分の元素の原子量と形成する厚みとに関連するが、主成分としてアルミニウム（Ａｌ）、鉄（Ｆｅ）、金（Ａｕ）、銅（Ｃｕ）、銀（Ａｇ）、錫（Ｓｎ）、タングステン（Ｗ）、鉛（Ｐｂ）等を適用することができる。上記主成分の金属箔が適宜選択されるが、例えばアルミ箔より銅箔の方がＸ線で濃く映し出すことができる。   Since the identification patterns 14A to 14D are formed by laser processing a metal foil, the image can be recognized by irradiating X-rays even in an invisible state. Even if it increases, the image can be easily recognized. The metal foil suitable for image recognition by X-ray relates to the atomic weight of the main component element and the thickness to be formed, but the main component is aluminum (Al), iron (Fe), gold (Au), copper. (Cu), silver (Ag), tin (Sn), tungsten (W), lead (Pb), or the like can be used. Although the metal foil of the said main component is selected suitably, for example, the direction of copper foil can be projected more intensely with an X-ray than aluminum foil.

このように、丁合帳票体１１は、丁合対象の個別帳票体の枚数によらず、金属箔がＸ線で確実に認識されることから、マッチング照合のために付した識別パターン１４Ａ〜１４Ｄの認識を確実とさせることができるものである。   In this way, the collation form 11 has the identification patterns 14A to 14D attached for matching because the metal foil is reliably recognized by X-rays regardless of the number of individual forms to be collated. Can be confirmed.

そこで、図２に、図１の丁合帳票体を作製する製造システムの概念図を示す。図２において、丁合帳票体製造システム３１は、連続帳票体供給部３２から、個別帳票体（第１帳票体１２Ａ〜第４帳票体１２Ｄ）となる基体が連続した連続帳票体１２が供給されるもので、当該基体同士は断裁線１５により分離可能とされている。当該連続帳票体供給部３２より、印刷部３３、金属箔形成部３４、レーザ加工部３５が連続帳票巻取部３６まで配置される。そして、連続帳票体１２を搬送する搬送装置３７を備え、これらを統御する制御手段３８を備える（図３で説明する）。   FIG. 2 shows a conceptual diagram of a manufacturing system for producing the collated form in FIG. In FIG. 2, the collated form body manufacturing system 31 is supplied from the continuous form body supply unit 32 with the continuous form body 12 in which the base bodies that are the individual form bodies (the first form body 12A to the fourth form body 12D) are continuous. Therefore, the substrates can be separated by a cutting line 15. From the continuous form body supply unit 32, a printing unit 33, a metal foil forming unit 34, and a laser processing unit 35 are arranged up to the continuous form winding unit 36. Then, a transport device 37 for transporting the continuous form body 12 is provided, and a control means 38 for controlling these is provided (described with reference to FIG. 3).

上記金属箔形成部３４は、上記所定の金属箔を、例えば、箔押し、ホットスタンプまたは糊コータにより連続帳票体のそれぞれの基体に形成する。この金属箔形成部３４は、ここでは後述の制御手段３８における金属箔形成制御手段により制御されるものとして、金属箔の形成位置を異ならせるための移動機構を備えるものとする。なお、このような移動機構を設けずに、単に金属箔形成部３４の配置位置を異ならせることとしてもよい。   The metal foil forming unit 34 forms the predetermined metal foil on each base of the continuous form body by, for example, foil pressing, hot stamping, or a glue coater. The metal foil forming section 34 is assumed to be controlled by the metal foil formation control means in the control means 38 to be described later, and includes a moving mechanism for changing the formation position of the metal foil. In addition, it is good also as changing the arrangement position of the metal foil formation part 34 simply, without providing such a moving mechanism.

また、上記レーザ加工部３５は、ＣＯ2レーザ発振器が発振エネルギ及びコスト面から好ましい。一例として、２５０ＷＣＯ2レーザ発振器で、用紙搬送スピード３１０ｍ／ｍｉｎの連続帳票体１２の金属箔１４に対して加工厚み０．２６ｍｍで最小径０．１ｍｍから用紙デプス長さまで任意に加工可能である。 The laser processing unit 35 is preferably a CO 2 laser oscillator from the viewpoint of oscillation energy and cost. As an example, with a 250 WCO 2 laser oscillator, the metal foil 14 of the continuous form 12 having a paper conveyance speed of 310 m / min can be arbitrarily processed from a minimum diameter of 0.1 mm to a paper depth length with a processing thickness of 0.26 mm.

ここで、図３に、図２の製造システムのブロック構成図を示す。図３において、丁合帳票体製造システム３１の備える制御手段３８は、管理情報データベース（管理情報ＤＢ）４１，制御手段４２、バス４３、インタフェース（ＩＦ）４４、印刷制御手段４５、金属箔形成制御手段４６、レーザ加工制御手段４７及び搬送装置制御手段４８を適宜備える。なお、ここでは入力手段等は省略してある。   Here, FIG. 3 shows a block diagram of the manufacturing system of FIG. In FIG. 3, the control means 38 included in the collation form manufacturing system 31 includes a management information database (management information DB) 41, a control means 42, a bus 43, an interface (IF) 44, a print control means 45, and a metal foil formation control. Means 46, laser processing control means 47, and transport device control means 48 are provided as appropriate. Here, input means and the like are omitted.

上記管理情報ＤＢ４１は、氏名、住所等の顧客情報、顧客毎の印刷情報、顧客毎に割り当てられる管理符号、当該管理符号と関連付けられた認識符号である識別パターン等が記憶されている。上記制御手段４２は、当該システムを統括的に制御するもので、そのためのプログラムを備える。上記印刷制御手段４５は、印刷対象の管理符号に基づいて印刷情報を管理情報ＤＢ４１より抽出して印刷データとして印刷部３３に送出するプログラムである。   The management information DB 41 stores customer information such as name and address, print information for each customer, a management code assigned to each customer, an identification pattern that is a recognition code associated with the management code, and the like. The control means 42 controls the system as a whole, and includes a program for this purpose. The print control means 45 is a program that extracts print information from the management information DB 41 based on the management code to be printed and sends it to the printing unit 33 as print data.

上記金属箔制御手段４６は、連続帳票体１２の各個別帳票体となる基体毎の金属箔形成位置を丁合帳票体１１の枚数に応じて設定し、上記金属箔形成部３４に対して形成位置及び形成タイミングを制御するプログラムである。なお、金属箔形成部３４において移動機構を設けない場合には、単に金属箔形成のタイミングを制御させるに止まる。上記レーザ加工制御手段４７は、レーザ加工部３５を制御するためのプログラムであり、管理情報ＤＢ４１より管理符号に応じた識別パターンを抽出して当該パターンに沿ったレーザ照射を制御する。上記搬送装置制御手段４８は、搬送装置３７に対して連続帳票体１２の搬送を制御するプログラムであり、搬送の開始、停止や搬送スピードを制御するものである。   The metal foil control means 46 sets the metal foil formation position for each base body that is each individual form of the continuous form 12 according to the number of collated forms 11 and forms it on the metal foil forming unit 34. It is a program for controlling the position and formation timing. In the case where no moving mechanism is provided in the metal foil forming unit 34, the timing of forming the metal foil is simply controlled. The laser processing control unit 47 is a program for controlling the laser processing unit 35, extracts an identification pattern corresponding to a management code from the management information DB 41, and controls laser irradiation along the pattern. The transport device control means 48 is a program for controlling the transport of the continuous form body 12 with respect to the transport device 37, and controls the start and stop of transport and the transport speed.

そこで、図４に、図２の製造システムで作製する丁合帳票体の説明図を示して、上記丁合帳票体製造システム３１の製造処理を説明する。上記のような丁合帳票体製造システム３１は、例えば上記第１帳票体１２Ａを製造するものとして示している。連続帳票体供給部３２より連続帳票体１２を搬送装置３７により搬送させ、印刷部３３において、印刷制御手段４５からの印刷データに基づいて、それぞれの基体上に対応の住所、氏名、管理符号１３をそれぞれ可変的に印刷させる。所定の情報が印刷されると、図４（Ａ）に示すように、上記金属箔形成制御手段４６の制御により金属箔形成部３４においてベタ状の金属箔１４を所定の位置（第１帳票体１２Ａとしては同じ位置）に形成させる。   Therefore, FIG. 4 shows an explanatory diagram of a collation form produced by the production system of FIG. 2, and the production process of the collation form production system 31 will be described. The collation form manufacturing system 31 as described above is shown as manufacturing the first form 12A, for example. The continuous form body 12 is transported by the transport device 37 from the continuous form body supply section 32, and the printing section 33, based on the print data from the print control means 45, the corresponding address, name, management code 13 on each substrate. Are variably printed. When the predetermined information is printed, as shown in FIG. 4A, the solid metal foil 14 is placed in a predetermined position (first form body) in the metal foil forming section 34 by the control of the metal foil formation control means 46. 12A is formed at the same position).

上記連続帳票体１２に形成されたベタ状の金属箔１４は、上記レーザ加工制御手段４５の制御によりレーザ加工部３５が対応の識別パターン１４Ａに加工する。当該連続帳票体１２は、一例として第１帳票体１２Ａが連続されたものであり、それぞれには異なる個別先を対象として可変の印刷情報が印刷されることから、図４（Ｂ）に示すように、これに対応して個別先に応じた可変の識別パターン１４Ａ〜１４Ｄが管理情報ＤＢ４１の識別パターン情報に基づいて形成される。そして、各金属箔１４に対する所定の識別パターン１４Ａ〜１４Ｄのレーザ加工後に、図４（Ｂ）に示す連続帳票体１２として連続帳票体巻取部３６に巻き取られるものである。   The solid metal foil 14 formed on the continuous form 12 is processed into a corresponding identification pattern 14A by the laser processing unit 35 under the control of the laser processing control means 45. As shown in FIG. 4B, the continuous form 12 is a series of the first form 12A as an example, and variable print information is printed for different individual destinations. Correspondingly, variable identification patterns 14A to 14D corresponding to individual destinations are formed based on the identification pattern information in the management information DB 41. Then, after laser processing of predetermined identification patterns 14A to 14D on each metal foil 14, the continuous form body winding portion 36 is wound as the continuous form body 12 shown in FIG.

上記丁合帳票体製造システム３１は、同様に、それぞれ第２帳票体１２Ｂ〜第４帳票体１２Ｄに対応する連続帳票体に対して印刷、金属箔形成、レーザ加工を行って、それぞれを連続帳票体巻取部３６に巻き取らせてそれぞれの個別帳票体が連続した連続帳票体（１２１Ａ〜１２１Ｄ）とされるものである。   Similarly, the collation form manufacturing system 31 performs printing, metal foil formation, and laser processing on the continuous forms corresponding to the second form 12B to the fourth form 12D, respectively. The body winding unit 36 winds each individual form to form a continuous form (121A to 121D).

このように、可変的な認識符号である識別パターン１４Ａ〜１４Ｄを、Ｘ線で枚数によらず確実に認識できるベタ状の金属箔１４より形成することができ、かつ、印刷工程を含む一連の工程で形成することができことから、製造の効率化を図ることができるものである。   In this way, the identification patterns 14A to 14D, which are variable recognition codes, can be formed from the solid metal foil 14 that can be reliably recognized regardless of the number of sheets by X-rays, and a series of processes including a printing process. Since it can be formed by a process, the manufacturing efficiency can be improved.

続いて、図５に、各丁合帳票体の丁合、封緘封入、照合検査するシステムの概念図を示す。図５は、封緘封入システム５１及び照合システム５２が連設されたものである。図５において、丁合搬送ライン６１に対して、丁合帳票体搬送ライン６２Ａ〜６２Ｄが順次搬送方向に配設される。また、丁合搬送ライン６１と併設的に封緘体搬送ライン６３が配設される。   Next, FIG. 5 shows a conceptual diagram of a system for collating, enclosing, and collating each collation form. FIG. 5 shows a sealed enclosure system 51 and a collation system 52 connected in series. In FIG. 5, collation form body conveyance lines 62 </ b> A to 62 </ b> D are sequentially arranged in the conveyance direction with respect to the collation conveyance line 61. In addition, a sealing body conveyance line 63 is disposed in parallel with the collation conveyance line 61.

上記丁合帳票体搬送ライン６２Ａ〜６２Ｄのそれぞれには、各丁合対象の上記丁合帳票体製造システム３１で製造した連続帳票体１２１Ａ〜１２１Ｄが配置され、断裁部７１Ａ〜７１Ｄを介して丁合搬送ライン６１上に断裁した各個別帳票体（第１帳票体１２Ａ〜第４帳票体１２Ｄ）が供給される。また、封緘体搬送ライン６３には封緘体２１を順次供給する封緘体供給部７２が配置され、封緘体搬送ライン６３から丁合搬送ライン６１に丁合帳票体１１が封入された封緘体２１を反転させて供給する反転部７３が配置される。   In each of the above-mentioned collation form body conveyance lines 62A to 62D, continuous form bodies 121A to 121D manufactured by the above-described collation form production system 31 are arranged, and the collation forms 71A to 71D are arranged via the cutting sections 71A to 71D. Each individual form body (first form body 12A to fourth form body 12D) cut on the combined conveyance line 61 is supplied. In addition, a sealing body supply unit 72 that sequentially supplies the sealing body 21 is disposed in the sealing body transport line 63, and the sealing body 21 in which the collation form body 11 is sealed from the sealing body transport line 63 to the collation transport line 61 is provided. A reversing unit 73 for reversing and supplying is disposed.

上記の封緘封入システム５１に連設された照合システム５２は、順次、撮像手段である撮像カメラ８１、所定波長光で撮像するＸ線撮像装置８２、イジェクタ８３及びスタッカ８４が配置され、これらを統括的に制御して、照合処理を行う制御手段である制御装置８５が設けられている。なお、封緘封入システム５１における制御手段は従前と同様であり図示を省略してある。   The collation system 52 connected to the sealing and enclosing system 51 includes an imaging camera 81 as an imaging means, an X-ray imaging device 82 for imaging with a predetermined wavelength light, an ejector 83, and a stacker 84, which are integrated. A control device 85, which is a control means for performing control and performing collation processing, is provided. Note that the control means in the sealing and enclosing system 51 is the same as before, and is not shown.

上記撮像カメラ８１は、少なくとも上記印刷された管理符号１３を撮像する、例えばＣＣＤカメラである。Ｘ線撮像装置８２は上記金属箔で形成された識別パターン１４Ａ〜１４Ｄを、Ｘ線を照射して撮像する装置であり、従前のものを適用することができる。上記イジェクタ８３は、識別パターン１４Ａ〜１４Ｄの照合結果により丁合された各個別帳票体のうち、特定の丁合帳票体１１の中に異なる個別帳票体が混入されて不良となったときに別に排出させるための機構である。そして、スタッカ８４は、照合結果で正規の丁合帳票体１１が封入されている封緘体２１をスタックするものである。   The imaging camera 81 is, for example, a CCD camera that images at least the printed management code 13. The X-ray imaging device 82 is a device that images the identification patterns 14A to 14D formed of the metal foil by irradiating X-rays, and a conventional one can be applied. The ejector 83 is different from each individual form collated according to the collation results of the identification patterns 14A to 14D when a different individual form is mixed in the specific collation form 11 and becomes defective. It is a mechanism for discharging. Then, the stacker 84 stacks the sealing body 21 in which the regular collation form body 11 is enclosed in the collation result.

そこで、まず、上記封緘封入システム５１による丁合、封緘封入を説明すると、丁合帳票体搬送ライン６２Ｄの連続帳票体１２１Ｄが断裁部７１Ｄで断裁された第４帳票体１２Ｄとして丁合搬送ライン６１に供給されて丁合帳票体搬送ライン６２Ｃの位置まで搬送されると、当該第４帳票体１２Ｄ上に、丁合帳票体搬送ライン６２Ｃの連続帳票体１２１Ｃが断裁部７１Ｃで断裁された第３帳票体１２Ｃが供給されて丁合される。この丁合された第３帳票体１２Ｃ及び第４帳票体１２Ｄが、丁合帳票体搬送ライン６２Ｂの位置まで搬送されると、当該第３帳票体１２Ｃ及び第４帳票体１２Ｄ上に、丁合帳票体搬送ライン６２Ｂの連続帳票体１２１Ｂが断裁部７１Ｂで断裁された第２帳票体１２Ｂが供給されて丁合される。   Therefore, first, collation and sealing by the sealing and enclosing system 51 will be described. The continuous form body 121D of the collating form body conveying line 62D is cut as the fourth form body 12D by the cutting unit 71D, and the collating and conveying line 61 is used. And the continuous form body 121C of the collation form body transport line 62C is cut by the cutting section 71C on the fourth form body 12D. A form 12C is supplied and collated. When the collated third form body 12C and the fourth form body 12D are conveyed to the position of the collation form body conveyance line 62B, the collation is performed on the third form body 12C and the fourth form body 12D. The second form body 12B obtained by cutting the continuous form body 121B of the form body transport line 62B by the cutting unit 71B is supplied and collated.

同様に、この丁合された第２帳票体１２Ｂ、第３帳票体１２Ｃ及び第４帳票体１２１Ｄが、丁合帳票体搬送ライン６２Ａの位置まで搬送されると、当該第２帳票体１２Ｂ、第３帳票体１２Ｃ及び第４帳票体１２Ｄ上に、丁合帳票体搬送ライン６２Ａの連続帳票体１２Ａが断裁部７１Ａで断裁された第１帳票体１２Ａが供給されて丁合されることにより丁合帳票体１１とされる。この丁合帳票体１１は、一方で封緘体供給部７２より供給される封緘体２１内に封入され、反転部７３により反転されることにより当該封緘体２１の窓枠２２から住所、氏名、管理符号１３が表出された状態で丁合搬送ライン６１上に送られて照合システム５２に搬送されるものである。   Similarly, when the collated second form body 12B, the third form body 12C, and the fourth form body 121D are transported to the position of the collation form body transport line 62A, the second form body 12B, the second form body 12B, The first form body 12A in which the continuous form body 12A of the collation form body transport line 62A is cut by the cutting unit 71A is supplied and collated on the third form body 12C and the fourth form body 12D. A form 11 is assumed. The collation form 11 is enclosed in the sealing body 21 supplied from the sealing body supply unit 72 and is inverted by the reversing unit 73 so that the address, name, and management can be obtained from the window frame 22 of the sealing body 21. In a state where the reference numeral 13 is expressed, the sheet is sent on the collation conveyance line 61 and conveyed to the collation system 52.

一方、照合システム５２では、まず、撮像カメラ８１が、丁合帳票体１１が封入された封緘体２１の窓枠２２に表出されている、少なくとも管理符号１３を撮像し、その撮像データが制御装置８５に送られる。また、Ｘ線撮像装置８２が当該封緘体２１にＸ線を照射して封入されている丁合帳票体１１の各個別帳票体（第１帳票体１２Ａ〜第４帳票体１２Ｄ）の各識別パターンを撮像し、その撮像データが制御装置８５に送られる。   On the other hand, in the collation system 52, first, the imaging camera 81 images at least the management code 13 displayed on the window frame 22 of the sealing body 21 in which the collation form 11 is enclosed, and the imaging data is controlled. Sent to device 85. Further, each identification pattern of each individual form body (first form body 12A to fourth form body 12D) of the collated form body 11 encapsulated by the X-ray imaging device 82 irradiating the sealing body 21 with X-rays. The image data is sent to the control device 85.

制御装置８５では、撮像カメラ８１より送られてきた撮像データより管理符号１３を認識すると共に、Ｘ線撮像装置８２より送られてきた撮像データより重ねられた各帳票のそれぞれの識別パターンを位置情報より特定し、それぞれの位置の識別パターンを認識する。そこで、認識した管理符号１３に基づいて、上記管理情報ＤＢ４１より、これに関連付けられたそれぞれの識別パターンを抽出し、Ｘ線画像データより認識した対応位置のそれぞれの識別パターンと照合する。   In the control device 85, the management code 13 is recognized from the imaging data sent from the imaging camera 81, and each identification pattern of each form superimposed from the imaging data sent from the X-ray imaging device 82 is used as position information. More specifically, the identification pattern of each position is recognized. Therefore, based on the recognized management code 13, each identification pattern associated therewith is extracted from the management information DB 41, and collated with each identification pattern at the corresponding position recognized from the X-ray image data.

そして、照合の結果、異なる識別パターンがあって不一致のものが存在した場合には、当該管理符号１３の基づく丁合帳票体１１の中に異なる個別帳票体が混入されているとしてイジェクタ８３を駆動し、不良品として排出する。一方、照合の結果、総ての識別パターンが一致した場合には、丁合帳票体１１が正規のものとしてスタッカに搬送させるものである。   As a result of the collation, if there is a different identification pattern and there is a mismatch, the ejector 83 is driven on the assumption that different individual forms are mixed in the collation form 11 based on the management code 13. And discharged as a defective product. On the other hand, if all the identification patterns match as a result of the collation, the collation form 11 is conveyed to the stacker as a regular one.

このように、丁合帳票体１１を構成する各個別帳票体には、金属箔を加工した識別パターン（認識符号）１４Ａ〜１４Ｄが形成されていることから、当該丁合帳票体１１を構成する個別帳票体の枚数によらず、確実に画像認識することができ、封緘体２１に封入された後であっても容易に丁合帳票体１１のマッチング検査を行うことができるものである。   As described above, each individual form constituting the collation form 11 is formed with the identification patterns (recognition codes) 14A to 14D obtained by processing the metal foil, so that the collation form 11 is constituted. Regardless of the number of individual forms, it is possible to reliably recognize an image, and to easily perform the matching inspection of the collated form 11 even after the sealed form 21 is sealed.

本発明の丁合帳票体及びその製造システムは、個別帳票体を複数丁合した後の個別帳票体同士のマッチングを照合する場合に適する。   The collation form body and the manufacturing system thereof according to the present invention are suitable for collating matching between individual form bodies after collating a plurality of individual form bodies.

本発明に係る丁合帳票体の構成図である。It is a block diagram of the collation form based on this invention. 図１の丁合帳票体を作製する製造システムの概念図である。It is a conceptual diagram of the manufacturing system which produces the collation form of FIG. 図２の製造システムのブロック構成図である。It is a block block diagram of the manufacturing system of FIG. 図２の製造システムで作製する丁合帳票体の説明図である。It is explanatory drawing of the collation form produced with the manufacturing system of FIG. 各丁合帳票体の丁合、封緘封入、照合検査するシステムの概念図である。It is a conceptual diagram of the system which performs collation of each collation form body, sealing enclosure, and collation inspection.

符号の説明Explanation of symbols

１１ 丁合帳票体
１２ 連続帳票体
１２Ａ〜１２Ｄ 個別帳票体
１３ 管理符号
１４ 金属箔
１４Ａ〜１４Ｄ 識別パターン
２１ 封緘体
２２ 窓枠
３１ 丁合帳票体製造システム
３４ 金属箔形成部
３５ レーザ加工部
３７ 制御手段
４１ 管理情報ＤＢ
５１ 封緘封入システム
５２ 照合システム
８１ 撮像カメラ
８２ Ｘ線撮像装置
８３ イジェクタ
８４ スタッカ
８５ 制御装置 DESCRIPTION OF SYMBOLS 11 Collation form body 12 Continuous form body 12A-12D Individual form body 13 Management code 14 Metal foil 14A-14D Identification pattern 21 Sealing body 22 Window frame 31 Collation form body production system 34 Metal foil formation part 35 Laser processing part 37 Control Means 41 Management Information DB
51 Sealing and sealing system 52 Collation system 81 Imaging camera 82 X-ray imaging device 83 Ejector 84 Stacker 85 Control device

Claims (3)

それぞれ対応付けられた複数の個別帳票体を丁合し、丁合後に各個別帳票体を認識させる丁合帳票体であって、
前記各個別帳票体のそれぞれに、丁合後に重ならない位置に形成したベタ状の金属箔をレーザ光により関連した情報の形状に加工された認識符号が形成されることを特徴とする丁合帳票体。 A collation form that collates a plurality of individual forms associated with each other and recognizes each individual form after collation,
Each of the individual forms is formed with a recognition code formed by processing a solid metal foil formed at a position that does not overlap after collation into a related information shape by laser light. body. それぞれ対応付けられた複数の個別帳票体を丁合し、丁合後に各個別帳票体を認識させる丁合帳票体を製造する丁合帳票体製造システムであって、
前記丁合帳票体を構成する個別帳票体のそれぞれに、丁合後に重ならない位置にベタ状の金属箔を形成する金属箔形成部と、
前記ベタ状の金属箔を、前記丁合帳票体を構成させる関連した認識符号の形状に形成するレーザ加工部と、
を有することを特徴とする丁合帳票体製造システム。 A collation form manufacturing system for producing a collation form that collates a plurality of individual form bodies associated with each other and recognizes each individual form after collation,
Each of the individual forms constituting the collated form, a metal foil forming part that forms a solid metal foil at a position that does not overlap after collation,
A laser processing unit for forming the solid metal foil into a shape of an associated recognition code constituting the collation form;
A collation form manufacturing system characterized by comprising: 請求項２記載の丁合帳票体製造システムであって、前記金属箔形成部及びレーザ加工部と一連で、前記丁合帳票体を構成する少なくとも最上位に位置される前記個別帳票体に、当該丁合帳票体を構成する前記認識符号を特定させるための管理符号を形成する印刷部を備えることを特徴とする丁合帳票体製造システム。   It is a collation form manufacturing system of Claim 2, Comprising: It is the said metal foil formation part and a laser processing part, and the said individual form body located in the uppermost position which comprises the said collation form body, A collation form manufacturing system comprising: a printing unit that forms a management code for specifying the recognition code constituting the collation form.
JP2006215370A 2006-08-08 2006-08-08 Collation form and its manufacturing system Expired - Fee Related JP4749271B2 (en)

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JP2010188672A (en) * 2009-02-19 2010-09-02 Toppan Forms Co Ltd Superimposing ledger sheet

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JPH0398557A (en) * 1989-09-12 1991-04-24 Takeda Chem Ind Ltd Production of 'chikuwa'
JPH07240583A (en) * 1994-02-28 1995-09-12 Nec Corp Multilayer printed wiring board and its manufacture
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